7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151730 -1 DESCRIPTION B 2151730 -2 FINE CRIMP HEIGHT ADJUST B 2151730 -5 SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2151730 -7 B FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED SERVO LATCH PLATE 2151730 -6 7- 2151730 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 1338685-1 2119951-1 - 2161326-1 - 2119949-1 1338685-1 2119950-1 - - 8- 2151730 -5 8- 2151730 -4 5-18022-5 8- 2151730 -5 8- 2151730 -4 5-18022-5 1338685-1 - - 5-18022-5 5-18022-5 - - - - - 2119641-1 2119799-1 CRIMP WIRE INSUL SIZE - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - - - - - - 2168400-6 2168400-6 - (QUANTITY 2) - - (QUANTITY 2) 15 - - - - - - - 2063440-1 - 15 - 2119799-1 - - - - - TYPE - F O 2.03 mm [.080] 4.25 mm [.167] APPLICATOR INSTRUCTIONS 408-10389 - TE TERMINAL TERMINAL DATA: 2.8mm BLADE, SEALED TERMINAL NAME: WIRE STRIP LENGTH 5.50-5.51 mm [.217-.217 IN] C TERMINAL APPLICATION SPECIFICATION n 114-13013 - - TE CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 1.20-2.70 mm [.047-.106 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1326031-8 TE TERMINAL 1326032-9 15 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE SEAL 1949064-1 1949064-2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 YAZAKI SEAL 7158-3113-40 7158-3112-70 - C1__DWG_PN_4_0 - WIRE SIZE 18 AWG 1.00mm2 0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - CRIMP HEIGHT 9 REFERENCE SETTING 4.1 W1__DWG_CRIMP_HT_1 4.9 W1__DWG_CRIMP_HT_2 6.0 W1__DWG_CRIMP_HT_3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - B 4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2151730 2151730 2151730 2151730 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 15 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. ITEM 179 AMP 4805 REV 31MAR2000 & 230 IS UNNECESSARY WHEN TERMINAL 1326032-9 IS APPLIED. & 242. & 242. REVISIONS DIST A 66 P LTR - 1 1 1 1 1 1 1 1 - -77 -7 1 1 1 1 1 1 1 2 -6 1 1 1 1 1 1 1 1 2 -5 1 1 1 1 1 1 1 1 1 1 1 - -2 - 2119957-2 2-455888-9 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 -1 PART NO 1 1 1 1 1 1 1 1 DESCRIPTION DATE DWN APVD A RELEASED 02OCT2012 RK TE B ECR-13-015652 08OCT2013 YY UG 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED - - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK SPACER, CRIMPER O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 2119957-2 1 2-455888-9 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 260 259 252 250 249 248 247 246 245 244 243 242 241 240 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 2 1 1 1 1 1 1 REF 1 1 1 1 2 1 1 1 2 1 3 1 1 4 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - - 2 1 2 1 1 mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 2 - 1 1 - 2 1 2119580-1 2063440-1 1-2079383-0 2119740-2 1901094-3 1-1976053-3 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 318563-1 2119944-1 1-455888-7 985575-1 224405-2 18024-6 1633470-2 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-4 2-1752354-1 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 1-2079383-5 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 2-1752356-0 2079383-5 2161328-1 1-1320908-5 2119959-4 455888-3 240792-2 1320928-6 2168083-2 1-18028-2 2119533-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633927-6 2119781-1 2-238011-1 6-2119784-2 1-455888-9 1-856313-7 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 2 1 1 2 1 2 1 - 1 1 2 1 1 1 1 1 - 1 1 2 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION SPACER, FEEDER LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM GUARD, FRONT CHIP FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, FLT SKT HD CAP M3 X 6.0 DEPRESSOR, WIRE SCR, BTN SKT HD CAP (M4 X 8.0) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119740-2 .. 1 1901094-3 1 1-1976053-3 1 6-993111-6 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 318563-1 1 2119944-1 1 1-455888-7 1 985575-1 1 224405-2 2 18024-6 1 1633470-2 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-4 1 2-1752354-1 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-5 1 2119959-4 1 455888-3 1 240792-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633927-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 2-238011-1 1 6-2119784-2 1 1-455888-9 1 1-856313-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 1-2079383-0 239 238 230 213 198 179 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 81 80 79 78 71 67 66 63 62 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2063440-1 DESCRIPTION PRODUCT SPEC - 1 2119580-1 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 59 38 56 39 5 247 246 250 2 7 249 A 44 7 252 245 35 166 8 238 82 81 2 2 SHEAR DEPRESSOR DETAIL 2 1 C 2 3 177 15 230 15 1 4 2 176 179 2 TERMINAL SUPPORT LOCATION 28 5 41 174 44 2 198 175 51 6 164 A 15.93 [ 0.627 ] 66 50 2 67 11 57 213 33 24 SERVO FEEDER NOT INCLUDED 117 REF 10 A 50 REF HOLDDOWN SET-UP 19 30 20 79 21 B 9 1 12 78 241 29 13 1 ITEM 78 LOCATED AT FRONT HOLES 11 30 REF 29 REF 25 CAM POSITIONS REF 245 REF 52 135 78 REF 11 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY WIRE BARREL 248 48 8.00 0.50 [ 0.315 0.019 ] 34 REF 172 56 REF 80 1 137 4 57 REF 8 136 133 2.00 [ 0.079 ] 2 259 SERVO LATCH PLATE