Tyco Electronics Corporation
Harrisburg, PA
tycoelectronics.com
82159–PDF–LUG–12-07
Printed Circuit Board
Terminals and Disconnects
2
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents
Printed Circuit Board Terminals and Disconnects
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Disclaimer
While Tyco Electronics Corporation
and its affiliates referenced herein
(“Tyco Electronics”) have made every
reasonable effort to ensure the accuracy
of the information in this catalog,
Tyco Electronics does not guarantee that
it is error-free, nor does Tyco Electronics
make any other representation, warranty
or guarantee that the information is
accurate, correct, reliable or current.
Tyco Electronics reserves the right to
make any adjustments to the information
contained herein at any time without
notice. Tyco Electronics expressly dis-
claims all implied warranties regarding
the information contained herein, includ-
ing, but not limited to, any implied war-
ranties of merchantability or fitness for
a particular purpose. Tyco Electronics’
only obligations are those in the
Tyco Electronics Standard Terms and
Conditions of Sale, and in no case will
Tyco Electronics be responsible for any
incidental, indirect, or consequential
damages arising from the sale, resale,
use, or misuse of its products. Users
should independently evaluate the suit-
ability of, and test each product for, their
application.
The dimensions, specifications, designs,
construction, materials and processes in
this catalog are for reference purposes
only and are subject to change without
notice. Please consult Tyco Electronics
for the most current product information.
The export of certain Tyco Electronics
products is restricted by the Arms Export
Control Act (Title 22, U.S.C. Sec 2751, et
seq.) or the Export Administration Act of
1979, as amended (Title 50, U.S.C., App.
2401 et seq.). Orders may be subject to
export approval by the U.S. Government.
Buyer must comply with all applicable
export laws of all applicable jurisdictions.
© Copyright 2007, 1997, 1994, 1993,
1989 and 1986 by Tyco Electronics
Corporation. All International Rights
Reserved.
AMP, ACTION PIN, AMP-BARREL,
AMP EDGE, AMP-IN, AMP MONO-SHAPE,
AMP-O-LECTRIC, AMPOMATOR,
Comp-U-Sertor, FASTON, MAG-MATE,
QUADRA-MATE, TE LOGO and
TYCO ELECTRONICS are trademarks of
Tyco Electronics Corporation.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective owners.
See inside back cover for Global
Contacts and phone numbers.
Restriction on the use of Hazardous Substances
(RoHS)
At Tyco Electronics, we’re ready to support your RoHS require-
ments. We’ve assessed more than 1.5 million end items/com-
ponents for RoHS compliance, and issued new part numbers
where any change was required to eliminate the restricted mate-
rials. Part numbers in this catalog are identified as:
RoHS Compliant — Part numbers in this catalog are RoHS
Compliant, unless marked otherwise. These products comply
with European Union Directive 2002/95/EC as amended 1
January 2006 that restricts the use of lead, mercury, cadmium,
hexavalent chromium, PBB, and PBDE in certain electrical and
electronic products sold into the EU as of 1 July 2006.
NOTE: For purposes of this Catalog, included within the defini-
tion of RoHS Compliant are products that are clearly “Out of
Scope” of the RoHS Directive such as hand tools and other
non-electrical accessories.
NOTE: Information regarding RoHS compliance is provided
based on reasonable inquiry of our suppliers and represents our
current actual knowledge based on the information provided by
our suppliers. This information is subject to change. For latest
compliance status, refer to our website referenced at right.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center
provides a forum to answer your questions and support your
RoHS needs. A RoHS FAQ (Frequently Asked Questions) is
available with links to more detailed information. You can also
submit RoHS questions and receive a response within 24 hours
during a normal work week. The Support Center also provides:
■Cross-Reference from
Non-compliant to Compliant
Products
■Ability to browse RoHS
Compliant Products in our
on-line catalog
■Downloadable Technical Data
Customer Information
Presentation
■More detailed information
regarding the definitions used above
■So whatever your questions when it comes to RoHS,
we have the answers at www.tycoelectronics.com/leadfree
RoHS
Customer
Support
Center
Table of Contents ..........................................................2,3
Printed Circuit Board (PCB) Pin Receptacles....................................4 - 5
Printed Circuit Board (PCB) Receptacles.......................................6 - 7
FASTON Printed Circuit Board Tabs and Receptacles ...........................8 - 16
AMP-BARREL Terminals ..................................................17 - 19
AMP-BARREL Terminals - Application Tooling ....................................20
QUADRA-MATE Wire-to-Printed Circuit Board Terminal .........................21 - 22
Printed Circuit Board Disconnects ..........................................23 - 25
AMP EDGE Single Head Printed Circuit Terminals ..............................26, 27
Miniature AMP-IN Terminals ................................................28, 29
Low Profile Miniature AMP-IN Connectors........................................30
Test Probe Receptacles ......................................................31
Power Taps.............................................................32 - 36
Application Tooling .......................................................37 - 39
Part Number Index...........................................................40
Printed Circuit Board PCB Pin Receptacles
3
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents (Continued)
Printed Circuit Board Terminals and Disconnects
Printed Circuit Board (PCB) Receptacles
AMP-BARREL Terminals
Printed Circuit Board Disconnects
AMP-IN and AMP EDGE Terminals Power Taps
Test Probe Receptacles
Low Profile Miniature AMP-IN Connectors
Miniature AMP-IN Terminals
4
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board (PCB) Pin Receptacles
Printed Circuit Board Terminals and Disconnects
The Printed Circuit Board
Pin Receptacle provides a
reliable and cost effective
means of attaching compo-
nents with pin contacts
to a printed circuit board.
Components are held in
place without solder allow-
ing for their easy removal
from the printed circuit
board for replacement or
repair. Receptacle contacts
are inserted and securely
clinched to the printed
circuit board by means of
semiautomatic or automatic
machines.
Product Facts
■ Components with pin
contact can be easily
inserted into the printed
circuit board after the pin
receptacles are flow
soldered
■The receptacles hold the
pins from the components
without the necessity of
soldering
■ Components can be easily
removed from the printed
circuit board for
replacement or repair
■ Components with pin
contacts may be mated
and unmated 10 times
■ The receptacle contacts
are securely clinched to
the printed circuit board
prior to soldering
■ The receptacles are
machine applied by
semiautomatic and
automatic insertion
equipment
■ Components may be
inserted from either side of
the printed circuit board
Technical Documents
Product Specification
108-1411
Application Specification
114-2127
5
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board (PCB) Pin Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
Material and Finish
Tin plated phosphor bronze
Mating PCB Dimensions Receptacle Insertion
Pin Dia. Thickness ABC
Part No. Head1
.088-.093 .063-.079 .236 .276 .181 63566-1 904608-1
2.24-2.36 1.60-2.01 5.99 7.01 4.60
.098 .063-.079 .236 .276 .181 63572-1 853439-3
2.49 1.60-2.01 5.99 7.01 4.60
1For use with either AMP FHIS Bench Machine 464300-1 or AMP Comp-U-Sertor II Machine 122300-1.
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
.400 ± 0.10
[.157 ± .004]
C
B
A
2.10 ± 0.10
[.083 ± .004]
10.00 Min.
[.394]
2.00
1.60
.079
.063
6.30
[.248]
3.00 Dia.
[.118]
+0.00
-0.10
[+.000]
- .004
+0.30
-0.00
[+.012]
- .000
.200 2 Plcs. Ref.
[.079]
[]
Recommended PCB Layout
6
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board (PCB) Receptacles
Printed Circuit Board Terminals and Disconnects
The Printed Circuit Board
Receptacle is used in wire-
to-printed circuit board
terminations. Wires may be
terminated with terminals
having tongue widths and
thicknesses of .250 x .016
[6.35 x 0.41] and FASTON
tab terminals of .250 x .032
[6.35 x 0.81]. These
terminated wires are
plugged into the receptacle
and may be removed and
replugged as required. An
added feature is the ability
of one receptacle to accept
a 24-22 AWG [0.2-0.4 mm2]
unterminated solid wire as
well as a terminated wire.
The receptacle has
applications in all industries
requiring wire-to-pc board
applications both in new
equipment and existing
equipment. The purpose
of its design is to allow
field replacement without
costly retrofitting. In new
equipment, the pc board
receptacle can be used to
give flexibility in selection of
wire termination, including
tongue, fork, open barrel,
and FASTON tabs. This
receptacle also has the
ability to replace screw
and nut arrangements. In
existing equipment, the
receptacle is just as
versatile and can be used
for field replacement where
the original wire termination
remains the same, but the
board layout changes. In
essence, it allows you to plug
the previously terminated
wires into the new model
without costly changes to
wire termination tooling.
The pc board receptacle is
a cost saving design that
gives you a wide selection
of wire termination
alternatives. It is used in
new equipment which
provides versatility of
connection and in old
equipment to allow field
replacements of units
without costly retrofitting.
In all cases installation of
wire-to-board termination is
accomplished without tools.
For additional savings, the
receptacle is designed to
be inserted into your board
by high-speed application
equipment, then wave
soldered giving you the
lowest applied cost.
Product Facts
■Receptacles accept all
.250 x .016 [6.35 x 0.41]
thick terminal configurations
■Receptacles available for
.250 x .032 [6.35 x 0.81]
thick FASTON tab terminals
■Receptacles available for
prepless termination of
24-22 AWG [0.2 - 0.4 mm2]
solid wire using
displacement crimp
technique
■Available in tin-plated brass
■No tooling needed to insert
or remove terminals
■Continuous strip contacts
allow high-speed
application with single or
multiple-head insertion
machines
■An economical means
of retrofitting and field
replacing wire-to-board
connections
Technical Documents
Product Specification
108-2005 Receptacle, Spade, PCB
Application Specifications
114-2001 Receptacle, PCB
114-2037 Receptacle, PCB, Clinchable
7
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board (PCB) Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
A
B
C
D
Dia. Board Hole
.100
[2.54]
Dimensions Strip Form Loose Piece
Accepts ABC D
Receptacle Inserter Receptacle
Max. Max. Applicator2
.250 x .016 .290 .292 .012 .190 62745-1 —
6.35 x 0.41 7.37 7.42 0.30 4.83 62111-2 467322-1 62806-1
Terminals 462751-13467322-2
..250 x .016
6.35 x 0.41 .290 .292 .012 .190 62199-2 467322-1 —
24-22 AWG 7.37 7.42 0.30 4.83
Solid Wire
.250 x .032
6.35 x 0.81 .390 .318 .025 .275 62172-21——
FASTON Tab 9.91 8.08 0.64 6.99
Terminals
1For .123±.002 [3.12±0.05] board hole only.
2For use with AMP “U” Frame Machine 691679-1.
3With clinchable pcb tabs.
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Material and Finish
Tin plated brass
8
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles
Printed Circuit Board Terminals and Disconnects
Product Facts
■Full line of PCB tabs and
receptacles
■Straight and right-angle
tabs available in .250,
.187 and .110 series
■Receptacles produced in
.250/.205 x .032 or .025.
Standard or low insertion
force receptacles available
■Strip product for automatic
insertion
■Compatible with industry
insertion equipment or full
line of equipment available
from Tyco Electronics
Tyco Electronics now offers
a complete line of Printed
Circuit Board tabs and
receptacles. Tyco Electronics
PCB product can be found
in switches and on control
boards around the world.
Our product offering
includes .250, .187 and
.110 series vertical tabs,
.250 and .187 right-angle
tabs and .250/.205 vertical
receptacles. Product is
available in loose piece and
strip form. In a short time,
our product offering has
grown from a handful of part
numbers to dozens of parts.
