CHB CHC PCB Connectors January 2005 ISSUE 1.0 * ENGLISH HYPERTAC CONTACT wire sleeve before insertion of pin pin partially inserted into sleeve pin completely inserted into sleeve HYPERTAC SOCKET CONTACT BRIEFLY HYPERTAC (= HYPERboloid conTACt) is a socket contact designed and manufactured in such a manner that, implementing advanced micromechanics technology, satisfies performance requirements previously considered impossible. The shape of the sleeve is formed by a springy wires special arrangement. When pin is inserted into this sleeve every wire stretches to accomodate it, so that wires wrap themselves around pin providing lines of current paths. HYPERTAC SOCKET CONTACT, ADVANTAGES 1. ENVIRONMENTAL ADVANTAGES: - no local hot spot (uniform current densities); - self-cleaning pin insertion. 2. MECHANICAL ADVANTAGES: - exceptional electrical continuity under vibration and shock (very low mass of springy wires, 360 current paths around pin and redundant current paths); - low contact engagement and separation forces; - long contact life (stable time/life contact resistance). 3. ELECTRICAL ADVANTAGES: - lower contact resistance (redundant current paths); - higher current rating (lower contact resistance); - uniform current densities (lower current gradients). 4. USER'S ADVANTAGES: - HYPERTAC socket contact mates every conventional cylindrical pin contact. CONTENTS Series CHB/CHC .................................................................................................................................................................................................................................. 2 Requirements .................................................................................................................................................................................................................................. 2 How to order........................................................................................................................................................................................................................................ 3 Connector dimensions ........................................................................................................................................................................................................ 4 Contact terminal styles ........................................................................................................................................................................................................ 6 Hardware Codify .......................................................................................................................................................................................................................................................... For test connector ...................................................................................................................................................................................................................... Floating ...................................................................................................................................................................................................................................................... With key .................................................................................................................................................................................................................................................... Screw locking .................................................................................................................................................................................................................................... 