POWER LCM1000 1000 Watt Bulk Front End Data Sheet Total Power: 1000 W # of Outputs: Single Outputs: 12 to 48 V Optional 5.0 V standby SPECIAL FEATURES 1000 W output power Low cost 2.5" x 5.2" x 10.0" 7.7 Watts per cubic inch Industrial/Medical safety -40 C to 70 C with derating Optional 5 V @ 2 A housekeeping High efficiency: 90% typical Variable speed "Smart Fans" DSP controlled Conformal coat option 10% adjustment range Margin programming OR-ing FET Low acoustic noise COMPLIANCE EMI Class A; Class B with internal modification option EN61000 Immunity RoHS 2 Electrical Specifications Input Input range 90 - 264 Vac (Operating) 115/230 Vac (Nominal) TERMINAL BLOCK Frequency 47 - 440 Hz, Nominal 50/60 Input fusing Internal 20 A fuses, both lines fused Inrush current 25 A peak, either hot or cold start Power factor 0.99 typical, meets EN61000-3-2 Harmonics Meets IEC 1000-3-2 requirements Input current 12 A RMS max input current, at 100 Vac Hold up time 20 ms minimum for Main O/P, at full rated load Efficiency > 90% typical at full load / 230 Vac nominal Leakage current < 0.4 mA at 264 Vac ON/OFF power switch N/A Power line transient MOV directly after the fuse Isolation PRI-Chassis 2500 Vdc Basic PRI-SEC 4000 VAC Reinforced 2xMOPP SEC-Chassis 500 Vdc SAFETY LCM1000L-T Efficiency Without the 5 Vsb 92.00 90.00 88.00 86.00 Efficiency % ULcUL Recognized ITE (UL60950-1) ULcUL Recognized Medical (ANSI/AAMI ES60601-1) TUV-SuD ITE + Medical (EN60950-1 and EN60601-1) CE LVD (EN60950-1 + ROHS) BSMI CB Report - through Demko for IEC60950-1 - through TUV-SuD for IEC60601-1 CCC Approval 100 Vac 230 Vac 84.00 82.00 80.00 78.00 76.00 25 50 75 Loading % 100 LCM1000 Data Sheet Electrical Specifications Output Output rating See table 1 90 - 264 Vac Set point 0.5% 90 - 264 Vac Total regulation range Main output 2% 5 Vsb 1% Combined line/load/transient when measured at output terminal Rated load 1000 W maximum Derate linear to 50% from 50 C to 70 C Minimum load Main output @ 0.0 A 5 Vsb @ 0.0 A No loss of regulation Output noise (PARD) 1% max p-p 50 mV max p-p Main output 5 Vsb output Measured with a 0.1 F Ceramic and 10 F Tantalum Capacitor on any output, 20 MHz Output voltage overshoot Transient response No overshoot/undershoot outside the regulation band during on or off cycle < 300 Sec Max units in parallel Short circuit protection 50% load step @ 1 A/s Step load valid between 10% to 100% of output rating Recovery time to within 1% of set point at onset of transient Up to 10 Protected, no damage to occur Remote sense Bounce mode Compensation up to 500 mV Output isolation Standard per safety requirements Forced load sharing To within 10% of all shared outputs Analog sharing control Overload protection (OCP) 105% to 125% 120% to 170% Main output 5 Vsb output Overvoltage protection (OVP) 125% to 145% 110% to 125% 12 V output 5 Vsb output Overtemp protection 10 - 15 C above safe operating area Both PFC and output converter monitored Environmental Specifications Operating temperature -40 C to +70 C, linear derating to 75% from 60 C to 70 C Storage temperature -40 C to +85 C Humidity 20 to 90%, non-condensing. Operating. Conformal coat option available Fan noise <45 dBA, 100% load at 30C Altitude Operating - 16,405 feet (3000m) Storage - 30,000 feet Shock MIL-STD-810F 516.5, Procedure I, VI. Storage Vibration MIL-STD-810F 514.5, Cat. 4, 10. Storage LCM1000 Data Sheet Pin Assignment Signals +Vout Name Description