SIMATIC IPC647C SIMATIC Industrial PC SIMATIC IPC647C Operating Instructions 12/2012 A5E02669337-04 1 ___________________ Introduction 2 ___________________ Safety notes 3 ___________________ Description 4 ___________________ Application planning 5 ___________________ Installing 6 ___________________ Connecting 7 ___________________ Commissioning Integration into an 8 ___________________ automation system 9 ___________________ Functions Expansions and parameter 10 ___________________ assignment 11 ___________________ Service and maintenance Alarm, error, and system 12 ___________________ messages 13 ___________________ Troubleshooting/FAQs 14 ___________________ Technical specifications 15 ___________________ Dimension drawings 16 ___________________ Detailed descriptions A ___________________ Appendix B ___________________ ESD Directive C ___________________ List of abbreviations Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Industry Sector Postfach 48 48 90026 NURNBERG GERMANY A5E02669337-04 12/2012 Technical data subject to change Copyright (c) Siemens AG 2012. All rights reserved Table of contents 1 Introduction................................................................................................................................................ 9 1.1 Guideline to the operating instructions ........................................................................................10 2 Safety notes............................................................................................................................................. 11 3 Description............................................................................................................................................... 13 4 5 3.1 Overview ......................................................................................................................................13 3.2 Areas of application .....................................................................................................................13 3.3 Highlights .....................................................................................................................................14 3.4 Function .......................................................................................................................................15 3.5 Features .......................................................................................................................................15 3.6 3.6.1 3.6.2 3.6.3 3.6.4 Installation ....................................................................................................................................20 External design ............................................................................................................................20 Control elements..........................................................................................................................21 Connecting elements ...................................................................................................................23 Status displays .............................................................................................................................25 Application planning................................................................................................................................. 29 4.1 Transport......................................................................................................................................29 4.2 Unpacking and checking the delivery unit ...................................................................................29 4.3 Ambient and environmental conditions........................................................................................31 4.4 Access protection.........................................................................................................................32 Installing .................................................................................................................................................. 33 5.1 6 7 Installing the device .....................................................................................................................33 Connecting .............................................................................................................................................. 35 6.1 Connecting peripherals ................................................................................................................35 6.2 Connecting the power supply.......................................................................................................36 6.3 Equipotential bonding ..................................................................................................................39 6.4 Connecting the strain relief for network cables............................................................................40 Commissioning ........................................................................................................................................ 41 7.1 Requirements for commissioning.................................................................................................41 7.2 Initial commissioning....................................................................................................................42 7.3 Windows Security Center.............................................................................................................43 7.4 7.4.1 7.4.2 Notes on operation.......................................................................................................................43 Opening the front door .................................................................................................................43 Compact Flash card rack (optional) .............................................................................................44 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 3 Table of contents 7.4.3 7.4.4 7.4.5 7.4.6 7.4.7 7.4.8 8 9 DVD burner (optional) ................................................................................................................. 45 Removable hard disks................................................................................................................. 46 2HDD system (optional) .............................................................................................................. 48 RAID systems ............................................................................................................................. 49 Integrated SATA RAID system ................................................................................................... 49 Hardware SAS RAID system ...................................................................................................... 56 Integration into an automation system ..................................................................................................... 63 8.1 Integration ................................................................................................................................... 63 8.2 PROFINET .................................................................................................................................. 64 Functions ................................................................................................................................................. 67 9.1 Overview of the monitoring functions.......................................................................................... 67 9.2 Temperature monitoring and temperature display...................................................................... 68 9.3 Watchdog (WD)........................................................................................................................... 68 9.4 Fan monitoring ............................................................................................................................ 69 9.5 RAID monitoring.......................................................................................................................... 70 9.6 Battery monitoring ....................................................................................................................... 70 9.7 Status of the redundant power supply ........................................................................................ 70 9.8 Active Management Technology (AMT)...................................................................................... 71 10 Expansions and parameter assignment................................................................................................... 73 10.1 Open the device. ......................................................................................................................... 73 Memory expansion...................................................................................................................... 75 10.2 10.2.1 Installing memory modules ......................................................................................................... 75 Installation and removal of expansion modules .......................................................................... 78 10.3 10.3.1 Overview of the expansion modules ........................................................................................... 78 10.3.2 Installation and removal of the bus frame ................................................................................... 79 10.3.3 Installation and removal of expansion modules in the bus frame ............................................... 80 10.3.4 Installing and removing a hardware RAID card .......................................................................... 84 Drive racks and storage media ................................................................................................... 87 10.4 10.4.1 Overview ..................................................................................................................................... 87 10.4.2 Installation and removal of drive racks........................................................................................ 88 10.4.3 Removing and inserting the HDD carrier .................................................................................... 90 10.4.4 Installation and removal of HDDs ............................................................................................... 91 10.4.5 Installation and removal of CF card rack .................................................................................... 93 10.4.6 Installation and removal of DVD drive......................................................................................... 95 10.4.7 Installation and removal of SSDs................................................................................................ 96 11 Service and maintenance ........................................................................................................................ 99 11.1 Removing and installing hardware components ......................................................................... 99 11.1.1 Repairs ........................................................................................................................................ 99 11.1.2 Preventive maintenance............................................................................................................ 100 11.1.3 Replacing filters......................................................................................................................... 100 11.1.4 Replacing device fans ............................................................................................................... 101 11.1.5 Replacing the backup battery ................................................................................................... 105 11.1.6 Removing the AC power supply................................................................................................ 107 11.1.7 Removing the redundant AC power supply .............................................................................. 109 11.1.8 Replacing the redundant power supply completely .................................................................. 109 SIMATIC IPC647C 4 Operating Instructions, 12/2012, A5E02669337-04 Table of contents 12 13 14 15 11.1.9 11.1.10 11.1.11 11.1.12 11.1.13 Installation and removal of bus boards in the bus frame ...........................................................112 Removing the OP.......................................................................................................................114 Removing the motherboard .......................................................................................................115 Replacing the CPU cooler..........................................................................................................117 Processor replacement ..............................................................................................................119 11.2 11.2.1 11.2.2 11.2.3 11.2.3.1 11.2.3.2 11.2.4 11.2.5 11.2.6 11.2.7 11.2.8 11.2.8.1 11.2.8.2 11.2.9 11.2.9.1 11.2.9.2 11.2.9.3 11.2.10 Reinstalling the software............................................................................................................120 General installation procedure ...................................................................................................120 Restoring the delivery state .......................................................................................................121 Installing Windows .....................................................................................................................122 Installing Windows XP ...............................................................................................................122 Installation of Windows 7, Windows Server 2008 or Windows Server 2008 R2 .......................124 Setting up the language selection by means of the Multilanguage User Interface (MUI)..........128 Installing drivers and software ...................................................................................................129 Installing the Intel RAID controller software...............................................................................130 Installing the optional burner or DVD software ..........................................................................130 Update installation .....................................................................................................................130 Updating the operating system ..................................................................................................130 Installing or updating application programs and drivers ............................................................130 Data backup / subsequent modification of partitions .................................................................131 Hardware supported ..................................................................................................................131 Creating an image......................................................................................................................131 Modifying the partitions ..............................................................................................................131 CP 1616 onboard.......................................................................................................................132 11.3 BIOS update...............................................................................................................................132 11.4 BIOS Recovery ..........................................................................................................................133 Alarm, error, and system messages ...................................................................................................... 135 12.1 Boot error messages..................................................................................................................135 12.2 BIOS beep codes.......................................................................................................................136 Troubleshooting/FAQs........................................................................................................................... 143 13.1 General problems ......................................................................................................................143 13.2 Troubleshooting RAID................................................................................................................145 13.3 Notes on the use of third-party modules....................................................................................146 Technical specifications......................................................................................................................... 