Round Water-resistant Connectors (M12 Smartclick) XS5 CSM_XS5_DS_E_13_2 Round Water-resistive Smartclick Connectors That Reduce Installation Work * A newly developed lock mechanism that is compatible with round M12 connectors. * Simply insert the Connectors, then turn them approximately 1/8 of a turn to lock. * A positive click indicates locking. * Features the same degree of protection (IP67) as M12 connectors. * A full line-up of models is planned. * Connectors with Cables are UL approved. Refer to Safety Precautions on page 24. Ratings and Specifications Rated current 4A Rated voltage 250 VDC Contact resistance (connector) 40 m max. (20 mV max., 100 mA max.) Insulation resistance 1,000 M min. (at 500 VDC) Dielectric strength (connector) 1,500 VAC for 1 min (leakage current: 1 mA max.) Degree of protection IP67 (IEC60529) Insertion tolerance 50 times min. Lock strength Tensile: 100 N/15 s, Torsion: 1 N*m/15 s Cable holding strength Tensile: 100 N/15 s, Torsion: 1 N*m/15 s (for cable diameter of 6 mm) *2 Lock operating force 0.1 to 0.25 N*m Ambient operating temperature range -25 to 70C Ambient humidity range 20% to 85% Number of pressure-weld repairs *1 10 times max. (Limited to the same external diameter and wire diameter.) *1. Only XS5C/G (IDC models) *2. Refer to product specifications for details. 1 XS5 Materials and Finishes Model XS5F/H/W Item XS5R Phosphor bronze or Brass Material Phosphor bronze Finish Nickel base, 0.4-m gold plating Contacts Fixtures Nickel-plated zinc alloy Fixtures (Lock) * Stainless Pin block PBT resin (UL94V-0) O-ring Rubber Overmolding/Cover Soft PBT resin (UL94V-0) UL AWM2464 CL3, 6 mm dia., Fire-retardant, AWG20 (0.5mm2) Robot cable Structure: 0.08 mm/110 wires Oil-resistant 6 mm dia. Cable polyurethane AWG20 (0.5mm2) cable Structure: 0.12 mm/45 wires 6.6 mm dia. Spatter-resisAWG20 (0.5mm2) tant Cable Structure: 0.08 mm/100 wires XS5C/G (Crimping, Soldering) XS5M/P Phosphor bronze Brass XS5C/G (Screw-on) XS5C/G (IDC models) Phosphor bronze or Brass Phosphor bronze Nickel base, 0.15m gold plating --- PBT resin (UL94V-0) --- --- --- Seal resin --- Epoxy resin (UL94V-0) --- Power supply wires --- UL1007 AWG20 --- *Only plug Connector Pinout Diagram (from Mating Side) Item No. of poles 4 poles 1 4 Male (plug) contacts 2 3 DC type 2 Female (socket) contacts 3 1 4 Connection Combinations Smartclick Plug Connectors M12 Plug Connectors XS5H, XS5G, XS5W (plug side), XS5R (plug side), XS5M XS2H, XS2G, XS2W (plug side), XS2R (plug side), XS2M Smartclick Socket XS5F, XS5C, XS5W (socket side), Connectors XS5R (socket side), XS5P M12 Socket Connectors OMRON model No. XS2F, XS2C, XS2W (socket side), XS2R (socket side), XS2P is a registered trademark of the OMRON Corporation. : Connected by twisting. : Connected by screwing. Note: The XS@M and XS@P cannot mate with each other. 2 XS5 XS5W Connectors Connected to Cable, Socket and Plug on Cable Ends Fire-retardant, Robot cable Oil-resistant Polyurethane Cable Spatter-resistant Cable XS5W-D42@-@81-F XS5W-D42@-@81-P XS5W-D421-@81-SA Dimensions (Unit: mm) Straight/straight M12x1 14.9 dia. 14.9 dia. 40.7 44.7 L (Cable length) Angled/angled M12x1 14.9 dia. 14.9 dia. 32.3 28.3 Wiring Diagram for 4 Cores Pin No. L (Cable length) Straight/angled M12x1 1 2 3 4 14.9 dia. Cable color of core sheath 1 Brown 2 White 3 Blue 4 Black 32.3 14.9 dia. 40.7 L (Cable length) Angled/straight 14.9 dia. M12x1 28.3 14.9 dia. 44.7 L (Cable length) Note: Oil-resistant Polyurethane Cables (XS5W-D42@-@81-P) and Spatter-resistant Cable (XS5W-D421-@81-SA) have black covers. Fire-retardant, Robot cable (XS5W-D42@-@81-F) have warm gray covers. 3 XS5 Model Number Legend XS5W-D42@-@81-@@ 1 2 3 4 5 6 7 8 Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 9 1. Type W: Connectors connected to cable, socket and plug on cable ends 6. Cable Length 2. Mating Section Form D: DC 7. Connections C: 1 m G: 5 m D: 2 m J: 10m E: 3 m 8: A Brown, B White, C Blue, D Black (Numbers inside circles are terminal numbers) 3. Connector Poles 4: 4 poles 8. Connectors on One End/Both Ends 4. Contact Plating 2: 0.4-m gold plating 1: Both ends 9. Cable Specifications 5. Cable Connection Direction 1: Straight/straight 2: Angled/angled 3: Straight (Socket)/angled (Plug) 4: Angled (Socket)/straight (Plug) F: Fire-retardant, Robot cable P: Oil-resistant Polyurethane Cable SA: Spatter-resistant