We continue to add to our
product family as design
changes, innovation and
customers‘ requirements
expand.
Insertion equipment is
available for our entire strip
product. The semiautomatic,
air-powered Modular
Insertion System (MIS)
Bench machine is available
for customers with moderate
insertion requirements. The
compact, fully automatic
Comp-U-Sertor II machine
is available for applications
where larger volumes will
be inserted and where
programmable,
microprocessor controlled
equipment is desired.
Insertion heads for both
pieces of equipment are
interchangeable, requiring
less equipment investment.
Tyco Electronics will also
custom build a complete
“pass through” system for
high-end customer
applications.
The Tyco Electronics
product has been designed
to be compatible with
industry insertion equipment.
In many cases, this product
will work as a “drop in”
replacement for existing
product. In some cases,
slight modifications or
minor tooling changes are
necessary. Please consult
Technical Support or the
Global Application Tooling
Group for more details.
Tyco Electronics is one of
the only companies that
offers printed circuit board
tabs and receptacles as
well as the crimp to wire
receptacles and tabs that
offer a complete solution for
your packaging needs.
9
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
Dimensions Material Terminal Part No.
WL K E and Finish Strip2Loose Piece1
.502 .125 .312 Tin Plated Brass X X 63839-13—
12.75 3.18 7.92
.312 .547 .157 .312 Tin Plated Brass X X 63986-1 —
7.92 13.89 3.99 7.92
.552 .150 .312 Tin Plated Brass — — 1217566-1 —
14.02 3.81 7.92
.295 .622 .125 .312 X X — 62409-13
7.49 15.80 3.18 7.92 Tin Plated Brass — — — 1217056-1
.487 .125 .312 Tin Plated Brass X X 62650-13—
12.37 3.18 7.92
.280 .532 .175 .312 Tin Plated Brass X X 63650-13—
7.11 13.51 4.45 7.92
.622 .125 .452 Tin Plated Brass X X — 63900-1
15.80 3.18 11.48 — — 63755-13—
1Board Hole Size:.060/.053 [1.52/1.35] Dia.
2Insertion equipment available.
3Dimple.
.312
[7.92]
.330
[8.38]
Dimple
.430
[10.92]
Material Terminal Part No.
and Finish Strip1Loose Piece
Tin Plated Brass X X 63066-1 63067-1
1Insertion equipment available.
.200
[5.08]
E
Hole
250 Series Printed Circuit
Board Tabs
Stock Thickness — .032 [0.81]
Board Hole Size —
.055 ± .002 [1.40 ± 0.05] Dia.
R
R
Stock Thickness — .032 [0.81]
Board Hole Size —
.100 ± .002 [2.54 ± 0.05] Dia.
R
R
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
10
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
E
L
Hole
Dimensions Material Terminal Part No.
LKE and Finish Strip1Loose Piece
.552 .150 .312 Tin Plated Brass X X 63862-121742188-12
14.02 3.81 7.92 X X 63824-1 63849-1
.582 .180 .312 Tin Plated Brass X X 1217136-1 —
14.78 4.57 7.92 X X — 1217421-1
.650 .150 .410 Tin Plated Brass X X 1217126-12—
16.51 3.81 10.41
.710 .150 .470 Tin Plated Brass X X 1217125-1 1217169-1
18.03 3.81 11.94
.780 .150 .540 Tin Plated Brass X X 1217127-1 —
26.18 3.81 13.72 X X — 1217167-1
1Insertion equipment available.
2Dimple.
L
.312
[7.92]
.125
[3.18]
.200
[5.08]
Dimension Material Terminal
L and Finish Part No.
1.062 Tin Plated Brass X X 63949-1
26.97
1.207 Tin Plated Brass X X 63950-1
30.66
250 Series Printed Circuit
Board Tabs (Continued)
Stock Thickness — .032 [0.81]
Board Hole Size —
.055 ± .002 [1.40 ± 0.05] Dia.
K
R
R
Stock Thickness — .032 [0.81]
Board Hole Size —
.055 ± .002 [1.40 ± 0.05] Dia.
.312
[7.92]
.200
[5.08]
R
R
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
11
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
.295
[7.49]
A
L
.330
[8.38]
.200
[5.08]
Style Fits Dimensions Material Part No.
Tab AL
and Finish Strip Loose Piece
.032 (LIF) .075 .480 Tin Plated Brass — — 63968-1 —
0.81 .1.91 12.19
.032 ..075 .480 Tin Plated Brass — — 63969-1 1217080-1
0.81 .1.91 12.19
A.025 (LIF) .075 .480 Tin Plated Brass — — 63994-1 —
0.64 .1.91 12.19
.510 Tin Plated Brass — — 1217137-12—
.025 ..075 12.95
0.64 .1.91 .480 Tin Plated Brass — — 1217180-1 —
12.19
B.020 .——Tin Plated — — 1217107-11—
0.51 .Phos Bronze
.250 x .016
C 6.35 x 0.41 — — Tin Plated Brass — — 62751-1 62806-1
Spade
1Horizontal mount.
2.180 [4.57] length — solder legs.
250 Series Printed Circuit
Board Tabs (Continued)
Right-Angle Printed Circuit
Board Tabs
Stock Thickness — .032 [0.81]
Board Hole Size —
.055 ± .002 [1.40 ± 0.05] Dia.
.250/.205 Printed Circuit
Board Receptacles
Stock Thickness — .016 [0.41]
R
R
.150
[3.81]
.200
[5.08]
L
Hole
Dimensions Material Terminal
LW and Finish Part No.
.525 .070 Tin Plated Brass X X 62411-11
13.34 1.78
.545 .160 Tin Plated Brass X X 60284-21
13.84 4.06
1Loose piece only.
.250
[6.35]
.205
[5.21]
.125
[3.18]
L
W
205 Series
Printed Circuit Board Only
Stock Thickness — .020 [0.51]
Board Hole Size —
.100 – .095 [2.54 – 2.41] Dia.
Dimensions Material Terminal Part No.
EL and Finish Strip1Loose Piece
.312 .800 Tin Plated Brass X X 63951-1 1217754-1
7.92 20.32
.358 .630 Tin Plated Brass — — — 928814-1
9.09 16.00
.738 1.00 Tin Plated Brass — — 63952-1 —
18.74 25.40
1Insertion equipment available.
R
R
R
R
E
.295
[7.49]
.062
[1.57]
.100
[2.54]
.250
[6.35]
.295
[7.49]
.290
[7.37]
A B C
Note: Part Numbers are RoHS
compliant except:⽧Indicates
non-RoHS compliant.
12
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
AB
C
Type Board Dimensions Material Terminal
Thickness TLEH and Finish Part No.
.055 .250 .332 .250 .283 Pre-Tin Brass X X 61543-12
A1.38 6.35 8.43 6.35 7.19
.062 .250 .332 .250 .283 Pre-Tin Brass X X 62403-12
1.57 6.35 8.43 6.35 7.19
B.062 —.545 .250 — Tin Plated Brass X X 61907-11
1.57 13.84 6.35
C.062 .250 .332 .250 .303 Pre-Tin Brass X X 62221-12
1.57 6.35 8.43 6.35 7.70
1Loose piece only.
2Insertion equipment available.
Tab Board Dimensions Material Terminal Part No.
Thickness Hole Size LH
and Finish Strip2Loose Piece
.032 .053-.057 .487 .280 Tin Plated X X 63525-111217057-11
0.81 1.35-1.45 12.37 7.11 Brass
.487 .285 Tin Plated.. X X 63603-1 1217131-1
.020 .050-.054 12.37 7.24 Brass
0.51 1.27-1.37 .440 .312 Tin Plated X X 63838-1 —
11.18 7.92 Brass
1Dimple.
2Insertion equipment available.
187 Series
Printed Circuit Board Tabs
Stock Thickness — .020 [0.51]
.187
[4.75]
.187
[4.75]
.187
[4.75]
R
R
R
R
.200
[5.08]
.125
[3.18]
.045
[1.14]
.250
[6.35]
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
13
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
.200
[5.08]
.150
[3.81]
Hole
E
L
.312
[7.92]
Tab Dimensions Material Terminal Part No.
Thickness LE and Finish Strip3Loose Piece
.490 .250 Tin Plated Brass X X 63860-11—
12.45 6.35 — — 1742361-1 —
.032 .710 .470 Tin Plated Brass X X 1217124-1 —
0.81 18.03 11.94
.635 .395 Tin Plated Brass — — — 1217332-12
16.13 10.03
.020 .490 .250 Tin Plated Brass X X 1742362-1 63982-1
0.51 12.45 6.35
1Dimple.
2No hole or dimple.
3Insertion equipment available.
Stock Board Material and Finish Terminal
Thickness Hole Size Part No.
.032 .053-.057 Tin Plated Brass X X 1217061-1.
0.81 1.35-1.45 — — 1217756-11
.020 .050-.054 Tin Plated Brass X X 1217062-1.
0.51 1.27-1.37 — — 1217156-11
1Loose piece.
.575
[14.61] .250
[6.35]
.122-.128
[3.10-3.25]
.200
[5.08]
.045-.050
[1.14-1.27]
.187
[4.75] .294
[7.47]
.150
[3.81]
.055
[1.40] Hole
R
R
R
R
187 Series
Printed Circuit Board Tabs
(Continued)
Right-Angle Printed Circuit
Board Tabs
Tab Size Material UL 941Color Dimensions Insulator
TW Part No.
“187” Series Nylon V2 Natural .320 .260 360041-1
.020 [0.51] Thick 8.13 6.60
“250” Series Nylon V2 Natural .380 .320 360042-1
.032 [0.81] Thick 9.65 8.13
1Flammability rating.
Tab Caps 187 and 250
Series
.155
[3.94]
.380
[9.62]
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
14
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
AB
.110
[2.79]
.280
[7.11]
L
C
.280
[7.11]
.110
[2.79]
D
.280
[7.11]
.110
[2.79]
.158
[4.01]
L
.110
[2.79]
.280
[7.11]
L
Style Mating Hole Dim. Material Terminal
Diameter L and Finish Part No.
A.060-.055 .490 Tin Plated Brass X X 61134-31
1.52-1.40 12.45
.067-.063 .485 X X 61968-12
B1.70-1.60 12.32 Tin Plated Brass X X 62437-11
.490 Tin Plated Brass X X 62395-12
12.45
.622 Tin Plated Brass X X 63756-12,3.
.044-.048 15.80
C1.12-1.22 .910 Tin Plated Brass — — 63794-14.
23.11
.622 Tin Plated Brass — — 1217514-1
15.80
.067-.073 .490 Pre-tin/ X X 62669-12
1.70-1.85 12.45 Pre-copper
.062-.068 .545 Tin Plated Brass — — 1217577-12
D1.57-1.73 13.84
1Loose piece only.
2Insertion machine available.
3.032 [0.81] Stock.
4.060 [1.52] Tab width.
R
R
.110 Series Printed Circuit
Board Tabs
Stock Thickness — .020 [0.51]
Right-Angle Printed Circuit
Board Tabs
Tab Width — .114 [2.90]
.315
[8.00]
.114
[2.90]
.118
[3.00]
.197
[5.00]
.528
[13.41]
Tab PCB Hole Material Terminal
Thickness Dia. +0/-.01 [+0/-.03] and Finish Part No.
.032 .055 Tin Plated Brass — — 725963-2
0.81 1.40
.020 .051 Tin Plated Brass — — 725996-2
0.51 1.30
R
R
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
15
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
The FASTON RAST 5 Tab
Header Assembly system is
designed to provide a
RAST 5 interface to a
Printed Circuit Board. The
RAST 5 Standard defines
and standardizes the
connector mating interface.