147 14.1 General specifications................................................................................................................147 14.2 Power requirements of components (maximum values) ...........................................................153 14.3 Power supply (AC) .....................................................................................................................154 14.4 AC power supply, redundant......................................................................................................155 14.5 Technical data of the telescopic rails.........................................................................................155 Dimension drawings .............................................................................................................................. 157 15.1 Dimensional drawing of the device ............................................................................................157 15.2 Dimensional drawings for installation of expansion modules ....................................................158 15.3 Dimension drawing for telescopic rails ......................................................................................158 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 5 Table of contents 16 Detailed descriptions ............................................................................................................................. 159 16.1 16.1.1 16.1.2 16.1.3 16.1.4 16.1.5 Motherboard.............................................................................................................................. 159 Structure and functions of the motherboard.............................................................................. 159 Technical features of the motherboard ..................................................................................... 160 Position of the interfaces on the motherboard .......................................................................... 162 External interfaces .................................................................................................................... 163 Internal ports ............................................................................................................................. 171 16.2 16.2.1 16.2.2 Bus boards ................................................................................................................................ 178 Bus board models ..................................................................................................................... 178 Exclusive PCI hardware interrupt.............................................................................................. 180 16.3 16.3.1 16.3.2 Displays and operator panel ..................................................................................................... 183 Design and function .................................................................................................................. 183 Pin assignment of the OP connectors....................................................................................... 183 16.4 16.4.1 16.4.2 16.4.2.1 16.4.2.2 16.4.2.3 System resources ..................................................................................................................... 184 Currently allocated system resources....................................................................................... 184 Allocation of the system resources used by BIOS/DOS ........................................................... 184 I/O address allocation ............................................................................................................... 184 Interrupt assignments................................................................................................................ 187 Memory address assignments .................................................................................................. 188 16.5 16.5.1 16.5.2 16.5.3 16.5.4 16.5.5 16.5.6 16.5.7 16.5.8 16.5.9 16.5.10 16.5.11 16.5.12 BIOS Setup ............................................................................................................................... 189 Overview ................................................................................................................................... 189 Starting BIOS Setup.................................................................................................................. 189 BIOS Setup menus ................................................................................................................... 190 Main menu................................................................................................................................. 191 Advanced menu ........................................................................................................................ 193 "Advanced, Active Management Technology Support" menu .................................................. 200 Security menu ........................................................................................................................... 203 Power menu .............................................................................................................................. 204 Boot Menu ................................................................................................................................. 205 Version Menu ............................................................................................................................ 209 Exit menu .................................................................................................................................. 210 BIOS Setup default settings ...................................................................................................... 211 16.6 16.6.1 16.6.2 16.6.3 16.6.4 16.6.5 16.6.6 Active Management Technology (AMT).................................................................................... 215 AMT basics................................................................................................................................ 215 Enabling AMT, basic configuration ........................................................................................... 217 Advanced settings..................................................................................................................... 218 Resetting with Un-configure ...................................................................................................... 218 Determining the network address ............................................................................................. 219 Forcing user consent................................................................................................................. 219 16.7 16.7.1 16.7.1.1 16.7.1.2 16.7.2 16.7.2.1 16.7.3 CP 1616 onboard communications processor .......................................................................... 219 Introduction ............................................................................................................................... 219 Network connections................................................................................................................. 220 Typical Communication Partners .............................................................................................. 220 Firmware Loader ....................................................................................................................... 221 Loading firmware....................................................................................................................... 223 Further actions in STEP 7/NCM PC.......................................................................................... 224 SIMATIC IPC647C 6 Operating Instructions, 12/2012, A5E02669337-04 Table of contents A Appendix................................................................................................................................................ 225 A.1 Guidelines and declarations.......................................................................................................225 A.2 Certificates and Approvals .........................................................................................................226 A.3 Service and support ...................................................................................................................227 A.4 A.4.1 Retrofitting instructions ..............................................................................................................228 Configurations ............................................................................................................................228 B ESD Directive ........................................................................................................................................ 231 C List of abbreviations............................................................................................................................... 233 Glossary ................................................................................................................................................ 239 Index...................................................................................................................................................... 251 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 7 Table of contents SIMATIC IPC647C 8 Operating Instructions, 12/2012, A5E02669337-04 Introduction 1 Purpose of this documentation These operating instructions contain all the information you need for commissioning and operation of the SIMATIC IPC647C . It is aimed at both programmers and testers who are commissioning the device themselves and are combining the device with other units (automation systems, programming devices), as well as service and maintenance technicians installing expansions or undertaking fault analysis. Scope of this documentation The document is valid for all supplied variations of the SIMATIC IPC647C and describes the product status as of June 2010. Conventions The term "rack PC" or "device" is sometimes used to refer to the SIMATIC IPC647C product in this document. The abbreviation "CP" stands for CP 1616 onboard. Basic knowledge required Knowledge of personal computers and Microsoft operating systems is required. General knowledge in the field automation control engineering is recommended. Position in the information landscape These operating instructions are available on the "Documentation and Drivers" CD included with your product. For supplementary instructions on how to handle the software, please refer to the corresponding manuals. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 9 Introduction 1.1 Guideline to the operating instructions History The following releases of the operating instructions have previously been published: Edition Comment 07/2010 First Edition 11/2010 Second Edition Changes: 64-bit operating systems, SAS hardware RAID controller, redundant power supply with monitoring, BIOS setup, AMT, technical specifications 07/2011 Third Edition Changes: BIOS setup, AMT, technical specifications, 64-bit operating systems, SAS hardware RAID controller, redundant power supply with monitoring 12/2012 Fourth Edition Climatic conditions: ODD operation/no ODD operation, retrofitting information: removable rack operation, slim DVD RW 1.1 Guideline to the operating instructions Content structure Contents Table of contents Detailed organization of the documentation, including the index of pages and chapters Introduction Purpose, layout and description of the important topics. Safety instructions Covers all general safety-related aspects of statutory regulations in terms of the installation, commissioning and operation of the product/system. Description Fields of application, features and installation of the product/system Application planning Aspects of storage, transport, environmental and EMC conditions to be considered in the preparatory stage Installing Product installation options and installation instructions Connecting Options of connecting the product and wiring instructions Commissioning Commissioning the product/system. Integration Options of integrating the product into existing or planned system environments/networks. Functions Monitoring and display functions Expansions / Programming Installation of expansion devices (memory, modules, drives) Maintenance and service Replacement of hardware components, restoring and setup of the operating system, installation of drivers and software Troubleshooting Problems, cause, remedy Technical data General specifications in compliance with relevant standards and current/voltage values Dimensional drawings Dimensions of the device and of modules Detailed descriptions Structure, function and features of vital components, distribution of system resources and use of the BIOS Setup routine Appendix Guidelines and certifications, service and support, notes on retrofitting ESD directives General ESD directives. SIMATIC IPC647C 10 Operating Instructions, 12/2012, A5E02669337-04 2 Safety notes CAUTION Please observe the safety instructions on the back of the cover sheet of this documentation. You should not expand your device unless you have read the relevant safety instructions. This device is compliant with relevant safety directives to IEC, VDE, EN and UL. If you have questions about the validity of the installation in the planned environment, please contact your service representative. Opening and repairing the device Only authorized technical personnel are allowed to repair device components. WARNING Unauthorized opening and improper repairs can cause considerable damage to property or danger for the user. System expansions Only install system expansion devices designed for this device. Installation of other expansions may damage the system or violate safety requirements and RF interference suppression regulations. Contact your technical support team or where you purchased your PC to find out which system expansion devices may safely be installed. NOTICE If you install or exchange system expansions and damage your device, the warranty becomes void. Use of earphones/headphones Excessive sound pressure of earphones/headphones can result in hearing impairment / hearing loss. Setting the volume and the equalizer to a setting other than the medium, will increase the output voltage of the earphones/headphones and therefore the sound pressure value. The use of factors that influence the output power of the earphones/headphones (such as operating system, equalizer software, firmware, driver) and that are not approved by the manufacturer, may increase the output voltage of the earphones/headphones and therefore the sound pressure value. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 11 Safety notes Battery This device is equipped with a Lithium battery. Batteries may only be replaced by qualified personnel. CAUTION There is the risk of an explosion if the battery is not replaced as directed. Replace only with the same type or with an equivalent type recommended by the manufacturer. Dispose of used batteries in accordance with local regulations. WARNING Risk of explosion and release of harmful substances! Therefore, do not throw Lithium batteries into an open fire, do not solder or open the cell body, do not short-circuit or reverse polarity, do not heat up above 100 C, dispose of in accordance with regulations and protect against direct exposure to sunlight, moisture and condensation. ESD Directive Modules containing electrostatic sensitive devices (ESDs) can be identified by the following label: Strictly follow the guidelines mentioned below when handling modules which are sensitive to ESD: Always discharge your bodys static electricity before handling modules that are sensitive to ESD (for example, by touching a grounded object). All devices and tools must be free of static charge. Always pull the mains connector and disconnect the battery before you install or remove modules which are sensitive to ESD. Handle modules fitted with ESDs by their edges only. Do not touch any wiring posts or conductors on modules containing ESDs. SIMATIC IPC647C 12 Operating Instructions, 12/2012, A5E02669337-04 Description 3.1 3 Overview SIMATIC IPC647C is an industrial PC in 19" rack format with high-performance industrial functionality: Highly compact Extremely rugged Extensive product continuity 3.2 Areas of application The SIMATIC IPC647C provides mechanical engineers, plant engineers and control cabinet manufacturers with a high-performance, extremely flexible 19" rack PC platform for machinelevel industrial use: Measuring, open-loop control and closed-loop control of process data and machine data Visualization of production sequences and processes Image processing and evaluation in the context of quality inspection Data acquisition and management The SIMATIC IPC647C is certified to CE for use in the following fields: Industrial area Domestic Business and commercial use The device can therefore not only be used in industrial applications but also in building automation or in public facilities. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 13 Description 3.3 Highlights 3.3 Highlights Highly compact Compact housing design (2 HU) Flexibility for space-saving cabinet installation High degree of industrial capability High operational vibration and shock resistance Wide operational temperature range High service friendliness Dust protection Distinct diagnostic features Ideal for industrial applications Integrated PROFIBUS DP / MPI interface (optional) PROFINET interface CP 1616 onboard (optional) PCI, PCIe x4, PCIe x16 slots High flexibility and expansibility of components High investment protection High continuity of the components/design Guaranteed spare parts availability for at least 5 years Simple integration in PC-based automation High system availability SIMATIC IPC DiagMonitor - PC diagnostics and message software via OPC/SNMP/LAN SIMATIC PC/PG Image Creator - data imaging software RAID based on SAS hard disks through intelligent expansion module RAID based on SATA hard disks on-board RAID1 - redundant data storage on two hard drives, also "hot swap" in connection with removable racks Optional ECC memory module Redundant power supply with status message SIMATIC IPC647C 14 Operating Instructions, 12/2012, A5E02669337-04 Description 3.4 Function 3.4 Function Integral, configurable monitoring functions: - Program execution (watchdog) - Internal housing temperature - Fan speed Enhanced diagnostic/messaging via Ethernet, E-mail, SMS, and for direct input in SIMATIC software via OPC (optional using SIMATIC IPC DiagMonitor): - Operating hours counter - Hard disk status - System status (heartbeat) - Automatic logging of all messages to a log file - Option of remote monitoring of networked SIMATIC IPCs RAID1 for automatic data mirroring on two hard disk volumes 3.5 Features General features Design Enclosure Drive bays 19" rack, 2 HU Rugged panel-mount housing, all metal Prepared for mounting telescopic rails Can be mounted horizontally Lockable front cover as access protection Dust protection by means of overpressure ventilation using bearing-seated front fan via filter Enclosure cover fastened with a single screw Front fan can be exchanged without tools Card retainer for reliable operation of PC modules under vibration and shock conditions Front 2 x low profile removable rack or 2 x 3.5" (in vibration-damped drive rack) 1 x optical drive (slimline) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 15 Description 3.5 Features General features Slots for expansion cards long Graphics 2 x PCI or 1 x PCI, 1 x PCIe x4 1 x PCIe x16 1) Onboard Intel(R) CPU with integrated HD Graphic Controller and Intel(R) QM57 Express Chipset Platform Controller Hub, 2-D and 3-D engine integrated on the processor Dynamic Video Memory Technology (uses up to 1.7 GB of RAM) Up to 1600x1200 at 120 Hz / 32-bit color depth Max. resolution: VGA 2560x1600 at 60 Hz / 32-bit color depth DVI 2048x1152 at 60 Hz / 32-bit color depth in PCIe x16 slot (optional) PCIe x16 graphics card (dual head: 2x DP, 2x VGA or 2x DVI-D through DP adapter), 256 MB memory at 75 Hz / 32-bit color depth Maximum resolution: DP 2560x1600 at 60 Hz / 32-bit color depth DVI 1920x1200 at 60 Hz / 32-bit color depth VGA 2048x1536 at 60 Hz / 32-bit color depth Interfaces PROFIBUS/MPI 12 Mbps (electrically isolated, compatible to CP-5611); optional PROFINET 10/100 Mbps (CP 1616 onboard), three RJ-45; optional Ethernet 2 x 10/100/1000 Mbps (two RJ-45) Wake on LAN and Remote Boot supported USB 2 x front panel, 4 x rear panel, 1 x internal; (high current) Serial COM 1 (V.24), COM 2 (V.24); 9-pin Parallel LPT 1 Monitor 1 x DVI-I (for DVI-D or VGA using cable adapter) Keyboard PS/2 Mouse PS/2 Audio Microphone, Line out / Headset Power supply 100 to 240 VAC, varying voltage; with transient power failure backup in accordance with NAMUR: Max. 20 ms at 93 V. SIMATIC IPC647C 16 Operating Instructions, 12/2012, A5E02669337-04 Description 3.5 Features Monitoring functions Temperature Fan Watchdog Status LEDs Overshoot/undershoot of permissible operating temperature Messages can be evaluated by an application program. Speed monitoring Messages can be evaluated by an application program. Monitoring of program execution Monitoring time can be parameterized in software Restart can be parameterized in the event of a fault Messages can be evaluated by an application program. POWER (internal power supply unit, PC switched On) HDD (access to hard disk drive) ETHERNET 1, ETHERNET 2 (Ethernet status, "heartbeat") PROFIBUS/MPI (activation display of the PROFIBUS/MPI interface), optional product feature SF PROFINET (status display of the CP 1616 onboard interface), optional product feature WATCHDOG (Watchdog function/error display) TEMP (temperature status) FAN (speed monitoring) HDD1, HDD2 Alarm RAID status message in conjunction with SIMATIC monitoring software (only with RAID option) Basic variant CPU motherboard Motherboard without fieldbus Bus module 3 slots (2 x PCI, 1 x PCIe x16) Processor Intel(R) CoreTM i3-330E (2.13 GHz, 2 cores, 4 threads, 1066 MT/s FSB, 3 MB cache, EM64T, VT-x) RAM expansion 1 GB SDRAM DDR3 1066 MT/sec (PC3-8500) Single Channel without ECC 2 DIMM base for maximum of 8 GB (without or with ECC) 1) Drives Hard disks 250 GB SATA, 3.5", internal installation Operating system without 1 Memory expansions 4 GB can only be used in combination with 64-bit operating systems SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 17 Description 3.5 Features Optional accessories Processor Intel(R) CoreTM i5-520E (2.4 GHz, 2 cores, 4 threads, 1066MT/s FSB, 3 MB cache, TB, EM64T, VT-x, VT-d, AMT) Intel(R) CoreTM i7-610E, (2.53 GHz 2 cores, 4 threads, 1066MT/s FSB, 4 MB cache, TB, EM64T, VT-x, VT-d, AMT) RAM expansion Up to 8 GB, Dual Channel (without or with ECC) 1) PROFIBUS/MPI 12 Mbps (electrically isolated, compatible to CP 5611) PROFINET 10/100 Mbps (CP 1616 onboard, three RJ-45) Drives CF drive Slot for Compact Flash card, on front DVD burner (Slimline, SATA) Read: DVD ROM: Single Layer 8x, Dual Layer 6x DVD-R/+R: Single Layer 8x, Dual Layer 6x DVD-RW/+RW 8x, DVD-RAM; 5x CD-ROM: CD-R 24x, CD-RW 24x Write: DVD+R 8x, DVD+RW 8x, DVD-R 8x, DVD-RW 6x DVD+R9 (DL) 6x, DVD-R DL 2x CD-R 24x, CD-RW 24x Hard disks 3.5" (SATA) Hard disk in vibration-damped drive rack: 250 GB; 2 x 500 GB; RAID1: 500 GB ( 2x 500 GB, SATA) Installation in the drive rack for the removable rack: 250 GB 500 GByte 2 x 500 GB; RAID1: 500 GB ( 2x 500 GB, SATA) 1000 GB (2x 1000 GB, SAS) Solid State Drive 2.5" (SATA) Fixed installation in the front drive rack 50 GB SLC Installation in the front drive rack of the removable rack 50 GB SLC Expansion modules SAS hardware RAID controller 2) Intelligent PCIe-x8 RAID controller type: AD-5405Z for max. 2 SAS drives with CPU, cache memory (for little retroactive effect on system) with buffer for data safety in the event of power failures SIMATIC IPC647C 18 Operating Instructions, 12/2012, A5E02669337-04 Description 3.5 Features Optional accessories Optional accessories Graphics controllers DVI-I to VGA adapter Used to connect a monitor with a VGA port to the PC (can be ordered by configurator). DVI-I to VGA and DVI Y-adapter (dual display) Used to directly connect two monitors to the PC (without Dual Head graphics card). Available as option (not per configurator). Operating system PCIe x16 graphics card, Dual Head (2xDP or 2x VGA or 2x DVI-D) Preinstalled and activated / included on restore DVD Windows XP Professional MUI*, 32-bit Windows Server 2008 Standard Edition (incl. 5 clients), MUI *, 32-bit Windows Server 2008 R2 Standard Edition (including 5 clients), MUI *, 64-bit Windows 7 MUI**, 32-bit / 64-bit *MUI: Multi language User Interface; 5 languages (German, English, French, Spanish, Italian) 1 Memory expansions 4 GB can only be used in combination with 64-bit operating systems 2 SAS hardware RAID controller and graphic module cannot be used together. Operating system languages The following languages for the operating system can be installed at a later time from the recovery DVD: Language German Windows XP X English Windows Server 2008 Windows Server 2008 R2 Windows 7 32-bit Windows 7 64-bit X X X X X X X X French X X X X X Italian X X X X X Spanish X X X X X Japanese X X X X X Chinese (Hong Kong) X X X X X Chinese (simplified) X X X X X X X X X Korean X X Russian X X X X X Chinese (Taiwan) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 19 Description 3.6 Installation Optional expansions SIMATIC IPC DiagMonitor software Tool for monitoring local and remote SIMATIC PCs: SIMATIC IPC Image and Partition Creator software 3.6 Installation 3.6.1 External design Watchdog Temperature Fan speed Hard disk monitoring (SMART, RAID status) System and Ethernet monitoring (heart beat) Monitoring modules of the redundant power supply Tool for local data backup and management of hard disks. Front view of the device (example) Front panel with vent openings (filter mat and fan behind the front panel). Check the filter mat regularly for soiling and, if appropriate, replace it. Status displays Reset button On/off button Lock Option of installing: DVD burner drive (slimline) Hard disk removable rack CF card adapter (slimline) Hard disk in vibration-damped drive rack 2 USB ports Lockable front door for access security. Keep the front door closed during normal operation. Note warning label underneath the drive bay when the front door is open. SIMATIC IPC647C 20 Operating Instructions, 12/2012, A5E02669337-04 Description 3.6 Installation Rear view of device with AC power supply ATX power supply unit Power supply connector On/Off switch of AC power supply Expansion slots Connector for graphic card (display port, optional) Connection elements Power supply modules (2x) Connector for redundant power supply module (2x) On/Off switch of the redundant power supply (2x) Expansion slots Connection elements Rear view of device with redundant power supply (optional) 3.6.2 Control elements WARNING On/off buttons and on/off switches do not disconnect the device from the mains! NOTICE Data may be lost when the PC performs a hardware reset. Note With a redundant power supply, both power switches must be set to "On" at the same time to ensure redundancy. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 21 Description 3.6 Installation For switching the device on or off Note: The device rear has one or 2 line side switches . These have to be switched on so that the on/off button at the front functions. On/off button Reset button On/off switch The reset button can be operated using a pointed object (a bent paper clip, for example). The button signal triggers a hardware reset. The PC performs a restart (cold start). Used to connect the device to the mains. Depending on the "After Power Failure" BIOS setting, the PC may turn on automatically. Otherwise, you may have to operate the on/off button on the front. Acknowledgement button of the redundant power supply The acoustic error signal is deactivated when the button is pressed. On/Off switch (redundant power supply) Used to connect the device to the mains. Depending on the "After Power Failure" BIOS setting, the PC may turn on automatically. Otherwise, you may have to operate the on/off button on the front. See also Connecting elements (Page 23) SIMATIC IPC647C 22 Operating Instructions, 12/2012, A5E02669337-04 Description 3.6 Installation 3.6.3 Connecting elements SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 23 Description 3.6 Installation Item Designation Description PROFIBUS/MPI PROFIBUS interface (RS 485, electrically isolated), 9-pin D-sub socket (optional product characteristic) PROFINET CP-1616 onboard interface, three RJ45 sockets (optional product version) USB Connection for USB devices, USB Port 1 to 4 ETHERNET 1, 2 * 2 x RJ45 connectors, Ethernet 10/100/1000 Mbps (ETHERNET 1 is AMT-capable) COM Serial interface (V.24), 9-pin sub D plug LPT Parallel interface, 25-pin DP (Display Port) 2 x display port, DP connection of Dual Head graphics card (optional) KEYBOARD Connection for a PS/2 keyboard MOUSE Connection for a PS/2 mouse DVI-I DVI/VGA connection for CRT or LCD monitor with DVI interface, VGA via DVI/VGA adapter Audio (input) Connection for analog audio source, microphone, 3.5 mm phono jack Audio (output) Connection for active speakers or headset, 3.5 mm phono jack DVI-D DVI-D connection of the DP adapter VGA VGA connection of the DP adapter DP Display port connection of the DP adapter at Dual Head graphics card (optional) Connecting potentials Connection for equipotential bonding * LAN interfaces are numbered on the enclosure to provide unique identification. The numbering by the operating system may deviate from this. Power supply - position of the IEC connector AC power supply Power connection socket for the power supply of the device. The permitted voltage range is 100 V AC to 240 V AC. SIMATIC IPC647C 24 Operating Instructions, 12/2012, A5E02669337-04 Description 3.6 Installation Redundant power supply Power connection socket for redundant power supply of the device. The permitted voltage range is 100 V AC to 240 V AC. 3.6.4 Status displays Display Meaning LED Description POWER PC status display OFF isolated from mains YELLOW Standby (hibernating) GREEN PC in operation HDD Display for hard disk access OFF no access GREEN Access ETHERNET 1 * ETHERNET status display OFF No connection No data traffic GREEN Data traffic ETHERNET status display OFF No connection No data traffic GREEN Data traffic Display of the communication status to S7 or PROFIBUS OFF No connection No data traffic ETHERNET 2 * PROFIBUS/MPI (optional) GREEN Data traffic SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 25 Description 3.6 Installation SF PROFINET (optional) Status display for CP 1616 onboard OFF Flashes slowly WATCHDOG WATCHDOG status display CP not available CP disabled No error, communication established Charging in progress CP 1616 driver not installed CP in NDIS mode Link status error IO controller: IO device cannot be addressed IO controller: Duplicate IP address Flashes rapidly Exception error: diagnostics via Web or SNMP is no longer possible AN Diagnostics information available No communication established. OFF WATCHDOG not activated GREEN WATCHDOG monitoring enabled RED Monitoring time elapsed Internal temperature OK TEMP Internal temperature monitoring OFF RED Internal temperature critical FAN Fan status (only with active SOM or DiagMonitor software) OFF Fan speed OK RED Fan speed too low OFF RAID is OK One RED HDD1 or HDD2 not OK Both RED RAID not OK (for information on locating the hard disk, refer to the RAID systems (Page 49) section) Both flash RAID is synchronized All lit CPU startup failure Error in early POST HDD1 ALARM HDD2 ALARM All displays are lit * Hard disk alarm in conjunction with RAID and monitoring software Error in early BIOS Post LAN interfaces are numbered on the enclosure to provide unique identification. The numbering by the operating system may deviate from this. SIMATIC IPC647C 26 Operating Instructions, 12/2012, A5E02669337-04 Description 3.6 Installation Rear status displays /(' /(' Display Meaning LED Description Ethernet LAN 1, 2 * Green LED Link status display OFF No cable connected Cable disabled Interface disabled, 10 MBit cable active Yellow LED Activity status display PROFINET LAN X1, Green LED P1, P2, P3 * Link status display of CP 1616 channel Yellow LED Activity status display of CP 1616 channel GREEN 100 MBit cable active ORANGE 1000 MBit cable active OFF No cable connected Cable disabled Interface disabled No activity YELLOW Data transfer active OFF No cable connected Cable disabled Interface disabled GREEN Active cable connected OFF No cable connected Cable disabled Interface disabled No activity YELLOW * Data transfer active For unique labeling, the LAN and PROFINET interfaces are numbered on the enclosure. The numbering by the operating system may deviate from this. Virtual status displays The two "virtual" CP 1616 LEDs are only visible in the SIMATIC software and can be read via SNMP. PROFINET Virtual LEDs RUN CP is active STOP CP is in the stop state Flashes The states "flashes slowly" or "flashes rapidly" do not exist. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 27 Description 3.6 Installation SIMATIC IPC647C 28 Operating Instructions, 12/2012, A5E02669337-04 Application planning 4.1 4 Transport Despite the device's rugged design, its internal components are sensitive to severe vibrations or shock. You must therefore protect the PC from severe mechanical stress when transporting it. You should always use the original packaging for shipping and transporting the device. NOTICE Risk of damage to the device! When transporting the PC in cold weather, it may be submitted to extreme variations in temperature. In this situation, ensure that no moisture (condensation) develops on or inside the device. If condensation has developed on the device, wait at least 12 hours before you switch it on. 4.2 Unpacking and checking the delivery unit Unpacking the device Note the following points when you unpack the unit It is advisable not to dispose of the original packing material. Keep it in case you have to transport the unit again. Please keep the documentation in a safe place. It is required for initial commissioning and is part of the device. Check the delivery unit for any visible transport damage. Verify that the shipment contains the complete unit and your separately ordered accessories. Please inform your local dealer of any disagreements or transport damage. Please inform Siemens AG by means of the enclosed SIMATIC IPC/PG quality control report form. Noting down the device identification data The device can be clearly identified with the help of this identification data in case of repairs or theft. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 29 Application planning 4.2 Unpacking and checking the delivery unit Enter the following data in the table below: Serial number: The serial number (S VP) is located on the rating plate inside the front door. Figure 4-1 Example: Rating plate IPC647C Order number of the device Ethernet address: The Ethernet address of the device is printed on the device and is stored in the BIOS Setup (F2 key) under "Advanced > Peripheral Configuration". Microsoft Windows "Product Key" on the "Certificate of Authenticity" (COA). The COA label is located on the inner side of the front door. The product key is always required to reinstall the operating system. The Windows XP operating system is installed on the device shown here with the COA label. Figure 4-2 COA label Serial number S VP ... Order no. 6AG4112-1 ... Microsoft Windows Product Key Ethernet 1 address Ethernet 2 address CP 1616 onboard layer 2 Device equipment The device equipment is listed on the inner side of the front door. SIMATIC IPC647C 30 Operating Instructions, 12/2012, A5E02669337-04 Application planning 4.3 Ambient and environmental conditions 4.3 Ambient and environmental conditions WARNING If the following conditions for system installation are not observed, approvals in accordance with UL 60950-1 and EN 60950-1 are rendered void and there is a risk of overheating and personal injury. When you plan your project, you should make allowances for: Climatic and mechanical environmental conditions defined in the "General technical data" chapter of the operating instructions. Avoid extreme ambient conditions as far as possible. Protect your device against dust, moisture and heat. This device was designed for use in a normal industrial environment. SIMATIC Rack PCs may not be operated in severe environments which are subject to caustic vapors or gases without taking additional protective measures (such as the provision of clean air.) Do not expose the device to direct sunlight. Install the device in such a way that it poses no danger, for example, by falling over. The device conforms to protection class IP41 at the front panel. Ensure that the installation opening for the device is splash-proof in areas which may be subject to splash water. Always maintain a minimum clearance of 50 mm to the area of the ventilation slots in order to ensure adequate ventilation of the PC. Do not cover the ventilation slots of the enclosure. The device meets requirements for fire protection housings to EN 60950-1 and can be installed without additional fire protection enclosure. The connected or built-in peripherals should not introduce a counter emf in excess of 0.5 V into the device. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 31 Application planning 4.4 Access protection 4.4 Access protection Note Access protection Unauthorized persons have direct access to the device. Protect the device from unauthorized access with a front door that can be locked and is adequately secured. CAUTION Electrostatic sensitive devices The device contains electronic components which are destroyed by electrostatic charges. Before you open the front door, read the (ESD) guidelines for handling electrostaticsensitive devices. SIMATIC IPC647C 32 Operating Instructions, 12/2012, A5E02669337-04 5 Installing 5.1 Installing the device Optional installation locations The device can be installed horizontally in control desks, in switch cabinets and in 19-inch rack systems. Optional mounting methods WARNING Function test while installing the device in machines or systems Following the results of a risk analysis, additional protection equipment on the machine or the system is necessary to avoid endangering persons. With this, especially the programming, configuration and wiring of the inserted peripherals have to be executed, in accordance with the safety performance (SIL, PL or Cat.) identified by the necessary risk analysis. The intended use of the device has to be ensured. The proper use of the device has to be verified with a function test on the system. This test can detect programming, configuration and wiring errors. The test results have to be documented and if necessary inserted into the relevant inputs. You can mount the device as follows: Mounting on cabinet brackets Mounting on device bases Mounting on telescopic rails When telescopic rails are used for mounting, the device can be withdrawn fully from the cabinet or rack. For more detailed information on telescopic rails, refer to the sections "Technical data of the telescopic rails (Page 155)" and "Dimension drawing for telescopic rails (Page 158)". Figure 5-1 Position of the mounting holes SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 33 Installing 5.1 Installing the device NOTICE The mounting screws of the telescopic rails may not protrude more than 5 mm into the enclosure. CAUTION Risk of injury! It is not permitted to install the device only on the 19-inch brackets of the front panel. SIMATIC IPC647C 34 Operating Instructions, 12/2012, A5E02669337-04 6 Connecting 6.1 Connecting peripherals Note before connecting Note Connect only peripherals approved for industrial applications according to EN 61000-6-2. Shielded interface cables must be used for interfaces integrated ex factory. Note Hot-plug I/O modules (USB) may be connected while the PC is in operation. NOTICE I/O devices that are incapable of hot-plugging may only be connected after the device has been disconnected from the power supply. WARNING Strictly adhere to the specifications in the I/O manuals. Note The connected or built-in peripherals should not introduce a counter emf into the device. A counter emf greater than 0.5 V to ground on the + 3.3 VDC / + 5 VDC / + 12 VDC power rail due to a connected or integrated component can prevent normal operation or even destroy the computer. When measuring the counter emf, remember the following: The computer in question must be turned off and the power supply connector should be plugged in. During the measurement, all cables from the plant to the computer should be connected. All other components in the plant must be active. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 35 Connecting 6.2 Connecting the power supply 6.2 Connecting the power supply Note before connecting WARNING Do not connect or disconnect power and data cables during thunderstorms. WARNING The device may only be operated on grounded power supply networks (TN systems to VDE 0100, part 300, or IEC 60364-3). Operation on ungrounded or impedance-grounded power networks (IT networks) is prohibited. WARNING The permitted nominal voltage of the device must conform with local mains voltage. WARNING The mains connector must be disconnected to fully isolate the device from mains. Ensure easy access to this area. A master mains disconnect switch must be installed if the device is mounted in a switch cabinet. Always ensure free and easy access to the power inlet on the device or that the safety power outlet of the building installation is freely accessible and located close to the device. Note The varying-voltage power supply module is designed for operation on 100 VAC to 240 VAC mains. The setting of the voltage range takes place automatically. Note The power supply contains a PFC (Power Factor Correction) circuit to conform with the EMC directive. Uninterruptible AC power systems (UPSs) must supply a sinusoidal output voltage in the normal and buffered mode when used with SIMATIC PCs with a PFC circuit. UPS characteristics are described and classified in the standards EN 50091-3 and IEC 62040-3. Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification "VFI-SS-...." or "VI-SS-....". SIMATIC IPC647C 36 Operating Instructions, 12/2012, A5E02669337-04 Connecting 6.2 Connecting the power supply Localized information Outside of the USA and Canada, 230 V supply voltage: This device is equipped with a safety-tested power cord which may only be connected to a grounded shockproof power outlet. If you choose not to use this cable, you must use a flexible cable of the following type: Min. 18 AWG conductor cross-section and 15-A / 250-V shock-proof connector. The cable set must be compliant with safety regulations and stipulated IDs of the country where the system is to be installed. For the USA and Canada: For the United States and Canada, a CSA or UL-listed power cord must be used. The connector must be compliant with NEMA 5-15. 120 V supply voltage Use a flexible power cord which is approved to UL and CSA with the following features: SJT model with three leads, min. 18 AWG conductor cross-section, max. 4.5 m in length and parallel ground contact connector 15 A, min. 125 V. 240 V supply voltage Use a flexible power cord which is approved to UL and CSA with the following features: SJT model with three conductors, min. 18 AWG conductor cross-section, max. length 4.5 m, and tandem grounded connector 15 A, min. 250 V. Connecting an AC power supply How to connect the device to mains 1. Make sure that the on/off switch is in the '0' (off) position. This prevents an unintentional starting of the device when plugging in the power cable. 2. Connect the power cable to the socket . 3. Plug the power cable plug into the power outlet. 4. Switch on the on/off switch . The yellow power LED (standby) on the front panel of the PC lights up. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 37 Connecting 6.2 Connecting the power supply Secure the power plug You can secure the power plug in order to avoid unintentional disconnection of the power cable. How to secure the power plug 1. Screw out the lower left mounting screw on the power supply unit. 2. Screw on the power plug latch at the power supply unit. WARNING If the power plug is secured with a clamp, the power outlet must be freely accessible to allow the device to be easily removed from the mains. Connecting a redundant power supply How to connect the device to mains 1. Plug in both IEC connectors . 2. Turn both on/off switches on or off simultaneously. The green LED at the power supply lights up. Note: If only one power supply module is switched on or connected, or a module is defective, a warning signal is emitted. Press the associated acknowledgment button to deactivate the warning signal. The status is also displayed and signaled by the SIMATIC monitoring software, if active. You can mute the acoustic alarm in the SIMATIC monitoring software. SIMATIC IPC647C 38 Operating Instructions, 12/2012, A5E02669337-04 Connecting 6.3 Equipotential bonding Securing the power plugs for the redundant power supply The two power plugs for the redundant power supply are each secured separately. 1. Push the power plug latch over the inserted cable. A screw is on housing in preparation of the installation. 2. Fasten the standard power plug latch with screws . 3. Always use both power plug latches . To replace a defective module, loosen only the relevant power plug latch on the screw . The intact module then remains secure. WARNING When the power plug is secured with a latch, the power outlet must be freely accessible to allow the device to be easily removed from the mains. 6.3 Equipotential bonding A low-impedance ground connection improves the discharge of interference generated by external power cables, signal cables or cables for I/O modules to ground. The marked equipotential bonding terminal (large surface, large-area contact) must be connected with the central earthable point of the cabinet or plant in which the PC is to be installed. The minimum conductor cross-section may not be less than 5 mm2. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 39 Connecting 6.4 Connecting the strain relief for network cables 6.4 Connecting the strain relief for network cables The strain relief provided in the scope of delivery is used to prevent accidental loosening of the network cable from the device. One cable tie (not included in the package) is required for each interface. To fix the strain relief, you will need a TORX T10 screwdriver. Steps for connecting the strain relief 1. Remove the PROFINET interface plate. 2. Install the plate for the Profinet and Ethernet connectors. Use the mounting screw of the PROFINET interface plate for this purpose. 3. Install the Profinet and Ethernet connectors at the respective positions and fasten the cables with cable ties. SIMATIC IPC647C 40 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.1 7 Requirements for commissioning NOTICE Risk of damage to the device! Make sufficient allowances for the device to acquire room temperature before you put it into use. If condensation has developed on the device wait at least 12 hours before you switch it on. Note Switching the device on Depending on the device model, the power supply has either one or two on/off switches as a power switch. If at least one of these on/off switches at the rear of the device is in position "1" (on), the device can be switched on using the on/off button at the front. If all the on/off switches at the rear of the device are in position "0" (off), the device takes the least amount power from the AC mains. The device cannot then be switched on using the on/off button at the front. Both on/off switches must therefore be in the "0" position, especially for the model with redundant power supply power. This is because the device is operational even with one active power supply module. Before you switch on the device, you should verify that all peripheral devices such the keyboard, mouse, monitor and the power supply are connected. The operating system of your device is preinstalled on the hard disk. See also Control elements (Page 21) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 41 Commissioning 7.2 Initial commissioning 7.2 Initial commissioning Following the initial switch on, the operating system is set up automatically on the device. NOTICE Faulty installation If you change the default values in the BIOS setup or if you turn off the device during installation, you disrupt the installation and the operating system is not installed correctly. The operating safety of the device and the plant is at risk. Do not switch off the device during the entire installation process. Do not change the default values in the BIOS setup. Procedure 1. Press the on/off button. The green POWER LED lights up. The module carries out a self-test. During the self-test, the following message appears: Press <F2> to go to Setup Utility Press <F12> to go to Boot Manager 2. Wait for the message to disappear. 3. Follow the instructions on the screen. 4. Make the region and language settings. If you want your system language to be international, select English. Information on changing the regional and language settings at a later time is available in the section "Installing new software", "Setting up the language selection by means of the Multilanguage User Interface (MUI)" in the operating instructions. Note Once the operating system has been set up, the device may restart. 5. Type in the product key as required. The product key is located on the "Certificate of Authentication", in the "Product Key" line. Result The interface of the operating system is displayed every time you turn on the device and after the startup routine. SIMATIC IPC647C 42 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.3 Windows Security Center 7.3 Windows Security Center Warning from the Windows Security Center A warning from the Windows Security Center is displayed the first time you switch on your device. The Security Center checks the status of the device in regard to the three important security aspects listed below. If a problem is detected (an outdated antivirus program, for example), the Security Center issues a warning and makes recommendations on how you can better protect the device. Firewall: The Windows Firewall adds protection to the device by blocking network or Internet access to the device by unauthorized users. Windows checks if the device is protected by a software firewall. The firewall is enabled by default in the factory state. Antivirus software: Antivirus programs add protection to the device by searching for and eliminating viruses and other security threats. Windows checks if a full-range, up-to-date antivirus program is running on the device. No antivirus software is installed in the factory state. Automatic updates: Using the Automatic Update feature allows Windows to regularly search for the latest critical updates for the device and to install them automatically. This feature is disabled in the factory state. Real-time protection (Windows 7 only): Windows Defender displays warnings if spyware or possibly unwanted software is installed or executed on the computer. You will also receive a warning if programs attempt to modify important Windows settings. Configure the Security Center according to your requirements. 