Cable Ordering Information Cable specifications Fire-retardant, Robot cable Cable Cable outer length L (m) diameter (mm) 1 XS5W-D421-C81-F XS5W-D421-D81-F 3 XS5W-D421-E81-F 5 Spatter-resistant Cable Cable specifications Fire-retardant, Robot cable 6 Angled/angled Model 2 10 Oil-resistant Polyurethane Cable Straight/straight ----- XS5W-D421-G81-F --- XS5W-D421-D81-P --- XS5W-D421-G81-P --- 10 XS5W-D421-J81-P --- 6.6 Cable Cable outer length L (m) diameter (mm) 2 5 6 10 5 Yes XS5W-D422-G81-F XS5W-D421-J81-F 2 2 UL XS5W-D422-D81-F 5 5 Minimum order XS5W-D421-D81-SA --- XS5W-D421-G81-SA --- Straight (Socket)/ angled (Plug) Angled (Socket)/ straight (Plug) Model XS5W-D423-D81-F XS5W-D424-D81-F XS5W-D423-G81-F XS5W-D424-G81-F 1 5 --- 1 5 --- Minimum order UL 5 Yes 4 XS5 XS5F Connector Connected to Cable, Socket on One Cable End Fire-retardant, Robot cable Oil-resistant Polyurethane Cable Spatter-resistant Cable XS5F-D42@-@80-F XS5F-D42@-@80-P XS5F-D421-@80-SA Dimensions (Unit: mm) Straight L (Cable length) 40.7 Wiring Diagram for 4 Cores 14.9 dia. Cable color of core sheath Brown White Blue Black Pin No. M12 x 1 30 5 1 2 3 4 50 Angled L (Cable length) 25.3 M12x1 28.3 30 5 50 14.9 dia. Note: Oil-resistant Polyurethane Cables (XS5F-D42@-@80-P) and Spatter-resistant Cable (XS5F-D421-@80-SA) have black covers. Fireretardant, Robot cable (XS5F-D42@-@80-F) have warm gray covers. Model Number Legend XS5F-D42@-@80-@@ 1 2 3 4 5 6 7 8 Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 9 1. Type F: Connector connected to cable, socket on one cable end 5. Cable Connection Direction 1: Straight 2: Angled 2. Mating Section Form D: DC 6. Cable Length C: 1 m D: 2 m G: 5 m J: 10 m 3. Connector Poles 4: 4 poles 8. Connectors on One End/Both Ends 0: One end 9. Cable Specification F: Fire-retardant, Robot cable P: Oil-resistant Polyurethane Cable SA: Spatter-resistant Cable E: 3 m 7. Connections 8: A Brown, B White, C Blue, D Black (Numbers inside circles are terminal numbers.) 4. Contact Plating 2: 0.4-m gold plating Ordering Information Cable specifications Fire-retardant, Robot cable Oil-resistant Polyurethane Cable Spatter-resistant Cable Cable length L (m) 1 2 3 5 10 2 5 10 2 5 Cable outer diameter (mm) 6 6.6 Straight Connectors Angled Connectors Model XS5F-D421-C80-F XS5F-D421-D80-F XS5F-D421-E80-F XS5F-D421-G80-F XS5F-D421-J80-F XS5F-D421-D80-P XS5F-D421-G80-P XS5F-D421-J80-P XS5F-D421-D80-SA XS5F-D421-G80-SA XS5F-D422-C80-F XS5F-D422-D80-F XS5F-D422-E80-F XS5F-D422-G80-F XS5F-D422-J80-F XS5F-D422-D80-P XS5F-D422-G80-P XS5F-D422-J80-P ----- Minimum order UL 10 5 Yes 1 5 --- 1 5 --- 5 XS5 XS5H Connector Connected to Cable, Plug on One Cable End Fire-retardant, Robot cable Oil-resistant Polyurethane Cable Spatter-resistant Cable XS5H-D42@-@80-F XS5H-D42@-@80-P XS5H-D421-@80-SA Dimensions (Unit: mm) Straight L (Cable length) 44.7 Wiring Diagram for 4 Cores 14.9 dia. 30 M12x1 5 Angled Cable color of core sheath Brown White Blue Black Pin No. 50 1 2 3 4 L (Cable length) 25.3 32.3 30 5 50 M12x1 14.9 dia. Note: Oil-resistant Polyurethane Cables (XS5H-D42@-@80-P) and Spatter-resistant Cable (XS5H-D421-@80-SA) have black covers. Fireretardant, Robot cable (XS5H-D42@-@80-F) have warm gray covers. Model Number Legend XS5H-D42@-@80-@@ 1 2 3 4 5 6 7 8 1. Type H: Connector connected to cable, plug on one cable end 2. Mating Section Form D: DC 3. Connector Poles 4: 4 poles 4. Contact Plating 2: 0.4-m gold plating Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. 9 8. Connectors on One End/Both Ends 0: One end 9. Cable Specifications 5. Cable Connection Direction 1: Straight 2: Angled 6. Cable Length A: 0.3 m C: 1 m G: 5 m 7. Connections F: P: Fire-retardant, Robot cable Oil-resistant Polyurethane Cable SA: Spatter-resistant Cable D: 2 m 8: A Brown, B White, C Blue, D Black (Numbers inside circles are terminal numbers) Ordering Information Cable specifications Fire-retardant, Robot cable Oil-resistant Polyurethane Cable Spatter-resistant Cable Cable length L (m) 0.3 1 2 5 0.3 2 5 0.3 1 Cable outer diameter (mm) 6 6.6 Straight Connectors Angled Connectors Model XS5H-D421-A80-F XS5H-D421-C80-F XS5H-D421-D80-F XS5H-D421-G80-F XS5H-D421-A80-P XS5H-D421-D80-P XS5H-D421-G80-P XS5H-D421-A80-SA XS5H-D421-C80-SA XS5H-D422-A80-F XS5H-D422-C80-F XS5H-D422-D80-F XS5H-D422-G80-F XS5H-D422-A80-P XS5H-D422-D80-P XS5H-D422-G80-P ----- Minimum