Printed Circuit Board Terminals and Disconnects Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82159-PDF-LUG-12-07 Printed Circuit Board Terminals and Disconnects Table of Contents Need more information? Call Technical Support at the numbers listed below. Disclaimer While Tyco Electronics Corporation and its affiliates referenced herein ("Tyco Electronics") have made every reasonable effort to ensure the accuracy of the information in this catalog, Tyco Electronics does not guarantee that it is error-free, nor does Tyco Electronics make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. Tyco Electronics reserves the right to make any adjustments to the information contained herein at any time without notice. Tyco Electronics expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. Tyco Electronics' only obligations are those in the Tyco Electronics Standard Terms and Conditions of Sale, and in no case will Tyco Electronics be responsible for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of its products. Users should independently evaluate the suitability of, and test each product for, their application. The dimensions, specifications, designs, construction, materials and processes in this catalog are for reference purposes only and are subject to change without notice. Please consult Tyco Electronics for the most current product information. The export of certain Tyco Electronics products is restricted by the Arms Export Control Act (Title 22, U.S.C. Sec 2751, et seq.) or the Export Administration Act of 1979, as amended (Title 50, U.S.C., App. 2401 et seq.). Orders may be subject to export approval by the U.S. Government. Buyer must comply with all applicable export laws of all applicable jurisdictions. (c) Copyright 2007, 1997, 1994, 1993, 1989 and 1986 by Tyco Electronics Corporation. All International Rights Reserved. AMP, ACTION PIN, AMP-BARREL, AMP EDGE, AMP-IN, AMP MONO-SHAPE, AMP-O-LECTRIC, AMPOMATOR, Comp-U-Sertor, FASTON, MAG-MATE, QUADRA-MATE, TE LOGO and TYCO ELECTRONICS are trademarks of Tyco Electronics Corporation. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. See inside back cover for Global Contacts and phone numbers. Technical Support is staffed with specialists well versed in all Tyco Electronics products. They can provide you with: Technical Support Catalogs Technical Documents Product Samples Tyco Electronics Authorized Distributor Locations Printed Circuit Board PCB Pin Receptacles Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 , 3 Printed Circuit Board (PCB) Pin Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5 Printed Circuit Board (PCB) Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7 FASTON Printed Circuit Board Tabs and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 16 AMP-BARREL Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 19 AMP-BARREL Terminals - Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 QUADRA-MATE Wire-to-Printed Circuit Board Terminal . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22 Printed Circuit Board Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 25 AMP EDGE Single Head Printed Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 Miniature AMP-IN Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 Low Profile Miniature AMP-IN Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Test Probe Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Power Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 36 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 39 Part Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Restriction on the use of Hazardous Substances (RoHS) At Tyco Electronics, we're ready to support your RoHS requirements. We've assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS Compliant -- Part numbers in this catalog are RoHS Compliant, unless marked otherwise. These products comply with European Union Directive 2002/95/EC as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, PBB, and PBDE in certain electrical and electronic products sold into the EU as of 1 July 2006. NOTE: For purposes of this Catalog, included within the definition of RoHS Compliant are products that are clearly "Out of Scope" of the RoHS Directive such as hand tools and other non-electrical accessories. NOTE: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced at right. Getting the Information You Need Our comprehensive on-line RoHS Customer Support Center provides a forum to answer your questions and support your RoHS needs. A RoHS FAQ (Frequently Asked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support Center also provides: Cross-Reference from Non-compliant to Compliant Products Ability to browse RoHS Compliant Products in our on-line catalog Downloadable Technical Data Customer Information Presentation More detailed information regarding the definitions used above So whatever your questions when it comes to RoHS, we have the answers at www.tycoelectronics.com/leadfree RoHS Customer Support Center 2 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Table of Contents (Continued) Printed Circuit Board (PCB) Receptacles Miniature AMP-IN Terminals AMP-BARREL Terminals Low Profile Miniature AMP-IN Connectors Printed Circuit Board Disconnects Test Probe Receptacles AMP-IN and AMP EDGE Terminals Power Taps 3 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Pin Receptacles Product Facts Components with pin contact can be easily inserted into the printed circuit board after the pin receptacles are flow soldered The receptacles hold the pins from the components without the necessity of soldering Components can be easily removed from the printed circuit board for replacement or repair Components with pin contacts may be mated and unmated 10 times The receptacle contacts are securely clinched to the printed circuit board prior to soldering The receptacles are machine applied by semiautomatic and automatic insertion equipment Components may be inserted from either side of the printed circuit board Technical Documents Product Specification 108-1411 Application Specification 114-2127 The Printed Circuit Board Pin Receptacle provides a reliable and cost effective means of attaching components with pin contacts to a printed circuit board. Components are held in place without solder allowing for their easy removal from the printed circuit board for replacement or repair. Receptacle contacts are inserted and securely clinched to the printed circuit board by means of semiautomatic or automatic machines. 4 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Pin Receptacles (Continued) Material and Finish Tin plated phosphor bronze A B C Mating Pin Dia. PCB Thickness .088-.093 2.24-2.36 .098 2.49 .063-.079 1.60-2.01 .063-.079 1.60-2.01 A .236 5.99 .236 5.99 Dimensions B .276 7.01 .276 7.01 C .181 4.60 .181 4.60 Receptacle Part No. Insertion Head1 63566-1 904608-1 63572-1 853439-3 1For use with either AMP FHIS Bench Machine 464300-1 or AMP Comp-U-Sertor II Machine 122300-1. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. Recommended PCB Layout .400 0.10 [.157 .004] +0.30 -0.00 .200 2 Plcs. Ref. [.079] 3.00 Dia. [.118] [-+.012 .000] +0.00 -0.10 6.30 [.248] 10.00 [.394] Min. [-+.000 .004] 2.10 0.10 [.083 .004] 2.00 1.60 [ .079 .063 ] 5 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Receptacles Product Facts Receptacles accept all .250 x .016 [6.35 x 0.41] thick terminal configurations Receptacles available for .250 x .032 [6.35 x 0.81] thick FASTON tab terminals Receptacles available for prepless termination of 24-22 AWG [0.2 - 0.4 mm2] solid wire using displacement crimp technique Available in tin-plated brass No tooling needed to insert or remove terminals Continuous strip contacts allow high-speed application with single or multiple-head insertion machines An economical means of retrofitting and field replacing wire-to-board connections Technical Documents Product Specification 108-2005 Receptacle, Spade, PCB Application Specifications 114-2001 Receptacle, PCB 114-2037 Receptacle, PCB, Clinchable The Printed Circuit Board Receptacle is used in wireto-printed circuit board terminations. Wires may be terminated with terminals having tongue widths and thicknesses of .250 x .016 [6.35 x 0.41] and FASTON tab terminals of .250 x .032 [6.35 x 0.81]. These terminated wires are plugged into the receptacle and may be removed and replugged as required. An added feature is the ability of one receptacle to accept a 24-22 AWG [0.2-0.4 mm2] unterminated solid wire as well as a terminated wire. The receptacle has applications in all industries requiring wire-to-pc board applications both in new equipment and existing equipment. The purpose of its design is to allow field replacement without costly retrofitting. In new equipment, the pc board receptacle can be used to give flexibility in selection of wire termination, including tongue, fork, open barrel, and FASTON tabs. This receptacle also has the ability to replace screw and nut arrangements. In existing equipment, the receptacle is just as versatile and can be used for field replacement where the original wire termination remains the same, but the board layout changes. In essence, it allows you to plug the previously terminated wires into the new model without costly changes to wire termination tooling. The pc board receptacle is a cost saving design that gives you a wide selection of wire termination alternatives. It is used in new equipment which provides versatility of connection and in old equipment to allow field replacements of units without costly retrofitting. In all cases installation of wire-to-board termination is accomplished without tools. For additional savings, the receptacle is designed to be inserted into your board by high-speed application equipment, then wave soldered giving you the lowest applied cost. 6 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board (PCB) Receptacles (Continued) Material and Finish Tin plated brass B C A D .100 [2.54] Dia. Board Hole . Dimensions B C Strip Form Inserter Receptacle Applicator2 62745-1 -- 62111-2 467322-1 462751-13 467322-2 Loose Piece Accepts A Max. .250 x .016 6.35 x 0.41 Terminals .290 7.37 .292 7.42 .012 0.30 .190 4.83 .290 7.37 .292 7.42 .012 0.30 .190 4.83 62199-2 467322-1 -- .390 9.91 .318 8.08 .025 0.64 .275 6.99 62172-21 -- -- .250 x .016 6.35 x 0.41 24-22 AWG Solid Wire .250 x .032 6.35 x 0.81 FASTON Tab Terminals D Max. Receptacle 62806-1 1For .123.002 [3.120.05] board hole only. use with AMP "U" Frame Machine 691679-1. 