7.4 Notes on operation 7.4.1 Opening the front door CAUTION Electrostatic-sensitive devices The device contains electronic components which may be destroyed by electrostatic charge. Before you open the front door, read the (ESD) guidelines for handling electrostaticsensitive devices. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 43 Commissioning 7.4 Notes on operation 7.4.2 Compact Flash card rack (optional) Note We highly recommend that use use approved SIMATIC Compact Flash cards. Siemens disclaims any liability for impairment of functions caused by the use of third-party cards. Installation It is possible to operate the optional CompactFlash card rack with a CompactFlash card as a flash drive. Additional information is available in the section Installation and removal of CF card rack (Page 93). Features The flash drive with CompactFlash card acts just like a standard hard disk. No special driver software is required to operate the Flash drive. Although the Flash drive reacts like a hard disk superficially, there are restrictions due to the limited number of write cycles on Flash memory. The service life of a Compact Flash card depends on the number of write access to the medium - read accesses have no effect. To maximize the service life of Compact Flash cards, take care that the writing to the cards is kept to a minimum. For example, you can do this by ensuring that: Swap files of the operating system and application are not located on the Compact Flash card. Cyclic writing is avoided. Operating systems such as MS-DOS and Windows XP Embedded allow this, for example. The Enhanced Write Filter (EWF) can be used with XP Embedded, for example. This minimized the number of write accesses to the Flash drive or avoids it entirely. Flash drive functions A Flash drive or a Compact Flash card consists of Flash memory chips. An intelligent controller integrated in the flash drive manages the flash memory. This optimizes the use of the Flash memory to achieve a maximum service life. The service life of a Flash drive depends in part on the following factors: Type of file Executable files (*.EXE) are usually only written once and stays at the same storage location. The number of writes within a given time (the less the better) SIMATIC IPC647C 44 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation Comparison of Flash drive and hard disk drive service life Examples of the service life for a Flash drive: With a "Data logger function", a 4 KB file is written to a 1 GB Compact Flash card every 5 seconds. The cluster size is 4 KB in this case. Due to the file segmentation, the file is always written to another location on the Compact Flash card. With this example, the Compact Flash card has a theoretical service of 79.3 years. Example of the service life for a hard disk drive The service life of a hard disk drive depends on the following factors: Temperature (operating & storage / transport) Shock (operating & storage / transport) Vibration (operating & storage / transport) Humidity (operating & storage / transport) Power supply Power on hours (POH) Duty cycle (% workload, i.e. write/read/positioning) The service life for a hard disk is between 2.5 and 5 years, depending on the factors listed above. Booting from the Flash drive To be able to boot from the flash drive, you first need to install an operating system and set the boot priority. The procedure for installing an operating system is described in the section "Installing Windows". How to change the boot priority in the BIOS setup is described in the section "Boot Menu (Page 205)". 7.4.3 DVD burner (optional) The DVD burner drive is an optional feature. Recording methods supported by the disk drive: Disc-at-once, Track-at-once, Session-at-once, Packet writing. You can write to CD-R, CDRW, DVD+R, DVD-R, DVD-RW, DVD+RW, DVD-RAM and dual-layer media. Burner software You need to install additional software (burner software) to utilize full functionality of the DVD burner, depending on the operating system. Example The Windows XP operating system does not include burner functionality. This is why the burner software is included. This software is included on the CD supplied with the device. Insert the CD in the drive, run setup and follow the instructions on the screen. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 45 Commissioning 7.4 Notes on operation The Windows 7 and Windows 2008 Server operating systems include burner functionality. No additional burner software is provided in this case. Refer to the operating system documentation for instructions on using the DVD burner. Note When starting the burner software the first time, no data medium should be inserted in the drive. This is because data media with errors can interrupt the automatic hard drive recognition. This makes it impossible to correctly display the possible burner functions. NOTICE Danger of data errors when burning disks Burning is permissible only in an undisturbed environment, i.e. shock and vibration stress must be avoided. Because of heavy fluctuation in the quality of CD-Rs, data may be corrupted in a burning session, even if no error message is initially displayed. The written data can only be verified by comparing these with the source. To be on the safe side, data should be verified after every burning session. 7.4.4 Removable hard disks The removable racks support hot plugging in a RAID1 system. If, however, you have configured a non-RAID system, you will need to turn the device off before exchanging the rack. Notes on operation Note Always replace the defective drive with a new drive of the same type and capacity. NOTICE Removing the removable rack in order to replace the hard disk is only permissible when the hard disk is inactive, meaning when the hard disk status display of the removable rack is not flashing. Check the Integrated SATA RAID system (Page 49). Identifying a defective hard drive Note The table and information below apply only to the delivery state of the device, that is if no changes or expansions were made. SIMATIC IPC647C 46 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation HDD 2 ALARM HDD 1 ALARM HDD HDD activity display Power LED Removable rack 1 Removable rack 2 See section "Status displays (Page 25)". The table below shows the assignment of the removable rack positions in the device to the RAID system reports: LED 1 Installation location Enclosure labeling HDD1 ALARM Removable rack 1 HDD2 ALARM Removable rack 2 1 If the disk is defective, LEDs and light individually or simultaneously when SIMATIC monitoring software is installed. Replacing a hard disk Determine which hard disk was reported as defective by the RAID controller (see sections Integrated SATA RAID system (Page 49)and Hardware SAS RAID system (Page 56)) and replace the hard disk as described in the section Removing and inserting the HDD carrier (Page 90). Information about the recovery of the RAID system is available in the section RAID systems (Page 49). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 47 Commissioning 7.4 Notes on operation Notes on operation Note Always interlock the hard disk cartridge with the removable rack in order to ensure reliable operation of the device. Turn the removable rack lock to open 7.4.5 2HDD system (optional) When the device ships, the second hard disk is connected to SATA port 2. This hard disk drive is not set up. This gives you the option of backing up your data to this hard disk. For information on hard disk capacities, refer to your order documentation. Booting from a slave hard disk In order to allow booting from the second hard disk, you need to configure it as the primary boot device. Make the following settings in your BIOS Setup: Select Boot > Hard Drive > <Disk name> e.g. STxxxxxxxxx- SATA2, then press the "+" key to move it up in the boot order. Note The drive letters for the partitions on both drives are assigned by the operating system used. You can change these in the Control Panel as required. SIMATIC IPC647C 48 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation 7.4.6 RAID systems Two versions of RAID systems are available. Integrated SATA RAID based on the system CPU and chip sets: - For standard applications without high demands regarding system effects of the RAID. - No expansion slot is used. SAS hardware RAID controller with own CPU and cache memory: - For applications with high demands regarding system effects of the RAID. - With maintenance-free buffering for high data safety. - The RAID controller with PCIe-x8 interface uses the PCIe-x16 expansion slot of the device. 7.4.7 Integrated SATA RAID system This is a RAID1 system configuration (data backup on two hard disks). This configuration enhances system availability as the system is able to continue operation if a hard drive fails, or if there is a cable problem at a channel. Note You can find information about Intel RAID controllers in the RAID documentation on the "Documentation and Drivers" DVD that ships with the product in the Drivers\RAID-AHCI\Intel directory. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 49 Commissioning 7.4 Notes on operation RAID system management functions The pre-installed RAID system software offers enhanced functionality for RAID system operation and management. Start the SW by selecting "Start > Programs > Intel Rapid Storage Technology. The "Manage -> Advanced" command returns details of the RAID volumes. Use the command "Help > System Report > Save" to create a report with details of the RAID volumes. Note The RAID status entries are returned by default in the Windows event view and in the log file of the program. A hard drive can be synchronized at operating system level if a fault is detected. It may take a very long time (hours, in case of a high hard disk load even days) to synchronize a new hard disk in the background, depending on its size and on the system load. The safe RAID Level 1 system state is achieved again only after synchronization is completed. SIMATIC IPC647C 50 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation Comments about faults Note Input delay The data is synchronized in the case of a hard disk failure. The system response may be delayed depending on the processor and hard disk loads. In extreme cases, the execution of keyboard, mouse or touch screen commands may be briefly delayed. The result may be faulty operations of the machine or plant. Do not operate any safety-critical functions during a hard disk failure. Replacing a defective RAID system drive Replace the defective drive with a new drive of the same type and capacity to return to the secure RAID1 or RAID5 status after a fault. The RAID software displays the following: A defective drive Details of the functioning hard drive The working hard disk is displayed by the BIOS with a port number and by the RAID software with a device port number. To view details about each drive, move the mouse cursor over the drive and press the right mouse button. A pop-up window is then activated. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 51 Commissioning 7.4 Notes on operation The functioning drive can be located using the following pictures and tables. The table and information below apply only to the delivery state of the device, that is if no changes or expansions were made. The following figure shows drives in the removable rack. Assigned LED 1 RAID BIOS RAID software SATA interface Installation location Enclosure labeling HDD1 ALARM Port 0 Device Port 0 SATA0 Removable rack 1 HDD2 ALARM Port 2 Device Port 2 SATA2 Removable rack 2 The following figure shows drives in the removable rack. Assigned LED 1 RAID BIOS RAID software SATA interface Installation location HDD1 ALARM Port 0 Device Port 0 SATA0 Drive rack Drive HDD2 ALARM Port 2 Device Port 2 SATA2 Drive rack Drive 1 Enclosure labeling 1 2 If the disk is defective and SIMATIC monitoring software is installed, LEDs and light individually or simultaneously. Note The table and information below apply only to the delivery state of the device, that is if no changes or expansions were made. Always replace the defective drive with a new one of the same type and capacity. SIMATIC IPC647C 52 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation Note Drives in removable racks can be hot-swapped without shutting down the device. Replacement in devices without a removable rack may only take place when the device is turned off. The new HDD can be integrated into the RAID system at operating system level by means of the RAID software. Synchronization may take several hours, depending on system load. The HDD alarm displays on the front will flash during this process. This is not possible at BIOS level. Points to note if the hard disk is replaced when the computer is turned off Only a hard disk that was active and functioning correctly when you booted can later be included in the RAID array. To be able to boot from the RAID system, you must place this first in the list of bootable sources in the BIOS "Boot" setup menu. Otherwise the system will boot from the hard disk you have just installed and the message "Operating system not found" will be displayed. Integrating a new hard drive SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 53 Commissioning 7.4 Notes on operation Use the "Run Hardware Scan now " symbol to search for and display the new hard disk. You can also choose to reboot the device. In this case, the RAID software automatically integrates the new HDD. The "Rebuild to another Disk" command synchronizes the RAID volumes. If you have shut down and restarted the system without installing a functioning new hard disk, "unused" will be displayed for the corresponding SATA port. In this case, you will need to shut down the system again and boot with the functioning hard disk. The new hard disk is then assigned to a SATA port and can be included in the RAID array. The "Rebuild to another Disk" command initiates synchronization of the RAID1 system. SIMATIC IPC647C 54 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation A defective drive continues to be displayed during the rebuilding process. This drive disappears from the display when the rebuild process is complete. See also Removable hard disks (Page 46) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 55 Commissioning 7.4 Notes on operation 7.4.8 Hardware SAS RAID system Introduction The system is configured as RAID1: data backup on two SAS hard disks. This configuration enhances system availability as the system is able to continue operation if a hard drive fails or if there is a cable problem at a channel. The RAID system is set up fully functioning. Operator controls are not necessary for operation. Different RAID modules are described in the manufacturer documentation. The RAID module "Adaptec RAID 5405Z" is installed in your device: Connection for the adapter cable The figure below shows the adapter cable. Hard disk connections 0-3 (for the removable rack Connection for the RAID module The installed RAID controller for the "Adaptec RAID 5405Z" module is displayed as follows in the BIOS: SIMATIC IPC647C 56 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation The following documentation is available on the "Documentation and Drivers" DVD that ships with the product in the "Drivers\RAID\Adaptec" directory: Adaptec RAID Controller Quick Start Guide The PDF file contains information on how you install the RAID controller and create a bootable RAID1 array. It also describes how you install the operating system and the controller driver on the array. Adaptec RAID Controller Installation and User Manual The PDF file includes comprehensive information on installation and configuration of the RAID module and the connected devices. Adaptec Storage Manager User Manual The PDF file includes comprehensive information on installation and use of the Adaptec Storage Manager. Command Line Utility User's Guide The PDF file includes the user manual for the command line utility program and comprehensive information on the use of ARCCONF. Adaptec Storage Manager as integrated online help The online help includes details on the creation and management of arrays with the Adaptec Storage Manager. RAID system management functions The installed RAID system software offers enhanced functionality for RAID system operation and management. The software must be started for the detailed status displays to be displayed on the screen or for work to be carried out on the RAID. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 57 Commissioning 7.4 Notes on operation You start the software with "Start > Program Files > Adaptec Storage Manager". The symbols here have the following meaning: Note The RAID system status is displayed in the Windows event view and in the event display of the Adaptec Storage Manager. A hard drive can be synchronized at operating system level if a fault is detected. It may take a very long time to synchronize a new hard disk in the background, depending on the size of the hard disk and on the system load. It may take several hours or even days in the case of a high hard disk load. The safe system state RAID 1 is reinstated only after synchronization is completed. SIMATIC IPC647C 58 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation Comments about faults Note Input delay The data is synchronized in the case of a hard disk failure. The system response may be delayed depending on the processor and hard disk loads. In extreme cases, the execution of keyboard, mouse or touch screen commands may be briefly delayed. The result may be faulty operations of the machine or plant. Do not operate any safety-critical functions during a hard disk failure. Before you replace the defective hard disk, create a backup copy of the system. Always replace the defective drive with a new one of the same type and capacity. Replacing a defective drive the hardware RAID system Replace the defective drive with a new drive of the same type and capacity to return to the safe RAID1 status after a fault. The RAID software displays the following: A defective drive Details of the functioning hard drive The defective hard drive is displayed by the BIOS with port number and by the RAID software with the warning symbol at the drive symbol. For details on the respective drive, double-click the drive symbol. The "Properties" dialog opens. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 59 Commissioning 7.4 Notes on operation Note Deviating figures The following figures and notes apply only to the delivery state of the device without any changes or expansions. The following figure shows the drives in the removable rack. HDD 2 ALARM HDD 1 ALARM HDD HDD activity display Power LED Removable rack 1 Removable rack 2 LED 1 RAID BIOS RAID software Connection Enclosure labeling HDD 1 ALARM Dev00 Device 0 0 1 HDD 2 ALARM Dev01 Device 1 1 2 1 If the disk is defective and SIMATIC monitoring software is installed, LEDs and light individually or simultaneously. NOTICE Data loss Hot swap: For devices with removable racks, the drive can be replaced without turning off the device. The new hard disk can be integrated into the RAID system at operating system level with the RAID software. Synchronization may take several hours, depending on system load. SIMATIC IPC647C 60 Operating Instructions, 12/2012, A5E02669337-04 Commissioning 7.4 Notes on operation Integrating a new hard drive A hard drive is integrated automatically into the RAID if it fulfills one of the following requirements: Factory new It is set up as a replacement drive (global spare) It is set up as a specific replacement drive (dedicated spare). Information about creating the spare drives is available in the controller documentation. See also Removable hard disks (Page 46) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 61 Commissioning 7.4 Notes on operation SIMATIC IPC647C 62 Operating Instructions, 12/2012, A5E02669337-04 Integration into an automation system 8.1 8 Integration Options of integration in existing or planned system environments/networks: Ethernet Wake on LAN and Remote Boot are supported. The integrated Ethernet interfaces (10/100/1000 Mbps) can also be used for communication and data exchange with programmable controllers such as SIMATIC S7. This functionality requires the "SOFTNET S7" software package. PROFIBUS/MPI The optional electrically isolated PROFIBUS interface (12 Mbps) can be used to interconnect distributed field devices or for coupling to SIMATIC S7. The "SOFTNET for PROFIBUS" software package is required for coupling to S7 automation systems. PROFINET CP 1616 onboard allows you to connect industrial PCs to Industrial Ethernet. Only one CP 1616 can be installed in a PG/PC. For detailed information, refer to the section " PROFINET (Page 64)". Device driver CP 16xx.sys The device driver allows you to use the Windows network protocol for the optionally available "CP 1616 onboard" Ethernet PROFINET controller on SIMATIC PCs. The PROFINET interface will act like a 100 MBit Ethernet interface with a MAC address when you use this driver. The three RJ45 sockets are connected to each other via switch. The drivers and documentation can be found in the user manual on the supplied Documentation and Drivers CD. PROFINET IO application You can use the "Development Kit DK-16xx PN IO" to create, operate and configure PROFINET IO applications. It must be installed in addition to the CP 16xx.sys device driver. You can obtain information about this from your Siemens sales partner. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 63 Integration into an automation system 8.2 PROFINET SIMATIC NET You can create, operate and configure SIMATIC installations using this software package. You will find this information on the SIMATIC NET Manual Collection CD. The software package and the documentation are not parts of the development package. Additional information Additional information is available in the catalog and the online ordering system Industry Automation and Drive Technologies - Homepage (http://www.siemens.com/automation/service&support). 8.2 PROFINET CP 1616 onboard The basic characteristics of the PCS 1616 onboard are: Optimized for PROFINET IO With Ethernet realtime ASIC ERTEC 400 Three RJ45 sockets for connecting terminal devices or addition network components Integrated 3-port real-time switch Automatic hardware detection NOTICE Only one CP 1616 can be installed in a PG/PC. If you want to use an additional CP 1616 module, the "CP 1616 onboard" option must be disabled in the BIOS Setup. SIMATIC IPC647C 64 Operating Instructions, 12/2012, A5E02669337-04 Integration into an automation system 8.2 PROFINET Additional documentation on PROFINET Get an overview of the information available for PROFINET (http://support.automation.siemens.com/WW/view/en/18880715/133300). Document designation What is contained in this document? This documentation is not included in the product package: Getting Started PROFINET IO Getting Started: Manual Collection The documents use concrete examples to provide step-by-step instructions on how to commission a fully functional application. Manual PROFINET System Description This gives you the basic knowledge about the PROFINET IO topics: Network components, data exchange and communication, PROFINET IO, component-based automation, application example of PROFINET IO and component-based automation. Manual From PROFIBUS DP to PROFINET IO Read this document if you want to convert an installed PROFIBUS system to a PROFINET system. Readme file for CP 1616/CP 1604 and DK16xx PN IO This provides the latest information about the SIMATIC NET products CP 1616/CP 1604, CP 1616 onboard, the developer kit. Configuration Manual Commissioning PC Stations This provides you will all the information necessary for commissioning and configuring a PC as a PROFINET IO controller or IO device. Manual SIMATIC NET Industrial Communication with PG/PC: Volume 1 - Basics This manual introduces you to industrial communication and explains the available communication protocols. It also describes the OPC interface as an alternative to the IO-based user programming interface. SIMATIC NET Industrial Communication with PG/PC: Volume 2 - Interfaces S7 CPs for Industrial Ethernet Configuring and Commissioning Manual SIMATIC NET - Twisted Pair and FiberOptic Networks This provides the following support: - For commissioning S7 stations - For establishing effective communication Configure and build your Industrial Ethernet networks based on this document. This documentation is part of the supplied Documentation and Drivers CD: Operating instructions CP 1616/CP 1604/CP 1616 onboard This provides you with all information required for operation. Installation guide Device Driver CP16xx.sys Read this guide if you want to install the NDIS device driver, CP16xx.sys. Further information You can find the information on specific products in the Internet at the address: Productrelated Information SIMATIC NET (http://www.siemens.com/simatic-net) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 65 Integration into an automation system 8.2 PROFINET SIMATIC IPC647C 66 Operating Instructions, 12/2012, A5E02669337-04 9 Functions 9.1 Overview of the monitoring functions Even in its basic version, the device comes with optional monitoring functions. When used in combination with the appropriate software, the following functions for displaying, monitoring and controlling are available: Temperature monitoring (overtemperature / undertemperature at the temperature sensor) Fan monitoring (fan speed too low, fan failure, or a break in a tachometer line) Monitoring of hard disks with S.M.A.R.T functionality even in a RAID system Watchdog (hardware or software reset of the computer) Operating hours meter (information on the cumulative run time) RAID alarm display Battery monitoring (charge status of the CMOS battery is displayed) Status of the redundant power supply (module errors are displayed) You can mute the acoustic alarm. AMT (Active Management Technology) SIMATIC IPC DiagBase software With the SIMATIC IPC DiagBase software (ships with the product), you can use these functions for local monitoring. You can use the DiagBase Management Explorer application for general monitoring or DiagBase Alarm Manager for notification of individual alarms. The DMAPI programming interface and sample programs for the DiagBase software are located on the DVD "Documentation & Drivers" in the directory "\Drivers\DiagBase\program files\Siemens\DiagnosticManagement". Additional information on the functionality of the SIMATIC IPC DiagBase software is available in the online help. SIMATIC IPC DiagMonitor software The SIMATIC IPC DiagMonitor software can be ordered on CD (does not ship with the product). It contains the networkable monitoring software, the software for the stations to be monitored and a library for creating custom applications. AMT (Active Management Technology) AMT is a technology from Intel for remote maintenance of computers. You turn an AMT PC on and off remotely and start the BIOS setup remotely. Different operating systems can be booted with ISO files. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 67 Functions 9.2 Temperature monitoring and temperature display 9.2 Temperature monitoring and temperature display The temperature is recorded using temperature sensors that are installed at critical locations of the device. A sensor monitors the process temperature, further sensors monitor critical points below the bus module. The flashing Temp LED indicates that the device is being operated at its limits. The following fault reactions are triggered if one of the temperature values exceeds the set temperature threshold: Reaction Option The Temp LED changes to red None Device cooling fan switches to maximum speed (the power unit controls its own fan) None SIMATIC monitoring software alarmed Start user-defined programs, can be set Temperature errors do not occur if the device is used as intended. If a temperature error does occur, check for the following possible causes: Are the fan apertures covered? Is the filter dirty? Is the fan functioning correctly? Is the ambient temperature within the specified range? Is the total output of the power supply within the specified limit? The temperature error is retained in memory until temperatures have fallen below the thresholds and are reset by one of the following measures: Acknowledgment of the error message by the monitoring software Restart of the device 9.3 Watchdog (WD) Function The watchdog (WD) monitors the activities of the device and reports an overload or blockade of the device to the user by means of various reactions. After POWER ON of the device or after a HW RESET (cold restart), the watchdog is in idle state, i.e. a reaction of the WD will not be triggered and the Watchdog LED is switched off. The Watchdog LED is lit green when the watchdog is enabled (by means of the monitoring software, e.g. DiagBase or DiagMonitor software). SIMATIC IPC647C 68 Operating Instructions, 12/2012, A5E02669337-04 Functions 9.4 Fan monitoring WD reactions If the watchdog is not triggered again within the set time (through monitoring software), the following reactions are triggered: Reaction Option Watchdog LED changeover from green to red None Trigger a PC reset can be set SIMATIC monitoring software alarmed None WD monitoring times (TWD) The monitoring times can be set in increments of one second within a range from 4 to 255 seconds. Note The watchdog is retriggered if the monitoring time is changed at the active watchdog (that is while the watchdog is running)! 9.4 Fan monitoring Operation of the front / processor / power unit fans is monitored. The following reactions are triggered when a fan fails: Reaction Option The fan LED switches to red None SIMATIC monitoring software alarmed Startup of user-defined programs can be set The fan fault is retained in memory until the cause of the fan failure has been rectified and the error is reset by taking one of the following measures: Acknowledgment of the error message through SIMATIC monitoring software, for example, Management Explorer of the SIMATIC IPC DiagBase software or the SIMATIC IPC DiagMonitor software. Restart of the device. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 69 Functions 9.5 RAID monitoring 9.5 RAID monitoring In conjunction with the SIMATIC monitoring software and in addition to the RAID software, the status of the RAID system is shown on the HDD1 alarm and HDD2 alarm front LEDs. You can more detailed information on the RAID system and on the operation of the RAID software in the section RAID systems (Page 49). Reaction HDD1 alarm HDD2 alarm 9.6 Meaning Option Off RAID system is ready for operation. SIMATIC software is not active. None One is red Drive 1 or Drive 2 has failed. Both are red RAID system is not ready for operation. Affected drive must be determined with the help of the RAID software. Both flash RAID system is currently being synchronized. Battery monitoring The installed backup battery has a service life of 5 years. The status can be checked with two-tier battery monitoring. The information can be read from an I/O register and evaluated. When the first warning level is reached, the remaining service life of the battery for buffering CMOS data amounts to at least 1 month. 