© 2003 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com AS4 1
AS4\022003\Q2
4A to 600 Vac SIP Package
DC Control
FEATURES/BENEFITS
•Industry standard package
• Control LED (AS46R4F-02 only)
•Tight zero-cross window for low EMI
•Low input current draw
•High dv/dt capability
•Integral transient voltage protection
•High immunity to surges
DESCRIPTION
The AS 4-amp solid-state single inline (SIP) four-pin
relays are designed for mounting on a printed circuit
board. The relays offer built-in voltage protection and
can withstand very high current overloads. The Series
AS4 relays have a low zero-cross window. The
compact size and triac output make the AS relay the
perfect retrofit for electromechanical relays.
APPLICATIONS
• Interface applications
•Vending machines
•Light/Lamp control
•Contactor driver
•Fan speed control
•HVAC controls
APPROVALS
All models except AS60D4E are UL recognized.
UL File Number: E128555.
Part Number Description
AS24D4E 4A, 275 Vac
AS24R4E 4A, 275 Vac
AS46D4E 4A, 460 Vac
AS46R4E 4A, 460 Vac
AS46R4F-02 4A, 460 Vac
AS60D4E 4A, 600 Vac
Part Number Explanation
Series AS4
NOTES
1) Line V oltage (nominal): 24 = 240 Vac; 46 = 460 Vac; 60 = 600 V ac
2) Switch Type: D = Zero-cross turn-on; R = Random turn-on
3) Control Range: E = 4–30 Vdc (5-30 Vdc for AS60D4E); F = 7–30 Vdc
4) Options: 02 = Control LED (on AS46R4F-02 only)
.30
(7.62)
.49
(12.7)
.30
(7.63)
.20
(5.08)
.40
(10.16)
1.0 (25.4)
.19 (6.5)
WEIGHT: 1.06 oz. (30g)
Bottom View
1.70 (43.2) .39 (10.2)
Ø1
input
4-30 Vdc output
230 V ac 4A
4- 3 +21
50A
2
s
.30
(7.62).10 (2.58)
.39
(10.2)
MECHANICAL SPECIFICATION
Figure 1 — AS relays; dimensions in inches (mm)
(See Figure 7 for DIN-rail)
Figure 2b — AS60D4E relay
ENVIRONMENTAL SPECIFICATION
Min Max Unit
Operating Temperature –40 80 °C
Storage Temperature –40 120 °C
Input-Output Isolation 4000 Vrms
Input-Output Capacitance 3 pF
BLOCK DIAGRAM
(Control LED available on AS46R4F-02 only.)
Figure 2a — All AS relays except AS60D4E
AS4 2 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2003 TELEDYNE RELAYS
AS4\022003\Q2
Series AS4
TYPICAL APPLICATIONS
L1L1
L
1
L
1
external
MOV
external
MOV
Control:
Series 1: AS1-AS3-AS5
Series 2: AS2-AS4-AS5
AS1-->AS5:
AS60D4E-02
V1-->V5:
varistors
AS5 can be removed
Use an external MOV
V4 V5
V3
V1 V2
AS1 AS2 AS3 AS4 AS5
INPUT (CONTROL) SPECIFICATION
Min Max Units
Control Range
AS24D4E 4 30 Vdc
AS24R4E 4 30 Vdc
AS46D4E 4 30 Vdc
AS46R4E 4 30 Vdc
AS46R4F-02 7 30 Vdc
AS60D4E 5 30 Vdc
Input Current Range
AS24D4E 3 30 mA
AS24R4E 2 30 mA
AS46D4E 3 30 mA
AS46R4E 2 30 mA
AS46R4F-02 6 40 mA
AS60D4E 3 30 mA
Must Turn-Off Voltage
AS24D4E 0.8 Vdc
AS24R4E 0.8 Vdc
AS46D4E 0.8 Vdc
AS46R4E 0.8 Vdc
AS46R4F-02 0.8 Vdc
AS60D4E 1 Vdc
Input Resistance (T ypical)
AS24D4E 1000 Ohms
AS24R4E 1000 Ohms
AS46D4E 1000 Ohms
AS46R4E 1000 Ohms
AS46R4F-02 750 Ohms
AS60D4E 1000 Ohms
Figure 3a — All AS relays except AS60D4E
Figure 3b — AS60D4E relay
Figure 3c — AS60D4E in reverser for small motor
OUTPUT (LOAD) SPECIFICATION
Min Max Unit
Operating Range
AS24D4E 12 275 Vrms
AS24R4E 12 275 Vrms
AS46D4E 12 460 Vrms
AS46R4E 12 460 Vrms
AS46R4F-02 12 460 Vrms
AS60D4E 24 600 Vrms