10 11 12 13 14 Compatibility between fixings 16 .................................................................................................................................................................................... Mountin pattern and panel cut-out Tool and Replacement contacts ...................................................................................................................................................................... 17 .............................................................................................................................................................................. 25 Special qualifications CHB connector qualified to MIL-DTL-55302 CHC connector qualified to TEL-80-5935 .......................................................................................................................................... 26 .................................................................................................................................................. 27 1 Series CHB/CHC CHB and CHC are PCB connectors conforming to BS9525, NF C 93-424 and ESA SCC 3401. Contact arrangement is offset-grid pattern, two or three contact rows within dielectric connector body, with 2.54 mm center-to-center contact spacing in each row and 2.54 mm row-to-row spacing. Contact size is 0.6 mm nominal pin DIA. Configurations are from 17 to 144 contact positions. CHB and CHC connectors are also available with special qualification (see pages 26 and 27) REQUIREMENTS APPLIED DOCUMENTS MATERIAL Body Contacts Hardware DAP 5553 Brass CuBe Phosphor-Bronze Stainless steel CuBe MIL-M-24519 ASTM B16 ASTM B197 ASTM B139 ASTM A582 ASTM B196 Gold Passivation Nichel plated ASTM B488 ASTM A967 QQ-N-290 56g max 100000 insertion - 5.0 A 10.0 m 1400 VRMS, 60 Hz a.s.l. 5000 M at 500 VDC - -65C +125C <0.1% <1.0% In accordance with MIL-STD-1344 In accordance with MIL-STD-1344 - FINISHES Contacts Hardware MECHANICAL Mating/Unmating force Contact life ELECTRICAL Current rating(1) Contact resistance Dielectric withstanding voltage Insulation resistance PHYSICAL AND ENVIROMENTAL Shock Vibration Operating range CVCM TML (1) Consult 2 factory for details Series CHB/CHC How to order CH Ref. order * * * * * * * * * * * * CONNECTOR FAMILY Contact arrangement Two rows Three rows B C Connector size Two rows: 017-029-033-041-053-065-072-084-096-120 Three rows: 026-044-062-080-098-108-126-144 Without contact: 000 Connector style Plug Receptacle P E Contact style Male Female Without contact M F 0 Contact terminal style Right angle L=4.50 mm Right angle standard L=3.00 mm Straight L= 4.50 mm Straight L= 5.80 mm Crimp (wire AWG 22, 24, 26) Double crimp (wire AWG 22, 24, 26) Solder cup (wire AWG 22 max) Solder cup counter part (wire AWG 22 max) Wire wrapp Without contact Hardware polarization B C D L R H S Z Y 0 (1) Guide pin: A10-A11-A13-A14-A16-A17-V01-V03-V07-V13-V22-V24-V25 Guide socket: A21-A23-A24-A26-A27-A28-V02-V04-V06-V08-V15-V21-V23 Without guide: 000 Contact finishing Plating standard (2) Plating conforming to MIL-DTL-55302 (2) Plating standard + tin dipping (3) Plating conforming to MIL-DTL-55302 + tin dipping (3) Without contact (1) (2) (3) T H TS HS 0 Standard coding: pos. C3 T Reference: Functional part (Mating area): 0.25 m Gold per ASTM B-488 type II Grade C on 2 m Ni per QQ N-290 Termination area: 0.15 m Gold per ASTM B-488 type II Grade C on 2 m Ni per QQ N-290 H Reference: Functional part (Mating area): 1.27 m Gold per ASTM B-488 type II Grade C on 2 m Ni per QQ N-290 Termination area: 0.508 m Gold per ASTM B-488 type II Grade C on 2 m Ni per QQ N-290 This finishing is only for dip solder contacts. 