3With clinchable pcb tabs. 2For Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 7 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles Product Facts Full line of PCB tabs and receptacles Straight and right-angle tabs available in .250, .187 and .110 series Receptacles produced in .250/.205 x .032 or .025. Standard or low insertion force receptacles available Strip product for automatic insertion Compatible with industry insertion equipment or full line of equipment available from Tyco Electronics Tyco Electronics now offers a complete line of Printed Circuit Board tabs and receptacles. Tyco Electronics PCB product can be found in switches and on control boards around the world. Our product offering includes .250, .187 and .110 series vertical tabs, .250 and .187 right-angle tabs and .250/.205 vertical receptacles. Product is available in loose piece and strip form. In a short time, our product offering has grown from a handful of part numbers to dozens of parts. We continue to add to our product family as design changes, innovation and customers` requirements expand. Insertion equipment is available for our entire strip product. The semiautomatic, air-powered Modular Insertion System (MIS) Bench machine is available for customers with moderate insertion requirements. The compact, fully automatic Comp-U-Sertor II machine is available for applications where larger volumes will be inserted and where programmable, microprocessor controlled equipment is desired. Insertion heads for both pieces of equipment are interchangeable, requiring less equipment investment. Tyco Electronics will also custom build a complete "pass through" system for high-end customer applications. The Tyco Electronics product has been designed to be compatible with industry insertion equipment. In many cases, this product will work as a "drop in" replacement for existing product. In some cases, slight modifications or minor tooling changes are necessary. Please consult Technical Support or the Global Application Tooling Group for more details. Tyco Electronics is one of the only companies that offers printed circuit board tabs and receptacles as well as the crimp to wire receptacles and tabs that offer a complete solution for your packaging needs. 8 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs Hole Stock Thickness -- .032 [0.81] Board Hole Size -- .055 .002 [1.40 0.05] Dia. E .200 [5.08] W .312 7.92 1 2 3 Dimensions L K .502 .125 12.75 3.18 .547 .157 13.89 3.99 .552 .150 14.02 3.81 E .312 7.92 .312 7.92 .312 7.92 .295 7.49 .622 15.80 .125 3.18 .312 7.92 .280 7.11 .487 12.37 .532 13.51 .125 3.18 .175 4.45 .312 7.92 .312 7.92 .622 15.80 .125 3.18 .452 11.48 Material and Finish Terminal Part No. Strip2 Loose Piece1 R R Tin Plated Brass X X 63839-13 -- Tin Plated Brass X X 63986-1 -- Tin Plated Brass -- -- 1217566-1 Tin Plated Brass X -- X -- -- -- 62409-13 1217056-1 Tin Plated Brass X X 62650-13 -- Tin Plated Brass X X 63650-13 Tin Plated Brass X -- X -- -- 63755-13 -- -- 63900-1 -- Board Hole Size:.060/.053 [1.52/1.35] Dia. Insertion equipment available. Dimple. Stock Thickness -- .032 [0.81] Board Hole Size -- .100 .002 [2.54 0.05] Dia. Dimple .312 [7.92] .430 [10.92] .330 [8.38] Material and Finish R R Tin Plated Brass 1 X X Terminal Part No. Loose Piece Strip1 63066-1 63067-1 Insertion equipment available. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 9 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs (Continued) Hole K Stock Thickness -- .032 [0.81] Board Hole Size -- .055 .002 [1.40 0.05] Dia. E L .200 .312 [5.08] [7.92] 1 2 L Dimensions K E X X X X X X X X Terminal Part No. Strip1 Loose Piece 63862-12 1742188-12 63824-1 63849-1 -- 1217136-1 -- 1217421-1 .552 14.02 .150 3.81 .312 7.92 Tin Plated Brass .582 14.78 .180 4.57 .312 7.92 Tin Plated Brass .650 16.51 .710 18.03 .150 3.81 .150 3.81 .410 10.41 .470 11.94 Tin Plated Brass X X 1217126-12 -- .780 26.18 .150 3.81 .540 13.72 Tin Plated Brass X X 1217125-1 1217169-1 Tin Plated Brass X X X X 1217127-1 -- -- 1217167-1 Material and Finish R R Insertion equipment available. Dimple. Stock Thickness -- .032 [0.81] Board Hole Size -- .055 .002 [1.40 0.05] Dia. .312 [7.92] L .125 [3.18] .200 [5.08] Dimension L 1.062 26.97 1.207 30.66 Material and Finish R R Terminal Part No. Tin Plated Brass X X 63949-1 Tin Plated Brass X X 63950-1 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 10 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) L 250 Series Printed Circuit Board Tabs (Continued) Hole Right-Angle Printed Circuit Board Tabs Stock Thickness -- .032 [0.81] Board Hole Size -- .055 .002 [1.40 0.05] Dia. .150 [3.81] E .200 [5.08] Dimensions E L .312 .800 7.92 20.32 .358 .630 9.09 16.00 .738 1.00 18.74 25.40 1 Material and Finish Tin Plated Brass X X 63951-1 1217754-1 Tin Plated Brass -- -- -- 928814-1 Tin Plated Brass -- -- 63952-1 -- Insertion equipment available. W 205 Series Printed Circuit Board Only .125 [3.18] Stock Thickness -- .020 [0.51] Board Hole Size -- .100 - .095 [2.54 - 2.41] Dia. .250 [6.35] .205 [5.21] Dimensions L W .525 .070 13.34 1.78 .545 .160 13.84 4.06 1 L Material and Finish Tin Plated Brass X X 62411-11 Tin Plated Brass X X 60284-21 .250 [6.35] L Stock Thickness -- .016 [0.41] .200 [5.08] .295 [7.49] .330 [8.38] .290 [7.37] .295 [7.49] Fits Tab Style A .032 (LIF) 0.81 . . .032 0.81 . .025 (LIF) 0.64 . .025 0.64 B C 2 . . . .020 0.51 . .250 x .016 6.35 x 0.41 Spade .100 [2.54] .062 [1.57] A A 1 Terminal Part No. R R Loose piece only. .250/.205 Printed Circuit Board Receptacles Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. Terminal Part No. Strip1 Loose Piece R R .295 [7.49] B Dimensions A L .075 .480 1.91 12.19 .075 .480 1.91 12.19 .075 .480 1.91 12.19 .510 12.95 .075 1.91 .480 12.19 Material and Finish C R Strip R Part No. Loose Piece Tin Plated Brass -- -- 63968-1 -- Tin Plated Brass -- -- 63969-1 1217080-1 Tin Plated Brass -- -- 63994-1 -- Tin Plated Brass -- -- 1217137-12 -- Tin Plated Brass -- -- 1217180-1 -- -- -- 1217107-11 -- -- -- -- -- Tin Plated Phos Bronze -- -- Tin Plated Brass 62751-1 62806-1 Horizontal mount. .180 [4.57] length -- solder legs. 11 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs Stock Thickness -- .020 [0.51] .187 [4.75] .187 [4.75] A B .187 [4.75] C Type Board Thickness A B C 1 2 .055 1.38 .062 1.57 .062 1.57 .062 1.57 T .250 6.35 .250 6.35 -- .250 6.35 Dimensions L E .332 .250 8.43 6.35 .332 .250 8.43 6.35 .545 .250 13.84 6.35 .332 .250 8.43 6.35 Material and Finish R Terminal Part No. H .283 7.19 .283 7.19 Pre-Tin Brass X X 61543-12 Pre-Tin Brass X X 62403-12 -- Tin Plated Brass X X 61907-11 .303 7.70 Pre-Tin Brass X X 62221-12 R Loose piece only. Insertion equipment available. .045 [1.14] .250 [6.35] .200 [5.08] .125 [3.18] 1 2 Tab Thickness Board Hole Size .032 0.81 .053-.057 1.35-1.45 .020 0.51 .050-.054 1.27-1.37 Dimensions L H .487 .280 12.37 7.11 .487 .285 12.37 7.24 .440 .312 11.18 7.92 Material and Finish Tin Plated Brass Tin Plated.. Brass Tin Plated Brass R R Terminal Part No. Loose Piece Strip2 X X 63525-11 1217057-11 X X 63603-1 1217131-1 X X 63838-1 -- Dimple. Insertion equipment available. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 12 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs Hole .150 [3.81] (Continued) E .312 [7.92] .490 12.45 .250 6.35 Tin Plated Brass X -- X -- Terminal Part No. Loose Piece Strip3 63860-11 -- 1742361-1 -- .710 18.03 .635 16.13 .470 11.94 .395 10.03 Tin Plated Brass X X 1217124-1 -- Tin Plated Brass -- -- -- 1217332-12 .490 12.45 .250 6.35 Tin Plated Brass X X 1742362-1 Tab Thickness .032 0.81 .020 0.51 L .200 [5.08] L Dimensions E Material and Finish R R 63982-1 Dimple. No hole or dimple. 3 Insertion equipment available. 1 2 Right-Angle Printed Circuit Board Tabs .575 [14.61] .122-.128 [3.10-3.25] .250 [6.35] .055 Hole [1.40] .187 [4.75] .294 [7.47] .045-.050 [1.14-1.27] .150 [3.81] .200 [5.08] 1 Stock Thickness Board Hole Size Material and Finish .032 0.81 .053-.057 1.35-1.45 Tin Plated Brass .020 0.51 .050-.054 1.27-1.37 Tin Plated Brass R R X -- X -- X -- X -- Terminal Part No. 1217061-1. 1217756-11 1217062-1. 1217156-11 Loose piece. Tab Caps 187 and 250 Series .380 [9.62] .155 [3.94] 1 Tab Size Material UL 941 Color "187" Series .020 [0.51] Thick "250" Series .032 [0.81] Thick Nylon V2 Natural Nylon V2 Natural Dimensions T W .320 .260 8.13 6.60 .380 .320 9.65 8.13 Insulator Part No. 360041-1 360042-1 Flammability rating. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 13 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) .110 Series Printed Circuit Board Tabs .110 [2.79] Stock Thickness -- .020 [0.51] L .110 [2.79] L .280 [7.11] .280 [7.11] A B .158 [4.01] .280 [7.11] .110 [2.79] .110 [2.79] L .280 [7.11] C D A Mating Hole Diameter .060-.055 1.52-1.40 Dim. L .490 12.45 Tin Plated Brass X X 61134-31 B .067-.063 1.70-1.60 .485 12.32 Tin Plated Brass X X X X 61968-12 62437-11 Tin Plated Brass X X 62395-12 Tin Plated Brass X X 63756-12,3. Tin Plated Brass -- -- 63794-14. Tin Plated Brass -- -- Pre-tin/ Pre-copper X X 62669-12 Tin Plated Brass -- -- 1217577-12 Style C D .044-.048 1.12-1.22 .067-.073 1.70-1.85 .062-.068 1.57-1.73 .490 12.45 .622 15.80 .910 23.11 .622 15.80 .490 12.45 .545 13.84 Material and Finish Terminal Part No. R R 1217514-1 Loose piece only. Insertion machine available. 3 .032 [0.81] Stock. 4 .060 [1.52] Tab width. 1 2 Right-Angle Printed Circuit Board Tabs .528 [13.41] .118 [3.00] Tab Width -- .114 [2.90] .114 [2.90] .197 [5.00] Tab Thickness .032 0.81 .020 0.51 PCB Hole Dia. +0/-.01 [+0/-.03] .055 1.40 .051 1.30 .315 [8.00] Material and Finish R R Terminal Part No. Tin Plated Brass -- -- 725963-2 Tin Plated Brass -- -- 725996-2 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 14 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series Product Facts .250 x .032 [6.3 x 0.8] FASTON Tabs built on 5 mm centerlines Shrouded Header Assembly that conforms to the European RAST 5 Standard Mating Tyco Electronics Connector Families include Positive Lock RAST 5 Connector System, AMP Standard Timer RAST 5, AMP multifitting, AMP multifitting MKII, AMP MONO-SHAPE TAB MKI, and AMP MONO-SHAPE MKII Vertical and Right-Angle Versions available in 2 through 8 positions Tin Plated Brass Tabs are Standard, Silver Plated Tab Versions are available upon Request Lead Free Design is RoHS and ELV Compliant UL 94 V-0 Housing meets Glow Wire IEC 60695-1 Section 30.2.3 - 750 NO FLAME Component Recognition USR and CSR under File No. E28476 VDE tested according to DIN EN61984 (VDE0627): 2002-09; EN61984: 2001 VDE Reg. No. B718 The FASTON RAST 5 Tab Header Assembly system is designed to provide a RAST 5 interface to a Printed Circuit Board. The RAST 5 Standard defines and standardizes the connector mating interface. 250 Series Tabs are placed on 5mm center lines with a plastic shroud that has keying, polarization, and locking features that help prevent mismating of the corresponding RAST 5 female receptacle housing. The header assembly is designed to accept any RAST 5 compliant female receptacle system or individual quick connects. The most common application for this product is for household appliance controls where OEMs want to minimize the possibility of crossed wires. It is also suited for other applications such as gaming, vending, and exercise equipment controls as well as residential, commercial and industrial HVAC and light industrial equipment. The system comes fully assembled and is easily press fit into the board for the soldering operation. Preassembly of the tabs into the Header ensures tab perpendicularity to the board. The solder leg PCB layout is based on the Industry Standard for similar systems available on the market. To further enhance correct placement onto the board, the vertical system includes a plastic post which allows Header placement to be polarized. Material UL 94 V-0, 6/6 Nylon See Tyco Electronics Catalogs 296599, 889803, 1308197, 1308209 for the complete line of RAST products. 15 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series .587 [14.90] A (Continued) A .504 [12.80] .504 [12.80] .587 [14.90] .660 [16.70] .705 [17.90] Vertical Orientation .098 [2.50] PCB Tab Position 1 Right-Angle Orientation O .098 Hole for [2.50] Polarizing Peg .197 Typ. [5.00] PCB Tab Position 1 .197 Typ. [5.00] .049 [1.25] .049 [1.25] .252 [6.40] .049 [1.25] .197 Typ. [5.00] O .053 .001 Typ. [1.35 0.05] .197 Typ. [5.00] .049 [1.25] .394 [10.00] O .053 .001 Typ. [1.35 0.05] Edge of PCB Vertical Orientation PCB Layout (Ref.) from Component Side No. of Positions 2 3 4 5 6 7 8 Right-Angle Orientation PCB Layout (Ref.) from Component Side RAST 5 Configuration Dim. A 02-A 02-B 02-C 02-E 02-G 02-I 02-P 03-A 03-B 03-D -- 04-A 04-B 04-C 04-F 04-G -- 05-B -- -- -- 06-A 06-D 07-C -- -- -- 08-D -- 08-C .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .484 [12.30] .681 [17.30] .681 [17.30] .681 [17.30] .681 [17.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] .878 [22.30] 1.075 [27.30] 1.075 [27.30] 1.075 [27.30] 1.075 [27.30] 1.272 [32.30] 1.272 [32.30] 1.469 [37.30] 1.469 [37.30] 1.469 [37.30] 1.469 [37.30] 1.665 [42.30] 1.665 [42.30] 1.665 [42.30] Part Numbers Vertical Right-Angle 521382-2 521384-2 1-521382-2 1-521384-2 2-521382-2 2-521384-2 3-521382-2 3-521384-2 4-521382-2 4-521384-2 5-521382-2 5-521384-2 6-521382-2 6-521384-2 521382-3 521384-3 1-521382-3 1-521384-3 2-521382-3 2-521384-3 3-521382-3 3-521384-3 521382-4 521384-4 1-521382-4 1-521384-4 2-521382-4 2-521384-4 3-521382-4 3-521384-4 4-521382-4 4-521384-4 5-521382-4 5-521384-4 521382-5 521384-5 1-521382-5 1-521384-5 2-521382-5 2-521384-5 3-521382-5 3-521384-5 521382-6 521384-6 1-521382-6 1-521384-6 521382-7 521384-7 1-521382-7 1-521384-7 2-521382-7 2-521384-7 3-521382-7 3-521384-7 521382-8 521384-8 1-521382-8 1-521384-8 2-521382-8 2-521384-8 Refer to the Tyco Electronics Customer Drawing for additional details. For more information related to the RAST 5 Standard, see Tyco Electronics Literature Distribution no. 1308243. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 16 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals Product Facts Unique insulation displacement technology Eliminates wire preparation--no stripping or soldering Capable of being wavesoldered to pc board with other components, enabling wires to be terminated at a more conducive time and location Anti-solder wicking design Accepts a wide range of wire sizes, solid or stranded Available in single and two-wire version Reusable terminal Available in loose-piece or strip version Semiautomatic insertion machine for strip version Simple, rugged low cost wire insertion tool Recognized Under Component Recognition Program of Underwriters Laboratories. Inc. -- File No. E28456 R Technical Documents Product Specification 108-6043 .070 [1.78] Diameter Terminal 108-6044 .090 [2.29] Diameter Terminal 108-6025 .125 [3.18] Diameter Terminal 108-6026 .156 [3.96] Diameter Terminal Application Specification 114-6000 AMP-BARREL Terminals Instruction Sheets 408-3187 408-6505 408-6553 AMP-BARREL Terminals solve the problem of interconnecting discrete wires to printed circuit boards without permanently soldering them in place, and provide cost savings by eliminating the need for two-piece terminal systems, terminal strips or expensive space-consuming modular connectors. These unique insulation displacement terminals are suitable for most printed circuit boards from .047 [1.19] to .125 [3.18] thick and are mounted in a space-saving, free-standing manner wherever required. AMP-BARREL Terminals may be obtained in loose piece or strip form for semiautomatic machine insertion. Upon insertion, they are hand or wavesoldered with other components without fear of solder wicking into the wire termination area. Termination is achieved by placing the end of a pre-cut unstripped wire horizontally to the board at the top of the AMP-BARREL Terminal. Insertion to the proper depth is accomplished by the use of a simple, lowcost screwdriver type tool or low cost plastic stuffer cap. These caps use a standard Phillips type screwdriver to terminate the wire. When left in place on the terminal they provide strain relief and insulation. They may be removed and reused for field changes and/or repairs. The high compliancy of the terminal assures a highly reliable, stable interconnection and withstands extreme temperature, vibration and shock. AMP-BARREL Terminals offer the added benefit of accepting a wide wire range, solid or stranded, within the same terminal. The .125 [3.18] diameter AMP-BARREL Terminal accepts a wire range of 28-18 AWG [0.08-0.8 mm2] with a maximum insulation diameter of .086 [2.18]. It is made of high strength, high ductility, pre-tinned phosphor bronze and accepts one or two wires of the same type that may vary in size by one wire gauge. The C-shaped cross-slot assures a reliable two-wire termination. This product also offers a wire cutoff version which allows the wire to be placed across the top of the terminal where the hand tool terminates and trims the wire in one action. Similarly constructed, but of smaller size, are the .070 [1.78] and .090 [2.29] diameter AMP-BARREL Terminals. These terminals accept, respectively, wire sizes of 28-26 AWG [0.080.15 mm2] with a maximum insulation diameter of .036 [0.91] and 28-22 AWG [0.080.4 mm2] with a maximum insulation diameter of .053 [1.35]. They also will accept two wires of the same gauge and type. The .156 [3.96] diameter AMP-BARREL Terminal accepts a wire range of 24-18 AWG [0.2-0.8 mm2] with a maximum insulation diameter of .115 [2.92]. It is made of tin-lead plated brass and will accept one wire per terminal. All AMP-BARREL Terminals are reusable. This feature is extremely important when correcting wiring errors, making field repairs or modifications. 