D 2 242 163 C REF 244 59 47 - 243 63 30mm STROKE - - 40 239 PNEUMATIC B APVD 62 260 240 DWN 37 A D DATE A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2- 2151730 -1 DESCRIPTION B 2- 2151730 -2 D 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151730 -5 B FINE CRIMP HEIGHT ADJUST 2- 2151730 -7 B FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151730 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151730 -5 8- 2151730 -4 1338685-1 2119951-1 5-18022-5 8- 2151730 -5 - 2161326-1 - 2119949-1 8- 2151730 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - 14 - - (QUANTITY 2) - 14 - - - - 2063440-1 - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: 2.8mm BLADE, SEALED TERMINAL NAME: WIRE STRIP LENGTH 5.50-5.51 mm [.217-.217 IN] C TERMINAL APPLICATION SPECIFICATION n 114-13013 - - TE CRIMP SPECIFICATION - INSULATION DIAMETER RANGE - 1.20-2.70 mm [.047-.106 IN] - - - - - TERMINALS APPLIED TE TERMINAL 1326031-8 TE TERMINAL C1__DWG_PN_1_0 1326032-9 C1__DWG_PN_1_1 C1__DWG_PN_2_0 14 C1__DWG_PN_2_1 TE SEAL PN C1__DWG_PN_3_0 1949064-1 1949064-2 C1__DWG_PN_3_1 YAZAKI PN - C1__DWG_PN_4_0 - 7158-3113-40 7158-3112-70 - WIRE SIZE 18 AWG 1.00mm2 0.75mm2 1 B 2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.37+/-0.05 [.054+/-.002] 1.30+/-0.05 [.051+/-.002] 1.22+/-0.05 [.048+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.1 4.9 6.0 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151730 -4 2151730 -4 2151730 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A 12 13 14 & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. & 242. - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2-455888-9 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-7 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 PART NO SPACER, CRIMPER FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE DESCRIPTION 1 2-455888-9 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-7 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 259 251 250 249 246 244 243 242 241 240 239 238 ITEM 179 AMP 4805 REV 31MAR2000 & 230 IS UNNECESSARY WHEN TERMINAL 1326032-9 IS APPLIED - 1 - 1 1 1 - - - P 1 1 1 1 - 2 - 2 LTR DESCRIPTION DATE SEE SHEET 1 1 - - 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1-2079383-0 2119740-2 1901094-3 1-1976053-3 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 318563-1 2119944-1 1-455888-7 985575-1 224405-2 18024-6 1633470-2 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-4 2-1752354-1 18023-9 2119652-1 1-2079383-5 2119645-1 2119957-1 2119644-1 2-1752356-0 2079383-5 2161328-1 1-1320908-5 2119959-4 455888-3 240792-2 1320928-6 2168083-2 1-18028-2 2119533-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1633927-6 2119781-1 2-238011-1 6-2119784-2 1-455888-9 1-856313-7 2 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, BHSC, RoHS (M3 X 6) TAG,IDENTIFICATION SPACER, FEEDER LOCATER BLOCK,TERMINAL PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM GUARD, FRONT CHIP FEED FINGER ASSEMBLY,SF SPACER, CRIMPER SCR, FLT SKT HD CAP M3 X 6.0 DEPRESSOR, WIRE SCR, BTN SKT HD CAP (M4 X 8.0) EXTENSION PLATE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER DRAG, TERMINAL STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 66 - 2063440-1 - 4.25 mm [.167] A PART NUMBERS REQUIRED F O 2.03 mm [.080] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-1976053-3 1 6-993111-6 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 318563-1 1 2119944-1 1 1-455888-7 1 985575-1 1 224405-2 2 18024-6 1 1633470-2 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-4 1 2-1752354-1 3 18023-9 1 2119652 1 1-2079383-5 1 2119645 1 2119957-1 1 2119644-1 1 2-1752356-0 2 2079383-5 1 2161328 1 1-1320908-5 1 2119959-4 1 455888-3 1 240792-2 1 1320928-6 1 2168083-2 1 1-18028-2 1 2119533-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1633927-6 .. 1 ITEM_7 .. 1 ITEM_6 1 2119781-1 1 2-238011-1 1 6-2119784-2 1 1-455888-9 1 1-856313-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT .. 1 1901094-3 230 213 198 179 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 81 80 79 78 71 67 66 63 62 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 25 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119740-2 DESCRIPTION PRODUCT SPEC - 2 1-2079383-0 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 - - - 40 145 38 239 246 39 59 140 152 7 56 2 REF 5 2 D 2.00 [ 0.079 ] 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 166 8 249 A 242 2 8.00 0.50 [ 0.315 0.019 ] 63 238 REF 8 163 59 34 259 82 136 81 137 C 172 177 56 176 14 SERVO LATCH PLATE 230 14 2 179 2 80 1 133 4 135 2 1 2 3 C 1 4 28 174 5 41 140 REF 175 51 198 164 6 66 50 67 33 SERVO FEEDER NOT INCLUDED 50 19 10 30 117 REF 213 A 24 REF HOLDDOWN SET-UP 20 9 21 79 B 1 12 78 241 29 CAM POSITIONS 15.93 [ 0.627 ] 57 2 11 A 13 1 ITEM 78 LOCATED AT FRONT HOLES 11 30 25 REF REF 29 78 REF 30mm STROKE 30mm STROKE 142 REF TERMINAL SUPPORT LOCATION 52 240 30mm STROKE APVD 62 A B DWN 251 MECHANICAL D DATE 119 141 151 32 34 143 8 1 144 143 10 1 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25JUL2012 CHK 25JUL2012 APVD 25JUL2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151730 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2151730-2