order UL 10 Yes 5 10 5 10 --- --- 6 XS5 XS5@ Eight-pole Connectors with Cables Ordering Information Type Cable specification Cable connection direction No. of cable cores Connector Connected to Cable, Socket on One End 6.3 mm dia., AWG23 (0.25 mm2) Structure: 0.08 mm/60 wires Straight 10 Panel-mounting Plug --- --- --- Cable length L (m) 2 5 10 --- Applicable wire gauge --AWG22 to AWG28 Model XS5F-D821-DH0-R XS5F-D821-GH0-R XS5F-D821-JH0-R XS5M-D827-4 Pins and Cable Lead Colors A White XS5F cable lead colors B Brown Ratings and Specifications Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength Degree of protection Insertion tolerance Ambient operating temperature range Ambient operating humidity range Pin No. D E Yellow Gray C Green F Pink G Blue H Red Materials and Finishes Contacts Fixtures Body Nuts Fixtures (lock) Contact block Cover *1 Seal resin *2 O-ring*1 1.5 A 36 VDC 40 m max. (at 20 mV DC max., 100 mA max.) 1,000 M min. (at 500 VDC) 1,000 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC 60529) 50 times -25 to 70C 20% to 85% Brass/nickel base, 0.4-m gold plating Nickel-plated zinc alloy *1 Nickel-plated zinc alloy *2 Nickel-plated brass *2 Stainless *2 PBT resin (UL94V-0), light gray Soft PBT resin (UL94V-0) Rubber *1. XS5F only. *2. XS5M only. Dimensions (Unit: mm) XS5F-D821-@H0-R Connector Connected to Cable, Socket on One End L (cable length) 1 2 40.7 3 7 14.9 dia. 4 6 8 (5) (30) 5 (50) M12x1 XS5M-D827-4 Front-locking, Panel-mounting Plug Nut 3 5 3 (19) M16x1 M12x1 Seal resin (21.9) Eight, 1 dia 17 Pin No. 8 2 2.8 20 dia. Resin filling 22.8 Panel Cutout 14.1+0.1 0 16.1+0.1 0 dia. 16.1+0.1 0 dia. Panel Cutout Panel thickness (t): 1 to 4 7 XS5 XS5G Assembly Connector Plugs Dimensions (Unit: mm) XS5G-D418 (IDC Model) Straight Connectors 66 M12 x 1 58 17.5 dia. 14.9 dia. XS5G-D4C@ (Crimping Model) XS5G-D42@ (Soldering Model) Straight Connectors M12 x 1 14.9 dia. 14.2 dia. 49.3 XS5G-D42@ (Soldering Model) Angled Connectors M12 x 1 37.7 14.9 dia. 23 XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm) Straight Connectors M12 x 1 58.7 20 dia. 14.9 dia. 16 dia. XS5G-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm) Straight Connectors M12 x 1 58.7 20 dia. 14.9 dia. XS5G-D@S@ (Screw-on Connectors) Angled Connectors M12 x 1 14 dia. 39.7 20 dia. 14.9 dia. 39.6 14 dia. 8 XS5 Ordering Information No. of poles 4 Connection method Suitable cable dia. (mm) Core conductor size (mm2) IDC 3 to 8 mm 6 mm (5 to 6) 0.14 to 0.75 *1 Crimping 4 mm (4 to 5) 3 mm (3 to 4) 6 mm (5 to 6) Soldering 4 mm (4 to 5) 3 mm (3 to 4) 6 mm (5 to 6) Screw-on 4 mm (4 to 5) 3 mm (3 to 4) 8 mm (7 to 8) 7 mm (6 to 7) 6 mm (5 to 6) Suitable sheath material 0.18 to 0.3 0.5 to 0.75 *2 0.5 max. PVC, PE, PUR 0.18 to 0.75 Straight Connectors Angled Connectors Model XS5G-D418 --XS5G-D4C1 --XS5G-D4C3 --XS5G-D4C5 --XS5G-D421 XS5G-D422 XS5G-D423 XS5G-D424 XS5G-D425 XS5G-D426 XS5G-D4S1 XS5G-D4S2 XS5G-D4S3 XS5G-D4S4 XS5G-D4S5 XS5G-D4S6 XS5G-D4S7 --XS5G-D4S9 --XS5G-D5S1 --XS5G-D5S3 --XS5G-D5S5 --XS5G-D5S7 --XS5G-D5S9 --- Minimum order 50 4 mm (4 to 5) 3 mm (3 to 4) 8 mm (7 to 8) 7 mm (6 to 7) *1. Minimum wire diameter: 0.08 mm, Outer diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE *2. There are two types of contacts. 5 Screw-on Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets/Plugs. Use one of the above cables. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. 9 XS5 XS5U (Crimping Pin for XS5G) Dimensions (Unit: mm) XS5U-312@ Plug Pin * A special tool must be used for crimping. For details, refer to page 18. Dimensions Slit 1 dia. 2 dia. 2.3 dia. C dia. 1.5 B Model Suitable core Dimension (mm) No. of size (mm2) slits A B C XS5U-3121 0.18 to 0.3 22.6 6.1 0.8 1 XS5U-3122 0.5 to 0.75 22.7 6.2 1.3 0 A Ordering Information Suitable core size (mm2) Model 0.18 to 0.3 XS5U-3121 0.5 to 0.75 XS5U-3122 Minimum order 100 Note: Orders are accepted in multiples of the minimum order. 