MAI Tyco Electronics 501-5723 Qualification Test Report ae TE a eee = 17APRO7 Rev.Al Sealed 0.64/2.311 VO Connector 1. Introduction 1. (kU I{o 1.1 Purpose 116A Testing was performed on the Sealed 0.64/2.311 1/0 Connector to determine if it meets the requirements of AMP specification, 108-5891 Rev. B1 1.2 Scope This report covers the results of electrical, mechanical and environmental performance requirements testing of the Sealed 0.64/2.3I[ [/O Connector. The qualification testing was performed between 10 Oct 2004 and 29 Jun 2006. 1.3 Conclusion The Sealed 0.64/2.31[ 1/0 Connector meets the performance requirements of Product Specification, 168-5891,Rev. B1. 1.4 Product Deseription This connector has been designed for use of automotive wire-to-board connector. 1.5 Test Samples Samples were taken randomly from current production. The following samples were used (Fig.1). Aa ER It. BAK 0.64/23 IR TRFORRAK 108-5891 Rev. BY (L#ME SAEED BREE BLCVSAMFER ST SELMHILA DAE, 1.2 2H PRABIL. (Ark 064/231 2*VAO EAH, HME LURE REDBSEAICOW CH OER RABE LTS. AR AE RIS. 2004 4E 10 B10 AAS 2006 6A 29 RECITAL, 1.3 #8 BAAK 0.64/2.31 ROLE ae 108-5891 Rev. Bl OPEREMSRHIIA RL TL Ye, 1.4 BO mA BS elt LE SRW EBRAOIURIS CHS. 1.5 et RELI OSEVAT LDS BES RHIC KE CRY WS, UF ORMAARERIT ASHE (Fig.1) Tyco Electronics AMP K.K. Hisamoto 3-8-8, Takatsu-ku, Kawasaki-shi, Kanagawa-ken, Japan 1 of 22 This AMP controlled document is subject to change. For latest revision call the AMP. Copyright 2006 by Tyco Electronics AMP K.K. All Rights Reserved. * Trademark= 501-5723 Tyco Electronics Qualification Test Report Part No.*! Description a Bt i 1612272 Sealed 0.64/2.311 1/0 Conn. 186Pos. Cap Housing Assembly (Male Connector) Mik 0.64/23 1/0 ARDS 1864 FT INIT L ST FELIU (A A-IRIS) Sealed 0.64/23 1/0 Conn. 186Pos. Cap Housing Assembly (Male Connector) 1747536 Flange Type R5AK 0.64/23 VO AROR 1866 Sy TP NLU PRL (AA-IRDS) Fou 447 Sealed 0.64/23 1/0 Conn. 186Pos. Cap Housing Assembly (Male Connector) 1827028 THS Type Ma7K 0.64/230 YO ARDS 186 ByyF NGL UT PRU IY(AR ARDS) THS 347 1717313 Sealed 0.64/23 [/O Gonn. 149Pos. Cap Housing Assembly (Male Connector) Wik 064/230 VO ARGS 149 FryT NOV L ST FeV IU (PA IRIS) Sealed 0.64/2.31 1/0 Conn. 126Pos. Plug Housing Assembly (Female Connector) 1612275 Rak 0.64/23 VO ARDS 12648 DSR NGL PREVI (AR ARGS) Sealed 0.64/2.31I 1/0 Conn. 89Pos. Plug Housing Assembly (Female Connector) BRAK 064/230 10 AROS 89 FIT ANGSUT PF RUIY (AR ORGS) Sealed 0.64/23 1/0 Conn. 126Pos. Plug Housing Assembly Reverse (Female Connector) 1747137 Wak 0.64/2.30 VO ARDS 12648 FSP IVS PRU WAN-R(AR IRI) Sealed 0.64/2.311 1/0 Conn. 89Pes. Plug Housing Assembly Reverse (Female Connector) 7k 064/230 YO ARR 89 FOP NLU DT PRAY Ye A(AR- URGE) 1927022 Sealed 0.64/2.31 I/O Conn. 112Pos. Plug Housing Assembly Reverse (Female Connector) B7k 0.64/230 YO 2RO4 112798 POP unguy ea 7 evIy UN A(AK R44) 1827015 Sealed 0.64/2.3IF 1/0 Conn. 74Pos, Plug Housing Assembly Reverse (Female Connector) PaxK 0.64/23 /O ARDR 14 PST INGLY SI PRY UN-A(AAR ADDR) 1612283 Sealed 0.64/2.31 1/0 Conn. 60Pos. Plug Housing Assembly (Female Connector) th7k 064/230 YO AROS 80 PSTN U ST PRVIU(AR- IRIS) 1747140 Sealed 0.64/2.31 [0 Conn. 60Pos. Plug Housing Assembly Reverse (Female Connector) Bh 0.64/230 YO ARG 60 DIP INI TUS 7 RVI UWA-AAA IRI) 1612281 Sealed 0.64/23 [/O0 Conn. 126Pos. Lever BK 0.64/230 VO AROS 126 Lsi 1612288 Sealed 0.64/2.3I I/O Conn. 60Pos. Lever Bark 0.64/230 YO A#*98 60% Lsi 1747139 Sealed 0.64/2.31 [/0 Gonn. 126Pos. Lever Reverse BAK 064/230 1/0 ARR 126 fH Lvi Yi 1747142 Sealed 0.64/2.311 I/O Conn. 60Pos. Lever Reverse BAK 0.64/23 1/0 aRa4 Fig] 604 Lri YstAz (To be continued #<) 2 of 22 Rev.Al= = Tyco Electronics 501-5723 Qualification Test Report Part No.