17 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) .070 [1.78] and .090 [2.29] Terminals D C Material and Finish A Pretinned phosphor bronze B E .125 [3.18] Terminals Wire Cut D D See Detail A Detail A Material and Finish C C Pretinned phosphor bronze A A B with Insulation Cutting Feature in Wire Slot B E E with Wire Cutoff Feature Standard D .156 [3.96] Terminals Material and Finish Tin plated brass A E Terminal Size .070 1.78 .090 2.29 .125 3.18 Standard .125 3.18 With wire cut-off features .156 3.96 Conductor (solid or stranded) Wire Size Range Max. Wire per Ins. O.D. Terminal AWG mm2 28-26 0.08-0.15 28-22 0.08-0.4 28-18 0.08-0.8 .036 0.91 .053 1.35 .086 2.18 1 or 2 1 or 2 1 or 2 PC Board Thk. Range Mtg. Hole Dia. A .047-.062 1.19-1.57 .047-.094 1.19-2.39 .062-.094 1.57-2.39 .062-.125 1.57-3.18 .062-.094 1.57-2.39 .062-.125 1.57-3.18 .035-.040 0.89-1.02 .050-.054 1.27-1.37 .061-.065 1.55-1.65 .061-.065 1.55-1.65 .061-.065 1.55-1.65 .061-.065 1.55-1.65 .280 7.11 .340 8.64 .458 11.63 ** .458 11.63 ** Terminal Dimensions B C D E Part Nos. Loose Pc. Strip .090 2.29 .120 3.05 .118 3.00 .118 3.00 .118 3.00 .118 3.00 .175 4.45 .210 5.33 .325 8.26 .325 8.26 .325 8.26 .325 8.26 .070 1.78 .090 2.24 .125 3.18 .125 3.18 .125 3.18 .125 3.18 .042 1.07 .056 1.42 .067 1.70 .067 1.70 .067 1.70 .067 1.70 1742255-1 1742255-2 1742254-1 1742254-2 552699-1* -- -- 552699-2* 552699-4 -- -- 552699-5 554935-2* 28-18 0.08-0.8 .086 2.18 1 or 2 .062-.094 1.57-2.39 .061-.065 1.55-1.65 ** .118 3.00 .325 8.26 .125 3.18 .067 1.70 -- 24-18 0.2-0.8 .115 2.92 1 .062-.094 1.57-2.39 .078-.082 1.98-2.08 .390 9.91 .125 3.18 .250 6.35 .156 3.96 .084 2.13 1742253-1 1742253-2 *Has tough insulation cutting feature in wire slot (see Detail A in illustration). These barrels are not recommended for smaller standard wires. **Cutoff is adjustable depending on board thickness. Notes: 1. .070 [1.78] and .090 [2.29] terminals accept two wires of the same gauge and type. 2. The .125 [3.18] terminal accepts two wires of the same type that may vary in size by one wire gauge. 3. .070 [1.78] and .090 [2.29] terminals have a solder resist material on the inside of barrel which prevents solder wicking. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 18 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) Recommended Printed Circuit Board Dimensions (for use in .047 [1.19] to .125 [3.18] pc boards) C A B Terminal Size .070 1.78 .090 2.29 .125 3.18 .156 3.96 A .100 2.54 .150 3.81 .200 5.08 .220 5.59 Minimum Hole Spacing B .050 1.27 .075 1.91 .100 2.54 .110 2.79 C .105 2.67 .135 3.43 .175 4.45 .190 4.83 Wire Stuffer Caps Product Facts Insulates Provides strain relief Acts as field service repair tool Material Thermoplastic Wire Size Range AWG mm2 28-26 0.08-0.15 28-22 0.08-0.4 22-18 0.4-0.8 28-24 0.08-0.2 24-18 0.2-0.8 Color Natural Natural Yellow Natural Natural For Use With Terminal Part No. 1742255 1742254 552699 552699 1742253 Wire Stuffer Cap Part No. 553593-1 553594-1 230707-1 230707-3 553595-1 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 19 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP-BARREL Terminals (Continued) Application Tooling Wire Insertion Tool Precut, unstripped wires are easily terminated in the AMP-BARREL Terminal with a simple screwdriver type tool. It properly positions the wire to the correct depth in the terminal. For two wire applications, the second wire pushes the first wire into the lower section of the terminal. For improved comfort, a slip-on cushion grip is available. The Wire Insertion Tool should be used for wire termination only; it should not be used to seat terminals onto the pc board. Cushion Grip Material and Finish Elastomer Wire Size Range AWG mm2 Color Code on Tool Shaft 22-18 0.4-0.8 Yellow 24-18 0.2-0.8 Red 28-24 0.08-0.2 White 28-22 0.08-0.4 Blue 28-26 0.08-0.15 Green For use with Terminal Part No. 552699-1, 552699-2 552699-4, 552699-5 1742253-1 and 1742253-2 552699-1, 552699-2 552699-4, 552699-5 1742254-1 and 1742254-2 1742255-1 and 1742255-2 22-26 0.4-0.15 None 554935-2 Wire Insertion Tool Part Nos. 231890-1 552714-1 552714-2 552714-3 552714-4 552714-5 Part No. 231279-1 Manual Terminal Insertion Kit Each insertion kit consists of a ram and pedestal assembly for use in a standard drill press. The ram assembly holds the terminal and provides a firm seat during insertion. It fits into the drill chuck. The pedestal assembly sits on the drill table and supports the pc board during insertion. Kit No. 230549-3 for .070 [1.78] AMP-BARREL Terminal Part No. 1742255-1 Kit No. 230549-4 for .090 [2.29] AMP-BARREL Terminal Part No. 1742254-1 Kit No. 230549-1 for .125 [3.18] AMP-BARREL Terminals Part Nos. 552699-1 and 552699-4 Kit No. 230549-2 for .156 [3.96] AMP-BARREL Terminal Part No. 1742253-1 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 20 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects QUADRA-MATE Wire-to-Printed Circuit Board Terminal Product Facts Redundant wire insulation displacement termination Built-in strain relief Accepts 28-24 AWG [0.09-0.2 mm2] Feed-thru connections allow wiring flexibility Free-standing Low board profile (less than 1/4" [6.35 mm] high) Available in loose piece or strip form Mass termination adaptability Capable of being reused Low applied costs Applications Electronic games Computer Telephone equipment Business machines Electronic control equipment The QUADRA-MATE Wireto-Printed Circuit Board Terminal is an extension of the MAG-MATE connector program, and is designed to terminate discrete wires to a pc board via insulation displacement slot technology. It is capable of accepting solid or stranded wire and permits wire end or feed-thru terminations. The terminal features four slots for redundant wire terminations and strain relief. The terminals are installed in random positions or in rows on the edge of a pc board either by hand tool, semiautomatic or fully-automatic machines. The terminal is compact in design and readily adaptable to a wide variety of materials and plating selections, as well as terminating techniques such as daisy chaining, single ending and on-board jumping and programming. The .100 [2.54] wide terminal has an overall height of approximately .210 [5.33] and occupies less than .120 x .130 [3.05 x 3.3] of board area and accommodates wire sizes 28-24 AWG [0.09-0.2 mm2] (see table). The terminals are supplied in both loose piece and strip form and are easily assembled to the pc board in conjunction with on-board components prior to wave soldering. With the terminal being an integral part of the board, insertion of the unstripped wire into the four insulation displacement slots is accomplished by use of a simple hand tool (see table). Technical Documents Thermal Shock Data for Wire-to-Board Terminal Average Termination Resistance-- Milliohms (.001 ohm) of 1st and 5th Wire Insertions Application Specification 114-2051 Product Specification 108-2032 Competitive Terminal Wire-to-Board Terminal 24 AWG [0.2 mm2] Solid Wire -------- PVC Insulation 24 AWG [0.2 mm2] Stranded Wire -- -- -- -- PVC Insulation 1 cycle = 1/2 hour at -65 and 1/2 hour at +125C Cycles of Thermal Shock 21 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects QUADRA-MATE Wire-to-Printed Circuit Board Terminal (Continued) Typical Assembly .190 [4.83] Material and Finish .100 [2.54] Terminal - Brass, tin plated over copper underplate Other plating and terminal materials available. Contact Tyco Electronics. Max. Ins. Dia. -- .060 [1.52] .130 [3.30] .065 [1.65] .015 Max. [0.38] Cut-off Tabs 2 Plcs. .207 [5.26] .170 [4.32] .320 [8.13] .040 [1.02] 8 2 .013 .001 [0.330 0.025] Wire Size (AWG) over mm2 Part Numbers 7-Strand Solid Fused Loose Piece Strip 24 0.2 26 0.14 28 0.09 24-26 0.2-0.13 26-28 0.13-0.08 28 0.08 26 0.13 28 0.09 28 0.09 62977-1 63007-1 63024-1* 63003-1* 63025-1* 63004-1* Wire to Term. Hand Tool 274377-1 (Heavy Duty) Semiautomatic insertion of strip parts to pc board is accomplished using mini-insertion head, Part No. 803371-1 in "U" frame applicator, Part No. 691679-1. For more sophisticated application equipment including cable makers and C.N.C. machines, contact Tyco Electronics. * Available upon request, contact Tyco Electronics. Recommended PC Board Applications Note: Wire slots are designed to terminate wire sizes and types with polyvinyl chloride (PVC) insulation, Class 12B. For other wire sizes and insulation types, contact Tyco Electronics for application approval. .200 [5.08] Min. .156 [3.96] Min. .187 [4.75] Min. .187 [4.75] Min. See Application Spec. 114-2051 For Drilled Hole Diameter Edge of Printed Circuit Board See Application Spec. 114-2051 For Drilled Hole Diameter Single Line Applications Edge of Printed Circuit Board .300 [7.62] Min. High Density Applications Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 22 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects Product Facts Quick connect or disconnect Automatic or semiautomatic application of strip form receptacles to wire Receptacles for wire size range 28 AWG [0.08] thru 17 AWG [1.0] and tinsel wire Automatic or semiautomatic insertion of strip form pins to printed circuit boards Solid or formed pins, singleor double-sided printed circuit board capability Choice of materials and platings Technical Documents Product Specification 108-1025 108-1059 Application Specification 114-1008 Instruction Sheets 408-7850 408-7951 408-7963 408-7698 408-7850 408-7377 408-7345 Tyco Electronics printed circuit disconnect embodies the dual features of automation and the ability to make quick wiring changes. The special formed pins, available in .058 [1.47] and .093 [2.36] diameters, can be inserted in a printed circuit board quickly and reliably by fully automatic or semiautomatic machinery. The solid pin family, in .058 [1.47] diameter, is attached manually; its knurled edge retains it mechanically in the board until soldering is complete. All pins must be soldered to insure mechanical and electrical reliability. Pins may be used for either single or doublesided pc boards. The receptacles are applied quickly and efficiently to wire using semiautomatic AMP-O-LECTRIC or fully automatic AMPOMATOR machines. All receptacles feature a precision wire crimp with an insulation crimp for high mechanical strength. A variety of wire and insulation ranges are available as listed. The combination of the pin and receptacle enables users to bring a variety of wires to a printed circuit board and offers the capability of a quick connect or disconnect. The product is ideal for use in prototype and production applications, particularly where wiring changes or rapid pc board interconnections are required. Specific users include radio, television, test equipment, computer and business machine industries. 