250 Series Tabs are placed
on 5mm center lines with a
plastic shroud that has
keying, polarization, and
locking features that help
prevent mismating of the
corresponding RAST 5
female receptacle housing.
The header assembly is
designed to accept any
RAST 5 compliant female
receptacle system or
individual quick connects.
The most common
application for this product
is for household appliance
controls where OEMs want
to minimize the possibility
of crossed wires. It is also
suited for other applications
such as gaming, vending,
and exercise equipment
controls as well as
residential, commercial and
industrial HVAC and light
industrial equipment. The
system comes fully
assembled and is easily
press fit into the board for
the soldering operation.
Preassembly of the tabs
into the Header ensures tab
perpendicularity to the
board. The solder leg PCB
layout is based on the
Industry Standard for
similar systems available on
the market. To further
enhance correct placement
onto the board, the vertical
system includes a plastic
post which allows Header
placement to be polarized.
FASTON RAST 5 Tab Header
Assembly, 250 Series
Product Facts
■.250 x .032 [6.3 x 0.8]
FASTON Tabs built on 5 mm
centerlines
■Shrouded Header Assembly
that conforms to the
European RAST 5 Standard
■Mating Tyco Electronics
Connector Families include
Positive Lock RAST 5
Connector System,
AMP Standard Timer
RAST 5, AMP multifitting,
AMP multifitting MKII,
AMP MONO-SHAPE TAB
MKI, and AMP MONO-SHAPE
MKII
■Vertical and Right-Angle
Versions available in
2 through 8 positions
■Tin Plated Brass Tabs are
Standard, Silver Plated Tab
Versions are available upon
Request
■Lead Free Design is RoHS
and ELV Compliant
■UL 94 V-0 Housing meets
Glow Wire IEC 60695-1
Section 30.2.3 – 750°
NO FLAME
■Component Recognition
USR and CSR under
File No. E28476
■VDE tested according to
DIN EN61984 (VDE0627):
2002-09; EN61984: 2001
VDE Reg. No. B718
See Tyco Electronics Catalogs
296599, 889803, 1308197,
1308209 for the complete line of
RAST products.
Material
UL 94 V-0, 6/6 Nylon
16
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
FASTON Printed Circuit Board Tabs and Receptacles (Continued)
Printed Circuit Board Terminals and Disconnects
Vertical Orientation
A
.587
[14.90]
.504
[12.80]
Right-Angle Orientation
A
.504
[12.80]
.705
[17.90]
.587
[14.90]
.660
[16.70]
Vertical Orientation PCB Layout
(Ref.) from Component Side
.098
[2.50]
.197
[5.00]
.049
[1.25]
.252
[6.40]
.049
[1.25]
Ø .098
[2.50]
PCB Tab Position 1 Hole for
Polarizing Peg
Typ.
Typ.
.197
[5.00] Typ. Ø .053 ± .001
[1.35 ± 0.05]
Right-Angle Orientation
PCB Layout
(Ref.) from Component Side
PCB Tab Position 1
Edge of PCB
Ø .053 ± .001
[1.35 ± 0.05]
.394
[10.00]
.197
[5.00]
.049
[1.25]
Typ.
.049
[1.25]
.197
[5.00] Typ. Typ.
FASTON RAST 5 Tab Header
Assembly, 250 Series
(Continued)
No. of RAST 5 Part Numbers
Positions Configuration Dim. A Vertical Right-Angle
02-A .484 [12.30] 521382-2 521384-2
02-B .484 [12.30] 1-521382-2 1-521384-2
02-C .484 [12.30] 2-521382-2 2-521384-2
2 02-E .484 [12.30] 3-521382-2 3-521384-2
02-G .484 [12.30] 4-521382-2 4-521384-2
02-I .484 [12.30] 5-521382-2 5-521384-2
02-P .484 [12.30] 6-521382-2 6-521384-2
03-A .681 [17.30] 521382-3 521384-3
303-B .681 [17.30] 1-521382-3 1-521384-3
03-D .681 [17.30] 2-521382-3 2-521384-3
— .681 [17.30] 3-521382-3 3-521384-3
04-A .878 [22.30] 521382-4 521384-4
04-B .878 [22.30] 1-521382-4 1-521384-4
404-C .878 [22.30] 2-521382-4 2-521384-4
04-F .878 [22.30] 3-521382-4 3-521384-4
04-G .878 [22.30] 4-521382-4 4-521384-4
— .878 [22.30] 5-521382-4 5-521384-4
05-B 1.075 [27.30] 521382-5 521384-5
5— 1.075 [27.30] 1-521382-5 1-521384-5
— 1.075 [27.30] 2-521382-5 2-521384-5
— 1.075 [27.30] 3-521382-5 3-521384-5
606-A 1.272 [32.30] 521382-6 521384-6
06-D 1.272 [32.30] 1-521382-6 1-521384-6
07-C 1.469 [37.30] 521382-7 521384-7
7— 1.469 [37.30] 1-521382-7 1-521384-7
— 1.469 [37.30] 2-521382-7 2-521384-7
— 1.469 [37.30] 3-521382-7 3-521384-7
08-D 1.665 [42.30] 521382-8 521384-8
8 — 1.665 [42.30] 1-521382-8 1-521384-8
08-C 1.665 [42.30] 2-521382-8 2-521384-8
Refer to the Tyco Electronics Customer Drawing for additional details.
For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243.
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
17
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP-BARREL Terminals
Printed Circuit Board Terminals and Disconnects
AMP-BARREL Terminals
solve the problem of
interconnecting discrete
wires to printed circuit
boards without permanently
soldering them in place,
and provide cost savings
by eliminating the need for
two-piece terminal systems,
terminal strips or expensive
space-consuming modular
connectors.
These unique insulation
displacement terminals are
suitable for most printed
circuit boards from .047
[1.19] to .125 [3.18] thick
and are mounted in a
space-saving, free-standing
manner wherever required.
AMP-BARREL Terminals
may be obtained in loose
piece or strip form for
semiautomatic machine
insertion. Upon insertion,
they are hand or wave-
soldered with other
components without fear of
solder wicking into the wire
termination area.
Termination is achieved by
placing the end of a pre-cut
unstripped wire horizontally
to the board at the top of
the AMP-BARREL Terminal.
Insertion to the proper
depth is accomplished by
the use of a simple, low-
cost screwdriver type tool
or low cost plastic stuffer
cap. These caps use a
standard Phillips type
screwdriver to terminate the
wire. When left in place on
the terminal they provide
strain relief and insulation.
They may be removed and
reused for field changes
and/or repairs. The high
compliancy of the terminal
assures a highly reliable,
stable interconnection
and withstands extreme
temperature, vibration
and shock.
AMP-BARREL Terminals
offer the added benefit of
accepting a wide wire
range, solid or stranded,
within the same terminal.
The .125 [3.18] diameter
AMP-BARREL Terminal
accepts a wire range of
28-18 AWG [0.08-0.8 mm2]
with a maximum insulation
diameter of .086 [2.18].
It is made of high strength,
high ductility, pre-tinned
phosphor bronze and
accepts one or two wires
of the same type that may
vary in size by one wire
gauge. The C-shaped
cross-slot assures a reliable
two-wire termination.
This product also offers a
wire cutoff version which
allows the wire to be placed
across the top of the
terminal where the hand tool
terminates and trims the
wire in one action.
Similarly constructed, but
of smaller size, are the
.070 [1.78] and .090 [2.29]
diameter AMP-BARREL
Terminals. These terminals
accept, respectively, wire
sizes of 28-26 AWG [0.08-
0.15 mm2] with a maximum
insulation diameter of .036
[0.91] and 28-22 AWG [0.08-
0.4 mm2] with a maximum
insulation diameter of .053
[1.35]. They also will accept
two wires of the same
gauge and type.
The .156 [3.96] diameter
AMP-BARREL Terminal
accepts a wire range of
24-18 AWG [0.2-0.8 mm2]
with a maximum insulation
diameter of .115 [2.92]. It
is made of tin-lead plated
brass and will accept one
wire per terminal.
All AMP-BARREL Terminals
are reusable. This feature is
extremely important when
correcting wiring errors,
making field repairs or
modifications.
Product Facts
■Unique insulation
displacement technology
■Eliminates wire
preparation—no stripping
or soldering
■Capable of being wave-
soldered to pc board with
other components, enabling
wires to be terminated at a
more conducive time and
location
■Anti-solder wicking design
■Accepts a wide range of
wire sizes, solid or stranded
■Available in single and
two-wire version
■Reusable terminal
■Available in loose-piece or
strip version
■Semiautomatic insertion
machine for strip version
■Simple, rugged low cost
wire insertion tool
■Recognized Under
Component Recognition
Program of Underwriters
Laboratories. Inc.
— File No. E28456
Technical Documents
Product Specification
108-6043 .070 [1.78] Diameter Terminal
108-6044 .090 [2.29] Diameter Terminal
108-6025 .125 [3.18] Diameter Terminal
108-6026 .156 [3.96] Diameter Terminal
Application Specification
114-6000 AMP-BARREL Terminals
Instruction Sheets
408-3187
408-6505
408-6553
R
18
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP-BARREL Terminals (Continued)
Printed Circuit Board Terminals and Disconnects
Conductor (solid or stranded)
Terminal PC Board Terminal Dimensions Part Nos.
Size Wire Size Range Max. Wire per Thk. Range Mtg. Hole Dia. ABCDELoose Pc. Strip
AWG mm2Ins. O.D. Terminal
.070 28-26 0.08-0.15 .036 1 or 2 .047-.062 .035-.040 .280 .090 .175 .070 .042 1742255-1 1742255-2
1.78 0.91 1.19-1.57 0.89-1.02 7.11 2.29 4.45 1.78 1.07
.090 28-22 0.08-0.4 .053 1 or 2 .047-.094 .050-.054 .340 .120 .210 .090 .056 1742254-1 1742254-2
2.29 1.35 1.19-2.39 1.27-1.37 8.64 3.05 5.33 2.24 1.42
.062-.094 .061-.065 .458 .118 .325 .125 .067 552699-1* —
1.57-2.39 1.55-1.65 11.63 3.00 8.26 3.18 1.70
.125 .062-.125 .061-.065 ** .118 .325 .125 .067 — 552699-2*
3.18 28-18 0.08-0.8 .086 1 or 2 1.57-3.18 1.55-1.65 3.00 8.26 3.18 1.70
Standard 2.18 .062-.094 .061-.065 .458 .118 .325 .125 .067 552699-4 —
1.57-2.39 1.55-1.65 11.63 3.00 8.26 3.18 1.70
.062-.125 .061-.065 ** .118 .325 .125 .067 — 552699-5
1.57-3.18 1.55-1.65 3.00 8.26 3.18 1.70
.125
3.18 .086 .062-.094 .061-.065 .118 .325 .125 .067
With wire 28-18 0.08-0.8 2.18 1 or 2 1.57-2.39 1.55-1.65 ** 3.00 8.26 3.18 1.70 — 554935-2*
cut-off
features
.156 24-18 0.2-0.8 .115 1.062-.094 .078-.082 .390 .125 .250 .156 .084 1742253-1 1742253-2
3.96 2.92 1.57-2.39 1.98-2.08 9.91 3.18 6.35 3.96 2.13
*Has tough insulation cutting feature in wire slot (see Detail A in illustration). These barrels are not recommended for smaller standard wires.
