DC/DC Railway Converter
TEP 200WIRCMF Series, 200 Watt
•
Chassis mount with screw terminal
block
•
Including EMI filter to meet EN 55032,
class A
•
Ultra wide 4:1 input voltage ranges
9–36, 18–75, 43–160 VDC
•
EN 50155 approval for railway
applications
•
Very high efficiency up to 91%
•
No minimum load
•
Soft start
•
Under voltage lock-out circuit
•
Adjustable output voltage +10 / -20%
•
Sense line
IEC 62368-1
UL 62368-1
The TEP 200WIRCMF Series is a family of isolated high performance DC/DC
converter modules with ultra-wide 4:1 input voltage ranges. They come in
chassis mount version with screw terminal block and with integrated EMI input
filter to meet EN 55032 class A. A very high efficiency allows full power opera-
tion at 25°C with only 100 LFM air flow cooling and operation at 60°C with only
40% power derating. The very wide input voltage range and reverse input volt-
age protection make these converters interesting solution for battery operated
systems. Typical applications are in telecom/datacom, industry control and rail-
way systems for onboard power distribution.
Models
Order Code
Output Voltage
nom.
Output Current
max.
Efficiency
typ.
TEP 200-2412WIRCMF
12 VDC
15'000 mA
89 %
TEP 200-2413WIRCMF
15 VDC
12'000 mA
90 %
TEP 200-2415WIRCMF
24 VDC
7'500 mA
90 %
TEP 200-2416WIRCMF
28 VDC
6'500 mA
90 %
TEP 200-2418WIRCMF
48 VDC
3'700 mA
89 %
TEP 200-4812WIRCMF
12 VDC
18'000 mA
90 %
TEP 200-4813WIRCMF
15 VDC
14'000 mA
91 %
TEP 200-4815WIRCMF
24 VDC
9'000 mA
90 %
TEP 200-4816WIRCMF
28 VDC
7'500 mA
91 %
TEP 200-4818WIRCMF
48 VDC
4'500 mA
90 %
TEP 200-7212WIRCMF
12 VDC
20'000 mA
89 %
TEP 200-7213WIRCMF
15 VDC
16'000 mA
90 %
TEP 200-7215WIRCMF
24 VDC
10'000 mA
89 %
TEP 200-7216WIRCMF
28 VDC
8'500 mA
90 %
TEP 200-7218WIRCMF
48 VDC
5'000 mA
89 %
www.tracopower.com
March 17, 2021
Page 1 / 5
Options
TEP-MK1
- Optional DIN-Rail Mounting Kit: www.tracopower.com/products/tep-mk1.pdf
on demand
(backorder with MOQ
non stocking item)
- Optional model with 3.3 VDC / 50'000 mA Output and 9 - 36 VDC Input
- Optional model with 5 VDC / 36'000 mA Output and 9 - 36 VDC Input
- Optional model with 3.3 VDC / 50'000 mA Output and 18 - 75 VDC Input
- Optional model with 5 VDC / 40'000 mA Output and 18 - 75 VDC Input
- Optional model with 53 VDC / 3'800 mA Output and 33 - 75 VDC Input
- Optional model with 3.3 VDC / 57'000 mA Output and 43 - 160 VDC Input
- Optional model with 5 VDC / 44'000 mA Output and 43 - 160 VDC Input
- 2:1 Input models
- Chassis mount models without filter: www.tracopower.com/products/tep200wircm.pdf
- Negative (passive = Off) Remote On/Off function
Input Current
- At no load
24 Vin models:
35 mA typ.
48 Vin models:
20 mA typ.
110 Vin models:
10 mA typ.
Surge Voltage
24 Vin models:
50 VDC max. (1 s max.)
48 Vin models:
100 VDC max. (1 s max.)
110 Vin models:
185 VDC max. (1 s max.)
Under Voltage Lockout
24 Vin models:
7.3 VDC min. / 7.7 VDC typ. / 8.1 VDC max.
48 Vin models:
15.5 VDC min. / 16 VDC typ. / 16.3 VDC max.
110 Vin models:
33 VDC min. / 34.5 VDC typ. / 36 VDC max.
Recommended Input Fuse
24 Vin models:
32'000 mA (fast acting)
48 Vin models:
20'000 mA (fast acting)
110 Vin models:
10'000 mA (fast acting)
(The need of an external fuse has to be assessed
in the final application.)
Input Filter
Internal Pi-Type
Input Specifications
Output Voltage Adjustment
–20% to +10% (By external trim resistor)
See application note:
www.tracopower.com/overview/tep200wircmf
Output power must not exceed rated power!