23 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects (Continued) B B A B B B A A A A C C C C C Type B Type A Type D Type C Type E .058 [1.47] Diameter Solid Pins Type Hole Diameter Pc Board Thickness A .062-.059 1.57-1.50 .062-.059 1.57-1.50 .125 3.18 .0312 0.79 A A .195 4.95 .195 4.95 Dimensions B .385 9.78 .260 6.60 C .110 2.79 .110 2.79 Material and Finish Part Nos. Loose Piece Brass, Tin 3-60753-2 Brass, Tin 3-60839-1 .058 [1.47] Diameter Formed Pins A Dimensions B C .063 or .094 1.60 or 2.39 .210 5.33 .360 9.14 .095 2.41 .062-.058 1.57-1.47 .063 or .094 1.60 or 2.39 .210 5.33 .360 9.14 .095 2.41 .063 or .094 1.60 or 2.39 .063 or .094 1.60 or 2.39 .210 5.33 .210 5.33 .360 9.14 .360 9.14 .095 2.41 .095 2.41 Phos. Brz., Pre-Tin C .070-.066 1.78-1.68 .050-.046 1.27-1.17 61038-1 61067-1 904554-1 D .073-.067 1.85-1.70 .063 1.60 .210 5.33 .310 7.87 .095 2.41 Phos. Brz., Pre-Tin Phos. Brz., Gold2 60824-1 3-60824-2 61097-1 3-61097-2 904554-2 904554-2 .050-.046 1.27-1.17 .061-.055 1.55-1.40 .063 1.60 .047 1.19 .210 5.33 .210 5.33 .310 7.87 .310 7.87 .095 2.41 .095 2.41 Phos. Brz., Gold3 640967-2 -- 904554-2 Phos. Brz., Pre-Tin 641944-1 .095 2.41 Phos. Brz., Pre-Tin Phos. Brz., Gold2 60973-1 3-60973-2 Type Hole Diameter Pc Board Thickness B .050-.046 1.27-1.17 B B E E E .061-.055 1.55-1.40 .063 1.60 .210 5.33 .310 7.87 Material and Finish Phos. Brz., Pre-Tin Phos. Brz., Gold2 Phos. Brz., Pre-Tin Phos. Brz., Gold2 Phos. Brz., Tin Part Nos. Strip Form Loose Piece1 60802-2 60803-2 3-60802-1 3-60803-1 60809-1 60874-1 3-60809-2 3-60874-2 60809-4 -- 60813-1 Phos. Brz., Gold3 61018-1 -- 640394-1 -- Insertion Head 904554-1 904554-1 904554-1 904554-1 904554-1 904554-1 -- 904554-2 904554-2 1Use Insertion Tool Part No. 689141-1 for Loose Piece Pins [0.00076] gold plated 3.000030 [0.00076] gold plated in disconnect area Note: All above formed pins are made from .010 [0.25] thick material 2.000030 .093 [2.36] Diameter Formed Pins B A C Hole Diameter Pc Board Thickness .073-.067 1.85-1.70 .063 1.60 Dimensions A B C .305 .410 .115 7.75 10.41 2.92 Material and Finish Phos. Brz., Pre-Tin Part Nos. Strip Form Loose Piece 61137-1 350491-1 Insertion Machine 904558-1 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 24 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Printed Circuit Board Disconnects (Continued) Receptacles A B B B Type B Type A B A A A Type C Type D .058 [1.47] Diameter Wire Size Range AWG mm2 Insulation Diameter 28-26 .035-.045 0.89-1.14 Type A 0.08-0.15 Dimensions A B .155 3.94 Part Nos. Loose Hand Piece Tool Material and Finish Strip Form3 .380 9.65 Phos. Brz., Pre-Tin 60354-7 -- -- 60888-2 60888-1 60888-3 60888-4 60983-1 60983-2 60983-4 60983-3 90131-4 -- -- 91507-1 452383-1 90221-2 -- 90314-1 453850-1 A 26-22 0.15-0.4 .035-.065 0.89-1.65 .155 3.94 .380 9.65 Phos. Brz., Gold1 Phos. Brz., Pre-Tin Be. Cu., Tin Be. Cu., Gold1 A 26-20 0.15-0.6 .040-.110 1.02-2.79 .155 3.94 .395 10.03 Be. Cu., Tin 350196-14 -- A 24-20 0.2-0.6 .045-.070 1.14-1.78 .155 3.94 .380 9.65 A 24-20 0.2-0.6 .060-.090 1.52-2.29 .155 3.94 .395 10.03 Phos. Brz., Pre-Tin Be. Cu., Tin Phos. Brz., Gold Be. Cu., Gold2 Phos. Brz., Pre-Tin Be. Cu., Tin 60598-3 60598-4 60598-7 60598-9 60940-1 60940-2 60789-1 60789-2 60789-3 60789-8 60986-1 -- B 22-17 0.4-1.0 -- .155 3.94 .300 7.62 .160 4.06 .330 8.38 C 26-22 0.15-0.4 .035-.065 0.89-1.65 C 24-20 0.2-0.6 .045-.070 1.14-1.78 .160 4.06 .330 8.38 .030-.040 0.76-1.02 .155 3.94 .380 9.65 D Tinsel Wire Insertion5 Head 452383-1 Be. Cu., Tin 640259-1 - 640024-1 Be. Cu., Gold2 Phos. Brz., Pre-Tin Be. Cu., Gold2 Phos. Brz., Pre-Tin Be. Cu., Tin 61513-1 61513-2 61119-1 61119-2 61119-3 350189-2 350189-1 61276-1 61276-2 61276-3 Phos. Brz., Pre-Tin 350393-1 - -- Material and Finish Strip Form3 Phos. Brz., Tin 35022-1 -- -- 452383-1 Phos. Brz., Tin 61291-1 61260-1 90135-2 452383-3 Phos. Brz., Tin 350015-2 -- -- 435850-1 90131-4 91507-1 453850-1 -- .093 [2.36] Diameter Wire Size Range AWG mm2 Insulation Diameter A 28-26 0.08-0.15 A 22-18 0.4-0.8 .032-.057 0.81-1.45 .060-.110 1.52-2.79 B 22-18 0.3-0.9 -- Type Dimensions A B .255 6.48 .255 6.48 .255 6.48 .545 13.84 .550 13.97 .435 11.05 Part Nos. Loose Hand Piece Tool Insertion Head 1.000030 [0.00076] gold plated [0.00038] gold plated applied; applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. 4These receptacles have an overlap insulation crimp. 5Use the listed insertion head with either the Comp-U-Sert or II Insertion Machine No. 122300-1 or MIS Bench Machine No. 66280-4. Note: Part Nos. 350221-1, 61291-1 and 61260-1 are made from .012 [0.30] thick material. All other receptacles are made from .010 [0.25] thick material. 2.000015 3Machine Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 25 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP EDGE Single Lead Printed Circuit Terminals Product Facts Friction fitting, quick connect/disconnects-- no insertion nor extraction tools required Excellent vibration and shock resistance Accepts wire size range 32-16 AWG [0.03-1.4 mm2] Wide choice of materials and finishes High-speed machine terminated for volume production at lowest installed cost Technical Documents Product Specification 108-1011 AMP EDGE Terminals AMP EDGE Terminals are quick connect/disconnect devices that adjust securely, through friction fitting, to machine slots in the type of board for which they are designed. Friction fitting not only precleans the contact areas, but also provides excellent vibration and shock resistance even under heavy stresses. Firm wire insulation support is a companion factor for positive retention in the board. These terminals, wholly aerated to eliminate moisture traps, may be applied anywhere on the perimeter of the board. They eliminate the need for eyelets and plated-through holes on two-sided boards and can be used back-to-back for commoning circuits. 26 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects AMP EDGE Single Lead Printed Circuit Terminals (Continued) Related Product Data Application Tooling -- pages 36-38 .200 [5.08] .482 [12.24] C B A Type A .200 [5.08] .150 [3.81] .482 [12.24] .380 [9.65] Max. C A A Type B Type C C B B Type Wire Size Range AWG mm2 Material Finish A 32-24 0.03-0.2 Phos. Brz. Tin A 30-22 0.05-0.4 Phos. Brz. Tin A 22-20 0.4-0.6 Phos. Brz. Tin B 22-18 0.4-0.8 Phos. Brz. Tin B 22-18 0.4-0.8 Brass Tin B 22-18 0.4-0.8 Brass Tin C 22-16 0.4-1.4 Brass Tin C 22-16 0.4-1.4 Brass Tin Stock Thk. Ins. Dia. Board Thk. A Dimensions B C .010 0.25 .010 0.25 .010 0.25 .010 0.25 .016 0.41 .016 0.41 .012 0.30 .012 0.30 .020-.050 0.51-1.27 .075 1.91 .075 1.91 .080-.100 2.03-2.54 .080-.100 2.03-2.54 .080-.100 2.03-2.54 -- -- -- -- .062 1.57 .062 1.57 .062 1.57 .062 1.57 .062 1.57 .062 1.57 .062 1.57 .062 1.57 .045 1.14 .046 1.17 .050 1.27 .050 1.27 .052 1.32 .056 1.42 .046 1.17 .046 1.17 .080 2.03 .080 2.03 .080 2.03 .080 2.03 .088 2.24 .088 2.24 .070 1.78 .070 1.78 .153 3.89 .153 3.89 .153 3.89 .153 3.89 .160 4.06 .160 4.06 .200 5.08 .200 5.08 Strip Form Part Nos.7 61389-21 61455-21 42263-71 61561-22 60156-23 60704-14 61782-15 61782-26 1(2) dimples outside (.010 high) [0.25] dimples inside (.020 high) [0.51] 3(2) dimples inside (.014 high) [0.36] 4(2) dimples inside (.005 high) [0.13] 5(2) dimples inside (.023 high) [0.58] 6(2) dimples inside (.023 high) [0.58], reverse reeled 7Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. 