3 Series CHB/CHC Connector dimensions CHB017 to CHB065 Plug B E D 2 C F A 5 4 1 2 6 B 3 5.08 2 1 3 6 4 2 A C B E D F A 3.90 B No of contacts A 17 29 33 41 53 65 38.40 53.60 58.70 68.90 84.10 99.40 B 30.48 45.72 50.80 60.96 76.20 91.44 C 20.32 35.56 40.64 50.80 66.04 81.28 7.90 5 1.27 6.80 1.27 2.54 C C 2.90 5.08 3.15 1.27 6.35 1.27 A 2.54 7.90 Receptacle Connector dimensions CHB072 to CHB120 Receptacle Plug A B/2 2.54 1.27 7.90 B E D A B 2 5 4 1 2 6 C F 3 5.08 C 1.27 1 B 6 4 A F C 5 2 E B 4 A 3.90 D 2.54 1.27 2 3 B/2 Dimensions are in millimeters C No of contacts A 114.60 129.80 145.10 175.50 B 106.68 121.92 137.16 167.64 C 44.45 72 84 52.07 96 59.69 120 74.93 7.90 7.62 7.62 6.80 C 2.90 5.08 C 3.15 6.35 1.27 Series CHB/CHC Connector dimensions CHC026 to CHC098 5.08 A 2.54 Plug 7.90 Receptacle B 3 E F A D 2 C B 1 5 4 1 2 6 3 2.90 C 1.27 8.90 C 9.35 5.08 5.08 3.13 1.27 2 1 3 C 1 B 6 4 2 5 D A F E 3.90 A No of contacts A 26 44 62 80 98 38.40 53.60 68.90 84.10 99.40 B 30.48 45.72 60.96 76.20 91.44 C 20.32 35.56 50.80 66.04 81.28 7.90 2.54 5.08 3 B Connector dimensions CHC108 to CHC144 Plug 2.54 A B 5.08 7.90 Receptacle B/2 3 D 2 C A 1.27 5.08 7.62 C 9.35 1.27 2 1.27 C 3 C 2.90 7.62 1 4 C 4 2 C 1 B 1 3 5.08 5 6 B1 3.15 8.90 E F 6 2 5 D A F E B 7.90 3.90 2.54 5.08 3 A B/2 No of contacts A 114.60 129.80 145.10 B 106.68 121.92 137.16 C 44.45 108 126 52.07 144 59.69 Dimensions are in millimeters 5 Series CHB/CHC Contact terminal style for plug connector Female Male 4.40 O0.60 CHB 5.08 3.00 (C) 4.50 (B) Serie 3.00 (C) 4.50 (B) Terminal style 5.08 O0.60 O0.60 2.54 B/C 2.54 3.00 (C) 4.50 (B) 3.00 (C) 4.50 (B) see note 1) O0.60 CHC 5.08 O0.60 2.54 4.40 5.08 O0.60 2.54 2.54 2.54 O0.60 O0.60 4.40 4.50 5.80 O0.60 CHB (D) (L) 4.50 (D) (L) 5.80 D/L O0.60 O0.60 4.40 O1.30 O0.90 4.40 (hole) (D) (L) 5.80 O1.30 O0.90 5.80 4.50 (D) (L) (hole) 4.50 O0.60 CHC O0.60 CHB 4.40 R Contacts supplied NOT ASSEMBLED 4.40 Contacts supplied NOT ASSEMBLED Accept AWG 22, 24, 26 4.40 Contacts supplied NOT ASSEMBLED Notes: 1) The connector is supplied with positioner to assist the contacts insertion in the PCB 2) Dimensions are in millimeters 6 O0.60 CHC 4.40 Contacts supplied NOT ASSEMBLED (hole) O1.30 O0.90 (hole) O1.30 O0.90 4.40 Series CHB/CHC Contact terminal style for plug connector O0.90 (hole) (hole) (hole) (hole) O0.90 O1.80 O1.50 O1.80 4.40 (hole) O0.90 (hole) O1.80 Male O1.50 Female O1.50 Terminal Serie style O0.60 CHB 3.00 6.40 Contacts supplied NOT ASSEMBLED 6.40 Contacts supplied NOT ASSEMBLED O0.60 (hole) O0.90 4.40 (hole) O1.80 Accept AWG 22, 24, 26 O1.50 CHC 3.00 3.00 6.40 6.40 Contacts supplied NOT ASSEMBLED O1.45 4.40 O1.00 O1.45 Contacts supplied NOT ASSEMBLED O1.00 H 1) 3.00 O0.60 CHB 3.00 4.90 S/Z Ref. Z: solder cup staggered orientation 3.00 5.40 Ref. Z: solder cup staggered orientation Accept up to AWG 22 O0.60 CHC 3.00 O1.00 O1.45 O1.00 O1.45 4.40 3.00 4.90 5.40 0.60 O0.60 4.40 O0.60 CHB 14.00 14.00 Y O0.60 0.60 4.40 14.00 O0.60 CHC 14.00 Notes: 1) The connector is supplied with an insulation diaphragm to eliminate the possibility of electric discharge wiring side 2) Dimensions are in millimeters 7 Series CHB/CHC Contact terminal style for receptacle connector Female Male 3.00 (C) 