Pin Number(s) Power rail GND SK3 Power GND Signals SK4 Name Description SK2 Pin Number A2 EEPROM Address 1 -VPROG Return connection of external supply for Margin Programming 2 A1 EEPROM Address 3 -Vsense Remote Sense Return 4 ISHARE Load share voltage 5 A0 EEPROM Address 6 SDA1 Serial Data Signal (I2C) 7 +VPROG Positive connection of external supply for Margin Programming 8 SCL1 Serial Clock Signal (I2C) 9 +Vsense Remote Sense Positive 10 5VSB 5V standby 11 GND 5V standby Return 12 5VSB 5V standby 13 G_DCOK_C Global DCOK Collector 14 N/A Unused Pin 15 G_DCOK_E Global DCOK Emitter (GND) 16 GND Return Ground for output signal and I2C communication 17 G_ACOK_C Global ACOK Collector 18 INH_EN Turn Off Main Output 19 G_ACOK_E Global ACOK Emitter (GND) 20 Note: Mating connector for SK2 is: LANDWIN: PN 2050S2000 Housing and PN 2053T021V Contact CIVILUX: PN CI0120SD000 Housing and PN CI01TD21PE0 Contact PSU Front View (24V & 48V UNITS) Signal Output Signal Connectors (SK2) LED INDICATORS 2 provided are clearly visible up to a 45 degree offset from vertical with office environment ambient lighting. The status is reflected in the indicator color. The DC_OK LED shall light green if the DC output is within specification, and shall be off if the output falls out of specification. The AC_OK LED is green if the AC is within specification and off when out of specification. CONTROL SIGNALS AC_OK Open collector 0.5 V maximum at 10 mA. Both emitter and collector access provided. DC_OK Open collector 0.5 V maximum at 10 mA. Both emitter and collector access provided. PS_INHIBIT/ENABLE Signal 0.0 - 0.5 V contact closure, output OFF LCM1000 Data Sheet Ordering Information Table 1 Model Number* Current Output Nominal Output Voltage Set Point Set Point Tolerance Adjustment Range Min Max Output Ripple P/P (0-50 C) Max Continuous Power Combined Line/ Load Regulation LCM1000L 12 V 12 V 0.5% 10.8 - 13.2 V 0A 83.3 A 120 mV 1000 W 2% LCM1000N 15 V 15 V 0.5% 13.5 - 16.5 V 0A 66.7 A 150 mV 1000 W 2% LCM1000Q 24 V 24 V 0.5% 21.6 - 26.4 V 0A 41.7 A 240 mV 1000 W 2% LCM1000U 36 V 36 V 0.5% 32.4 - 39.6 V 0A 27.8 A 360 mV 1000 W 2% LCM1000W 48 V 48 V 0.5% 43.2 - 52.8 V 0A 20.8 A 480 mV 1000 W 2% Ordering Information Table 2 LCMXXXXY - Case Size A Input Termination - B - C - ### Acoustic Noise Option Codes Hardware Code Blank = Standard Blank = No Options Factory Assigned for Modified standards 1-Phase input where XXXX = 1000 = 2.4" x 5.2" x 10.0", 1000W T = Terminal Block 1 = Conformal Coat Voltage Code Y = 4 = 5 V Standby Code 5 = Opt 1 + 4 L 12 N 15 Q 24 U 36 W 48 Mechanical Drawings (LCM1000Q-T, LCM1000U-T and LCM1000W-T) MOUNTING LOCATIONS SCREW PENETRATION DEPTH IS 4.6 mm MAX. RECOMMENDED SCREW TORQUE: M3.5 x 0.6P = 6 - 8kgf-cm M4.0 x 0.7P = 8 - 10kgf-cm Bus bar adapter (option) LCM1000 Data Sheet Mechanical Drawings (LCM1000L-T, LCM1000N-T) 19,21 (254) (2X)216,2 0,3 POS(+) SK3 39,11 (2X)44,7 0,3 (2X)16,3 0,3 2541 1321 (2X) 4 0,15 BLADE THICKNESS (2X)54,3 0,3 INPUT (TERMINAL BLOCK) NOTE 8 LED (AC OK) SK2 SIGNAL CONNECTOR (REFER TO IPS) (17,5) (52,3) (2X) 20 0,5 BLADE WIDTH (25,6) LED (DC OK/FAIL) (45,6) 61,71 NEG(-) SK4 TRIMPOT BRAND LOGO (2X)216,2 0,3 (12X)M4 MOUNTING HOLES RECOMMEND TO USE M4X6 SCREW ON A 2mm THICK PANEL (2X)21 0,3 (2X)111 0,3 (2X)44,7 0,3 Notes: 1. Parts must be completely assembled. 