*' Description et m4 1746941 Sealed 0.64/23 1/0 Conn. 126Pos. Wire Cover Type I (Right and Left Lock) Wak 0.64/23T VO ARR 1264 DIVANS47 1 (RADY) 1746816 Sealed 0.64/23 I/O Conn. 126Pos. Wire Cover Type Il (One Side Lock) R7k 0.64/23 YO AROS 1264 D4VAAN447 1 (Hay) 1871551 Sealed 0.64/2.311 1/0 Conn. 126Pos. Wire Cover Type Ill (Right and Left Lock) Bak 064/230 YO ARDS 126 D4 VANS4 7M (AAG) 1903751 Sealed 0.64/23 I/O Conn. 89Pos. Wire Cover Type V (Right and Left Lock) Bak 0.64/23 YO AROS 894 DIVANS47 VERY) 1871550 Sealed 0.64/2.3IE 1/0 Conn. 74Pos. Wire Cover Type I (Right and Left Lock) RG7K 064/230 YO AROS 144 DIVAN 4a47 1 (RAY) 1746817 Sealed 0.64/23 [I/O Gonn. 60Pos. Wire Cover Type I (One Side Lock) RAK 0.64/23 1/0 AROS GO DIVAN447 I (FR aloY7) 4827114 Sealed 0.64/2.311 1/0 Conn. 6G6Pos. Wire Cover Type Il (Right and Left Lock) RA7K 0.64/230 /O 2*O4S 60 DIVAAN-SISI (RADY) 1939393 Sealed 0.64/2.31 I/O Conn.89/126Pos.Clip Wark 064/231 VO AVR 89/126 BIT Sealed 0.64 Receptacle (Sn) 1612290 Bik 0.64 VE FSTIL (Bz) Sealed 0.64 Receptacle (Au) BAK 0.64 VRP SIIL (PH 0e) Sealed 2.31 Receptacle (S size)*? Rak 230 URFaTIL(S +42)? Sealed 2.31f Receptacle (M size)*? BaIK 230 URFSZIL(M 4A) Sealed 2.3I. Receptacle (L size)*? Beak 23D UVRASILIL $A) *? *1. Dart number is consisted from listed base number and 1 digit numeric prefix and Suffix with dash. Refer to catalog or customer drawing for specific part numbers for each base number. When prefix is zero, zero and dash are omitted. *2-See Manual of each maker about part number of 2.311 receptacle contact. #1 BE AY PUAN )k. VAL PORBILF yVatteO-HORFEbo CHRSnET. SRB SCM SF yl Ate SS ORME ARM RSASO7ESRE SL. in, HBOS ACOOBSAIL, CORUSyValLeBenkes,. e230 AAtP PIL OLY CL, RRA-A-O MBESRRVET Fig.1 (End BA") 3 of 22 Rev.Al= Tyco Electronics Qualification Test Report 901-5723 2. Test Contents MERA Para Test Items Requirements Judgement i = ai BR JS G Wr BS (eh FI5E Confirmation of Meets requirements of product drawing and AMP Specification 2 | Product 114-5336 Acceptable . ; 1 +s | * oy om iE CREE name AMP Bx (toi ASE 114-5336 OMBSHICSRLT | OH Electrical Requirements # s. AY ft 8E Termination 0.64 8 mS? Max. (Initial) Resi t6m92 Max. (Final) esistance OQ (Low Level) 241 3m Max. (Initial) 29 . 10m Q Max. (Final) Acceptable 0.64 8 mQ ELE CHA) ats , a . : 1 AF GHEE WAHL) Sm A RGR 2431 3m 2 LE C4DRA) 10m @ LA Fat Ee) ae 8 mV/A Max. (Initial) T t 0. ermuna on 64 16mV/A Max. (Final) Resistance 3mV/A Max, (nitial) (Specified Current) 230 m ax, Unitia 23 10 mV/A Max. (Final Acceptable asa | BmV/A LGD ate abe _ , 16mV/A LA RGR ERE) #ACiAE eK = SEER Ba) aay | amV/A RL RGIRD " 10 mV/A LARGER) 24 Insulation Resistance | 100M@ Min. Acceptable Bin 100M @ LIF ate Dielectric . : 25 Withstanding Voltage No creeping discharge or flashover shall occur a it SE QERB. Joy atANSHHUCE, = 26 Current Leakage 50 uA Max. Acceptable O Bit 5Ou ALF ais 27 Temperature Rising 60C Max. Acceptable met F 60C LAF att 28 Over Current Loading | No Ignition Is allowed during the test. Acceptable iat ie anen PR AKGECE, ete Physical Requirements #82 A CERE Vibration No electrical discontinuity greater than 1 sec. shall occur. 