4.50 (B) 4.40 O0.60 CHB 5.08 3.00 (C) 4.50 (B) Terminal Serie style 5.08 O0.60 O0.60 2.54 2.54 3.00 (C) 4.50 (B) 1) 3.00 (C) 4.50 (B) B/C O0.60 CHC 5.08 O0.60 2.54 4.40 5.08 O0.60 2.54 2.54 2.54 O0.60 O0.60 4.40 O0.60 CHB 4.50 (D) 5.80 (L) 4.50 (D) 5.80 (L) D/L O0.60 O0.60 4.40 O0.60 CHC 4.50 (D) 5.80 (L) (hole) O1.30 O0.90 4.40 (hole) O1.30 O0.90 4.50 (D) 5.80 (L) O0.60 CHB 4.40 R 4.40 Contacts supplied NOT ASSEMBLED Contacts supplied NOT ASSEMBLED Accept AWG 22, 24, 26 O0.60 CHC 4.40 Contacts supplied NOT ASSEMBLED Notes: 1) The connector is supplied with positioner to assist the contacts insertion in the PCB 2) Dimensions are in millimeters 8 4.40 Contacts supplied NOT ASSEMBLED (hole) O1.30 O0.90 (hole) O1.30 O0.90 4.40 Series CHB/CHC Contact terminal style for receptacle connector O0.90 (hole) O0.90 (hole) (hole) O1.80 4.40 (hole) O0.90 O1.50 (hole) Male O1.80 Female O1.50 Terminal Serie style O0.60 CHB 3.00 6.40 6.40 O0.60 O1.80 (hole) O0.90 (hole) O1.80 CHC 3.00 (hole) Contacts supplied NOT ASSEMBLED 4.40 O1.50 Contacts supplied NOT ASSEMBLED Accept AWG 22, 24, 26 O1.50 3.00 6.40 6.40 Contacts supplied NOT ASSEMBLED O1.40 4.40 O1.00 O1.45 Contacts supplied NOT ASSEMBLED O1.00 H 1) 3.00 O0.60 CHB 3.00 4.90 S/Z 3.00 5.40 Ref. Z: solder cup staggered orientation Ref. Z: solder cup staggered orientation Accept up to AWG 22 O0.60 CHC 3.00 O1.00 O1.40 O1.00 O1.45 4.40 3.00 4.90 5.40 0.60 0.60 4.40 O0.60 CHB 14.00 14.00 Y 0.60 0.60 4.40 14.00 O0.60 CHC 14.00 Notes: 1) The connector is supplied with an insulation diaphragm to eliminate the possibility of electric discharge wiring side 2) Dimensions are in millimeters 9 Series CHB/CHC Codify hardware 5.80 13.70 3.90 O2.50 4 Hex1) 4 Hex 20.70 O2.50 20.70 5.80 7.00 M2.50 2) 4 Hex 5.80 7.80 Note 2) 5.80 Note 2) 17.00 7.00 M1.60 11.20 17.00 2.10 7.00 PLUG RECEPTACLE O3.60 17.80 2.10 7.80 17.80 2.10 7.80 Note 2) Note 2) M2.50 Notes 1) 0.10 N*m (1.1 Kg*cm) torque 2) 0.24 N*m (2.5 Kg*cm) torque 3) Dimensions are in millimeters 17.00 4 Hex2) 5x5 4 Hex M2.502) 10.40 14.00 2.10 M1.60 11.20 7.50 2) O2.80 O3.80 4 Hex 7.50 O2.80 O3.80 RECEPTACLE 10.40 10 4 Hex2) 5x5 O3.80 17.00 O2.80 M1.60 11.20 14.00 O2.80 O3.80 PLUG RECEPTACLE 2.10 A27 O3.60 O3.80 O2.80 4 Hex O2.80 O3.80 4 Hex A24 M2.50 2) O3.60 M1.60 11.20 M2.50 2) O3.60 RECEPTACLE 2.10 A21 O2.50 7.80 4 Hex 21.50 O2.50 21.50 A14 5.80 PLUG RECEPTACLE M2.50 2) A11 5.80 O2.50 1) 7.00 O2.50 O2.50 13.70 3.90 O2.50 PLUG Central fixing 2.85 (ref. C) 4.85 (ref. B) 1.30 A10 Lateral fixing For connector 2.85 (ref. C) 4.85 (ref. B) 1.30 Ref. Series CHB/CHC Hardware for test connector 13.70 3.90 5.80 13.70 3.90 O2.50 O2.50 O2.50 4 Hex1) 4 Hex1) 20.70 20.70 7.00 5.80 5.80 7.00 17.00 7.00 2.10 PLUG RECEPTACLE 4 Hex 7.80 O2.80 17.80 7.80 2.10 Note 2) O3.60 15.90 0.20 O3.60 O3.60 O2.80 O3.60 4 Hex Note 2) O2.80 M1.60 11.20 O3.60 O2.80 PLUG RECEPTACLE O3.60 A28 O2.50 M2.502) 4 Hex M2.502) 15.10 M2.502) O2.50 4 Hex 0.20 A26 7.00 PLUG RECEPTACLE M2.502) A17 5.80 O2.50 PLUG Central fixing 2.85 (ref. C) 4.85 (ref. B) 1.30 A16 Lateral fixing For connector 2.85 (ref. C) 4.85 (ref. B) 1.30 Ref. M1.60 11.20 Notes 1) 0.10 N*m (1.1 Kg*cm) torque 2) 0.24 N*m (2.5 Kg*cm) torque 3) Dimensions are in millimeters 11 Series CHB/CHC Floating hardware Ref. Lateral fixing For connector Central fixing 5.80 Note 1) O4.00 O6.00 A13 PLUG RECEPTACLE only CHB 017/065 CHC 026/098 O7.50 2.15 O2.50 20.70 7.00 17.00 2.10 7.00 Notes 1) 0.24 N*m (2.5 Kg*cm) torque 2) Dimensions are in millimeters 12 O4.00 O6.00 PLUG RECEPTACLE only CHB 017/065 CHC 026/098 O3.60 O2.80 A23 