**Cutoff is adjustable depending on board thickness.
Notes:
1. .070 [1.78] and .090 [2.29] terminals accept two wires of the same gauge and type.
2. The .125 [3.18] terminal accepts two wires of the same type that may vary in size by one wire gauge.
3. .070 [1.78] and .090 [2.29] terminals have a solder resist material on the inside of barrel which prevents solder wicking.
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
.070 [1.78] and .090 [2.29]
Terminals
Material and Finish
Pretinned phosphor bronze
.125 [3.18] Terminals
Material and Finish
Pretinned phosphor bronze
.156 [3.96] Terminals
Material and Finish
Tin plated brass
A
B
E
C
D
A
E
D
A
B
E
C
DSee Detail A
A
B
C
D
E
Standard
Detail A
with Insulation
Cutting Feature
in Wire Slot
with Wire Cutoff Feature
Wire Cut
19
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP-BARREL Terminals (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Recommended Printed
Circuit Board Dimensions
(for use in .047 [1.19] to .125 [3.18] pc
boards)
Wire Stuffer Caps
Product Facts
■Insulates
■Provides strain relief
■Acts as field service repair tool
Material
Thermoplastic
Wire Size Range Color For Use With Wire Stuffer Cap
AWG mm2Terminal Part No. Part No.
28-26 0.08-0.15 Natural 1742255 553593-1
28-22 0.08-0.4 Natural 1742254 553594-1
22-18 0.4-0.8 Yellow 552699 230707-1
28-24 0.08-0.2 Natural 552699 230707-3
24-18 0.2-0.8 Natural 1742253 553595-1
Minimum Hole Spacing
Terminal Size ABC
.070 .100 .050 .105
1.78 2.54 1.27 2.67
.090 .150 .075 .135
2.29 3.81 1.91 3.43
.125 .200 .100 .175
3.18 5.08 2.54 4.45
.156 .220 .110 .190
3.96 5.59 2.79 4.83
A
B
C
20
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP-BARREL Terminals (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Application Tooling
Wire Insertion Tool
Precut, unstripped wires
are easily terminated in the
AMP-BARREL Terminal with
a simple screwdriver type
tool. It properly positions the
wire to the correct depth in
the terminal. For two wire
applications, the second
wire pushes the first wire
into the lower section of
the terminal.
For improved comfort, a
slip-on cushion grip is
available.
The Wire Insertion Tool
should be used for wire
termination only; it should
not be used to seat
terminals onto the pc board.
Cushion Grip
Material and Finish
Elastomer
Part No. 231279-1
Manual Terminal
Insertion Kit
Each insertion kit consists
of a ram and pedestal
assembly for use in a
standard drill press. The
ram assembly holds the
terminal and provides a firm
seat during insertion. It fits
into the drill chuck. The
pedestal assembly sits on
the drill table and supports
the pc board during
insertion.
Kit No. 230549-3 for .070 [1.78]
AMP-BARREL Terminal
Part No. 1742255-1
Kit No. 230549-4 for .090 [2.29]
AMP-BARREL Terminal
Part No. 1742254-1
Kit No. 230549-1 for .125 [3.18]
AMP-BARREL Terminals
Part Nos. 552699-1 and 552699-4
Kit No. 230549-2 for .156 [3.96]
AMP-BARREL Terminal
Part No. 1742253-1
Wire Size Range Color Code For use with Wire Insertion
AWG mm2on Tool Shaft Terminal Part No. Tool Part Nos.
22-18 0.4-0.8 552699-1, 552699-2
Yellow 552699-4, 552699-5 552714-1
24-18 0.2-0.8 1742253-1 and
Red 1742253-2 552714-2
28-24 0.08-0.2 552699-1, 552699-2
White 552699-4, 552699-5 552714-3
28-22 0.08-0.4 1742254-1 and
Blue 1742254-2 552714-4
28-26 0.08-0.15 1742255-1 and
Green 1742255-2 552714-5
22-26 0.4-0.15 None 554935-2 231890-1
21
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
QUADRA-MATE Wire-to-Printed Circuit Board Terminal
Printed Circuit Board Terminals and Disconnects
Product Facts
■Redundant wire insulation
displacement termination
■Built-in strain relief
■Accepts 28-24 AWG
[0.09-0.2 mm2]
■Feed-thru connections allow
wiring flexibility
■Free-standing
■Low board profile (less than
¼" [6.35 mm] high)
■Available in loose piece or
strip form
■Mass termination
adaptability
■Capable of being reused
■Low applied costs
Applications
■Electronic games
■Computer
■Telephone equipment
■Business machines
■Electronic control
equipment
Technical Documents
Application Specification
114-2051
Product Specification
108-2032
The QUADRA-MATE Wire-
to-Printed Circuit Board
Terminal is an extension of
the MAG-MATE connector
program, and is designed
to terminate discrete wires
to a pc board via insulation
displacement slot
technology. It is capable of
accepting solid or stranded
wire and permits wire end
or feed-thru terminations.
The terminal features four
slots for redundant wire
terminations and strain
relief. The terminals are
installed in random
positions or in rows on the
edge of a pc board either
by hand tool, semiautomatic
or fully-automatic machines.
The terminal is compact in
design and readily
adaptable to a wide variety
of materials and plating
selections, as well as
terminating techniques
such as daisy chaining,
single ending and on-board
jumping and programming.
The .100 [2.54] wide
terminal has an overall
height of approximately
.210 [5.33] and occupies
less than .120 x .130 [3.05 x
3.3] of board area and
accommodates wire sizes
28-24 AWG [0.09-0.2 mm2]
(see table).
The terminals are supplied
in both loose piece and
strip form and are easily
assembled to the pc board
in conjunction with on-board
components prior to wave
soldering. With the terminal
being an integral part of the
board, insertion of the
unstripped wire into the four
insulation displacement
slots is accomplished by
use of a simple hand tool
(see table).
Thermal Shock Data for
Wire-to-Board Terminal
Cycles of Thermal Shock
Competitive
Terminal
Wire-to-Board
Terminal
Average Termination Resistance—
Milliohms (.001 ohm)
of 1st and 5th Wire Insertions
24 AWG [0.2 mm2] 24 AWG [0.2 mm2]
Solid Wire –––––––– Stranded Wire –– –– –– ––
PVC Insulation PVC Insulation
1 cycle = 1/2 hour at –65° and 1/2 hour at +125°C
Wire Size (AWG) over mm2Part Numbers
7-Strand Solid Fused Loose Strip Wire to Term.
Piece Hand Tool
24 24-26 26 62977-1 63007-1
0.2 0.2-0.13 0.13
26 26-28 28 63024-1* 63003-1* 274377-1
0.14 0.13-0.08 0.09 (Heavy Duty)
28 28 28 63025-1* 63004-1*
0.09 0.08 0.09
Semiautomatic insertion of strip parts to pc board is accomplished using mini-insertion head, Part No. 803371-1 in “U”
frame applicator, Part No. 691679-1. For more sophisticated application equipment including cable makers and C.N.C.
machines, contact Tyco Electronics.
* Available upon request, contact Tyco Electronics.
22
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
QUADRA-MATE Wire-to-Printed Circuit Board Terminal (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS
compliant except:⽧Indicates
non-RoHS compliant.
Typical Assembly
Material and Finish
Terminal – Brass, tin plated over
copper underplate
Other plating and terminal materials
available. Contact Tyco Electronics.
Max. Ins. Dia. — .060 [1.52]
Recommended PC Board
Applications
Note: Wire slots are designed to
terminate wire sizes and
types with polyvinyl chloride
(PVC) insulation, Class 12B.
For other wire sizes and
insulation types, contact
Tyco Electronics for
application approval.
Edge of Printed
Circuit Board
See Application
Spec. 114-2051
For Drilled Hole
Diameter
Edge of Printed
Circuit Board
See Application
Spec. 114-2051
For Drilled Hole
Diameter
Single Line ApplicationsHigh Density Applications
.156
[3.96]
Min.
.200
[5.08]
Min.
.187
[4.75]
Min.
.187
[4.75]
Min.
.300
[7.62]
Min.
.100
[2.54] .015
[0.38]Max.
Cut-off Tabs
2 Plcs.
.040
[1.02]
.013 ± .001
[0.330 ± 0.025]
8° ± 2°
.190
[4.83]
.130
[3.30]
.065
[1.65]
.320
[8.13]
.170
[4.32]
.207
[5.26]
23
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board Disconnects
Printed Circuit Board Terminals and Disconnects
Tyco Electronics printed
circuit disconnect embodies
the dual features of
automation and the ability to
make quick wiring changes.
The special formed pins,
available in .058 [1.47] and
.093 [2.36] diameters, can
be inserted in a printed
circuit board quickly and
reliably by fully automatic or
semiautomatic machinery.
The solid pin family, in .058
[1.47] diameter, is attached
manually; its knurled edge
retains it mechanically in
the board until soldering is
complete. All pins must
be soldered to insure
mechanical and electrical
reliability. Pins may be used
for either single or double-
sided pc boards. The
receptacles are applied
quickly and efficiently to
wire using semiautomatic
AMP-O-LECTRIC or fully
automatic AMPOMATOR
machines.
All receptacles feature a
precision wire crimp with
an insulation crimp for high
mechanical strength. A
variety of wire and insulation
ranges are available as
listed. The combination of
the pin and receptacle
enables users to bring a
variety of wires to a printed
circuit board and offers
the capability of a quick
connect or disconnect.
The product is ideal for use
in prototype and production
applications, particularly
where wiring changes
or rapid pc board
interconnections are
required. Specific users
include radio, television,
test equipment, computer
and business machine
industries.
Product Facts
■Quick connect or disconnect
■Automatic or semiautomatic
application of strip form
receptacles to wire
■Receptacles for wire size
range 28 AWG [0.08] thru
17 AWG [1.0] and tinsel wire
■Automatic or semiautomatic
insertion of strip form pins
to printed circuit boards
■Solid or formed pins, single-
or double-sided printed
circuit board capability
■Choice of materials and
platings
Technical Documents
Product Specification
108-1025
108-1059
Application Specification
114-1008
Instruction Sheets
408-7850
408-7951
408-7963
408-7698
408-7850
408-7377
408-7345
24
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board Disconnects (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Type Hole Pc Board Dimensions Material Part Nos. Insertion
Diameter Thickness ABC and Finish Strip Form Loose Piece1Head
B.050-.046 .063 or .094 .210 .360 .095 Phos. Brz., Pre-Tin 60802-2 60803-2 904554-1
1.27-1.17 1.60 or 2.39 5.33 9.14 2.41 Phos. Brz., Gold23-60802-1 3-60803-1 904554-1
Phos. Brz., Pre-Tin 60809-1 60874-1 904554-1
B.062-.058 .063 or .094 .210 .360 .095 Phos. Brz., Gold23-60809-2 3-60874-2 904554-1
1.57-1.47 1.60 or 2.39 5.33 9.14 2.41 Phos. Brz., Tin 60809-4 — 904554-1
B.070-.066 .063 or .094 .210 .360 .095 Phos. Brz., Pre-Tin 60813-1 61018-1 904554-1
1.78-1.68 1.60 or 2.39 5.33 9.14 2.41
C.050-.046 .063 or .094 .210 .360 .095 Phos. Brz., Gold361038-1 61067-1 904554-1
1.27-1.17 1.60 or 2.39 5.33 9.14 2.41
D.073-.067 .063 .210 .310 .095 Phos. Brz., Pre-Tin 60824-1 61097-1 904554-2
1.85-1.70 1.60 5.33 7.87 2.41 Phos. Brz., Gold23-60824-2 3-61097-2 904554-2
E.050-.046 .063 .210 .310 .095 Phos. Brz., Gold3640967-2 — 904554-2
1.27-1.17 1.60 5.33 7.87 2.41
E.061-.055 .047 .210 .310 .095 Phos. Brz., Pre-Tin 641944-1 — —
1.55-1.40 1.19 5.33 7.87 2.41
E.061-.055 .063 .210 .310 .095 Phos. Brz., Pre-Tin 60973-1 640394-1 904554-2
1.55-1.40 1.60 5.33 7.87 2.41 Phos. Brz., Gold23-60973-2 — 904554-2
1Use Insertion Tool Part No. 689141-1 for Loose Piece Pins
2.000030 [0.00076] gold plated
3.000030 [0.00076] gold plated in disconnect area
Note: All above formed pins are made from .010 [0.25] thick material
.058 [1.47] Diameter Formed Pins
.058 [1.47] Diameter Solid Pins
.093 [2.36] Diameter Formed Pins
Type Hole Pc Board Dimensions Material Part Nos.