2(2) Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 27 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Miniature AMP-IN Terminals Product Facts Eliminates manual preparation of wires prior to soldering into pc boards Low applied cost Total height above pc board is less than most other components Available for 26-10 AWG, [0.15-5.5 mm2] Terminal locking lance holds wire in pc board for flow soldering Design allows both wire and terminal to be soldered and assures proper solder flow Insulation support provides strain relief for wire and protection of solder joint Type A terminals will provide both a positive board stop and positive insulation stop Type E terminal offers minimum below pc board length Technical Documents Product Specification 108-1081 Application Specification 114-1016 Material and Finish 008 phosphor bronze, Pre-tin plated Pc Board Thickness -- .062 [1.57] The miniature AMP-IN Terminal is designed not as an electrical terminal but as a mechanical holding device to enhance soldering of hookup wires to printed circuit boards. The combination of terminal and application tooling eliminates costly manual preparation of wires prior to soldering, and positions the wire to achieve reliable solder joints. Movement of the wire during soldering is restricted, providing for proper solder flow. 28 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Miniature AMP-IN Terminals (Continued) .277 [7.04] .295 [7.49] Type A .260 [6.60] Type B Type C .250 [6.35] .080-.095 [2.03-2.41] Type D Type Type E Wire Size Range AWG mm2 Insulation Diameter Board Hole Diameter 22-18 0.3-0.9 26-22 0.12-0.4 18-14 0.8-2.0 12 3.0 10 5.5 22-18 0.4-0.8 26-22 0.15-0.4 22-18 0.4-0.8 26-22 0.15-0.4 26-22 0.15-0.4 22-18 0.8-0.4 .060-.110 1.52-2.79 .040-.110 1.02-2.79 .090-.150 2.29-3.81 .090-.150 2.29-3.81 .200 5.08 .060-.110 1.52-2.79 .040-.100 1.02-2.54 .060-.110 1.52-2.79 .060-.100 1.52-2.54 .040-.070 1.02-1.78 .060-.110 1.52-2.79 .072 .003 1.83.0.08 .055 .004 1.400.10 .125 .003 3.180.08 .125 .003 3.180.08 .150 Ref. 3.81 . .073 .004 1.85.0.10 .055 .004 1.400.10 .073 .004 1.85.0.10 .055 .004 1.400.10 .125 .003 3.180.08 .072 .004 1.83.0.10 A B C D E Notes: 1. 2. 3. 4. .135-.155 [3.43-2.94] .220 [5.59] Extension Below Board (Ref.) .100 2.54 .100 2.54 .125 3.18 .125 3.18 .125 3.18 .100 2.54 .100 2.54 .125 3.18 .135 3.43 .125 3.18 .090 2.29 Strip Form Terminal Part Nos.3 3-794121-1 3-794122-1 3-770060-1 3-794013-1 3-794037-1 3-640311-1 3-640401-1 3-350566-1 3-640108-1 3-640663-1 3-770565-2 Higher tensile available with nose crimp type C. Not available in loose piece. No hand tools available. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 29 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Low Profile Miniature AMP-IN Connectors Product Facts Connector housing provides gang insertion into pc board Housing insulates and provides short-circuit protection between contacts Housings are available in 2 to 15 positions for .079 [2.01] and 2 to 20 for .098 [2.49] centerline spacing Low profile design-- .200 [5.08] Contacts available for 30-26 AWG [0.05-0.15 mm2] and 26-22 AWG [0.15-0.4 mm2] Low Profile Miniature AMP-IN Connectors provide an easy means of gang inserting leads into printed circuit boards. The design of the crimp snap-in contact aids in locating the pc board hole and inserting the contact into that hole. Technical Documents Product Specification-- 108-5163 Application Specification-- 114-5062 Material and Finish Housing--Nylon, 94V-0 rated Contact--See chart Pc Board Thickness Range-- .047-.062 [1.19-1.57] Wire Size Range AWG mm2 Insulation Diameter 30-26 .043-.055 1.09-1.40 26-22 0.05-0.15 0.15-0.4 .055-.059 1.40-1.50 The low profile housing allows compactness of leads while providing insulation between them to prevent short-circuits. Housings are available in 2 to 15 positions for .079 [2.01] centerline spacing and 2 to 20 positions for .098 [2.49] centerline spacing. Hole Diameter Material and Finish .031 0.79 .039 0.99 .031 0.79 .039 0.99 Brass, Pre-Tin Brass, Tin Brass, Tin Brass, Tin Contacts come in 26-22 AWG [0.15-0.4 mm2] and 30-26 AWG [0.05-0.15 mm2] with insulation support crimp to provide strain relief. They accommodate a board thickness of .047 [1.19] to .062 [1.57]. Contact Part No. Strip Form3 Loose Piece 172781-1 172797-1 172781-4 172797-4 172782-5 -- 172782-7 -- Hand Tool Part Nos. 755405-1 755405-1 Notes: 1. Refer to pages 36-38 for application tooling. 2. Use Extraction Tool Part No. 753760-1. 3. Machine applied applicator required. For machine and applicator part numbers, call the Tooling Assistance Center at 1-800-722-1111. .079 [2.01] Centerline A Part Nos. .189 172890-2 4.80 .268 172890-3 6.81 .346 172890-4 8.79 .425 172890-5 10.80 .504 172890-6 12.80 .583 172890-7 14.81 .098 [2.49] Centerline A Part Nos. .236 172520-2 5.99 .335 172520-3 8.51 .433 172520-4 11.00 .532 172520-5 13.51 .630 172520-6 16.00 .729 172520-7 18.52 .661 16.79 .741 18.82 .820 20.83 1-172890-0 11 -- -- 12 .977 24.82 1-172890-2 13 -- -- 14 -- -- 15 1.214 30.84 1-172890-5 20 -- -- .827 21.01 .926 23.52 1.024 26.01 1.123 28.52 1.221 31.01 1.320 33.53 1.418 36.02 1.517 38.53 2.010 51.05 No. of Positions 2 3 4 5 6 7 8 9 .138 [3.51] A .079 [2.01] .197 [5.00] Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 10 172890-8 172890-9 172520-8 172520-9 1-172520-0 1-172520-1 1-172520-2 1-172520-3 1-172520-4 1-172520-5 2-172520-0 30 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Test Probe Receptacles Product Facts Leg mounts are "V" shaped to promote solder wicking and consistent fillets Receptacle is recessed in housing to prevent shorting or flashover Probe may be inserted in either end of test probe receptacle except Type C Housing color is molded, not dyed Accepts .080.001 [2.030.025] probes The Tyco Electronics line of Test Probe Receptacles is designed to pro-vide low-cost test probe capability of circuits on pc boards, with-out interruption of operating currents, with precise reliability. Receptacles are available with either two or three mounting legs. Two legs of a tri-leg mount are not part of the live testing circuit. Receptacles are also available either in the standard height, or in a taller height (to permit probing at any position on the board where clearance to probe is necessary). The three-leg mount gives maximum stability. The two-leg mount yields maximum density. The present line of test probe receptacles fits a range of board thicknesses from 1/32 to 1/8 depending on the length of the receptacle legs. The legs mount in .052 [1.32] diameter holes. Material and Finish Housing--Nylon type 6/6 Contact--Beryllium copper Receptacle and Legs--Brass, ASTM B36, Alloy 6 Contact Plating--See table below Type A .460 [11.68] .156 [3.96] Type B C .156 [3.96] .460 [11.68] B Max. B Max. A .400* [10.16] .100 [2.54] .300* [7.62] .175 [4.45] Max. A Type D Type C .218 [5.54] Dia. .561 [14.25] B Max. Operating Temperature-- 55C to 85C [131F to 185F] .160 [4.06] .156 [3.96] A .156 [3.96] .100 [2.54] .200* [5.08] .300* [7.62] .047 [1.19] .400* [10.16] C .175 [4.45] Max. *Mounting hole location for .050-.054 [1.27-1.37] dia. holes. Type Contact Finish Bright Tin Silver Gold A Gold Color Suffix Table Suffix Dash Number -0 -1 -2 -3 -4 -5 -6 -7 -8 -9 .460 [11.68] A .090 [2.29] Retention Value-- 16oz. [4.45 N] B Max. C Performance Characteristics Insulation Resistance-- 10,000 megohms .200* [5.08] .130 [3.30] Technical Documents Product Specification-- 108-1082 Receptacle, Test Probe C Housing Color Black Brown Red Orange Yellow Green Blue Violet Gray White Bright Tin Gold Gold B Gold C Gold Gold D Bright Tin A .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .180 4.57 .180 4.57 Dimensions B .230 5.84 .230 5.84 .230 5.84 .230 5.84 .467 11.86 .467 11.86 .230 5.84 .467 11.86 .230 5.84 .230 5.84 .230 5.84 C .138 3.51 .138 3.51 .138 3.51 .138 3.51 .375 9.53 .375 9.53 .138 3.51 .375 9.53 .138 3.51 .138 3.51 .138 3.51 Housing Colors Part Nos.* See Table 1-521799-x See Table 2-582118-x See Table 3-582118-x Natural 6-582118-9 See Table 1-521800-x See Table 3-582340-x See Table 3-582119-x See Table 3-582120-x See Table 350180-x See Table 1-380736-x Green 3-521801-5 *Part numbers with a numerical suffix are only for the specific color listed in the chart. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 31 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Power Taps Product Facts ACTION PIN contacts eliminate soldering Provides high current, separable connection to pc board traces Wire-to-board connection using common terminals All metal-to-metal assembly for long-term integrity Standard DIP outlines (.300 x .100 [7.62 x 2.54]), 10 positions, and .250 x .125 [6.35 x 3.18], 6 and 10 positions, plus high current versions on .400 x .200 [10.16 x 5.08] footprint in 4 and 6 positions, .300 x .100 [7.62 x 2.54] in 8 positions, and both 2 and 3 position in-line .100 [2.54] tab taps Low resistance interface Internally threaded tap to secure screw to terminal Anti-rotational embossments hold wire and terminal in place Standard Power Taps rated at 2.5 amps per pin-- 6 position 15 amps, 10 position 25 amps current carrying capability High Current Power Taps rated at up to 5 amps per pin-- 2 position 10 amps, 3 position 15 amps, 4 and 6 position 20 amps and 8 position 40 amps Tyco Electronics Power Taps are designed for the growing need for power to printed circuit board applications required in today's electronic industry. The taps provide a high current, separable connection to a pc board. Pin configuration is of the standard DIP outline with .300 x .100 [7.62 x 2.54] or .250 x .125 [6.35 x 3.18] for the Standard versions, plus .400 x .200 [10.16 x 5.08], .300 x .100 [7.62 x 2.54] and in-line spacing for the High Current versions. ACTION PIN contacts provide a low resistance interface with tin platedthrough holes in the pc board, thereby eliminating the need for soldering. density option with current ratings from 10 amps on the 2 position in-line .250 [6.35] tab tap up to 40 amps on the 8 position dual .250 [6.35] tab tap. The variety of available power taps allow for various installation schemes. The Uninsulated Tap and Low Profile Tap can be used in bus bar pattern. The High Profile and Low Profile Taps offer insulation protection from other components. The High Current versions provide a greater power All Tyco Electronics Power Tap configurations are easily inserted into the pc board with a simple Tyco Electronics or customer supplied tool. 32 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Standard Power Taps Standard Insulated Power Tap Cover Material and Finish Connector Body and Lid--Nylon, 105C 94V-0 rated Contact--Copper alloy, bright tin-lead plated and matte tin plated Screw--Plated steel Screw Electrical and Mechanical Characteristics Anti-rotation Embossments Resistance--2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force--40 lbs. [177.9 N], max. per pin Retention Force--7 lbs. [31.1 N], min. per pin Housing Technical Documents .300 x .100 [7.62 x 2.54] Low Profile Tap 10 Position .300 x .100 [7.62 x 2.54] High Profile Tap 10 Position Product Specification 108-11030 Tap, Power Distribution Application Specification 114-11000 Tap, Power Distribution .450 [11.43] .565 [14.35] Handbook 5697 Guide to Application of ACTION 5697 PIN Connectors .500 [12.70] .275 [6.99] .520 [13.21] .360 [9.14] .400 [10.16] .180 [4.57] .180 [4.57] .025 x .035 [0.64 x 0.89] Posts .025 x .035 [0.64 x 0.89] Posts .100 [2.54] Typ. .100 [2.54] Typ. .300 [7.62] .300 [7.62] Part Nos. Tin-Lead Tin Tap Version Pcb Thickness Description Screw Hole Size High Profile .