Note 1) O7.50 2.15 Series CHB/CHC Hardware with key Lateral fixing For connector Central fixing 28.1 20.70 15 5.80 O2.50 13.70 5.80 O2.50 O2.50 4 Hex1) 1) 17.70 7.00 2.80 3.90 17.00 2.10 7.00 PLUG RECEPTACLE 4 Hex O3.60 O2.80 O3.80 O2.70 4 Hex 2.80 O3.60 18.50 7.80 17.80 2.10 7.80 Note 2) PLUG only CHB 017/065 CHC 026/098 4.50 M1.60 11.20 M2.502) 15.20 2.80 O3.60 O2.80 M1.60 11.20 1.30 V06 Note 2) PLUG RECEPTACLE 3.35 (ref. C) 4.95 (Ref. B) O3.80 O2.70 O3.80 O2.70 V04 M2.502) M2.502) 1.30 4 Hex 3.90 V02 O2.50 M2.502) 4 Hex 2.85 (ref. C) 4.85 (ref. B) 1.30 PLUG O6.00 V03 5.20 3.35 (ref. B) 4.95 (ref. C) 28.1 15 O2.50 O2.50 PLUG RECEPTACLE 7.00 O6.00 V01 5.20 O3.60 Ref. O2.50 M1.601) 4 Hex Notes 1) 0.10 N*m (1.1 Kg*cm) torque 2) 0.24 N*m (2.5 Kg*cm) torque 3) Dimensions are in millimeters 13 Series CHB/CHC Screw locking hardware Central fixing 1.50 20.70 7.00 5.80 O2.50 M1.60 1) PLUG RECEPTACLE 5.5 Hex M2.50 2) 18.70 7.00 4 Hex 3.80 20.70 M2.50 2) Note 3) V13 2.4/6.10 M2.50 V07 M2.50 2) O3.00 22.50 12.2/8.50 O2.50 Lateral fixing For connector 5.80 7.00 O2.50 Ref. PLUG RECEPTACLE 4 Hex 4 Hex 22.00 2.4/6.10 12.2/8.00 1.80 Note 3) M2.50 13.70 3.90 O2.50 4 Hex O2.50 1) 1) 4 Hex 20.70 18.70 5x5 3.80 14 14.00 4 Hex 7.50 M2.50 2) 5.80 Note 2) 10.40 Notes 1) 0.10 N*m (1.1 Kg*cm) torque 2) 0.24 N*m (2.5 Kg*cm) torque 3) 0.35 N*m (3.8 Kg*cm) torque 4) Dimensions are in millimeters 5x5 Note 2) M2.50 PLUG RECEPTACLE 14.00 7.50 V25 5.80 M2.50 2) 4 Hex 10.40 O2.50 PLUG 3.90 3.80 2.85 (ref. C) 4.85 (ref. B) 1.30 V24 2.85 (ref. C) 4.85 (ref. B) 1.30 11.70 O2.50 O4.00 O2.50 5.0 Hex M1.50 RECEPTACLE CHB 017/065 CHC 026/098 O3.00 V22 Series CHB/CHC Screw locking hardware 16.70 3.55 5.25 4 Hex 1) M1.60 2) 17.00 2.10 7.00 M2.50 6.55 O5.00 3) M3.00 O3.60 O2.80 19.70 5.25 O3.60 O2.80 3.90 3.90 M2.50 3) O2.50 4 Hex 2) 4 Hex 1) M1.60 1.30 1.30 O2.50 V15 14.50 2.10 PLUG M3.00 5.00 V08 Central fixing 4.97 (rif. C) 3.35 (rif. B) O3.60 O2.80 Lateral fixing For connector 4.97 (rif. C) 3.35 (rif. B) O3.60 O2.80 Ref. PLUG RECEPTACLE 4 Hex 5 Hex 14.20 V23 17.00 4.70 2.10 7.00 O6.00 1.60 M2.50 3.90 4 Hex M1.601) 2) O2.50 M3.003) 4.97 (rif. C) 3.35 (rif. B) O3.60 O2.80 PLUG only CHB 017/065 CHC 026/098 1.30 V21 16.70 5.25 PLUG RECEPTACLE O3.60 O2.80 O4.60 O4.00 M2.50 4 Hex Notes 1) 0.10 N*m (1.1 Kg*cm) torque 2) 0.24 N*m (2.5 Kg*cm) torque 3) 0.35 N*m (3.8 Kg*cm) torque 4) Dimensions are in millimeters 15 Series CHB/CHC Compatibility between fixings A21 A24 A27 A26 A28 A23 V02 V04 V06 V08 V15 V21 for plug/receptacle V23 for plug for plug/receptacle 16 V22 for plug/receptacle for plug V13 for plug for plug V07 for receptacle for plug/receptacle V03 for plug/receptacle for plug/receptacle V01 for plug/receptacle for plug/receptacle A13 for plug for plug/receptacle A17 for plug/receptacle for plug/receptacle A16 for plug/receptacle for receptacle A14 for plug/receptacle for plug/receptacle A11 for plug for plug/receptacle for receptacle for plug/receptacle for plug A10 V24 V25 Series CHB/CHC Mounting pattern for two rows connectors with two fixings Mounting pattern for plug connector with fixing type: A10, A16, V03, V06, V08, V21, V24 (view component side) 5.08 2.54 C O0.75 min 0.2 O2.7 2 +0.2 - 0.0 0.2 1 3.00 max 1.27 B 5.08 Mounting pattern for plug and receptacle connector with fixing type: A11, A17, A21, A26, V02, V13, V15 (view component side) O0.75 min 1.27 2.54 C O2.7 +0.2 - 0.0 0.2 O3.2 +0.2 - 0.0 for V15 0.2 1.27 Contact pos. 1 plug 5.08 Contact pos. 1 receptacle B O1.8 +0.2 - 0.0 O2.7 +0.2 - 0.0 for A27, V25 2.54 C O0.75 min 0.2 10.30 max 9.5 