Diameter Thickness ABC and Finish Loose Piece
A.062-.059 .125 .195 .385 .110 Brass, Tin 3-60753-2
1.57-1.50 3.18 4.95 9.78 2.79
A.062-.059 .0312 .195 .260 .110 Brass, Tin 3-60839-1
1.57-1.50 0.79 4.95 6.60 2.79
Hole Pc Board Dimensions Material Part Nos. Insertion
Diameter Thickness ABC and Finish Strip Form Loose Piece Machine
.073-.067 .063 .305 .410 .115 Phos. Brz., Pre-Tin 61137-1 350491-1 904558-1
1.85-1.70 1.60 7.75 10.41 2.92
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
B
A
C
Type A Type B Type C Type D Type E
25
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Printed Circuit Board Disconnects (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Wire Size Range Dimensions Part Nos.
Type Insulation Material and Finish Strip Loose Hand Insertion5
AWG mm2Diameter AB Form3Piece Tool Head
A28-26 0.08-0.15 .035-.045 .155 .380 Phos. Brz., Pre-Tin 60354-7 — —
0.89-1.14 3.94 9.65
Phos. Brz., Gold160888-2 60983-1
A 26-22 0.15-0.4 .035-.065 .155 .380 Phos. Brz., Pre-Tin 60888-1 60983-2 452383-1
0.89-1.65 3.94 9.65 Be. Cu., Tin 60888-3 60983-4 90131-4
Be. Cu., Gold160888-4 60983-3
A 26-20 0.15-0.6 .040-.110 .155 .395 Be. Cu., Tin 350196-14———
1.02-2.79 3.94 10.03
Phos. Brz., Pre-Tin 60598-3 60789-1
.045-.070 .155 .380 Be. Cu., Tin 60598-4 60789-2
A 24-20 0.2-0.6 1.14-1.78 3.94 9.65 Phos. Brz., Gold 60598-7 60789-3 91507-1 452383-1
Be. Cu., Gold260598-9 60789-8
A 24-20 0.2-0.6 .060-.090 .155 .395 Phos. Brz., Pre-Tin 60940-1 60986-1
1.52-2.29 3.94 10.03 Be. Cu., Tin 60940-2 — 90221-2 —
B 22-17 0.4-1.0 .155 .300 Be. Cu., Tin 640259-1 -640024-1 90314-1 453850-1
—3.94 7.62
C 26-22 0.15-0.4 .035-.065 .160 .330 Be. Cu., Gold261513-1 350189-2
0.89-1.65 4.06 8.38 Phos. Brz., Pre-Tin 61513-2 350189-1 90131-4
Be. Cu., Gold261119-1 61276-1
C 24-20 0.2-0.6 .045-.070 .160 .330 Phos. Brz., Pre-Tin 61119-2 61276-2 91507-1 453850-1
1.14-1.78 4.06 8.38 Be. Cu., Tin 61119-3 61276-3
D Tinsel Wire .030-.040 .155 .380 Phos. Brz., Pre-Tin 350393-1 -——
0.76-1.02 3.94 9.65
Receptacles
.058 [1.47] Diameter
Wire Size Range Dimensions Part Nos.
Type Insulation Material and Finish Strip Loose Hand Insertion
AWG mm2Diameter AB Form3Piece Tool Head
A 28-26 0.08-0.15 .032-.057 .255 .545 Phos. Brz., Tin 35022-1 — — 452383-1
0.81-1.45 6.48 13.84
A 22-18 0.4-0.8 .060-.110 .255 .550 Phos. Brz., Tin 61291-1 61260-1 90135-2 452383-3
1.52-2.79 6.48 13.97
B 22-18 0.3-0.9 — .255 .435 Phos. Brz., Tin 350015-2 — — 435850-1
6.48 11.05
1.000030 [0.00076] gold plated
2.000015 [0.00038] gold plated
3Machine applied; applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111.
4These receptacles have an overlap insulation crimp.
5Use the listed insertion head with either the Comp-U-Sert or II Insertion Machine No. 122300-1 or MIS Bench Machine No. 66280-4.
Note: Part Nos. 350221-1, 61291-1 and 61260-1 are made from .012 [0.30] thick material. All other receptacles are made from .010 [0.25] thick material.
.093 [2.36] Diameter
A
B
Type A
AB
Type B
AA
BB
Type C Type D
26
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP EDGE Single Lead Printed Circuit Terminals
Printed Circuit Board Terminals and Disconnects
AMP EDGE Terminals are
quick connect/disconnect
devices that adjust
securely, through friction
fitting, to machine slots in
the type of board for which
they are designed. Friction
fitting not only precleans
the contact areas, but also
provides excellent vibration
and shock resistance even
under heavy stresses. Firm
wire insulation support is a
companion factor for
positive retention in the
board. These terminals,
wholly aerated to eliminate
moisture traps, may be
applied anywhere on the
perimeter of the board. They
eliminate the need for eyelets
and plated-through holes
on two-sided boards and
can be used back-to-back
for commoning circuits.
Product Facts
■Friction fitting, quick
connect/disconnects—
no insertion nor extraction
tools required
■Excellent vibration and
shock resistance
■Accepts wire size range
32-16 AWG [0.03-1.4 mm2]
■Wide choice of materials
and finishes
■High-speed machine
terminated for volume
production at lowest
installed cost
Technical Documents
Product Specification
108-1011 AMP EDGE Terminals
27
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP EDGE Single Lead Printed Circuit Terminals (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Wire Size Range Dimensions Strip
Type Material Finish Stock Ins. Dia. Board
ABCForm
AWG mm2Thk. Thk. Part Nos.7
A 32-24 0.03-0.2 Phos. Brz. Tin .010 .020-.050 .062 .045 .080 .153 61389-21
0.25 0.51-1.27 1.57 1.14 2.03 3.89
A 30-22 0.05-0.4 Phos. Brz. Tin .010 .075 .062 .046 .080 .153 61455-21
0.25 1.91 1.57 1.17 2.03 3.89
A 22-20 0.4-0.6 Phos. Brz. Tin .010 .075 .062 .050 .080 .153 42263-71
0.25 1.91 1.57 1.27 2.03 3.89
B 22-18 0.4-0.8 Phos. Brz. Tin .010 .080-.100 .062 .050 .080 .153 61561-22
0.25 2.03-2.54 1.57 1.27 2.03 3.89
B 22-18 0.4-0.8 Brass Tin .016 .080-.100 .062 .052 .088 .160 60156-23
0.41 2.03-2.54 1.57 1.32 2.24 4.06
B 22-18 0.4-0.8 Brass Tin .016 .080-.100 .062 .056 .088 .160 60704-14
0.41 2.03-2.54 1.57 1.42 2.24 4.06
C 22-16 0.4-1.4 Brass Tin .012 — .062 .046 .070 .200 61782-15
0.30 — 1.57 1.17 1.78 5.08
C 22-16 0.4-1.4 Brass Tin .012 — .062 .046 .070 .200 61782-26
0.30 — 1.57 1.17 1.78 5.08
1(2) dimples outside (.010 high) [0.25]
2(2) dimples inside (.020 high) [0.51]
3(2) dimples inside (.014 high) [0.36]
4(2) dimples inside (.005 high) [0.13]
5(2) dimples inside (.023 high) [0.58]
6(2) dimples inside (.023 high) [0.58], reverse reeled
7Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111.
A
BC
Type A
.200
[5.08]
.482
[12.24]
Type B Type C
A
B
C
.200
[5.08]
.482
[12.24]
A
B
C
.150
[3.81]
.380
[9.65]
Max.
Related Product Data
Application Tooling — pages 36-38
28
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Miniature AMP-IN Terminals
Printed Circuit Board Terminals and Disconnects
Product Facts
■Eliminates manual
preparation of wires prior to
soldering into pc boards
■Low applied cost
■Total height above pc board
is less than most other
components
■Available for 26-10 AWG,
[0.15-5.5 mm2]
■Terminal locking lance
holds wire in pc board for
flow soldering
■Design allows both wire and
terminal to be soldered and
assures proper solder flow
■Insulation support provides
strain relief for wire and
protection of solder joint
■Type A terminals will provide
both a positive board stop
and positive insulation stop
■Type E terminal offers
minimum below pc board
length
The miniature AMP-IN
Terminal is designed not as
an electrical terminal but as
a mechanical holding device
to enhance soldering of
hookup wires to printed circuit
boards. The combination of
terminal and application
tooling eliminates costly
manual preparation of
wires prior to soldering,
and positions the wire to
achieve reliable solder
joints. Movement of the
wire during soldering is
restricted, providing for
proper solder flow.
Technical Documents
Product Specification
108-1081
Application Specification
114-1016
Material and Finish
008 phosphor bronze, Pre-tin plated
Pc Board Thickness — .062 [1.57]
29
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Miniature AMP-IN Terminals (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Wire Size Range Insulation Board Hole Extension Strip Form
Type Diameter Diameter Below Terminal
AWG mm2Board (Ref.) Part Nos.3
22-18 0.3-0.9 .060-.110 .072± .003 .100 3-794121-1
A1.52-2.79 1.83±.0.08 2.54
26-22 0.12-0.4 .040-.110 .055± .004 .100 3-794122-1
1.02-2.79 1.40±0.10 2.54
18-14 0.8-2.0 .090-.150 .125± .003 .125 3-770060-1
2.29-3.81 3.18±0.08 3.18
B 12 3.0 .090-.150 .125± .003 .125 3-794013-1
2.29-3.81 3.18±0.08 3.18
10 5.5 .200 .150 Ref. .125 3-794037-1
5.08 3.81 .3.18
22-18 0.4-0.8 .060-.110 .073± .004 .100 3-640311-1
C1.52-2.79 1.85±.0.10 2.54
26-22 0.15-0.4 .040-.100 .055± .004 .100 3-640401-1
1.02-2.54 1.40±0.10 2.54
22-18 0.4-0.8 .060-.110 .073± .004 .125 3-350566-1
1.52-2.79 1.85±.0.10 3.18
D 26-22 0.15-0.4 .060-.100 .055± .004 .135 3-640108-1
1.52-2.54 1.40±0.10 3.43
26-22 0.15-0.4 .040-.070 .125± .003 .125 3-640663-1
1.02-1.78 3.18±0.08 3.18
E 22-18 0.8-0.4 .060-.110 .072± .004 .090 3-770565-2
1.52-2.79 1.83±.0.10 2.29
Notes: 1. Higher tensile available with nose crimp type C.
2. Not available in loose piece.
3. No hand tools available.
4. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance
Center at 1-800-722-1111.