10 XS5 XS5C Assembly Connector Sockets Dimensions (Unit: mm) XS5C-D418 (IDC Model) Straight Connectors 62.4 54.4 M12 x 1 17.5 dia. 14.9 dia. XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) Straight Connectors M12 x 1 14.9 dia. 14.2 dia. 43.4 XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) Angled Connectors 31.8 M12 x 1 14.9 dia. 23 XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 7 or 8 mm) Straight Connectors 54.9 M12 x 1 20 dia. 14.9 dia. 16 dia. XS5C-D@S@ (Screw-on Connectors, Applicable Cable Outer Diameter: 3, 4, or 6 mm) Straight Connectors M12 x 1 54.9 20 dia. 14.9 dia. XS5C-D@S@ (Screw-on Connectors) Angled Connectors 14 dia. 35.9 M12 x 1 20 dia. 14.9 dia. 39.6 14 dia. 11 XS5 Ordering Information Straight Connectors Angled Connectors Model IDC 3 to 8 mm 0.14 to 0.75 *1 XS5C-D418 --6 mm (5 to 6) XS5C-D4C1 XS5C-D4C2 0.18 to 0.3 XS5C-D4C3 XS5C-D4C4 Crimping 4 mm (4 to 5) 0.5 to 0.752 *2 XS5C-D4C5 XS5C-D4C6 3 mm (3 to 4) 6 mm (5 to 6) XS5C-D421 XS5C-D422 Soldering 0.5 max. XS5C-D423 XS5C-D424 4 mm (4 to 5) 4 XS5C-D425 XS5C-D426 3 mm (3 to 4) 6 mm (5 to 6) XS5C-D4S1 XS5C-D4S2 PVC, PE, PUR XS5C-D4S3 XS5C-D4S4 4 mm (4 to 5) Screw-on XS5C-D4S5 XS5C-D4S6 3 mm (3 to 4) XS5C-D4S7 --8 mm (7 to 8) XS5C-D4S9 --7 mm (6 to 7) 0.18 to 0.75 6 mm (5 to 6) XS5C-D5S1 --XS5C-D5S3 --4 mm (4 to 5) 5 Screw-on XS5C-D5S5 --3 mm (3 to 4) XS5C-D5S7 --8 mm (7 to 8) XS5C-D5S9 --7 mm (6 to 7) *1. Minimum wire diameter: 0.08 mm, Outer diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE *2. There are two types of contacts. No. of poles Connection method Suitable cable dia. (mm) Core conductor size (mm2) Suitable sheath material Minimum order 50 Note: Use one of the above cables. If you do not use one of these cables, there is a possibility that the performance can't be met. Ask your OMRON representative about selecting a cable of other than above. 12 XS5 XS5U (Crimping Pin for XS5C) Dimensions (Unit: mm) * A special tool must be used for crimping. For details, refer to page 18. XS5U-222@ Socket Pin Dimensions Slit C dia. 2 dia. 2.3 dia. 1.5 B Dimension (mm) No. of slits A B C Model Suitable core size (mm2) XS5U-2221 0.18 to 0.3 16.7 6.1 0.8 1 XS5U-2222 0.5 to 0.75 16.8 6.2 1.3 0 A Ordering Information Suitable core size (mm2) Model 0.18 to 0.3 XS5U-2221 0.5 to 0.75 XS5U-2222 Orders are accepted in multiples of the minimum order. Minimum order 100 13 XS5 XS5R Y-Joint Plug/Socket Connectors Dimensions (Unit: mm) XS5R-D426-@11-F Connectors on Both Ends (Y-Joint Plug/Socket) 15.0 M12 x 1 Wiring Diagram 45.5 Socket 4.6 dia. CN2 1 2 3 4 CN2 Plug 1 2 4 3 35.0 4 1 18.0 1 2 4 3 CN1 Blue marking 8.5 M12 x 1 44.7 13.6 4 3 2 1 3 2 1 2 3 4 CN1 L XS5R-D426-@10-F Connectors on One Cable End (Y-Joint Socket) 15.0 M12 x 1 Wiring Diagram 45.5 Socket 1 2 3 4 CN2 4.6 dia. CN2 1 2 4 3 Black Blue White 18.0 35.0 1 2 4 3 CN1 8.5 CN1 13.6 Blue marking Wiring Diagram XS5R-D426-1 27 1 2 4 3 (37) Socket 7 Brown 50 XS5R-D426-@ Y-Joint Plug/Socket without Cable M12 x 1 5 30 L 15 1 2 3 4 CN2 4 3 2 1 CN1 4 3 2 1 4.5 dia. CN2 CN0 XS5R-D426-5 CN2 4 3 2 1 CN1 4 3 2 1 Plug 24.5 4 3 2 1 18 2 1 4 3 12.5 CN1 58.3 4 3 2 1 CN0 CN0 M12 x 1 Blue marking Ordering Information Cable Connector Connectors on both cable ends With cable Connector on one cable end Cable With no cable Connector Y-Joint Plug/Socket Cable length (m) Model 0.5 XS5R-D426-B11-F 1 XS5R-D426-C11-F 2 XS5R-D426-D11-F 3 XS5R-D426-E11-F 2 XS5R-D426-D10-F 5 XS5R-D426-G10-F Cable length (m) -- Model XS5R-D426-1 XS5R-D426-5 Minimum order 10 5 Minimum order 10 Note 1. Ask your OMRON representative about other specifications. 2. XS2G/XS5G Assembled Connectors with screw connections cannot be connected to both CN1 and CN2 at the same time. 14 XS5 XS5P Panel-mounting Sockets Dimensions (Unit: mm) XS5P-D426-5 Rear-locking Socket Connected to Wires 17 M12x1 23 18 2.8 14 Wiring 18 PG9 500 White Blue Pin number Color 1 Brown 2 White 20 14.6 dia. 20 10 2.5 Brown Black 11.9 XS5P-D427-5 Front-locking Socket Connected to Wires M12x1 2.8 PG9 Blue 4 Black Wire Specifications 22.1 18 3 17 500 Blue White Item Specification Specification UL1007 Nominal size AWG20 Number of wires 21 Wire diameter 0.18 Standard outer diameter 1.8 2 3 21 1 Configuration 18 13.9 dia. 4 20 10 Brown Black 2.5 10.5 22.1 XS5P-D526-4 Rear-locking Socket with Solder Cup Pins XS5P-D426-4 Rear-locking Socket with Solder Cup Pins 17 18 2.8 M12x1 Nut PG9 3.5 18 4, 1.3 dia. 17 2.8 M12x1 Nut PG9 5.5 3.5 18 20 14.6 dia. 14.6 dia. 18 2.5 20 11.9 Resin filling 22.1 2.5 11.9 Resin filling 22.1 XS5P-D527-4 Front-locking Socket with Solder Cup Pins XS5P-D427-4 Front-locking Socket with Solder Cup Pins 2.8 18 20 M12x1 5, 1.3 dia. PG9 17 3.5 Nut 13.9 dia. 4, 1.3 dia. 18 10.5 2.5 22.1 18 2.8 M12x1 20 Nut PG9 5.5 3.5 17 13.9 dia. 18 10.5 Resin filling 5, 1.3 dia. 2.5 Resin filling 22.1 Panel Cutout +0.1 0 dia. 15.3 Panel Cutout Dimension Panel thickness = 1 to 4 mm Note 1. The panel cutout dimension is the same for Front-locking and Rear-locking Sockets. 