© 2003 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com AS4 3
AS4\022003\Q2
OUTPUT (LOAD) SPECIFICATION (continued)
Min Max Unit
Peak V oltage (Clamping V oltage)
AS24D4E 600 (450) Vpeak
AS24R4E 600 (450) Vpeak
AS46D4E 900 (720) Vpeak
AS46R4E 900 (720) Vpeak
AS46R4F-02 900 (720) Vpeak
AS60D4E 1200 Vpeak
Load Current Range
All relays .005 4 Arms
Maximum Surge Current Rating (Non-Repetitive)
(See Figure 5a and Figure 5b)
AS24D4E 100 Apeak
AS24R4E 100 Apeak
AS46D4E 100 Apeak
AS46R4E 100 Apeak
AS46R4F-02 100 Apeak
AS60D4E 120 Apeak
On-State V oltage Drop
All relays 1.6 V
Zero-Cross Window (Typical)
AS24D4E ±12 V
AS24R4E NA
AS46D4E ±12 V
AS46R4E NA
AS46R4F-02 NA
AS60D4E ±12 V
Off-State Leakage Current (60Hz)
AS24D4E 0.3 mArms
AS24R4E 0.3 mArms
AS46D4E 0.3 mArms
AS46R4E 0.3 mArms
AS46R4F-02 0.3 mArms
AS60D4E 1 mArms
Series AS4
OUTPUT (LOAD) SPECIFICATION (continued)
Min Max Unit
Turn-On Time (60Hz)
AS24D4E 8.3 ms
AS24R4E 0.1 ms
AS46D4E 8.3 ms
AS46R4E 0.1 ms
AS46R4F-02 0.1 ms
AS60D4E 8.3 ms
Turn-Off T ime (60Hz)
All relays 8.3 ms
Off-State dv/dt
All relays 500 V/µs
Operating Frequency
All relays 10 440 Hz
I2 t for Match Fusing (<8.3ms)
AS24D4E 50 A2S
AS24R4E 50 A2S
AS46D4E 50 A2S
AS46R4E 50 A2S
AS46R4F-02 50 A2S
AS60D4E 72 A2S
Ambient Temperature (°C)
Load Current (Arms)
Figure 4 — Thermal curves
LOAD CURRENT DERATING CURVE
AS4 4 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE © 2003 TELEDYNE RELAYS
AS4\022003\Q2
Number of Cycles
Overload Current (A)
Non-Repetitive
Apeak
Repetitive with initial Tj = 70°C
Figure 5a — Non-repetitive surge current
Figure 5b — AS60D4E non-repetitive surge peak on-state current
Series AS4
NOTES:
1. Electrical specifications at 25°C unless otherwise specified.
2. For 800Hz applications, contact factory.
3. For additional/custom options, contact factory.
SURGE CURRENT RATING
© 2003 TELEDYNE RELAYS (800) 284-7007 • www.teledynerelays.com AS4 5
AS4\022003\Q2
Series AS4
AS4 WITH X1 DIN-RAIL CLIP
Figure 6 — AS4 relays with X1 DIN-rail clip
Figure 7 — AS4 relays with X1 DIN-rail clip,
dimensions in inches (mm)
1.14 (29)
2.09 (53)
~ ~
230VAC
4A
input
VAC
.48 (12.2)
input
VAC
~ ~
400VAC
4A
.68 (17.2)
3.01 (76.4)
(±0.002)
3.01 (76.4)
(±0.002)
WEIGHT: 1.06 oz (30g)
±0.002
±0.001 ±0.001
±0.002
X1 DESCRIPTION
The X1 allows the AS4 relays to be mounted onto a
DIN-rail clip. The X1 option offers the clip and a control
LED for visual diagnostics.
NOTES:
1. Electrical specifications at 25°C unless otherwise specified.
2. Note control voltage change on X1 option.
3. For additional/custom options, contact factory.
X1 DIN-Rail Clip
INPUT (CONTROL) SPECIFICATION
Min Max Unit
Control Range
AS24D4E-X1 6 30 Vdc
AS46D4E-X1 15 30 Vdc/Vac
Input Current Range
AS24D4E-X1 3 30 mAdc
AS46D4E-X1 6.5 14 mAdc
Must T urn-Of f Voltage
AS24D4E-X1 0.8 Vdc
AS46D4E-X1 2 Vdc
Input Resistance (Typical)
AS24D4E-X1 1000 Ohms
AS46D4E-X1 1800 Ohms
SURGE CURRENT RATING
Apeak
90
80
70
60
50
40
30
20
10
0110100 1000
Number of cycles
Load Current (Arms)
Ambient Temperature (°C)
1
2
3
4
5
6
0102030405060708090100
See control voltage range
V
control
min
V
control
max
THERMAL CURVES
Figure 8 — AS4 relays with X1 DIN-rail clip
Figure 9 — AS4 relays with X1 DIN-rail clip