Type A Type B Type C
Type D
.277
[7.04] .295
[7.49]
.260
[6.60]
.250
[6.35]
Type E
.220
[5.59]
.135-.155
[3.43-2.94]
.080-.095
[2.03-2.41]
30
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Low Profile Miniature AMP-IN Connectors
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS
compliant except:⽧Indicates
non-RoHS compliant.
Wire Size Range Insulation Hole Material Contact Part No. Hand Tool
AWG mm2Diameter Diameter and Finish Strip Form3Loose Piece Part Nos.
.031 Brass, 172781-1 172797-1
30-26 0.05-0.15 .043-.055 0.79 Pre-Tin
1.09-1.40 .039 Brass, 172781-4 172797-4
755405-1
0.99 Tin
.031 Brass, 172782-5 —
26-22 0.15-0.4 .055-.059 0.79 Tin
1.40-1.50 .039 Brass, 172782-7 —
755405-1
0.99 Tin
Notes: 1. Refer to pages 36-38 for application tooling.
2. Use Extraction Tool Part No. 753760-1.
3. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance
Center at 1-800-722-1111.
Low Profile Miniature AMP-IN
Connectors provide an easy
means of gang inserting leads
into printed circuit boards. The
design of the crimp snap-in
contact aids in locating the pc
board hole and inserting the
contact into that hole.
The low profile housing allows
compactness of leads while
providing insulation between
them to prevent short-circuits.
Housings are available in
2 to 15 positions for .079 [2.01]
centerline spacing and 2 to 20
positions for .098 [2.49] center-
line spacing.
Contacts come in 26-22 AWG
[0.15-0.4 mm2] and 30-26 AWG
[0.05-0.15 mm2] with insulation
support crimp to provide strain
relief. They accommodate a
board thickness of .047 [1.19]
to .062 [1.57].
Product Facts
■Connector housing provides
gang insertion into pc board
■Housing insulates and pro-
vides short-circuit protec-
tion between contacts
■Housings are available in
2 to 15 positions for .079
[2.01] and 2 to 20 for .098
[2.49] centerline spacing
■Low profile design—
.200 [5.08]
■Contacts available for 30-26
AWG [0.05-0.15 mm2] and
26-22 AWG [0.15-0.4 mm2]
Technical Documents
Product Specification—
108-5163
Application Specification—
114-5062
Material and Finish
Housing—Nylon, 94V-0 rated
Contact—See chart
Pc Board Thickness Range—
.047-.062 [1.19-1.57]
No. of .079 [2.01] Centerline .098 [2.49] Centerline
Positions A Part Nos. A Part Nos.
2.189 172890-2 .236 172520-2
4.80 5.99
3.268 172890-3 .335 172520-3
6.81 8.51
4.346 172890-4 .433 172520-4
8.79 11.00
5.425 172890-5 .532 172520-5
10.80 13.51
6.504 172890-6 .630 172520-6
12.80 16.00
7.583 172890-7 .729 172520-7
14.81 18.52
8.661 172890-8 .827 172520-8
16.79 21.01
9.741 172890-9 .926 172520-9
18.82 23.52
10 .820 1-172890-0 1.024 1-172520-0
20.83 26.01
11 — — 1.123 1-172520-1
28.52
12 .977 1-172890-2 1.221 1-172520-2
24.82 31.01
13 — — 1.320 1-172520-3
33.53
14 — — 1.418 1-172520-4
36.02
15 1.214 1-172890-5 1.517 1-172520-5
30.84 38.53
20 — — 2.010 2-172520-0
51.05
A
.197
[5.00]
.138
[3.51]
.079
[2.01]
31
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Test Probe Receptacles
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Product Facts
■Leg mounts are "V" shaped
to promote solder wicking
and consistent fillets
■Receptacle is recessed in
housing to prevent shorting
or flashover
■Probe may be inserted in
either end of test probe
receptacle except Type C
■Housing color is molded,
not dyed
■Accepts .080±.001
[2.03±0.025] probes
Material and Finish
Housing—Nylon type 6/6
Contact—Beryllium copper
Receptacle and Legs—Brass, ASTM
B36, Alloy 6
Contact Plating—See table below
Technical Documents
Product Specification—
108-1082 Receptacle, Test Probe
Performance Characteristics
Insulation Resistance—
10,000 megohms
Retention Value—
16oz. [4.45 N]
Operating Temperature—
55°C to 85°C [131°F to 185°F]
Color Suffix Table
The Tyco Electronics line of Test
Probe Receptacles is designed
to pro-vide low-cost test probe
capability of circuits on pc
boards, with-out interruption
of operating currents, with
precise reliability.
Receptacles are available with
either two or three mounting
legs. Two legs of a tri-leg mount
are not part of the live testing
circuit. Receptacles are also
available either in the standard
height, or in a taller height (to
permit probing at any position
on the board where clearance
to probe is necessary). The
three-leg mount gives maximum
stability. The two-leg mount
yields maximum density.
The present line of test probe
receptacles fits a range of board
thicknesses from 1/32 to 1/8
depending on the length of the
receptacle legs. The legs mount
in .052 [1.32] diameter holes.
Type Contact Dimensions Housing Part Nos.*
Finish ABC Colors
Bright Tin .130 .230 .138 See Table 1-521799-x
3.30 5.84 3.51
Silver .130 .230 .138 See Table 2-582118-x
3.30 5.84 3.51
Gold .130 .230 .138 See Table 3-582118-x
3.30 5.84 3.51
A
Gold .130 .230 .138 Natural 6-582118-9
3.30 5.84 3.51
Bright Tin .130 .467 .375 See Table 1-521800-x
3.30 11.86 9.53
Gold .130 .467 .375 See Table 3-582340-x
3.30 11.86 9.53
Gold .130 .230 .138 See Table 3-582119-x
3.30 5.84 3.51
B
Gold .130 .467 .375 See Table 3-582120-x
3.30 11.86 9.53
C Gold .130 .230 .138 See Table 350180-x
3.30 5.84 3.51
Gold .180 .230 .138 See Table 1-380736-x
4.57 5.84 3.51
D
Bright Tin .180 .230 .138 Green 3-521801-5
4.57 5.84 3.51
*Part numbers with a numerical suffix are only for the specific color listed in the chart.
Suffix Housing
Dash Number Color
-0 Black
-1 Brown
-2 Red
-3 Orange
-4 Yellow
-5 Green
-6 Blue
-7 Violet
-8 Gray
-9 White
BMax.
.460
[11.68] .156
[3.96]
.175 Max.
[4.45]
.400*
[10.16]
A
C
BMax.
.460
[11.68]
.156
[3.96]
.100
[2.54]
.300*
[7.62] .200*
[5.08]
.130
[3.30]
A
C
Type A Type B
BMax.
.160
[4.06]
.561
[14.25]
.218 Dia.
[5.54]
.300*
[7.62] .200*
[5.08]
.100
[2.54]
.156
[3.96]
A
C
Type C Type D
.090
[2.29]
BMax. .460
[11.68] .156
[3.96]
.175 Max.
[4.45]
.047
[1.19]
.400*
[10.16]
AC
*Mounting hole location for .050-.054 [1.27-1.37] dia. holes.
32
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Power Taps
Printed Circuit Board Terminals and Disconnects
Product Facts
■ACTION PIN contacts
eliminate soldering
■Provides high current,
separable connection to pc
board traces
■Wire-to-board connection
using common terminals
■All metal-to-metal
assembly for long-term
integrity
■Standard DIP outlines
(.300 x .100 [7.62 x 2.54]),
10 positions, and .250 x
.125 [6.35 x 3.18], 6 and 10
positions, plus high current
versions on .400 x .200
[10.16 x 5.08] footprint in
4 and 6 positions, .300 x
.100 [7.62 x 2.54] in 8
positions, and both 2 and 3
position in-line .100 [2.54]
tab taps
■Low resistance interface
■Internally threaded tap to
secure screw to terminal
■Anti-rotational
embossments hold wire
and terminal in place
■Standard Power Taps rated
at 2.5 amps per pin—
6 position 15 amps,
10 position 25 amps current
carrying capability
■High Current Power Taps
rated at up to 5 amps per
pin—
2 position 10 amps,
3 position 15 amps,
4 and 6 position 20 amps
and 8 position 40 amps
Tyco Electronics Power
Taps are designed for the
growing need for power
to printed circuit board
applications required in
today's electronic industry.
The taps provide a high
current, separable
connection to a pc board.
Pin configuration is of the
standard DIP outline with
.300 x .100 [7.62 x 2.54] or
.250 x .125 [6.35 x 3.18] for
the Standard versions, plus
.400 x .200 [10.16 x 5.08],
.300 x .100 [7.62 x 2.54]
and in-line spacing for the
High Current versions.
ACTION PIN contacts
provide a low resistance
interface with tin plated-
through holes in the pc
board, thereby eliminating
the need for soldering.
The variety of available
power taps allow for various
installation schemes. The
Uninsulated Tap and Low
Profile Tap can be used in
bus bar pattern. The High
Profile and Low Profile Taps
offer insulation protection
from other components.
The High Current versions
provide a greater power
density option with current
ratings from 10 amps on the
2 position in-line .250 [6.35]
tab tap up to 40 amps on
the 8 position dual .250
[6.35] tab tap.
All Tyco Electronics Power
Tap configurations are
easily inserted into the
pc board with a simple
Tyco Electronics or
customer supplied tool.
33
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Standard Power Taps
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Tap Pcb Description Screw Part Nos.
Version Thickness Hole Size Tin-Lead Tin
High Profile .062-.125 Housing and contact assembled without screw16-32 55557-3⽧5055557-3
1.57-3.18
High Profile .062-.125 Housing and contact assembled with screw1,2 6-32 55557-4⽧5055557-4
1.57-3.18
Low Profile .062-.125 Housing and contact assembled with screw26-32 55556-4⽧5055556-4
1.57-3.18
Low Profile .062-.125 Housing and contact assembled with screw2,3 6-32 55673-2⽧5055673-2
1.57-3.18
Low Profile .062-.125 Housing and contact assembled without screw 6-32 55556-3⽧5055556-3
1.57-3.18
Low Profile .062-.125 Housing and contact assembled without screw M4 55556-9⽧5055556-9
1.57-3.18
1Cover not assembled
2Screw not assembled
3No anti-rotational embossments
.450
[11.43]
.565
[14.35]
.300
[7.62]
.180
[4.57]
.360
[9.14]
.520
[13.21]
.025 x .035
[0.64 x 0.89]
Posts
.025 x .035
[0.64 x 0.89]
Posts
.100 Ty p .
[2.54]
.400
[10.16]
.500
[12.70]
.180
[4.57]
.275
[6.99]
Cover
Screw
Anti-rotation
Embossments
Housing
.300 x .100 [7.62 x 2.54]
High Profile Tap
10 Position
.300 x .100 [7.62 x 2.54]
Low Profile Tap
10 Position
.100 Ty p .
[2.54]
.300
[7.62]
Standard Insulated
Power Tap
Material and Finish
Connector Body and Lid—Nylon,
105°C 94V-0 rated
Contact—Copper alloy, bright
tin-lead plated and matte tin plated
Screw—Plated steel
Electrical and Mechanical
Characteristics
Resistance—2 milliohms, max.