9.7 Status of the redundant power supply The status of the modules is monitored. Any module is reported if its input voltage or fan fails. You can mute the acoustic alarm of the power supply using software: Reaction Option SIMATIC monitoring software alarmed Muting alarm Start user-defined programs, can be set SIMATIC IPC647C 70 Operating Instructions, 12/2012, A5E02669337-04 Functions 9.8 Active Management Technology (AMT) 9.8 Active Management Technology (AMT) AMT (Active Management Technology) is technology for the remote maintenance of computers (simply called AMT-PC in the remainder of the document) and it includes the following functions: Keyboard-Video-Mouse (KVM) redirection: Using KVM that is integrated in the AMT hardware you access the AMT PC remotely. With KVM, you can also control AMT PCs that have no or a defective operating system. A KVM remote session is always possible with the KVM server integrated in the firmware. This means you can restart the PC and change the BIOS setup remotely. Remote power management: AMT PCs can be turned on and off and restarted from another PC. SOL (Serial over LAN): Redirection of the data of a serial interface to the network. The main use of the function is text-based remote control of an AMT PC using a console. IDE redirection: An ISO file on the help desk PC can be mounted on the AMT PC and used as a DVD drive. An ISO file contains a memory image of the content of a CD or DVD structured in the ISO 9660 format. Remote reboot: An AMT PC can be booted from a bootable ISO file made available by another PC. SIMATIC IPC Remote Manager The "SIMATIC IPC Remote Manager" software is available for utilization of the AMT functions with SIMATIC IPCs. The software can be ordered from the Siemens online ordering system. For detailed information about "SIMATIC IPC Remote Manager", refer to the corresponding product documentation. Typical areas of application and functions of the SIMATIC IPC Remote Manager: Remote maintenance of SIMATIC IPC with AMT, for example for service purposes in the case of a defective operating system or for adapting BIOS settings. Diagnostics without on-site use Convenient service: Access to AMT clients, such as headless systems, without additional hardware Resource management Requirement A device with a Core i5 or Core i7 processor A functioning and configured management engine A functioning and configured Ethernet connection A help desk PC with a functioning and configured Ethernet connection for the full AMT functionality SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 71 Functions 9.8 Active Management Technology (AMT) Configuration of the AMT PC You configure AMT using the BIOS setup and the MEBx (Management Engine BIOS Extension). MEBx is a BIOS extension for configuring AMT. When the BIOS appears briefly during startup, press the <Ctrl+P> keyboard shortcut. The "MEBx" dialog opens. SIMATIC IPC647C 72 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.1 10 Open the device. NOTICE Only qualified personnel are permitted to carry out any work on the open device. You may only install memory modules and expansion cards to expand the hardware within the warranty period. CAUTION Electrostatic sensitive devices The device contains electronic components which are destroyed by electrostatic charges. The result is malfunctions and damage to the machine or plant. Therefore, make sure you take precautionary measures even when opening the device, for example, when opening device doors, device covers or the housing cover. For additional information, refer to the guidelines for electrostatic sensitive devices (ESD guidelines). Tools You can mount all components using TORX T6, T10 and T20 screwdrivers and a 4.5-mm hex key (for the interface interlock on the rear panel.) Requirement Device is disconnected from power supply. All cables are removed. All LEDs are off. WARNING Opening of device without previously disconnecting power may result in substantial damage to equipment and/or danger to the user. Disclaimer of liability All technical data and approvals apply only to expansion units which are released by SIEMENS. No liability can be accepted for impairment of functions caused by the use of third-party devices or components. Observe the installation instructions for the components. UL approval of the device only applies when the UL-approved components are used according to their "Conditions of Acceptability". SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 73 Expansions and parameter assignment 10.1 Open the device. Procedure How to open the device 1. Open the front door to about 45 to release the latch of the front panel. 2. Remove the front panel. 3. Remove the cover screws (Torx T10). 4. Hit the screwdriver lightly with the ball of your hand to release the cover. 5. Push the cover back and remove it. SIMATIC IPC647C 74 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.2 Memory expansion 10.2 Memory expansion 10.2.1 Installing memory modules Memory expansion options The motherboard is equipped with 2 slots for memory modules. DIMM DDR3 memory modules, storage frequency 1066 MT/sec, type PC3-8500, unbuffered, no ECC, or with ECC can be utilized. This allows you to expand Rack PC memory up to 8 GB, approximately 3.2 GB of which you can use for the operating system and applications for 32-bit operating systems. You can install one or two modules. Combination Slot X19 (outside) 1 1 GB / 2 GB / 4 GB 2 1 GB / 2 GB / 4 GB Slot X20 (inside) Maximum expansion 4 GB 1 GB / 2 GB / 4 GB 8 GB Note The modules can be inserted into any slot. Memory is operated in dual-channel mode if two modules are installed. If expansion modules with their own memory (for example, graphics cards with 256 MB or more) are used on the module, the memory available for the 32-bit operating system or application can also be less than 3.2 GB. In order to avoid operating faults you may have to extend a module so that the real memory expansion on the motherboard and the reserved memory of the expansion module do not overlap. Requirement The device is opened. NOTICE The electronic components on the PCBs are highly sensitive to electrostatic discharge. Always take appropriate precautionary measures when handling these components. Refer to the ESD directives on handling of electrostatically sensitive components: ESD Directive (Page 231) . SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 75 Expansions and parameter assignment 10.2 Memory expansion Removing a memory module How to remove a memory module 1. Open the two latches (1) at the sides of the memory module. Remove the memory module (2) from the slot. 2. Close the device. Installing a memory module The slots for the memory modules may be hidden by mounted expansion modules. Remove the bus frame if necessary, see Installation and removal of the bus frame (Page 79). How to install a memory module 1. If you have more than one free slot, use the slot with the lowest number. 2. Remove the memory module from its packaging. Hold it by the upper edges only. 3. Note the recess on the connector side of the memory module. Hold the memory module at a flat angle to the surface of the motherboard and push it into the slot. SIMATIC IPC647C 76 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.2 Memory expansion How to install a memory module 4. Press both top sides (1) of the memory module evenly to avoid jamming. The memory module latches in audibly. Check that the latches (2) are correctly engaged. The memory module is inserted correctly if less than 1 mm of the gold contacts is visible evenly across the entire length of the module. 5. Close the device. Display of the current memory configuration The new memory configuration is detected automatically. The allocation of the "base memory and extended memory" is automatically displayed when you switch on the device. See also Open the device. (Page 73) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 77 Expansions and parameter assignment 10.3 Installation and removal of expansion modules 10.3 Installation and removal of expansion modules 10.3.1 Overview of the expansion modules Slot numbering Notes on orientation: The slots can be identified by the slot numbering. This is located on the rear panel, as depicted by the following figure. The slots have the differing functions. PCIe x16 PCI PCI or PCIe x4, depending on features Reserved Notes on module specifications The device is designed for use with modules to PCI specifications 2.3 or 1.0a. PCI modules with a 5 V and 3.3 V power supply can be operated. Compliance with the defined mechanical defaults is imperative. Failure to comply with these defaults can result in contact problems, malfunctions and assembly difficulties. The permitted module contour dimensions are specified in the Dimensional drawings for installation of expansion modules (Page 158) section. Note about long PCI, PCIe modules Long PCI / PCIe modules must be fitted with an extender for insertion into the guide rails (should be supplied with the long PCI PCIe board.) Note on PCI-Express x16 modules The modules in the PCIe x16 slot can take up two slots. Note on PROFINET expansion modules The "CP 1616 onboard" option must be disabled in the BIOS for devices with CP 1616 onboard, before a PROFINET module (such as a CP 1616) can be installed in the system. SIMATIC IPC647C 78 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.3 Installation and removal of expansion modules 10.3.2 Installation and removal of the bus frame Requirement All cables are removed. The device is open - see section "Open the device. (Page 73)". Procedure - removal How to remove the bus frame 1. Loosen the four screws on the bus frame. 2. 3. Pull the bus frame evenly from the unit using the two gripping aids. Do not tilt the bus frame when removing it. Turn the bus frame around. Grasp the bus frame only on the outside on the metal frame when turning it around. Do not touch the gold contacts of the bus module as this may lead to contact problems during operation of the device. Avoid contamination or damage to the gold contact pins for the edge-socket connector. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 79 Expansions and parameter assignment 10.3 Installation and removal of expansion modules How to remove the bus frame 4. Press release of the power plug . 5. Pull out the power plug from the bottom. 6. Place the bus frame on one of its sides on a level table surface. Set the bus frame on the table surface in such a way that the module which you want to install or remove is on the top. The bus frame is removed. The four feet on the long side of the bus frame serve as mounting aid and make for lateral mounting. You may have to support the bus frame with your hand to prevent it from tipping. Procedure - installation Perform the actions described above in reverse order to install the bus frame. 10.3.3 Installation and removal of expansion modules in the bus frame Introduction Three slots are available for installing an expansion module for the following bus systems: PCI PCIe x8 (optional, for I/O expansion modules) PCIe x16 (for I/O expansion modules or graphics cards) Preparation You have removed the bus frame. For details of how to do this, see section Installation and removal of the bus frame (Page 79) SIMATIC IPC647C 80 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.3 Installation and removal of expansion modules Installing expansion modules How to install an expansion module (PCI / PCIe format): 1. Loosen the screws on the side of the bus frame. Loosening the screw releases the bracket on the side of the bus frame. The second bracket is attached to the bus frame by another screw. 2. Open the side of the bus frame by swinging it out. 3. Remove the released bracket. If necessary, loosen the screw of the second bracket and remove it. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 81 Expansions and parameter assignment 10.3 Installation and removal of expansion modules How to install an expansion module (PCI / PCIe format): 4. Place the expansion module in the provided slot and press the module until it engages in the edge-socket connector of this slot. Make sure that the module is seated correctly in the edge-socket connector. Do not tilt the module. 5. Screw down the bracket of the expansion and the other removed bracket if needed. 6. If necessary, fasten the support bracket to the side of the bus frame with the proper expansion rivets. You do not need a tool to do this. Remove the support bracket from the accessories kit. Place the support bracket inside the side of the bus frame and align the support bracket to the holes. Insert the expansion rivets from the outside through the bus frame and support bracket and press the expansion rivets down. Note: To ensure stable assembly, you need this support bracket to install a low-profile expansion module. When converting from a low-profile to a high-profile expansion module, the support bracket may need to be removed again. SIMATIC IPC647C 82 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.3 Installation and removal of expansion modules How to install an expansion module (PCI / PCIe format): 7. Take the latching retainer from the accessories kit. Note: You may only use latching retainers of the same type. Information about original spare parts for SIMATIC PCs is available on the Internet at: After-sales information system for SIMATIC PC / PG (http://www.siemens.de/asis). Latching retainers for the IPC647C are available under the following order number: A5E02719654. 8. Run the latching retainer through the guide slot on the long side of the bus frame and insert it firmly into the expansion module. Use the guide slot closes to the PCI edge-socket connector. You can also use a different guide slot if certain structural elements should be in your way when installing the latching retainer. While doing this, adjust the expansion module so that it fits into the slot of the latching retainer. Avoid using too much force. Note: The latching retainer can only move in the direction of the expansion module. To remove the retainer, open the side of the bus frame and pull it from the inside out. 9. Cut off the part of the latching retainer that protrudes from the guide slot with sharp wire cutters. Do not leave any remnants jutting out. The expansion module is installed in the bus frame. Not insert the bus frame back into the device, as described in the section Installation and removal of the bus frame (Page 79). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 83 Expansions and parameter assignment 10.3 Installation and removal of expansion modules Notes on the allocation of resources Only two exclusive interrupts are available for PCI /PCIe modules due to the large functional scope of the motherboard. If the new expansion modules require additional exclusive resources, you need to disable some functions on the motherboard. For information on allocated resources, refer to the section System resources (Page 184). Information on disabling motherboard functions is available in the BIOS Setup (Page 189). You can find information on the assignment of the PCI IRQ line to the PCI slot in the sections Advanced menu (Page 193) and Bus boards (Page 178). The device supports graphics modules with expansion ROM of up to 48 K. 10.3.4 Installing and removing a hardware RAID card A RAID system is used to organize several physical hard disks of a computer into one logical drive, which permits higher data availability in the event of a single hard disk failure and/or a larger data throughput than with just one physical drive. Requirement A RAID module with connections for the capacitor block and hard disk drive A capacitor block of a maintenance-free cache module (ZMM) An adapter cable for connection of the hard disk drive to the RAID module Note the numbering of the connections . SIMATIC IPC647C 84 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.3 Installation and removal of expansion modules SAS-LED cable (connection to SCSI-LED connection on motherboard) How to install RAID module Diagram Working step - Remove the bus frame. - Connect the adapter cables to the respective drives. Loosen the screws for the power unit if necessary. Plug in the adapter cable as follows: - Plug 0 in drive 1 - Plug 1 in drive 2 Make sure that the connector latch engages. Run the adapter cable S-shaped to the front and from there to the expansion card. The cable is laid in the front area under the bus frame in the final assembled state. First plug the adapter cable into the RAID module, if the bus frame is mounted. The HDD cables are not attached to the drive rack in this case. Secure the battery block to the bus frame with two cable ties. Make sure that the locks of the cable tie, as indicated, are installed in the plug-in direction in relation to the motherboard. The cable is laid below the cable ties for strain relief. Ensure that the cable is not damaged during installation. - Install the RAID module in slot 1. The arrangement of the slots is described in the section "Overview of the expansion modules (Page 78)". - Secure the RAID module with the retainer. Insert the battery block connector at the marked position. Ensure that the polarity is correct: The connector is coded against reverse polarity and can only be plugged in the correct position. The connector snaps into place. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 85 Expansions and parameter assignment 10.3 Installation and removal of expansion modules Diagram Working step Secure the battery block cable at the marked position in the cable routing. Install the black connector of the SAS-LED cable into the 2-pin header J1 (AACT) at the RAID module. You determine the polarity based on the cable colors: black left, red right. - Install the butterfly support. Install the bus frame in the housing. Ensure that no cables are crimped when closing the housing cover. Install the white connector onto the motherboard at the install position "SCSI-LED". The SAS-LED cable is coded and latched. For a function check monitor the HDD LED of the operation display. It flashes when the hard disk is accessed. Make the connection between the RAID module and adapter cable as follows: Insert the adapter cable at the marked position (viewed from below). Make sure before the alignment of the contacts and the latch lever are correct. The latch lever points in the direction of the motherboard in the final assembled state. Make sure that the connector latch audibly engages. SIMATIC IPC647C 86 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.4 Drive racks and storage media Removing the RAID module 1. Unlatch the adapter cable. 2. Loosen the plug on the RAID module. 3. Remove the SAS LED cable in reverse order. 