max for A27, V25 0.2 2.22 1.42 for A27, V25 Mounting pattern for plug and receptacle connector with fixing type: A14, A24, A27, A28, V04, V25 (view component side) Contact pos. 1 plug 1.27 B 5.08 Contact pos. 1 receptacle Contact No 17 29 33 41 53 65 B 20.32 35.56 40.64 50.80 66.04 81.28 C 30.48 45.72 50.80 60.96 76.2 91.44 17 Series CHB/CHC Panel cut-out for two rows connectors with two fixings 9.50 min 4.75 Panel cut-out for fixing hardware C F min 0.2 O2.7 +0.2 - 0.0 O3.2 +0.2 - 0.0 for V15 C 5.25 F min 5.00 10.50 min Panel cut-out for floating hardware O2.5 18 Contact No 17 29 33 41 53 65 C 30.48 F 25.9 45.72 50.8 60.96 76.2 91.44 41.1 46.2 56.4 71.6 86.9 Series CHB/CHC Mounting pattern for two rows connectors with three fixings Mounting pattern for plug connector with fixing type: A10, A16, V03, V24, V08 (view component side) C 2.54 5.08 D O0.75 min 0.2 O2.7 +0.2 - 0.0 2 0.2 1 1.27 5.08 3.00 max 7.62 B Mounting pattern for plug and receptacle connector with fixing type: A11, A17, A21, A26, V02, V13, V15 (view component side) C 1.27 2.54 D Contact pos. 1 plug 0.2 O2.7 +0.2 - 0.0 for V15 O0.75 min O2.7 +0.2 - 0.0 O3.2 +0.2 - 0.0 for V15 0.2 Contact pos. 1 receptacle 7.62 1.27 0.2 B 5.08 O2.7 +0.2 - 0.0 for A27, V25 C O0.75 min 2.22 2.54 D 0.2 10.30 max O1.8 +0.2 - 0.0 1.42 for A27, V25 0.2 9.5 max for A27, V25 Mounting pattern for plug and receptacle connector with fixing type: A14, A24, A27, A28, V04, V25 (view component side) Contact pos. 1 plug 1.27 7.62 Contact pos. 1 receptacle 5.08 B Contact No 72 84 96 120 B 96.52 111.76 127 157.48 C 106.68 121.92 137.16 167.64 D 53.34 60.96 68.58 83.82 19 Series CHB/CHC Panel cut-out for two rows connectors with three fixings Panel cut-out for fixing hardware 9.50 min 4.75 C D O2.7 +0.2 - 0.0 for V15 0.2 4 max F min F min 0.2 20 O2.7 +0.2 - 0.0 O3.2 +0.2 - 0.0 for V15 Contact No 72 84 96 120 C 106.68 121.92 137.16 167.64 D 53.34 60.96 68.58 83.82 F 48.5 56 63.6 78.8 Series CHB/CHC Mounting pattern for three rows connectors with two fixings Mounting pattern for plug connector with fixing type: A10, A16, V03, V06, V08, V21, V24 (view component side) O0.75 min 2.54 5.08 C 0.2 3 O2.7 +0.2 - 0.0 0.2 1 5.08 3.00 max 5.08 1.27 B Mounting pattern for plug and receptacle connector with fixing type: A11, A17, A21, A26, V02, V13, V15 (view component side) 1.27 2.54 Contact pos. 1 receptacle Contact pos. 1 plug O2.7 +0.2 - 0.0 O3.2 +0.2 - 0.0 for V15 1.27 O0.75 min B 5.08 0.2 0.2 +0.2 - 0.0 O2.7 +0.2 - 0.0 Contact pos. 1 plug for A27 C 0.2 Contact pos. 1 receptacle 10.30 max 9.5 max for A27, V25 O1.8 2.54 0.2 2.22 1.42 for A27, V25 Mounting pattern for plug and receptacle connector with fixing type: A14, A24, A27, A28, V04, V25 (view component side) 5.08 5.08 C O0.75 min 1.27 B 5.08 Contact No 26 44 62 80 98 B 20.32 C 30.48 35.56 50.8 66.04 81.28 45.72 60.96 76.2 91.44 21 Series CHB/CHC Panel cut-out for three rows connectors with two fixings C 4.75 12.00 min Panel cut-out for fixing hardware F min O2.7 +0.2 - 0.0 0.2 O3.2 +0.2 - 0.0 for V15 C 5.25 F min 5.00 13.00 min Panel cut-out for floating hardware O2.5 22 Contact No 26 44 62 C 30.48 45.72 F 25.9 41.1 80 98 60.96 76.2 91.44 56.4 71.6 86.9 Series CHB/CHC Mounting pattern for three rows connectors with three fixings Mounting pattern for plug connector with fixing type: A10, A16 V03, V08, V24 (view component side) C O0.75 min 0.2 5.08 2.54 5.08 D 3 O2.7 +0.2 - 0.0 0.2 1 5.08 3.00 max 7.62 1.27 B Mounting pattern for plug and receptacle connector with fixing type: A11, A17, A21, A26, V02, V13, V15 (view component side) 1.27 2.54 