Voltage Set Accuracy
±1% max.
Regulation
- Input Variation (Vmin - Vmax)
0.1% max.
- Load Variation (0 - 100%)
0.1% max.
Ripple and Noise
(20 MHz Bandwidth)
3.3 Vout models:
75 mVp-p max. (w/ 1 µF X7R // 25 µF poscap)
5 Vout models:
75 mVp-p max. (w/ 1 µF X7R // 25 µF poscap)
12 Vout models:
100 mVp-p max. (w/ 1 µF X7R // 25 µF poscap)
15 Vout models:
100 mVp-p max. (w/ 1 µF X7R // 25 µF poscap)
24 Vout models:
200 mVp-p max. (w/ 4.7 µF X7R)
28 Vout models:
200 mVp-p max. (w/ 4.7 µF X7R)
48 Vout models:
300 mVp-p max. (w/ 2.2 µF X7R)
Output Specifications
TEP 200WIRCMF Series, 200 Watt
All specifications valid at nominal voltage, full load and +25°C after warm-up time unless otherwise stated.
www.tracopower.com
March 17, 2021
Page 2 / 5
Capacitive Load
- 24 Vin input
3.3 Vout models:
151'000 µF max.
5 Vout models:
72'000 µF max.
12 Vout models:
12'500 µF max.
15 Vout models:
8'000 µF max.
24 Vout models:
3'100 µF max.
28 Vout models:
2'300 µF max.
48 Vout models:
770 µF max.
- 48 Vin input
3.3 Vout models:
151'000 µF max.
5 Vout models:
80'000 µF max.
12 Vout models:
15'000 µF max.
15 Vout models:
9'300 µF max.
24 Vout models:
3'700 µF max.
28 Vout models:
2'600 µF max.
48 Vout models:
930 µF max.
- 110 Vin input
3.3 Vout models:
172'000 µF max.
5 Vout models:
88'000 µF max.
12 Vout models:
16'600 µF max.
15 Vout models:
10'600 µF max.
24 Vout models:
4'100 µF max.
28 Vout models:
3'000 µF max.
48 Vout models:
1'000 µF max.
Minimum Load
Not required
Temperature Coefficient
±0.02 %/K max.
Start-up Time
75 ms typ.
Short Circuit Protection
Continuous, Automatic recovery
Output Current Limitation
120 - 150% of Iout max.
Overvoltage Protection
115 - 130% of Vout nom.
Transient Response
- Response Time
200 µs typ. / 250 µs max. (25% Load Step)
Safety Standards
- IT / Multimedia Equipment
EN 60950-1
EN 62368-1
IEC 60950-1
IEC 62368-1
UL 60950-1
UL 62368-1
- Railway Applications
EN 50155
- Certification Documents
www.tracopower.com/overview/tep200wircmf
Pollution Degree
PD 2
Over Voltage Category
OVC II
Safety Specifications
EMI Emissions
- Conducted Emissions
EN 55011 class A (internal filter)
EN 55032 class A (internal filter)
- Radiated Emissions
EN 55011 class A (internal filter)
EN 55032 class A (internal filter)
EMC Specifications
TEP 200WIRCMF Series, 200 Watt
All specifications valid at nominal voltage, full load and +25°C after warm-up time unless otherwise stated.
www.tracopower.com
March 17, 2021
Page 3 / 5
EMS Immunity
EN 50155 (Railway Applications)
EN 50121-3-2 (EMC for Rolling Stock)
- Electrostatic Discharge
Air:
EN 61000-4-2, ±8 kV, perf. criteria A
Contact:
EN 61000-4-2, ±6 kV, perf. criteria A
- RF Electromagnetic Field
EN 61000-4-3, 20 V/m, perf. criteria A
- EFT (Burst) / Surge
EN 61000-4-4, ±2 kV, perf. criteria A
EN 61000-4-5, ±2 kV, perf. criteria A
Ext. input component:
24 & 48 Vin models: 2 x KY 220 µF
110 Vin models: 2 x KXJ 150 µF
- Conducted RF Disturbances
EN 61000-4-6, 10 Vrms, perf. criteria A
- PF Magnetic Field
Continuous:
EN 61000-4-8, 100 A/m, perf. criteria A
1 s:
EN 61000-4-8, 1000 A/m, perf. criteria A
Relative Humidity
95% max. (non condensing)
Temperature Ranges
- Operating Temperature
–40°C to +75°C
- Case Temperature
+105°C max.