2. For label printing details, refer to ips. 3. Quality controlled dimensions. These dimensions to be included in the mechanical cpk of 1.33 4. Casing parts used must have matching color. In order to ensure color matching of parts, it is required that the raw material that will be processed by the fabricator will come from the same supplier and the sheetmetal fabricator for all matching parts must be the same. To avoid color variations on the same lot delivered, all parts with matching color requirement should be delivered as a set by the fabricator. 5. Sheared edges visible to the customer should have no rust formation. If rust formation is present then a concealing layer of silver ink or some other substitute should be applied on the rusted area. 6. Mounting locations screw penetration depth is 4.6Mm max. 7. Recommended screw torque: M3.5X0.6P = 6-8kgf-cm M4.0X0.7P = 8-10kfg-cm 8. Input: terminal block type. M4 screw torque value of 16kgf-cm using wire gauge 18-10 (13mm centers) 9. Suitable mating connectors: 9.1 For sk2: A) 764-002569-0000 mat-kit hsg-20way (landwin) 451-004792-0000 Hsg-dr 20ckt (lwe pn: 2050s2000) 451-000709-0000 Crimp term (lwe pn: 2053t021v) B) 764-003275-0000 mat-kit hsg-20way (civilux) 451-004793-0000 Hsg-20way (cx pn: ci0120sd000) 451-000703-0000 Term-#22~28 (cx pn: ci01td21pe0) LCM1000 Data Sheet Accessories PIN 20 PIN 19 PIN 2 PIN 3 PIN 1 300 5 mm Order kit part number 73-788-001 for control connector interface with .3m wires attached PIN 20 PIN 19 PIN 2 PIN 3 PIN 1 Order kit part number 73-788-002 for control connector interface with unloaded housing and 20 pins Miscellaneous Specifications BURN-IN 100% Burn-in at 45 C, at 80 - 90 % load. Duration of burn-in determined by Quality Assurance Procedures. MTBF The power supply has a minimum MTBF of 300K hours using the Bell core 332, issue 6 specification @ 25 C and 40 C, ambient, at full load. With the power supply installed in a system in a 25 C ambient environment and operating at full load, capacitor life shall be 10 years, minimum for ALL electrolytic capacitors contained within this power supply. The power supply shall demonstrate a MTBF level of > 500,000 hours. QUALITY ASSURANCE Full QAV testing shall be conducted in accordance with Artesyn Embedded Technologies Standards with reports available upon request. WARRANTY Artesyn Embedded Technologies shall warrant the power supply to be free of defects in materials and workmanship for a minimum period of three years from the date of shipment, when operated within specifications. The warranty shall be fully transferable to the end owner of the equipment powered by the supply. WORLDWIDE OFFICES Americas Europe (UK) Asia (HK) 2900 S.Diablo Way Tempe, AZ 85282 USA +1 888 412 7832 Waterfront Business Park Merry Hill, Dudley West Midlands, DY5 1LX United Kingdom +44 (0) 1384 842 211 14/F, Lu Plaza 2 Wing Yip Street Kwun Tong, Kowloon Hong Kong +852 2176 3333 While every precaution has been taken to ensure accuracy and completeness in this literature, Artesyn Embedded Technologies assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Artesyn Embedded Technologies, Artesyn and the Artesyn Embedded Technologies logo are trademarks and service marks of Artesyn Embedded Technologies, Inc. All other names and logos referred to are trade names, trademarks, or registered trademarks of their respective owners. (c) 2015 Artesyn Embedded Technologies, Inc. www.artesyn.com For more information: www.artesyn.com/power For support: productsupport.ep@artesyn.com LCM1000 DS 18May2015