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 .062-.125 1.57-3.18 Housing and contact assembled without screw1 6-32 55557-3 5055557-3 Housing and contact assembled with screw1,2 6-32 55557-4 5055557-4 Housing and contact assembled with screw2 6-32 55556-4 5055556-4 Housing and contact assembled with screw2,3 6-32 55673-2 5055673-2 Housing and contact assembled without screw 6-32 55556-3 5055556-3 Housing and contact assembled without screw M4 55556-9 5055556-9 High Profile Low Profile Low Profile Low Profile Low Profile 1Cover not assembled 2Screw not assembled 3No anti-rotational embossments Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 33 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Standard Power Taps (Continued) Standard Uninsulated Power Taps Screws (6-32 X 1/4) B A Material and Finish Contact--Copper alloy, post plated bright tin-lead and matte tin plated Screw--Stainless steel, passivated .450 [11.43] Anti-rotation Embossments Electrical and Mechanical Characteristics .180 [4.57] C Resistance--2 milliohms, max. (stud hole to ACTION PIN contact) Insertion Force--40 lbs. [177.9 N] max. per pin Retention Force--7 lbs. [31.1 N] min. per pin .025 x .035 [0.64 x 0.89] Pcb Thickness A .300 x .100 7.62 x 2.54 10 Position .062-.125 1.57-3.18 .440 11.18 .325 8.26 .100 2.54 .300 7.62 .062-.125 1.57-3.18 .320 8.13 .275 6.99 .125 3.18 .250 6.35 Without Screw 6-32 55323-5 With Screw 6-32 55323-9 5055323-9 .250 6.35 Without Screw 6-32 55323-6 5055323-6 With Screw 6-32 1-55323-0 1-5055323-0 1No .062-.125 1.57-3.18 .570 14.48 .275 6.99 .125 3.18 Description Screw Size Without Screw With Screw Without Screw 6-32 6-32 6-32 Part Number Tin Lead Tin 55558-3 5055558-3 55558-4 5055558-4 55558-7 1 5055558-7 Size .250 x .125 6.35 x 3.18 6 Position .250 x .125 6.35 x 3.18 10 Position High Current* Power Taps Dimensions B C D D 5055323-5 Anti-rotation Embossments Screws (M4) *Up to 20 amps Material and Finish Contact--Phosphor bronze, tin-lead and matte tin plated Screw--Stainless steel, passivated Washer--Stainless steel .250 [6.35] B Electrical and Mechanical Characteristics Current Rating--20 amperes max. Insertion Force--40 lbs. [180 N] max. per pin C A Retention Force--7 lbs. [30 N] min. per pin D Dimensions B C Size Pcb Thickness A 4 Position .062-.125 1.57-3.18 .358 9.09 .431 10.95 .200 5.08 .400 10.16 6 Position .062-.125 1.57-3.18 .358 9.09 .431 10.95 .100 2.54 .400 10.16 D Description With Screw Without Screw With Screw Without Screw Part Number Tin Lead Tin 213815-1 5-213815-1 216906-1 -- 213816-1 5-213816-1 216907-1 -- 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires, use of Bellville lockwashers with a high surface contact area are strongly recommended. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 34 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects High Current* Power Taps Designed to mate with FASTON and Positive-Lock Receptacles *Up to 5 amps per pin B Material and Finish B Contact--Phosphor bronze, post plated tin-lead, except as noted in chart Screw--Stainless steel, passivated A A Washer--Stainless steel I Electrical and Mechanical Characteristics II D Current Rating--5 amps max. per pin Insertion Force--40 lbs. [180 N] max. per pin C D C B A B A III .062 x .125 1.57 x 3.18 .062 x .125 1.57 x 3.18 A .200 5.08 .100 2.54 Dimensions B C .531 -- 13.49 .531 -- 13.49 III .062 x .125 1.57 x 3.18 .400 10.16 .200 5.08 .531 13.49 .431 10.95 IV .125 3.18 .300 7.62 .100 2.54 .485 12.32 .500 12.7 Style I II Pcb Thickness D -- -- Configuration IV Part Number Receptacle Mating With Hole 216926-1 Positive Lock Description .250 x .032 6.35 x 0.81 Tab .250 x .032 6.35 x 0.81 Tab 1-.250 x .032 Tab 6.35 x 0.81 2-.110 x .032 Tab 2.79 x 0.81 With Hole 216843-1 Positive Lock With Hole Without Washer Without Screw 216905-11 Positive Lock 2-.250 x .032 Tab 6.35 x 0.81 With Dimple With Hole 5167892-32 167892-62 FASTON Receptacle Positive Lock 1No Anti-rotation Embossments featured on High Current Taps. Therefore, if application requires product supplied without washer and screw, use of lockwashers with a high surface contact area are strongly recommended. bronze, post plated matte tin. 2Phosphor Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 35 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling/PCB Layout For Standard Threaded Taps Only A Dimensions B C .300 7.62 .100 2.54 .400 10.16 .250 6.35 .125 3.18 .250 6.35 .250 6.35 .125 3.18 .500 12.7 Size C .300 x .100 7.62 x 2.54 10 Position .250 x .125 6.35 x 3.18 6 Position 250 x .125 6.35 x 3.18 10 Position B Recommended Pc Board Layout A Drilled Hole Diameter-- .0453.001 [1.150.03] After Plating .037-.043 [0.94-1.09] After Reflow-- .036-.043 [0.91-1.09] IMPACT TOOL (Ref) Installation and Extraction Tooling Impact Insertion Tool Number 313102-1 (Insertion Tip Part No. 58133-1 required) INSERTION TIP LOW-PROFILE POWER DISTRIBUTION TAP (Ref) Extraction Tool Number 68380-1 PC BOARD (Ref) For High Current and FASTON Taps C Type B Recommended Pc Board Layout 4 Position A Drilled Hole Diameter-- .063.001 [1.600.03] Cu Thickness-- .001-.003 [0.03-0.08] Sn Thickness-- .0002 min.[0.004 min.] Finished Hole-- .055-.061 [1.39-1.54] After Reflow-- .054-.061 [1.36-1.54] Installation Tooling Use with Hand Press Part No. 677430-1 6 Position I -- II -- III .400 10.16 .300 7.62 IV Dimensions B .200 5.08 .100 2.54 .200 5.08 .100 2.54 .200 5.08 .100 2.54 A .400 10.16 .400 10.16 C .200 5.08 .200 5.08 .200 5.08 .200 5.08 .200 5.08 .300 7.62 High Current Power Tap Type Part Number 4 Position 6 Position Style I Style II 216906-1 216907-1 216926-1 216843-1 Style III Style IV Upper Tool Tooling Part Number Lower Tool 432848-1 433600-2 or 432130-2 432845-1 433600-2 or 432130-2 216905-1 432847-1 5-167892-3 167892-6 432849-1 433600-2 or 432130-2 433600-2 or 432130-2 Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 36 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling AMPOMATOR CLS IV+ Lead-Making Machines, Part Nos. 356500-1, -2 Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-to-follow, menu-driven touch-screen. Features include directdrive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp quality monitoring is also available. AMP-O-MATIC StripperCrimper Machines, Part Nos. 1320895-1, -2 For more information, request Catalog 65004. For more information, request Catalog 124324. AMP-O-LECTRIC Model "G" Terminating Machines, Part Nos. 354500-1, -9, -11 Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature-style applicators. Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. AMP 3K/40 and AMP 5K/40 Terminating Machines As a value oriented terminator, the AMP 3K/40 and AMP 5K/40 terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. For more information, request Catalog 1654856. For more information, request Catalog 65828. Optional Stripping Module for the AMP 3K/40, AMP 5K/40 and AMP-O-LECTRIC Model "G" Terminating Machines The combination of the Stripping Module with the AMP-O-LECTRIC Model "G" Terminator or the AMP 3K/40, and AMP 5K/40 terminating machines provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor, the Stripping Module does the rest, improving placement accuracy. For more information, request Catalog 1309085. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 37 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling (Continued) Applicators Applicators manufactured from high grade tool steels, and processed through state-of-the-art CNC equipment for tightest tolerances. Made for high repeatability and fast throughput. We offer an unmatched selection of applicator styles and terminals types, with configurations for both Tyco Electronics and other manufacturers' terminals. For more information, request Catalogs 296393 and 296393-2. The EDGE, Electronic Applicator Counter The new, versatile EDGE applicator counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. For more information, request Catalog 1773385. CERTI-CRIMP Straight Action Hand Tools (SAHT) Premium grade hand tools featuring ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg] For more information, request Catalog 65780. 