2. Rotational positioning is not possible for connector rotation. Ordering Information Type No. of poles With cable 4 Type No. of poles Solder cup pins 4 5 Lock Rear lock Front lock Cable length (m) Lock Rear lock Front lock Rear lock Front lock Applicable wires 0.5 AWG20 to AWG28 Model XS5P-D426-5 XS5P-D427-5 Minimum order Model XS5P-D426-4 XS5P-D427-4 XS5P-D526-4 XS5P-D527-4 Minimum order 10 50 15 XS5 XS5M Panel-mounting Plugs Dimensions (Unit: mm) XS5M-D426-5 Rear-locking Plug Connected to Wires 18 2.8 M12x1 Wiring 18 PG9 Pin number Color 1 Brown 2 White Brown 500 White 1 4 17 20 2 3 20 10 2.8 Blue Black 3 Blue 4 Black 10 Wire Specifications 22.8 XS5M-D427-5 Front-locking Plug Connected to Wires 18 M12x1 PG9 2.8 Item 18 500 White Brown Specification UL1007 Nominal size AWG20 1 4 20 17 2 20 10 Blue Black Number of wires 21 Wire diameter 0.18 Standard outer diameter 1.8 Configuration 3 Specification 2.8 8 22.8 XS5M-D426-4 Rear-locking Plug with Solder Cup Pins Nut M12x1 18 2.8 XS5M-D526-4 Rear-locking Plug with Solder Cup Pins PG9 3.5 18 17 2.8 Resin filling 18 4, 1.3 dia. 17 8 5, 1.3 dia. Resin filling 2.8 Nut 5.5 3.5 18 5, 1.3 dia. 17 20 2.8 8 Resin filling 22.8 18 10 PG9 18 M12x1 20 5.5 3.5 XS5M-D527-4 Front-locking Plug with Solder Cup Pins 2.8 3.5 PG9 22.8 XS5M-D427-4 Front-locking Plug with Solder Cup Pins Nut M12x1 PG9 Nut 20 10 22.8 18 M12x1 17 20 2.8 2.8 18 4, 1.3 dia. 2.8 Resin filling 22.8 Panel Cutout +0.1 0 dia. 15.3 Panel Cutout Dimension Panel thickness = 1 to 4 mm Note 1. The panel cutout dimension is the same for Front-locking and Rear-locking Sockets. 2. Rotational positioning is not possible for connector rotation. Ordering Information Type No. of poles With cable 4 Type No. of poles Solder cup pins 4 5 Lock Rear lock Front lock Cable length (m) Lock Rear lock Front lock Rear lock Front lock Applicable wires 0.5 AWG20 to AWG28 Model XS5M-D426-5 XS5M-D427-5 Minimum order Model XS5M-D426-4 XS5M-D427-4 XS5M-D526-4 XS5M-D527-4 Minimum order 10 50 16 XS5 Connector Covers Water-resistive Covers XS2Z-11 XS2Z-11 M12 male screw M12 x 1 XS5Z-11 Model Minimum order XS2Z-11 50 XS5Z-11 Dust Covers XS2Z-13 The Water-resistive Cover ensures IP67. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.39 and 0.49 N*m to tighten the Water-resistive Cover. XS5Z-11 is Smart click mechanism. There's no need to keep track of locking torque. M12 female screw XS5Z-11 Suitable connector Model Mounting portion XS5G/XS5H/XS5M/XS5R/XS5W/ Brass/nickel plated M12 male screw XS2G/XS2H/XS2M/XS2R/XS2W PBT XS5C/XS5F/XS5P/XS5R/XS5W/XW3D M12 female screw Material XS2Z-13 M12 male screw XS2Z-15/XS2Z-14 XS2Z-15 XS2Z-14 M12 female screw Pin block (female pins) Model Minimum order Material XS2Z-13 XS2Z-14 50 Rubber/black XS2Z-15 Sputter Protective Cover XS2Z-31 XS2Z-31 The Dust Cover is for dust prevention and does not ensure IP67 degree of protection. When mounting the Dust Cover to a connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Suitable connector Mounting portion Model XS5G/XS5H/XS5M/XS5R/XS5W/ M12 male screw XS2G/XS2H/XS2M/XS2R XS5C/XS5F/XS5P/XS5R/XS5W/ Pin block (female pins) XS2C/XS2F/XS2P/XS2R/XS2W/ M12 female screw XW3B/XW3D M12 female screw (thread bracket) The Sputter Protective Cover protects the connector from weld sputter. Make sure it covers the entire connector. Pin block (female contact) Model Material XS2Z-31 Silicone rubber/black Applicable connector XS5F/XS5H/XS5W/ XS2F/XS2H/XS2W 17 XS5 Tools Crimp Tool Locator XY2F-0002 XY2F-0003 Tool in open position Tool in closed position 3 R 1 4 PUSH POS TATE 90 I RO TE TA IN 7 L AL ST * The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01). * Mount the XY2F-0003 Locator (sold separately) to the locator guide of the Crimp Tool with a screw provided with the XY2F-0003 Locator. SE TO RO AI 8 90 TO Use the Crimp Tool to crimp a cable core to the XS5U or XS2U Crimping Pin used with the XS@C or XS@G Crimping Connector. SEL. NO. 2 TE TA O ER AND ON INSTA R LL TI TO 6 5 Selector dial (Set to 8.) Locator guide XY2F-0002 Crimp Tool Model XY2F-0003 Locator XY2F-0002 XY2F-0003 Pin-block Extraction Tool XY2F-0001 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XS@C/XS@G, soldering/ crimping). Model XY2F-0001 Extraction Procedure (1) Disconnecting Components * Disconnect all components on the cap side from the cover. * Make sure that the pin block is outside the Tool. Tool Pin block Pin block Cover Rubber bushing Cable clamp Cap Cover Guide Cover * Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. (2) Extracting Pin Block * Insert the claws of the Tool into the four holes of the cover. Guide Pin block Holes Extracting direction Precaution for Safe Use Claws * The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper degree of protection of the pin block or Connector will not be maintained. 