O2.7 +0.2 -0.0 for V15 D 0.2 7.62 5.08 O2.7 +0.2 - 0.0 Contact pos. 1 plug Contact pos. 1 receptacle 1.27 O3.2 +0.2 - 0.0 for V15 O0.75 min 0.2 0.2 B Mounting pattern for plug and receptacle connector with fixing type: A14, A24, A27, A28, V04, V25 (view component side) O2.7 +0.2 - 0.0 for A27, V25 C Contact pos. 1 plug Contact pos. 1 receptacle 1.27 2.22 2.54 D 10.30 max 9.5 max for A27, V25 O1.8 +0.2 - 0.0 1.42 for A27, V25 0.2 5.08 5.08 C 7.62 O0.75 min B 5.08 Contact No 108 126 B 96.52 111.76 127 C 106.68 121.92 137.16 D 53.34 60.96 68.58 0.2 144 23 Series CHB/CHC Panel cut-out for three rows connectors with three fixings C D 4.75 12.00 max Panel cut-out for fixing hardware O2.7 +0.2 -0.0 for V15 0.2 4 max F min F min 0.2 24 Contact No 108 126 144 C 106.68 121.92 137.16 D 53.34 60.96 68.58 F 48.5 56 63.6 O2.7 +0.2 - 0.0 O3.2 +0.2 - 0.0 for V15 Series CHB/CHC Tools S/DEM/6/0060 Extraction tool S/MONT/1/0060 Insertion tool Consult factory Tool for wire-wrap connection Notes for wire-wrap connection AWG O cable (mm) No coil L* (mm) 30 0.25 8 25 28 0.32 7 23 26 0.4 6 23 (*) stripping lenght Crimp tool Contact type "R" "H" Crimp tool Crimp positioner Ref. Daniels: AFM8 Ref. Military: M22520/2-01 Ref. order: S/S/1/0060 Ref. Daniels: K547 Ref. Daniels: AFM8 Ref. Military: M22520/2-01 Double crimp Core - Ref. Daniels: K547 Jacket - Ref. Daniels: K640 Crimp setup AWG L* (mm) 26 24 22 4 5 3 4.8/5.2 selector No 3.9/4.3 (*) stripping lenght CH SERIES REPLACEMENT CONTACTS Ref. Standard socket Standard pin B row 1 CHB B row 1 CHC 15632 15632 15352 15352 B row 2 CHB B row 2 CHC 15634 15634 15354 15354 B row 3 CHB B row 3 CHC 15636 15496 C row 1 CHB C row 1 CHC 12507 12507 12543 12543 C row 2 CHB C row 2 CHC 12509 12509 12545 12545 C row 3 CHB C row 3 CHC 14072 14074 D 13276 13280 L 12511 12547 R 12512 12548 H 14033 14035 S 12514 12550 12516 12552 Y 25 Special qualification CHB connector qualified to MIL-DTL-55302F CHB connector is also available with qualification MIL-DTL-55302F sheets 159, 160, 162, 163 The reference order for this connector is shown below D55302/ Ref. order *** * *** * REFERENCE MIL CONNECTOR STYLE Ref. HYPERTAC Ref. MIL CHB 017/065 E*****H CHB 072/120 E*****H CHB 017/065 P*****H CHB 072/120 P*****H 159 160 162 163 CONTACT TERMINAL STYLE Socket contact Pin contact Ref. HYPERTAC Ref. MIL Ref. HYPERTAC Ref. MIL C C C E B B B F C G C B P B HARDWARE Ref. HYPERTAC Ref. MIL J A21 B Q A11 P L A L D A23 T D V D W A13 U S S H H A24 V W H M R K A14 R R Y Y V02 G V07 Z V04 F CONNECTOR SIZE V15 X 017, 029, 033, 041, 053, 065, 072, 084, 096, 120 V01 J Example D55302/159D041B: receptacle connector, 41 ways, contact terminal style dip solder straight, hardware type A21 Connector marking Ref. MIL year-week Ref. Hypertac A2857 D55302/******** CHB*********H 2 26 4 6 **** 8 10 12 14 16 18 20 22 24 26 28 Special qualification CHC connector qualified to TEL-80-5935-000*-00-00C000 (see QPL MIL-C-55302 Part II) CHC connector is also available with qualification TEL-80-5935-001, -002, -003, -004 The reference order for this connector is shown below ST1042 Ref. order CHC *** * * * *** * HYPERTAC SPECIFICATION CONNECTOR FAMILY Connector size 026-044-062-080-098-108-126-144 Connector style Plug Receptacle P E Contact style Male Female M F Contact terminal style Right angle L=4.50 mm Right angle standard L=3.00 mm Straight L= 4.50 mm Straight L= 5.80 mm Crimp Double crimp Solder cup (wire size AWG22 max) Wire wrapp B C D L R H S Y Hardware polarization (1) Guide pin: A10-A11-A13-A14-V01-V03-V07 Guide socket: A21-A23-A24-V02-V04-V08-V15 