(stud hole to ACTION PIN contact)
Insertion Force—40 lbs. [177.9 N],
max. per pin
Retention Force—7 lbs. [31.1 N],
min. per pin
Technical Documents
Product Specification
108-11030 Tap, Power Distribution
Application Specification
114-11000 Tap, Power Distribution
Handbook
5697 Guide to Application of ACTION
5697 PIN Connectors
34
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Standard Power Taps (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Standard Uninsulated
Power Taps
Material and Finish
Contact—Copper alloy, post plated
bright tin-lead and matte tin plated
Screw—Stainless steel, passivated
Electrical and Mechanical
Characteristics
Resistance—2 milliohms, max.
(stud hole to ACTION PIN contact)
Insertion Force—40 lbs. [177.9 N]
max. per pin
Retention Force—7 lbs. [31.1 N]
min. per pin
Size Pcb Dimensions Description Screw Part Number
Thickness ABCD Size Tin Lead Tin
.300 x .100 Without Screw 6-32 55558-3⽧5055558-3
7.62 x 2.54 .062-.125 .440 .325 .100 .300 With Screw 6-32 55558-4⽧5055558-4
10 Position 1.57-3.18 11.18 8.26 2.54 7.62 Without Screw 6-32 55558-7⽧15055558-7
.250 x .125 Without Screw 6-32 55323-5⽧5055323-5
6.35 x 3.18 .062-.125 .320 .275 .125 .250
6 Position 1.57-3.18 8.13 6.99 3.18 6.35 With Screw 6-32 55323-9⽧5055323-9
.250 x .125 Without Screw 6-32 55323-6⽧5055323-6
6.35 x 3.18 .062-.125 .570 .275 .125 .250
10 Position 1.57-3.18 14.48 6.99 3.18 6.35 With Screw 6-32 1-55323-0⽧1-5055323-0
1No Anti-rotation Embossments
Size Pcb Dimensions Description Part Number
Thickness ABCD Tin Lead Tin
4 Position .062-.125 .358 .431 .200 .400 With Screw 213815-1⽧5-213815-1
1.57-3.18 9.09 10.95 5.08 10.16 Without Screw 216906-1⽧—
6 Position .062-.125 .358 .431 .100 .400 With Screw 213816-1⽧5-213816-1
1.57-3.18 9.09 10.95 2.54 10.16 Without Screw 216907-1⽧—
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires, use of Bellville lock-
washers with a high surface contact area are strongly recommended.
.450
[11.43]
Screws
(6-32 X 1/4)
.025 x .035
[0.64 x 0.89]
.180
[4.57]
B
A
C
D
Anti-rotation
Embossments
D
B
AC
.250
[6.35]
Screws
(M4)
High Current* Power Taps
*Up to 20 amps
Material and Finish
Contact—Phosphor bronze, tin-lead
and matte tin plated
Screw—Stainless steel, passivated
Washer—Stainless steel
Electrical and Mechanical
Characteristics
Current Rating—20 amperes max.
Insertion Force—40 lbs. [180 N]
max. per pin
Retention Force—7 lbs. [30 N] min.
per pin
35
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
High Current* Power Taps
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Designed to mate with
FASTON and Positive-Lock
Receptacles
*Up to 5 amps per pin
Material and Finish
Contact—Phosphor bronze, post
plated tin-lead, except as noted in chart
Screw—Stainless steel, passivated
Washer—Stainless steel
Electrical and Mechanical
Characteristics
Current Rating—5 amps max. per pin
Insertion Force—40 lbs. [180 N]
max. per pin
Style Pcb Dimensions Configuration Description Part Receptacle
Thickness ABCD Number Mating
I.062 x .125 .200 .531 —— .250 x .032 Ta b With Hole 216926-1⽧Positive Lock
1.57 x 3.18 5.08 13.49 6.35 x 0.81
II .062 x .125 .100 .531 —— .250 x .032 Ta b With Hole 216843-1⽧Positive Lock
1.57 x 3.18 2.54 13.49 6.35 x 0.81
1-.250 x .032 Tab With Hole
III .062 x .125 .400 .200 .531 .431 6.35 x 0.81 Without Washer 216905-1⽧1Positive Lock
1.57 x 3.18 10.16 5.08 13.49 10.95 2-.110 x .032 Tab Without Screw
2.79 x 0.81
IV .125 .300 .100 .485 .500 2-.250 x .032 Ta b With Dimple 5167892-32FASTON Receptacle
3.18 7.62 2.54 12.32 12.7 6.35 x 0.81 With Hole 167892-62Positive Lock
1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of
lockwashers with a high surface contact area are strongly recommended.
2Phosphor bronze, post plated matte tin.
III
III IV
B
A
C
D
B
A
BA
C
DB
A
36
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Application Tooling/PCB Layout
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
Extraction Tool Number 68380-1
IMPACT
TOOL
(Ref)
INSERTION
TIP
LOW-PROFILE
POWER
DISTRIBUTION
TAP (Ref)
For Standard Threaded
Taps Only
Recommended Pc Board
Layout
Drilled Hole Diameter—
.0453±.001 [1.15±0.03]
After Plating
.037-.043 [0.94-1.09]
After Reflow—
.036-.043 [0.91-1.09]
Installation and Extraction
Tooling
Impact Insertion Tool Number
313102-1
(Insertion Tip Part No. 58133-1
required)
Size Dimensions
ABC
.300 x .100 .300 .100 .400
7.62 x 2.54 7.62 2.54 10.16
10 Position
.250 x .125 .250 .125 .250
6.35 x 3.18 6.35 3.18 6.35
6 Position
250 x .125 .250 .125 .500
6.35 x 3.18 6.35 3.18 12.7
10 Position
PC BOARD
(Ref)
C
A
B
For High Current and
FASTON Taps
Recommended Pc Board
Layout
Drilled Hole Diameter—
.063±.001 [1.60±0.03]
Cu Thickness—
.001-.003 [0.03-0.08]
Sn Thickness—
.0002 min.[0.004 min.]
Finished Hole—
.055-.061 [1.39-1.54]
After Reflow—
.054-.061 [1.36-1.54]
High Current Power Tap
Type Part Number Tooling Part Number
Upper Tool Lower Tool
4 Position 216906-1 432848-1 433600-2 or
6 Position 216907-1 432130-2
Style I 216926-1 432845-1 433600-2 or
Style II 216843-1 432130-2
Style III 216905-1 432847-1 433600-2 or
432130-2
Style IV 5-167892-3 432849-1 433600-2 or
167892-6 432130-2
Installation Tooling
Use with Hand Press
Part No. 677430-1
Dimensions
Type AB C
4 Position .400 .200 .200
10.16 5.08 5.08
6 Position .400 .100 .200
10.16 2.54 5.08
I—
.200 .200
5.08 5.08
II — .100 .200
2.54 5.08
III .400 .200 .200
10.16 5.08 5.08
IV .300 .100 .300
7.62 2.54 7.62
C
A
B
37
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Application Tooling
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
AMPOMATOR CLS IV+
Lead-Making Machines,
Part Nos. 356500-1, -2
Fully-automatic machines
that measure, cut, strip and
terminate single leads.
Microprocessor-controlled,
and programmed and oper-
ated using an easy-to-follow,
menu-driven touch-screen.
Features include direct-
drive terminating units with
precision crimp height
adjustment, fully program-
mable setups, wire runout
and splice detection, and
motorized pre-feed with wire
straightener. Crimp quality
monitoring is also available.
For more information, request
Catalog 124324.
AMP-O-MATIC Stripper-
Crimper Machines,
Part Nos. 1320895-1, -2
Semiautomatic bench
crimping machines that also
strip the wire, and are there-
fore used for terminating
jacketed cable. Feature
manual precision adjust-
ment of crimp height, keyed
strip blades for faster, more
accurate setups, and an
efficient scrap removal sys-
tem. All adjustments can be
made from the front of the
machines without special
tools. Available with crimp
quality monitoring.
For more information, request
Catalog 65004.
Optional Stripping Module
for the AMP 3K/40,
AMP 5K/40 and
AMP-O-LECTRIC Model “G”
Terminating Machines
The combination of the
Stripping Module with the
AMP-O-LECTRIC Model “G”
Terminator or the AMP 3K/40,
and AMP 5K/40 terminating
machines provides an eco-
nomical, proficient method
of stripping wire and crimp-
ing terminals on the same
machine. Wires are stripped
moments before crimping,
meaning there is virtually no
chance of damaging wire
conductors during handling
or storage. Once the wire is
fed into the start sensor, the
Stripping Module does the
rest, improving placement
accuracy.
For more information, request
Catalog 1309085.
AMP-O-LECTRIC Model “G”
Terminating Machines,
Part Nos.
354500-1, -9, -11
Semiautomatic bench
machines for crimping
reeled terminals and con-
tacts, featuring a quiet and
reliable direct motor drive,
microprocessor controls for
ease of setup and opera-
tion, and guarding and
lighting designed for opera-
tor convenience. All models
are equipped with either
manual or automatic preci-
sion adjustment of crimp
height. Machine-mounted
sensors are available for
crimp quality monitoring
using conventional minia-
ture-style applicators.
For more information, request
Catalog 65828.
AMP 3K/40 and AMP 5K/40
Terminating Machines
As a value oriented termina-
tor, the AMP 3K/40 and
AMP 5K/40 terminators are
designed for customers that
require the increased output
and quality of a semiauto-
matic machine at a compet-
itive price. By incorporating
the most commonly
requested features as stan-
dard and offering a long list
of optional equipment, these
terminators offer flexibility to
meet the specific needs of
various applications at the
lowest possible cost.
For more information, request
Catalog 1654856.
38
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Application Tooling (Continued)
Printed Circuit Board Terminals and Disconnects
Applicators manufactured
from high grade tool steels,
and processed through
state-of-the-art CNC equip-
ment for tightest tolerances.
Made for high repeatability
and fast throughput.
We offer an unmatched
selection of applicator
styles and terminals types,
with configurations for both
Tyco Electronics and other
manufacturers’ terminals.
For more information, request
Catalogs 296393 and 296393-2
.
The EDGE, Electronic
Applicator Counter
The new, versatile EDGE
applicator counter tracks
wearable tool usage for the
most effective maintenance
planning. The completely
electronic counter, with clear
LCD display, indicates cycles
since installation. By perform-
ing maintenance at measured
intervals with pre-set limits,
operators avoid breakdowns
and rejects caused by tool
wear or mis-adjustment.
For more information, request
Catalog 1773385.
Applicators
CERTI-CRIMP Straight
Action Hand Tools (SAHT)
Premium grade hand tools
featuring ratchet control to
provide complete crimp
cycle. Die sets close in a
straight line. Include a con-
tact locator and wire stop,
plus an insulation crimp
adjustment lever, when
applicable. Approximate
weight 1.3 lb [0.59 kg]
For more information, request
Catalog 65780.
39
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Application Tooling (Continued)
Printed Circuit Board Terminals and Disconnects
Note: Part Numbers are RoHS compliant except:⽧Indicates non-RoHS compliant.
These insertion machines
install contacts into printed
circuit boards at rates to
2000 per hour. A spotlight
highlights the insertion area
and a lower tooling assures
precise board location. The
machines are actuated by a
foot pedal and are bench
mounted.
AMP-O-MATIC "U" Frame
Machine Part No. 691679-1
(Installs Board Mount
Receptacles)
Product Specifications
Weight — 50 lbs.
Width — 18
Height — 23
Depth — 19
Air Supply — 80 psi
Electrical Power — 115 VAC, 60 Hz
Microprocessor-controlled
X-Y positioning table inserts
a variety of products into pc
boards, including .0252
stamped or bandoliered
posts, mini-spring sockets,
and FASTON tabs. Insertion
heads for various products
are interchangeable, and
can be used with bench
machines. Controlled,
programmed and operated
using an interactive touch-
screen. Options include
double-action clinch tooling,
powered dereeler, splice
run-out detector, take-up
winder for paper tape, and
scrap chopper.