29 (High Frequency) Satisfy requirements of test item on the 3 sequence. Acceptable , = Bh EL) BABS CH HRPIBAS 1 usec SHA SPIEMBBEELEUICE, | A ore 3 AOMERIBRILROCR AOR RIES ET OC. 10 Shock No electrical discontinuity greater than 1 {/ sec. shall occur. Acceptable , fe ME kY i usec FCA SPERMS ECAUICE, at Lever Operation force | 50N Max. Acceptable 2.11 - - os LA BRIEDA 5ON EAE ate Connector Locking TOON Min. Acceptable 2.42 Strength aK * ee NOVY OT Oyo oR | 100N bb Fig.2 (To be coritinued #8) Rev.Al 4 of 22501-5723 = tyco Electronics Qualification Test Report Para Test Items Requirements Judgement i & av JA Ps BBS fee we Terminal Insertion 013 Force into Plug housing 10N Max. (per 1 terminal) Acceptable au 10N EDF Ais a 7) CBF ty) Terminal Retention Force (at final locked | 100N Min. 2.14 position) ae uu. | Communes) _| fO0N BLE Wire size Tensile Strength[N] Crimp tensile strength | 0.3 mm? Initial 25 Min. For 0.64 termina! Final 40 Min. 0.5 mm? Initial 90 Min. 245 Final 70 Min. Acceptable Bitz 5 lak oe RECN] ee FEMeBs lesa | 03 mm? oH 55 E (0.64 SFO a4) snl Be 40 Wht 05 mm HH 90 ELE an BR i 70 ULE Retention Force of 0.54 25N Min. 216 Post 2.3 1 30N Min. aw 0.64 25N bE s RAMBFE 7 2.31 30N ELE 917 Resistance of Kojiri | Satisfy requirements of test item on the 3 sequence. Acceptable | ECU iAH 3 OMERIEFILR ORB OB RRS RETSCe. | A 218 Solderability Wet Solder Coverage: 95 % Min. Acceptable ETE 95% _bimAtTHOce ais 219 Handling Ergonomics No abnormalities allowed in manual mating/unmating handling. Acceptable faikI4YU7 IAT S48 A STRESS HOY SAC. a Wire seal area 200kPa Min. Watertight Sealing Seal ring area Initial 50kPa Min. Rubber plug Final 30kPa Min, Acceptable 220 BRL IL 200kPa At a TILE YoU ae 5A 50kPa Wht WM se AB BASH 30kPa Lt Retention Force of {00N Min. Acceptable 2.21 Wire Cover Se T4VAN RA | 1O0N ib Lever Tip Locking 50N Min. Acceptable 2.22 Strength aK LaitmOy oR RE | SON bh *3. 0.3mm? electric wire include the insulation barrel. *3.0 3mm? Bilt. fevablvavalVL Lee Fig.2 (To be continued i<) Rev.Al 5 of 22501-5723 Tyco Electronics Qualification Test Report Para ; Test Items Requirements Judgement In & an ER In B a Be ee fF FL Clip Insertion 2.23 Force inte Plug housing 40N Max. Acceptable SiyFRttt [40ND mie Retention Force of . 2.24 Clip 7ON Min Acceptable ae aS RED 70N GLE ate Irregular detection . 2.25 | force TOON Min am {U4s5BHA 100N LAE 5 Environmental Requirements ERi=hyTtsE Heat Aging Satisfy requi ts of test it the 3 2.26 (Temperature Life) atisfy requirements of test item on the 3 sequence . A im Be a op CBA) 3 TAQ aN ERIK FIO CARER A OBR MET oct, a 997 Resistance to Cold Satisfy requirements of test item on the 3 sequence. Acceptable , fit SEE 3 TAQ aK SRIIR II OCG IAB OB RES eT SCL, at 998 Thermal Shock Satisfy requirements of test item on the 3 sequence. Acceptable , eA 3 ROMBIRFII BOKER A OBES RET SCE, ete HumidityTemperature Satisfy requirements of test item on the 3 sequence. Acceptable 2.29 Gycling Sie minz tie 3 AQ AAR (IROCB RES MET SCL, a 230 Salt Water Spray Satisfy requirements of test item on the 3 sequence. Acceptable SO aokias 3 HOMBRE SGD OBRRSHETSCL, | Ot 931 Water Spray Satisfy requirements of test item on the 3 sequence. Acceptable : AYZK 3 BORBIBR ILA OCR AOBKRES BETS CL, at Resistance to High Satisfy requirements of test item on the "3 sequence. Acceptable 2.32 | Pressure Washing SK Bietit 3 BOMBER ILE OCR AOBKHRAReETSCe. 8 Humidity . . : a 9493 (Steady State) Satisfy requirements of test item on the 3 sequence . aw Tite GE BAR AE) 3 AORERIEFILRO RRB OBRECMETSCL. | 234 Dust Bombardment Satisfy requirements of test item on the 3 sequence. Acceptable , iit 3 BOMEIBFILBO