18 XS5 Assembly Procedure for XS5C/XS5G (IDC models) Connector Assemblies (1) Preparations (Make sure they are all at hand.) (6) Processing the core wire end * Cut the end part of each core wire with nippers. Cutting the core wire end in the range of cut-area of figure. Terminal number indication surface Cap IDC cover Contact block Boss Core wire Cap unit (2) Dressing the cable end * Peel covering of a cable. Cut-area Note: Please be careful not to cut the boss. approx. 40 mm External diameter of applicable cable 3 to 8 mm Cable Conductor cross section 0.14 to 0.75mm2 / AWG26 to 18 (7) Assembling the Contact block * Insert the cap unit core wire end processing has completed in a contact block. * Use a mark of a housing and an arrow of a IDC cover, as a guideline of alignment. The location of the arrow is the side of the terminal No.1. (3) Choose the waterproof bushing * Choose the waterproof bushing type according to the cable size. <External diameter of cable: In case of 3 to 5 mm> Use the cap unit in the delivery state. Pink marking Housing <External diameter of cable: In case of 5 to 8 mm> When using, pick tab both sides of the waterproof bushing with a tab and pull it out in the direction of an arrow. (Not required.) waterproof bushing with a tab * Color : Housing/ IDC cover XS5C : Gray XS5G : White Note: Confirm that the color of the housing and the IDC cover is same before insertion. (8) Tightening up the cap * After inserting the cap unit and tightening a screw up lightly by hand, screw up the cap by a tool of a spanner or wrench (size 15 mm).*2 Note: When it isn't necessary to pull out bushing, do not pull a tab or pull out bushing carelessly. Do not insert the pulled-out bushing again. (4) Cable insertion * Insert a cable in the cap unit. * Insert fully until a cable doesn't enter any more. * It's shown by a figure in case of cable external diameter 3 to 5 mm. (5) Wiring * Confirm the terminal number indication*1 of a IDC (Insulation Displacement Contact) cover, insert a core wire in each wire guide according to the terminal number and push in to the lowermost part of a core wire storage part. *1. Terminal No.1: Brown Terminal No.2: White Terminal No.3: Blue Terminal No.4: Black Core wire storage part Core wire Note: There is a difference in a storing state depending on core wire diameter. Wire guide part completion position *2. When screwing up the cap by large size tool, it may cause damage. * When a gap between a mold cover of contact block and a cap disappeared assembly and wire connection has completed. Fixture Mold cover completion position Note 1. When the operation has completed, mark of cap comes into the square of the indicator formed into a mold cover ( ), so also use it as guideline to know to complete. 2. Avoid tightening a cap up beyond the completion position. It may cause damage. (9) Final checking * When the connector has been assembled, make sure the line insulation is as specified. 19 XS5 Repair work procedure Cap unit removal * When releasing wire connection, remove the cap unit in the opposite procedure of assembly work. [ from (8) to (7) ] Note 1. The core wire remain connected to the IDC connection part rarely. In that case, remove core wire end part to the vertical direction by tweezers etc. Do not touch the IDC contact directly at that time. 2. When IDC cover was left on the housing side, remove it by pulling a cable. In case IDC cover has been removed by holding strongly and pulling, it may cause damage. Cable removal * When removing the cable from the cap unit, pull the cable to the opposite direction of assembly work procedure (4). When tip of the core wire end has been pushed lightly into the IDC cover by tweezers etc, cable removal becomes easy. Repair work * When connecting the wire again, do assembly (repair work) according to assembling procedure from (1) to (8). Note 1. In case of repair, use a cable of the same diameter and a core wire of the same diameter. The number of times of repair wire connection is maximum 10 times. 