38 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Application Tooling (Continued) AMP-O-MATIC "U" Frame Machine Part No. 691679-1 (Installs Board Mount Receptacles) These insertion machines install contacts into printed circuit boards at rates to 2000 per hour. A spotlight highlights the insertion area and a lower tooling assures precise board location. The machines are actuated by a foot pedal and are bench mounted. Product Specifications Weight -- 50 lbs. Width -- 18 Height -- 23 Depth -- 19 Air Supply -- 80 psi Electrical Power -- 115 VAC, 60 Hz Comp-U-Sertor II Machines, Part Nos. 122300-1, -2 Microprocessor-controlled X-Y positioning table inserts a variety of products into pc boards, including .0252 stamped or bandoliered posts, mini-spring sockets, and FASTON tabs. Insertion heads for various products are interchangeable, and can be used with bench machines. Controlled, programmed and operated using an interactive touchscreen. Options include double-action clinch tooling, powered dereeler, splice run-out detector, take-up winder for paper tape, and scrap chopper. For more information, request Catalog 296059. Modular Insertion System (MIS) Bench Machines, 217600 Series, 662820 Series (shown) Strip Form Part Number 60802-1 60802-2 60809-1 60809-2 60809-4 60813-1 61038-1 60824-1 60824-2 640967-2 641944-1 60973-1 60973-2 61137-1 Bench machines for inserting a variety of products into pc boards. Uses the same interchangeable insertion heads as the Comp-U-Sertor II Machines. Series 217600 features a manually-operated X-Y positioning fixture and locator spotlight. The machine cycles when the board hole is placed on the anvil and both triggers on the dual handles attached to the X-Y fixture are depressed. Series 662820, without board fixturing, cycle automatically when the hole is properly located. A stabilizing disk over the anvil helps keep the board level. Insertion Head Part Number 904554-1 904554-1 904554-1 904554-1 904554-1 904554-1 904554-1 904554-2 904554-2 904554-2 904554-2 904554-2 904554-2 904558-1 For more information, request Catalog 296059. Note: Part Numbers are RoHS compliant except: Indicates non-RoHS compliant. 39 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 35022 42263 55323 55556 55557 55558 55673 60156 60284 60354 60598 60704 60753 60789 60802 60803 60809 60813 60824 60839 60874 60888 60940 60973 60983 60986 61018 61038 61067 61097 61119 61134 61137 61260 61276 61291 61389 61455 61513 61543 61561 61782 61907 61968 62111 62172 62199 62221 62395 62403 62409 62411 62437 62650 62669 62745 62751 62806 62977 63003 63004 63007 Page 25 27 34 33 33 34 33 27 11 25 25 27 24 25 24, 39 24 24, 39 24, 39 24, 39 24 24 25 25 24, 39 25 25 24 24, 39 24 24 25 14 24, 39 25 25 25 27 27 25 12 27 27 12 14 7 7 7 12 14 12 9 11 14 9 14 7 7, 11 7, 11 22 22 22 22 Part No. 63024 63025 63066 63067 63525 63566 63572 63603 63650 63755 63756 63794 63824 63838 63839 63849 63860 63862 63900 63949 63950 63951 63952 63968 63969 63982 63986 63994 90131 90135 90221 90314 91507 122300 167892 172520 172781 172782 172797 172890 213815 213816 216843 216905 216906 216907 216926 217600 230549 230707 231279 231890 274377 350015 350180 350189 350196 350393 350491 350566 354500 356500 Page 22 22 9 9 12 5 5 12 9 9 14 14 10 12 9 10 13 10 9 10 10 11 11 11 11 13 9 11 25 25 25 25 25 39 35, 36 30 30 30 30 30 34 34 35, 36 35, 36 34, 36 34, 36 35, 36 39 20 19 20 20 22 25 31 25 25 25 24 29 37 37 Part No. 360041 360042 380736 432130 432845 432847 432848 432849 433600 435850 452383 453850 467322 521382 521384 521799 521800 521801 552699 552714 553593 553594 553595 554935 582118 582119 582120 582340 640024 640108 640259 640311 640394 640401 640663 640967 641944 662820 691679 725963 725996 755405 770060 770565 794013 794037 794121 794122 853439 904554 904558 904608 928814 1217056 1217057 1217061 1217062 1217080 1217107 1217124 1217125 1217126 Page 13 13 31 36 36 36 36 36 36 25 25 25 7 16 16 31 31 31 18, 19, 20 20 19 19 19 18, 20 31 31 31 31 25 29 25 29 24 29 29 24, 39 24, 39 39 39 14 14 30 29 29 29 29 29 29 5 24, 39 24, 39 5 11 9 12 13 13 11 11 13 10 10 40 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Part Number Index (Continued) Part No. 1217127 1217131 1217136 1217137 1217156 1217167 1217169 1217180 1217332 Page 10 12 10 11 13 10 10 11 13 Part No. 1217421 1217514 1217566 1217577 1217754 1217756 1320895 1742188 1742253 Page 10 14 9 14 11 13 37 10 18, 19, 20 Part No. 1742254 1742255 1742361 1742362 5055323 5055556 5055557 5055558 5055673 Page 18, 19, 20 18, 19, 20 13 13 34 33 33 34 33 41 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Printed Circuit Board Terminals and Disconnects Engineering Notes 42 Catalog 82159 Revised 12-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 Global Contacts Americas Argentina - Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil - Sao Paulo Phone: +55-11-3611-1311 Fax: +55-11-3611-0397 Canada - Toronto Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: (Technical Support) Phone: +905-470-4425 Fax: +905-474-5525 Colombia - Bogota Phone: +57-1-231-9398 Fax: +57-1-660-0206 Mexico - Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 For Latin/South American Countries not shown Phone: +54-11-4733-2015 Fax: +54-11-4733-2083 United States - Harrisburg, PA Phone: +717-564-0100 Fax: +717-986-7575 Product Information Center: (Technical Support) Phone: +800-522-6752 Fax: +717-986-7575 Asia/ Pacific Australia - Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: (Technical Support) Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 Japan - Toyko Phone: +81-44-844-8111 Fax: +81-44-812-3207 Product Information Center: (Technical Support) Phone: +81-44-844-8013 Fax: +81-44-812-3200 New Zealand - Auckland Phone: +64-9-634-4580 Fax: +64-9-634-4586 Singapore - Singapore Phone: +65-6482-0311 Fax: +65-6482-1012 Philippines - Makati City Phone: +632-848-0171 Fax: +632-867-8661 Thailand - Bangkok Phone: +66-2-955-0500 Fax: +66-2-955-0505 India - Bangalore Phone: +91-80-285-40800 Fax: +91-80-285-40820 Korea - Seoul Phone: +82-2-3415-4500 Fax: +82-2-3486-3810 People's Republic of China Hong Kong Phone: +852-2735-1628 Fax: +852-2735-0243 Vietnam and Indochina - Ho Chi Minh City Phone: +84-8 930-5546 Fax: +84-8 930-3443 Indonesia - Jakarta Phone: +65-6482-0311 Fax: +65-6482-1012 Malaysia - Kuala Lumpur Phone: +60-3-78053055 Fax: +60-3-78053066 Shanghai Phone: Fax: +86-21-2407-1588 +86-21-2407-1599 Taiwan - Taipei Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 Europe/ Middle East/Africa Austria - Vienna Phone: +43-1 90 5 60-0 Fax: +43-1 90 5 60-1333 Belgium - Kessel-Lo Phone: +32-16-35-23-00 Fax: +32-16-35-23-52 Germany - Bensheim Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: (Technical Support) Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Bulgaria - Sofia Phone: +359-2-971-2152 Fax: +359-2-971-2153 Germany - Langen Phone: +49-6103-709-0 Fax: +49-6103-709-1223 Czech Republic - Kurim Phone: +420-5-41-162-111 Fax: +420-5-41-162-223 Germany - Speyer Phone: +49-6232-30-0 Fax: +49-6232-30-2243 Denmark - Glostrup Phone: +45-43-480-452 Fax: +45-43-441-414 Germany - HTS Division - Neunkirchen Phone: +49-2247-305-0 Fax: +49-2247-305-122 Egypt - Cairo Phone: +20-2-29 04 281 Fax: +20-2-41 92 334 Greece - Athens Phone: +30-210-9370-396/397 Fax: +30-210-9370-655 Estonia - Tartu Phone: +372-5138-274 Fax: +372-7400-779 Hungary - Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Finland - Helsinki Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 France - Cergy-Pontoise Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: (Technical Support) Phone: +33-1-3420-8943 Fax: +33-1-3420-8623 82159-PDF-LUG-12-07 Printed in the U.S.A. Ireland - Dublin Phone: +353-1-820-3000 Fax: +353-1-820-9790 Israel - Yokneam Phone: +972-4-959-0508 Fax: +972-4-959-0506 Italy - Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031116 Lithuania - Vilnius Phone: +370-5-2131-402 Fax: +370-5-2131-403 Netherlands - 's-Hertogenbosch Phone: +31-73-624-62-46 Fax: +31-73-621-23-65 Product Information Center: (Technical Support) Phone: +31-73-6246-999 Fax: +31-73-6246-998 Norway - Nesbru Phone: +47-66-77-8886 Fax: +47-66-77-8855 Poland - Warsaw Phone: +48-22-45-76-700 Fax: +48-22-45-76-720 Romania - Bucharest Phone: +40-21-311-3479/3596 Fax: +40-21-312-0574 Russia - Moscow Phone: +7-495-926-5506/07/08/09 Fax: +7-495-926-5505 Russia - St. Petersburg Phone: +7-812-718-8192 Fax: +7-812-718-8193 Slovenia - Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 South Africa - Port Elizabeth Phone: +2741-503-4500 Fax: +2741-581-0440 Spain - Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Product Information Center: (Technical Support): Phone: +34-93-291-0330 Fax: +34-93-200-3779 Sweden - Upplands Vasby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland - Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey - Istanbul Phone: +90-212-281-8181/2/3 Fax: +90-212-281-8184 Ukraine - Kiev Phone: +380-044-206-2265 Fax: +380-044-206-2264 United Kingdom - Swindon Phone: +44-8706-080-208 Fax: +44-1793-572-516 Product Information Center: (Technical Support) Freephone GB: 0800-267-666 Phone: +44-8706-080-208 Fax: +44-208-420-8081 For Middle East/African Countries Not Shown Phone: +33-1-3420-8866 Fax: +33-1-3420-8300 Tyco Electronics Corporation www.tycoelectronics.com Printed Circuit Board Terminals and Disconnects Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82159-PDF-LUG-12-07