- Storage Temperature
–40°C to +105°C
Power Derating
- High Temperature
See application note:
www.tracopower.com/overview/tep200wircmf
Over Temperature
Protection Switch Off
- Protection Mode
115°C typ. (Automatic recovery at 105°C typ.)
- Measurement Point
Base-Plate
Cooling System
Natural convection (20 LFM)
Sense Function
10% max. of Vout nom.
(Sense line to be connected to the output either
at the module or at the load under regard of
polarity.)
Remote Control
- Voltage Controlled Remote
On: 3.0 to 12 VDC or open circuit
Off: 0 to 1.2 VDC or short circuit
Refers to 'Remote' and '-Vin' Pin
- Off Idle Input Current
3 mA typ.
- Remote Pin Input Current
-0.5 to 1.0 mA
Altitude During Operation
2'000 m max. (for reinforced insulation)
5'000 m max. (for functional insulation))
Switching Frequency
225 - 275 kHz (PWM)
250 kHz typ. (PWM)
Insulation System
Reinforced Insulation (110 Vin models only)
Functional Insulation (other models)
Working Voltage (rated)
145 VAC (3.3 and 5 Vout models)
185 VAC (48 and 53 Vout models)
172 VAC (other output models)
Isolation Test Voltage
- Input to Output, 60 s
3'000 VAC (110 Vin models)
3'000 VDC (other models)
- Input to Case, 60 s
1'500 VAC (110 Vin models)
1'600 VDC (other models)
- Output to Case, 60 s
1'500 VAC (110 Vin models)
1'600 VDC (other models)
Isolation Resistance
- Input to Output, 500 VDC
1'000 MΩ min.
Isolation Capacitance
- Input to Output, 100 kHz, 1 V
2'500 pF max.
Reliability
- Calculated MTBF
300'000 h (MIL-HDBK-217F, ground benign)
Environment
- Vibration
MIL-STD-810F
EN 61373
- Mechanical Shock
MIL-STD-810F
EN 61373
- Thermal Shock
MIL-STD-810F
EN 50155
Housing Material
Alu base-plate w. plastic case (110 Vin models)
Alu base-plate w. metal case (other models)
General Specifications
TEP 200WIRCMF Series, 200 Watt
All specifications valid at nominal voltage, full load and +25°C after warm-up time unless otherwise stated.
www.tracopower.com
March 17, 2021
Page 4 / 5
Base Material
Non-conductive FR4 (UL94 V-0 rated) (24 Vin &
48 Vin models only)
Potting Material
Silicone (UL 94 V-0 rated)
Connection Type
Screw Terminal
Weight
287 g
Thermal Impedance
6.1 K/W
Environmental Compliance
- REACH Declaration
www.tracopower.com/info/reach-declaration.pdf
REACH SVHC list compliant
REACH Annex XVII compliant
- RoHS Declaration
www.tracopower.com/info/rohs-declaration.pdf
Exemptions: 7a, 7c-I
- Flammability (EN 45545-2)
www.tracopower.com/info/en45545-declaration.pdf
Supporting Documents
Overview Link (for additional Documents)
www.tracopower.com/overview/tep200wircmf
Outline Dimensions
TEP 200WIRCMF Series, 200 Watt
33.8 (1.33)
38.8 (1.53)
18.0 (0.71)
85.0 (3.35)
19.3 (0.76)
10.0 (0.39)
3.0 (0.12)
57.9 (2.28)
32.5 (1.28) 20.0 (0.787)
78.0 (3.071)
2-M3×0.5
30.5 (1.20)
screw 1
screw 2
screw 3
54.0 (2.126)
50.8 (2.00)
61.0 (2.40)
85.0 (3.35)
78.0 (3.071)
40.6 (1.60)
Ø4.30 (Ø0.17)
Dimensions in mm (inch)
Tolerances ±0.5 (±0.02)
Pin pich tolerances ±0.25 (±0.01)
Mounting hole pich tolerances
±0.25 (±0.01)
NC: No Connection
The screw 1 locked torque:
MAX 11.2kgf-cm/1.14N-m
The screw 2 locked torque:
MAX 5.2kgf-cm/0.51N-m
The screw 3 locked torque:
MAX 16.8kgf-cm/1.64N-m
Pinout
Pin Function
1–Vin (GND)
2NC
3Remote
4+Vin (Vcc)
5–Vout
6–Sense
7Trim
8+Sense
9+Vout
© Copyright 2021 Traco Electronic AG Specifications can be changed without notice.
www.tracopower.com
Rev. March 17, 2021
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