Contact finishing (2) Plating conforming to MIL-DTL-55302 H Connector marking Ref. TEL Ref. Hypertac year-week (3) TEL-80-5935-000*-00-00C000 CHC*********H 3 6 9 12 15 18 21 A2857 **** 24 27 30 33 36 39 42 44 (1) Standard coding: pos. C3 Reference: Functional part (Mating area): 1.27 m Gold per ASTM B-488 type II Grade C on 2 m Ni per QQ N-290 Termination area: 0.508 m Gold per ASTM B-488 type II Grade C on 2 m Ni per QQ N-290 (3) 001: CHC026E/CHC098E; 002: CHC108E/CHC144E; 003: CHC026P/CHC098P; 004: CHC108E/CHC144E (2) H 27 OTHER PRODUCTS FROM HYPERTAC INTERCONNECT 2 TO 5 ROWS PCB CONNECTORS VERY HIGH DENSITY PCB CONNECTOR . According to MIL-DTL-55302 . 100 000 reliable mating and unmating cycles . Reduces need for board stiffeners and auxiliary actuators . Virtual immunity to shock and vibration . Under 5 m contact resistance . According to MIL-DTL-55302 . 8 row offset grid (2,54 mm contacts, 1,27 mm rows) . 372 contacts . Lightweight with high structural strenght . Low insertion force SIGNAL/POWER & COAXIAL CONTACTS Signal & power contacts . Over 100 000 mating and unmating cycles . Models for dry circuit to 500 Amps . Ideal for test, burn-it and high power use Coaxial contacts . Suits DIN 41612 cavity . Over 25 000 mating cycles . Low insertion force (140 grams average) METAL SHELLED PCB CONNECTORS MIL-DTL-55302 PCB CONNECTORS . According to MIL-DTL-55302 . ESD insulation, EMI & RFI protection . Easily tailored to customer specific requirements . Suitable for LRM applications . Available as test connector, card extender and cable assembly . 2 contact rows within dielectric connector . Contact size of 0.76 mm nominal pin diameter . Number of contacts: 10-14-20-2426-30-36-44-50-54-59-176 . Alignment and keying provided by the end guide AIRFRAME H71 SERIES CIRCULAR SIGNAL CONNECTORS . Contact arrangement: 6 to 21 poles . IP67 protection (mated) . Nominal current: 3 to 20 A . Temperature range -20 to 125C . Tested based on VDE 0627/09.91 . Variable shielding connection based on standard EMC DIN EN 50082 . Meets performance requirements of BAe spec JN1123 . Outstanding performance under extreme vibration conditions . Jackscrew mating device ensures correct mating . EMI & RFI protection . Integral environmental seal . Pin & socket bodies in accordance with MIL-C-39029 QUICK DISCONNECT CONNECTOR . Plastic shelled . Quick disconnect enable easier mating and unmating cycles . 3 to 25 contacts . Crimp, solder terminations Europe Hypertac Limited Hypertac SpA Waterloo Road, London NW2 7UH, UK Via P.D. Da Bissone 7A, 16153 Genova-Sestri P., Italy Telephone: +44 (0) 20 8450 8033 Facsimile: +44 (0) 20 8208 4114 Telephone: +39 0 10 60361 Facsimile: +39 0 10 6036280 e-mail: info@hypertac.co.uk e-mail: info@hypertac.it Hypertac S.A. Hypertac GmbH 31 rue Isidore Maille, 76410 St. Aubin Les Elbeuf, France Ulrichsbergerstrae 17, Postfach 1465, 94454 Deggendorf, Germany Telephone: +33 (0) 2 32969176 Facsimile: +33 (0) 2 35787746 Telephone: +49 (0) 991 250120 Facsimile: +49 (0) 991 2501244 e-mail: info@hypertac.fr e-mail: info@hypertac.de Asia Hypertac Cina Hypertac Japan Suite 601, Novel Plaza, 128 Nanijing Road West, Shanghai 200003 Meisho Building 3F 1-78, Issha, Meito-Ku, Nagoya, Aichi Telephone: +86 21 6350 1735 Facsimile: +86 21 6350 1398 Telephone: +39 0 10 60361 Facsimile: +39 0 10 6036280 e-mail: info@hypertac.fr e-mail: info@hypertac.it America Hypertronics Corporation 16 Brent Drive, Hudson, MA 01749-2978, USA Telephone: +1 (0) 978 5680451 Facsimile: +1 (0) 978 5680680 e-mail: info@hypertronics.com www.hypertac.com