PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
SHEET No.
A EC No:
USW2012-0078
1 of 5
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-21039-001 M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION OF THE
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
Revision List
REVISION MODIFICATION SHEETS DATE
A First Release 1 - 5 2011/09/29
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
SHEET No.
A EC No:
USW2012-0078
2 of 5
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-21039-001 M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
1 SCOPE
This specification covers the 1.00mm center FFC (Flat Flexible Cable) jumper
cable, low temperature style, using tin plated copper conductor.
2 PRODUCT DESCRIPTION
2.1 Product name and series number
Product name: 1.00MM CENTER FFC JUMPER CABLE (LOW TEMP)
Product material no: 21039-XXXX
2.2 Dimensions, materials and markings
Product dimensions according SD-21039-001.
Number of conductors ······························· N: 4 to 99
Pitch ······························································ P: 1.00 ± 0.08mm
Span ····························································· E: 1.00 (N-I) ± 0.15mm
Total width ··················································· W: 1.00 (N+I) ± 0.10mm
Margin width ················································ M: 1.0 ± 0.20mm
Strip length ···················································S: 2.00 to 10.00 ± 0.80mm
End thickness of the connection area ·· Tc: 0.30 ± 0.05mm
Thickness of the insulated area ·············· Ti: 0.32 ± 0.05mm
Insulated length ···········································L: 20 to 60mm ± 2.00mm
61 to 100mm ± 3.00mm
101 to 200mm ± 4.00mm
201 to 3999mm ± 5.00mm
4000 to 5999mm ± 10.00mm
6000 to 9999mm ± 15.00mm
Reinforcement length ································ F: 6.00 to 20.00 ± 2.00mm
End squareness ·········································· s-s’: 0.40mm max.
L
S1 M
E
PW
S2'S1'
S2
Ti
Tc
F1 F2
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
SHEET No.
A EC No:
USW2012-0078
3 of 5
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-21039-001 M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
2.3 COMPOSITION
• Conductor: Material: Tin plated copper conductor
Thickness: 0.10mm nominal (Standard)
• Insulation tape: Material: Polyester + Flame retardant adhesive
Thickness: 0.115mm typical
Color: white
• Reinforcement tape:Material: Polyester + Adhesive
Thickness: 0.23mm nominal
Color: Blue
2.4 Safety agency approvals
Not applicable.
3 RATINGS
3.1 Current and applicable conductors
3.2 Temperature
Operating temperature: -40°C to +80°C
Cross section Amps
0.07mm² 1.2
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
SHEET No.
A EC No:
USW2012-0078
4 of 5
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-21039-001 M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
4 PERFORMANCE
4.1 Electrical requirements
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
1 Conductor
resistance ASTM B 193 280 ohms/km
MAXIMUM
2
Insulation
resistance cond. to
cond.
500 V DC 10 Mohms/km
MINIMUM
3 Dielectric test 400 V AC for 1 minute No disruptive discharge
4 Continuity test 3.0 V DC at 0.1mA passed
Voltage rating 30 V AC
MAXIMUM
5 Current rating
at 23°C increase in 10°C at the
surface
(all conductors under load)
1.2 A MIN
4.2 Physical requirements
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
8 Temperature rating -40°C to +80°C
9 Heat resistance 168 hours at 136°C Insulation resistance
Dielelectric test
10 Thermal shock
30 minutes at –55°C
5 minutes at +25°C
30 minutes at +85°C
5 minutes at +25°C
Insulation resistance
after 25 cycles
11 Cold coiling
96 hours at –40°C / The
sample will be wound on a
3mm dia. Mandrel
Insulation resistance
Dielectric test
Visual inspection
12 Wear by abrasion
Test following EN3475-503
Weight: 500g
Speed: 60 cycles/min
Abrasion tool: 0.13mm dia.
10000 cycles (standard)
1000 cycles (shielded)
MINIMUM
13 Folding
The specimen shall be folded
manually (Bending angle: 180°
/ Radius: 4mm)
20 times
MINIMUM
14 Moisture resistance 96 hours at 60°C, 95% RH Insulation resistance
Dielectric test
15 Flame resistance UL 758 VW-1 Passed
16 Solderability
Immersion of the area which is
intended for soldering into a tin
bath at 250 ± 10°C
During 30 seconds
No delamination
Solder reflow below 1 mm
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
SHEET No.
A EC No:
USW2012-0078
5 of 5
DATE:
2011/09/29
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-21039-001 M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
5 PACKAGING
According to MOLEX packaging specification: PK-21039-001
6 UL APPROVAL
These products are UL compliant under:
UL style 2896
Temperature rating: 80°C
Voltage rating: 30 V AC
7 ROHS COMPLIANCE
Cable construction is RoHS compliant. This includes base FFC, shielded FFC and
painted shielded FFC.