2. When doing a repair, work after enough removing the foreign substance and moisture adhering to a connector. Be careful so that the foreign substance and moisture do not enter the wire connection part. It may cause short-circuit etc. 20 XS5 Assembly Procedure for XS5C/XS5G (Crimping/Soldering/Screw-on models) Connector Assemblies (1) Connector and Cable External Diameters * Connectors for 8 ,7 ,6 , 4 , and 3 mm diameter Cables (i.e., Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. * A watertight bushing for 6/7 mm diameter Cable has no stripe, that for 8/4 mm diameter Cable has a single stripe, and that for 3 mm diameter Cable has two stripes. Crimping/Soldering Connectors Straight Connectors Watertight Cable bushing clamp Soldering Connectors 4 6 60.5 *A * Strip 10 mm of the Cable sheath and 4 mm of each core. * Before soldering cores and solder cup pins together, solder-coat each of them. * The following conditions are recommended for soldering each solder cup pin. Soldering temperature: 3505C Soldering period: 31 s * The length marked *A should be 6.5 mm max., otherwise the proper degree of protection of the connector will not be maintained. (2) Component Insertion Cover (3) Wiring (Processing Cable Ends) Cap Crimping Connectors Angled Connectors Crimping 4 Ring (Angled models only) * Watertight bushing Cover Cable clamp 0 -4 Cap * A ring is not required for Screw-on Connectors. * As shown in the above illustration, connect the above components to the Cable with its end processed. Screw-on Connectors Confirm that you have all of the required parts. Cover Watertight bushing 10 Cable clamp Cap * Strip 14 mm of the Cable sheath and 4 mm of each core. * Make sure that each core is not damaged and its end strands are not spread out. * Mount the XY2F-0003 Locator to XY2F-0002 Crimping Tool, both of which are sold separately, and set the selector dial of the Crimping Tool to 8. * After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. * Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Wiring ( *2 ) Pin clamp Press Ring *1 Watertight bushing Cover Cable clamp Cap Insulation caps and insulation tubes are included with five-pole Connectors (XS2C-D5S@ and XS2G-D5S@). 1 to 1.5 * After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. *1. Rings are not required with 7-mm and 8-mm cables. *2. Insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram. 21 XS5 * Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Insertion Pin Block Pin Clamp Key groove Key groove XS5C use XS5G use Key 60.5 Insulation cap * Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. * Connect the cores to pins 1 to 4. Connecting Shielded Cables to Five-pole Connectors * Place the insulation tub on the drain line of the shield and connect it to the terminal. * Tighten the screw and then check visually to see if there is insulation between the cores. Screw-on Connectors Cable End Processing * Four-pole Connectors Drain line 8 Insulation tube 12 120.5 * Loosen the screws on pins 1 to 4 and insert the cores according to the pin numbers. * When tightening the screws, use the dedicated XW4Z-00B Screwdriver that matches with the screw-slot dimensions. XW4Z-00B Screwdriver * Use the dedicated Screwdriver (XW4Z-00B)* and tighten the screws securely so that the cores do not pull out (tightening torque: 0.15 to 0.2 N*m). * Five-pole Connectors * Strip the cable sheath for a total of 15 mm and strip the core covering for 8 mm for the core to connect to pin 5. 8 12 Conductors for pins 1 to 4 7 Conductors for pin 5 (4) Inserting Pin Block Pin Block (Soldering Model) Lock spring Polarity key 8 (Crimping Model) * Connect the core to pin 5 (in the center) first. * Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: Pins1 to 4: 0.15 to 0.2 N*m, Pins5: 0.03 to 0.05 N*m), and then cut off the excess wire with wire cutters. Screw Screw Dedicated screwdriver Dedicated screwdriver Tab Cover (Straight Model) O-ring Positioning key (triangle mark) Triangle mark (Angled Model) * Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. * If the cover is used for an Angled model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90. * Fully insert the positioning key until the positioning key is hidden by the casing. 