For more information, request
Catalog 296059.
Bench machines for inserting
a variety of products into
pc boards. Uses the same
interchangeable insertion
heads as the Comp-U-Sertor
II Machines. Series 217600
features a manually-operated
X-Y positioning fixture and
locator spotlight. The
machine cycles when the
board hole is placed on the
anvil and both triggers on
the dual handles attached
to the X-Y fixture are
depressed. Series 662820,
without board fixturing, cycle
automatically when the hole
is properly located. A stabi-
lizing disk over the anvil
helps keep the board level.
For more information, request
Catalog 296059.
Comp-U-Sertor II
Machines, Part Nos.
122300-1, -2
Modular Insertion System
(MIS) Bench Machines,
217600 Series, 662820
Series (shown)
Strip Form Insertion Head
Part Number Part Number
60802-1 904554-1
60802-2 904554-1
60809-1 904554-1
60809-2 904554-1
60809-4 904554-1
60813-1 904554-1
61038-1 904554-1
60824-1 904554-2
60824-2 904554-2
640967-2 904554-2
641944-1 904554-2
60973-1 904554-2
60973-2 904554-2
61137-1 904558-1
35022 25
42263 27
55323 34
55556 33
55557 33
55558 34
55673 33
60156 27
60284 11
60354 25
60598 25
60704 27
60753 24
60789 25
60802 24, 39
60803 24
60809 24, 39
60813 24, 39
60824 24, 39
60839 24
60874 24
60888 25
60940 25
60973 24, 39
60983 25
60986 25
61018 24
61038 24, 39
61067 24
61097 24
61119 25
61134 14
61137 24, 39
61260 25
61276 25
61291 25
61389 27
61455 27
61513 25
61543 12
61561 27
61782 27
61907 12
61968 14
62111 7
62172 7
62199 7
62221 12
62395 14
62403 12
62409 9
62411 11
62437 14
62650 9
62669 14
62745 7
62751 7, 11
62806 7, 11
62977 22
63003 22
63004 22
63007 22
Part No. Page
63024 22
63025 22
63066 9
63067 9
63525 12
63566 5
63572 5
63603 12
63650 9
63755 9
63756 14
63794 14
63824 10
63838 12
63839 9
63849 10
63860 13
63862 10
63900 9
63949 10
63950 10
63951 11
63952 11
63968 11
63969 11
63982 13
63986 9
63994 11
90131 25
90135 25
90221 25
90314 25
91507 25
122300 39
167892 35, 36
172520 30
172781 30
172782 30
172797 30
172890 30
213815 34
213816 34
216843 35, 36
216905 35, 36
216906 34, 36
216907 34, 36
216926 35, 36
217600 39
230549 20
230707 19
231279 20
231890 20
274377 22
350015 25
350180 31
350189 25
350196 25
350393 25
350491 24
350566 29
354500 37
356500 37
Part No. Page
360041 13
360042 13
380736 31
432130 36
432845 36
432847 36
432848 36
432849 36
433600 36
435850 25
452383 25
453850 25
467322 7
521382 16
521384 16
521799 31
521800 31
521801 31
552699 18, 19, 20
552714 20
553593 19
553594 19
553595 19
554935 18, 20
582118 31
582119 31
582120 31
582340 31
640024 25
640108 29
640259 25
640311 29
640394 24
640401 29
640663 29
640967 24, 39
641944 24, 39
662820 39
691679 39
725963 14
725996 14
755405 30
770060 29
770565 29
794013 29
794037 29
794121 29
794122 29
853439 5
904554 24, 39
904558 24, 39
904608 5
928814 11
1217056 9
1217057 12
1217061 13
1217062 13
1217080 11
1217107 11
1217124 13
1217125 10
1217126 10
Part No. Page
40
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Note: This index lists all cataloged parts
by base no. only. Complete part nos. (with
prefixes and/or suffixes) are shown on the
page(s) indicated.
Part Number Index
Printed Circuit Board Terminals and Disconnects
1217127 10
1217131 12
1217136 10
1217137 11
1217156 13
1217167 10
1217169 10
1217180 11
1217332 13
Part No. Page
1217421 10
1217514 14
1217566 9
1217577 14
1217754 11
1217756 13
1320895 37
1742188 10
1742253 18, 19, 20
Part No. Page
1742254 18, 19, 20
1742255 18, 19, 20
1742361 13
1742362 13
5055323 34
5055556 33
5055557 33
5055558 34
5055673 33
Part No. Page
41
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Part Number Index (Continued)
Printed Circuit Board Terminals and Disconnects
Printed Circuit Board Terminals and Disconnects
42
Catalog 82159 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 12-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Engineering Notes
82159–PDF–LUG–12-07 Tyco Electronics Corporation
Printed in the U.S.A. www.tycoelectronics.com
Global Contacts
Americas
Argentina – Buenos Aires
Phone: +54-11-4733-2200
Fax: +54-11-4733-2211
Brasil – São Paulo
Phone: +55-11-3611-1311
Fax: +55-11-3611-0397
Canada – Toronto
Phone: +905-475-6222
Fax: +905-474-5520
Product Information Center:
(Technical Support)
Phone: +905-470-4425
Fax: +905-474-5525
Colombia – Bogota
Phone: +57-1-231-9398
Fax: +57-1-660-0206
Mexico – Mexico City
Phone: +52-55-1106-0800
+01-800-733-8926
Fax: +52-55-1106-0901
United States – Harrisburg, PA
Phone: +717-564-0100
Fax: +717-986-7575
Product Information Center:
(Technical Support)
Phone: +800-522-6752
Fax: +717-986-7575
For Latin/South American
Countries not shown
Phone: +54-11-4733-2015
Fax: +54-11-4733-2083
Asia/ Pacific
Australia – Sydney
Phone: +61-2-9554-2600
Fax: +61-2-9502-2556
Product Information Center:
(Technical Support)
Phone: +61-2-9840-8200
Fax: +61-2-9634-6188
India – Bangalore
Phone: +91-80-285-40800
Fax: +91-80-285-40820
Indonesia – Jakarta
Phone: +65-6482-0311
Fax: +65-6482-1012
Japan – Toyko
Phone: +81-44-844-8111
Fax: +81-44-812-3207
Product Information Center:
(Technical Support)
Phone: +81-44-844-8013
Fax: +81-44-812-3200
Korea – Seoul
Phone: +82-2-3415-4500
Fax: +82-2-3486-3810
Malaysia – Kuala Lumpur
Phone: +60-3-78053055
Fax: +60-3-78053066
New Zealand – Auckland
Phone: +64-9-634-4580
Fax: +64-9-634-4586
Philippines – Makati City
Phone: +632-848-0171
Fax: +632-867-8661
People’s Republic of China
Hong Kong
Phone: +852-2735-1628
Fax: +852-2735-0243
Shanghai
Phone: +86-21-2407-1588
Fax: +86-21-2407-1599
Taiwan – Taipei
Phone: +886-2-8768-2788
Fax: +886-2-8768-2268
Singapore – Singapore
Phone: +65-6482-0311
Fax: +65-6482-1012
Thailand – Bangkok
Phone: +66-2-955-0500
Fax: +66-2-955-0505
Vietnam and Indochina –
Ho Chi Minh City
Phone: +84-8 930-5546
Fax: +84-8 930-3443
Europe/Middle East/Africa
Austria – Vienna
Phone: +43-1 90 5 60-0
Fax: +43-1 90 5 60-1333
Belgium – Kessel-Lo
Phone: +32-16-35-23-00
Fax: +32-16-35-23-52
Bulgaria – Sofia
Phone: +359-2-971-2152
Fax: +359-2-971-2153
Czech Republic – Kurim
Phone: +420-5-41-162-111
Fax: +420-5-41-162-223
Denmark – Glostrup
Phone: +45-43-480-452
Fax: +45-43-441-414
Egypt – Cairo
Phone: +20-2-29 04 281
Fax: +20-2-41 92 334
Estonia – Tartu
Phone: +372-5138-274
Fax: +372-7400-779
Finland – Helsinki
Phone: +358-95-12-34-20
Fax: +358-95-12-34-250
France – Cergy-Pontoise
Phone: +33-1-3420-8888
Fax: +33-1-3420-8600
Product Information Center:
(Technical Support)
Phone: +33-1-3420-8943
Fax: +33-1-3420-8623
Germany – Bensheim
Phone: +49-6251-133-0
Fax: +49-6251-133-1600
Product Information Center:
(Technical Support)
Phone: +49-6251-133-1999
Fax: +49-6251-133-1988
Germany – Langen
Phone: +49-6103-709-0
Fax: +49-6103-709-1223
Germany – Speyer
Phone: +49-6232-30-0
Fax: +49-6232-30-2243
Germany - HTS Division – Neunkirchen
Phone: +49-2247-305-0
Fax: +49-2247-305-122
Greece – Athens
Phone: +30-210-9370-396/397
Fax: +30-210-9370-655
Hungary – Budapest
Phone: +36-1-289-1000
Fax: +36-1-289-1010
Ireland – Dublin
Phone: +353-1-820-3000
Fax: +353-1-820-9790
Israel – Yokneam
Phone: +972-4-959-0508
Fax: +972-4-959-0506
Italy – Collegno (Torino)
Phone: +39-011-4012-111
Fax: +39-011-4031116
Lithuania – Vilnius
Phone: +370-5-2131-402
Fax: +370-5-2131-403
Netherlands – ’s-Hertogenbosch
Phone: +31-73-624-62-46
Fax: +31-73-621-23-65
Product Information Center:
(Technical Support)
Phone: +31-73-6246-999
Fax: +31-73-6246-998
Norway – Nesbru
Phone: +47-66-77-8886
Fax: +47-66-77-8855
Poland – Warsaw
Phone: +48-22-45-76-700
Fax: +48-22-45-76-720
Romania – Bucharest
Phone: +40-21-311-3479/3596
Fax: +40-21-312-0574
Russia – Moscow
Phone: +7-495-926-5506/07/08/09
Fax: +7-495-926-5505
Russia – St. Petersburg
Phone: +7-812-718-8192
Fax: +7-812-718-8193
Slovenia – Ljubljana
Phone: +386-1561-3270
Fax: +386-1561-3240
South Africa – Port Elizabeth
Phone: +2741-503-4500
Fax: +2741-581-0440
Spain – Barcelona
Phone: +34-93-291-0330
Fax: +34-93-201-7879
Product Information Center:
(Technical Support):
Phone: +34-93-291-0330
Fax: +34-93-200-3779
Sweden – Upplands Väsby
Phone: +46-8-50-72-50-00
Fax: +46-8-50-72-50-01
Switzerland – Steinach
Phone: +41-71-447-0447
Fax: +41-71-447-0444
Turkey – Istanbul
Phone: +90-212-281-8181/2/3
Fax: +90-212-281-8184
Ukraine – Kiev
Phone: +380-044-206-2265
Fax: +380-044-206-2264
United Kingdom – Swindon
Phone: +44-8706-080-208
Fax: +44-1793-572-516
Product Information Center:
(Technical Support)
Freephone GB: 0800-267-666
Phone: +44-8706-080-208
Fax: +44-208-420-8081
For Middle East/African Countries
Not Shown
Phone: +33-1-3420-8866
Fax: +33-1-3420-8300
Tyco Electronics Corporation
Harrisburg, PA
tycoelectronics.com
82159–PDF–LUG–12-07
Printed Circuit Board
Terminals and Disconnects