22 XS5 Connecting the XS5 1. Connecting the XS5 Plug and Socket Pin Block (Screw-on Connectors) * Align the projection on the plug cover with the polarity key on the socket, then insert the plug all the way in. Cover Triangle mark Polarity key Protrusion on cover aligns with polarity key. Cover lock Pin block * Align the triangular marks on the pin block and cover and insert the pin block into the cover. * Press them together firmly (0.39 to 0.49 N*m) until the pin block does not come out of the cover. * Hold the knurled socket grip, then insert the projection on the plug into the groove of the socket. (5) Mounting Cap * After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand within a torque of 0.39 and 0.49 N*m. Note: If the cap is not tighten securely enough, the degree of protection (IP67) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. A * Turn the knurled grips of the socket clockwise approximately 45 degrees in respect to the plug. A click will indicate that the Connectors are locked. The locking condition can also be confirmed by the alignment marks on the plug and socket. Cap Alignment marks * After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. Cable external diameter (mm) Connector 6 mm 5 mm 4 mm For 6-mm-dia. cable 1 0 --- 3 mm --- For 4-mm-dia. cable --- 2 1 --- For 3-mm-dia. cable --- --- 2 1 2. Connecting the XS5 and XS2 * Align the projection on the plug cover with the polarity key on the socket, then insert the plug all the way in. * In the same way as when connecting two XS2 Connectors, screw the knurled grip in the clockwise direction. * Use your fingers to tighten the Connectors sufficiently. (6) After Assembly * Confirm the insulation between cores after completing assembly. Recommended Cables When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core sizes of 0.18 to 0.75 mm2 for crimping connectors and 0.5 mm2 maximum for soldering connectors. Connector Arrangement For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side (Plug) Connecting Cable (Socket) (Plug) Panel Side (Power-supply Side) (Socket) 23 XS5 Safety Precautions Precautions for Correct Use Do not use the Connectors in an atmosphere or environment that exceeds the specifications. Connector Connection and Disconnection * When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. * Do not hold the cable when disconnecting Connectors. * When mating Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. * Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. * When mating the Connectors to XS2 or other M12 Connectors, tighten the lock by hand to a torque of 0.39 to 0.49 Nm. Wiring * Always confirm wiring diagrams before wiring sensors, limit switches, or other devices. * Lay the cables so that external force is not applied to the Connectors. Otherwise, the degree of protection (IP67) may not be achieved. General Precautions * Do not pull excessively on the Connectors or cables. Do not install the Connectors or cables in any way that would place a load directly on the mating section or cable connections. Doing so can damage the Connectors or break the wires inside the cables. * Install the Connectors and cables where they will not be stepped on to prevent the wires inside the cables from being broken and to prevent the Connectors from being damaged. If the Connectors or cables must be installed where they might be stepped on, protect them with covers. * Refer to the specifications for your cables before bending the cables and do not bend them past their minimum bending radius. * If sensors or switches are not attached during installation, protect the mating surface of the Connector with a XS5Z-11 Waterproof Cover of XS2Z-14/15 Dust Cover. Setup * Do not make any cable bends near the base of the Unit. * Any bends made must have a minimum radius of 40 mm. Degree of Protection * The degree of protection of Connectors (IP67) is not for a fully watertight structure. Do not the Connectors underwater. * Do not step on or place any objects on the Connectors. Doing so may damage the Connectors. 24 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2016.3 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2016 All Right Reserved.