4. Remove the bus frame. 5. Loosen the battery cable. 6. Remove the RAID module as you would an expansion card. See also Installation and removal of expansion modules in the bus frame (Page 80) 10.4 Drive racks and storage media 10.4.1 Overview Drives and storage media You can mount the following drives and media In the drive racks: Hard disk drive (HDD) Solid-State Drive (SSD) Card rack for Compact Flash Card (CF memory card) DVD drive Drive rack There are two drive racks for installation: Drive rack for a removable rack Drive rack with removable racks for carriers with storage media and drives, for example HDDs and SSDs. A DVD drive or, alternatively, a CF card rack can be mounted directly in the lower drive bay. Vibration-damped drive rack Drive rack containing shock and vibration-damped components for mounting HDDs. DVDs or CF card racks for CF memory cards are mounted in the lower bay. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 87 Expansions and parameter assignment 10.4 Drive racks and storage media Drive rack for a removable rack Drive rack for a removable rack Slimline mounting bay for DVD drive for CF card rack. Removable rack with carriers for storage media Vibration-damped drive rack Two slots for storage media (shock and vibration-damped) Slimline mounting bay for DVD drive for CF card rack Vibration-damped drive rack 10.4.2 Installation and removal of drive racks Preparations 1. Open the device as described in section Open the device. (Page 73). 2. Open the front panel of the device. 3. Remove the bus frame before removing the vibration damped drive rack as described in the section Installation and removal of the bus frame (Page 79). This is not necessary when removing the drive rack with a removable rack. SIMATIC IPC647C 88 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.4 Drive racks and storage media Removing drive racks How to remove the drive rack 1. Loosen the identified screws with Torx T10 screwdriver. 2. Loosen the identified screws behind the front panel with a Torx T10 screwdriver. 3. Pull the power plugs for the Slimline drive rack and any mounted SSD drives on the motherboard. 4. Loosen the latch for the SATA connector by pressing the angled SATA connector lightly and pull it from the motherboard. 5. Remove the drive rack out of the device. The drive rack is removed from the device. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 89 Expansions and parameter assignment 10.4 Drive racks and storage media Installing the driver carrier Perform the tasks describe above in reverse order. 10.4.3 Removing and inserting the HDD carrier A HDD carrier is located in the drive rack for removable racks. You can use the HDD carrier to insert and remove drives and storage media. Removing the HDD carrier How to remove the HDD carrier 1. Turn the locking switch to the "OPEN" position. 2. Press on the release next to the locking switch in the direction of the arrow to lower the lever on the HDD carrier. 3. Pull the lever out until you feel the HDD carrier release and pull it out completely. SIMATIC IPC647C 90 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.4 Drive racks and storage media Insert the HDD carrier again. How to insert the HDD carrier again 1. Insert the HDD carrier into the removable rack. 2. Close the lever of the HDD carrier again. 3. Return the locking switch to the "LOCK" position. You can hear clearly when the HDD carrier locks into position. 10.4.4 Installation and removal of HDDs HDDs in drive racks You can install and remove HDDs in the following drive racks: Drive rack for a removable rack Installation in the hard disk carrier Vibration damped drive rack: Direct mounting in the drive rack Requirement for the removing or installing the HDD Remove the drive rack from the device as described in the section Installation and removal of drive racks (Page 88). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 91 Expansions and parameter assignment 10.4 Drive racks and storage media Drive rack for removable rack: Removing a HDD from the HDD carrier How to remove the HDD from the motherboard 1. Remove the HDD carrier as described in section Removing and inserting the HDD carrier (Page 90). 2. Turn the HDD carrier upside down and loosen the four screws on the bottom of the HDD carrier with a PH No. 1 Philips screwdriver. Make sure that you do not drop the HDD on a hard surface. Place the hard disk rack on a suitable surface when you remove the HDD. 3. Remove the hard disk from the carrier. The HDD is removed from the HDD carrier. Drive rack for removable rack: Installing a HDD in the HDD carrier How to install the HDD 1. Always replace the defective hard disk with a new one of the same type and capacity. Take care not to touch the contacts. 2. Secure the hard disk with the four screws on the base of the carrier. Always use only the specified original screws for the installation. 3. Insert the HDD carrier again as described in section Removing and inserting the HDD carrier (Page 90). SIMATIC IPC647C 92 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.4 Drive racks and storage media Vibration damped drive rack: Installing a HDD directly in the drive rack Steps for mounting an HDD 1. Push the HDD into the drive rack. 2. Secure the HDD to the drive rack with two screws on the right and two on the left. 3. Connect the power and data cables to the HDD. 4. Install the drive bay again. Vibration damped drive rack: Removing the HDD for the drive rack Perform the tasks describe above in reverse order. 10.4.5 Installation and removal of CF card rack CF card rack in the drive rack You can install and remove CF card racks in the following drive racks: Vibration-damped drive rack Drive rack for a removable rack Preparations 1. If necessary, remove the CF card from the CF card rack. 2. Remove the drive rack from the device as described in the section Installation and removal of drive racks (Page 88). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 93 Expansions and parameter assignment 10.4 Drive racks and storage media Removing the CF card rack The following figures show the removal of the CF card rack in the drive rack for removable racks. The removal of the CF card rack in the vibration-damped drive racks is performed the same way. How to remove the Compact Flash card rack 1. Place the drive rack on its right side and loosen the two indicated screws with a Torx T6 screwdriver. 2. Place the drive rack on its left side and loosen the two indicated screws with a Torx T6 screwdriver. 3. Pull out the CF card rack out of the drive rack with the mounting plate in the direction of the cable. Do not pull on the cable. 4. Loosen the four screws on the CF card rack and remove the CF card rack from the mounting plate. 5. Pull the plug from the CF card rack (2). The CF card rack is removed from the drive rack. SIMATIC IPC647C 94 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.4 Drive racks and storage media Installing the CF card rack Perform the tasks describe above in reverse order. 10.4.6 Installation and removal of DVD drive DVD drive You can install and remove the DVD drive in the following drive racks: Vibration-damped drive rack Drive rack for a removable rack Requirement 1. Remove the drive rack from the device as described in the section Installation and removal of drive racks (Page 88). 2. Disconnect the connecting cable from the DVD drive. Removing a DVD drive The following figures show the removal of the DVD driver in the removable rack. The removal of the DVD drive in the vibration-damped drive racks is performed the same way. How to remove a DVD drive 1. Lay the drive bay on its right side 2. Loosen the two indicated screws on the left with Torx T6 screwdriver. 3. Lay the drive rack on its left side and loosen the two indicated screws with a Torx T6 screwdriver. 4. Withdraw the DVD drive from the front of the drive rack. - The DVD drive is removed from the drive rack. Installing a DVD drive Perform the tasks describe above in reverse order. Only use the original screws to prevent damage to the DVD drive. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 95 Expansions and parameter assignment 10.4 Drive racks and storage media 10.4.7 Installation and removal of SSDs SSDs in drive racks You can install SSDs in the drive rack with a removable rack as follows: In the HDD carrier With mounting plate in the drive rack Requirement for the removing or installing the SSD Remove the drive rack with the removable rack from the device as described in the section Installation and removal of drive racks (Page 88). Removing an SSD from the HDD carrier How to install the SSD 1. Remove the HDD carrier (1) as described in section Removing and inserting the HDD carrier (Page 90). 2. Turn the HDD carrier upside down and loosen the indicated screws on the bottom of the HDD carrier with a Torx T10 screwdriver. The SSD is removed from the HDD carrier. Installing an SSD in the HDD carrier Perform the tasks describe above in reverse order. SIMATIC IPC647C 96 Operating Instructions, 12/2012, A5E02669337-04 Expansions and parameter assignment 10.4 Drive racks and storage media Removing an SSD with mounting plate How to remove the SSD from the drive rack 1. On both sides of the drive rack, loosen the two screws that secure the mounting plate in the drive rack. 2. Pull out the mounting plate with the SSD from the drive rack in the direction of the cable. Do not pull on the cable. 3. Loosen the four screws that secure the SSD to the mounting plate. 4. Remove the SSD from the mounting plate. 5. Pull out the plug from the SSD. Installing an SSD with mounting plate Perform the tasks describe above in reverse order. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 97 Expansions and parameter assignment 10.4 Drive racks and storage media SIMATIC IPC647C 98 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components 11.1.1 Repairs 11 Repairing the device Only qualified personnel are permitted to repair the device. WARNING Unauthorized opening and improper repairs may lead to material damage and hazards to users. WARNING Always disconnect the power connector before you open the device. Install only system expansions which are designed for this computer. Installation of other expansions may damage the system or violate safety requirements and RF interference suppression regulations. Contact Technical Support or your local sales department to find out which system expansions are suitable for installation. Note If you install or exchange system expansions and damage your device, the warranty becomes void. Check the ESD Directive (Page 231). Disclaimer of liability All technical data and approvals apply only to expansion units which are released by SIEMENS. No liability can be accepted for impairment of functions caused by the use of third-party devices or components. Tools You can perform all installation tasks on the device using Torx T6, T10, T20, crosshead PH no. 1 screwdrivers, a 4.5-mm hexagonal wrench (for the interface locking mechanism on the rear panel) and a side cutter. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 99 Service and maintenance 11.1 Removing and installing hardware components 11.1.2 Preventive maintenance To maintain high system availability, we recommend the preventative exchange of those PC components that are subject to wear. The table below indicates the intervals for this exchange. 11.1.3 HDD Fan CMOS backup battery Air filter mat 3 years 3 years 5 years Depending on the degree of soiling Replacing filters Preparing for filter replacement Note You may only use filters of the same type. Information about original spare parts for SIMATIC PCs is available on the Internet at: After sales information system from SIMATIC IPC (http://www.siemens.com/asis) Filter meshes are available under the following order number: A5E02396171 (10 pieces per package). Replacing filters How to replace the filter 1. Open the front door to about 45 to release the latch of the front panel. SIMATIC IPC647C 100 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components How to replace the filter 2. Remove the front panel. 3. Change the filter when necessary. This is inserted loosely in the fan cover. Place the filter evenly in the fan cover. Note Used filters It is not advisable to fit filters again that have already been used. If you do want to refit a filter you have removed, remember the direction in which the fan draws air into the device. Make absolutely certain that you do not fit the outer side of the filter on the inside. Generally, the outer side is much more dirty than inner side if it has been in use for some time. 11.1.4 Replacing device fans Preparing for removal of the device fan Disconnect the device from the mains. Removing the fan How to remove the device fan 1. Open the front door to about 45 to release the lock of the front panel. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 101 Service and maintenance 11.1 Removing and installing hardware components How to remove the device fan 2. Remove the front panel and, if necessary, replace the filter. See section Replacing filters (Page 100) 3. Release the knurled screws of the fan holder. 4. Take the fan holder out of the housing. 5. First, disconnect the left fan connector and then the right connector from the respective adapter connector. Note: The connectors are locked. To unlock them, press down the tongue on the connector of the fan cable. 6. Remove the two screws (Torx 20) for each fan and remove the fan from the fan holder. SIMATIC IPC647C 102 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components Installing the fan Note Always install a fan of the same type! Information about original spare parts for SIMATIC PCs is available on the Internet at: After sales information system from SIMATIC IPC (http://www.siemens.com/asis) NOTICE Ensure that the arrow on the fan points away from the fan bracket. The fan blows air into the interior of the housing. How to install the device fan 1. Fasten the new fans with two screws (Torx 20) per fan to the fan holder. 2. Note the direction of the arrow on the fan. The picture shows the proper fan mounting position. 3. Arrange the cable to the right and left of the fan and feed them through the cutouts in the front panel. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 103 Service and maintenance 11.1 Removing and installing hardware components How to install the device fan 4. First, connect the right fan connector and then the left connector to the respective adapter connector. 5. Place the fan holder in the housing. 6. Note the positioning guides on the base of the front frame. The fan holder must lie level on the front frame. 7. Secure the fan holder with the knurled screw. SIMATIC IPC647C 104 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components 11.1.5 Replacing the backup battery The battery is used to back up the CMOS data for BIOS setup and the real-time clock. Items to observe for replacement Note Batteries are wearing parts. Backup batteries should be replaced at intervals of 5 years in order to maintain PC functionality. NOTICE Risk of damage! The lithium battery may only be replaced with an identical battery or with a type recommended by the manufacturer (Order no.: A5E00047601). Information about original spare parts for SIMATIC PCs is available on the Internet at: After sales information system from SIMATIC IPC (http://www.siemens.com/asis) Disposal NOTICE Used batteries must be disposed of in accordance with local regulations. Preparation Note The configuration data of the device may be deleted when you replace the backup battery, depending on BIOS settings. The configuration data are retained in the BIOS "Profile: User" setting; only the date and time must be set again. A table in which you can log your settings is available in the section BIOS Setup default settings (Page 211). 1. Disconnect the device from the power supply and remove all connecting cables from the device. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 105 Service and maintenance 11.1 Removing and installing hardware components Replacing the battery Procedure: How to replace the battery 1. Open the device and, if necessary, remove the bus frame. See Installation and removal of the bus frame (Page 79) 2. Remove the old battery from the socket. Make sure you do not use metal objects for this. 3. Applying a slight pressure, press the new battery into the socket. Make sure you do not use metal objects for this. Make sure not to short-circuit the battery during handling. 4. Close the device. SIMATIC IPC647C 106 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components New BIOS Setup Device configuration data may be deleted when you replace the backup battery, depending on the settings in BIOS Setup, and must be configured again in BIOS Setup. 11.1.6 Removing the AC power supply WARNING Only qualified personnel are allowed to replace the power supply unit. Requirement The device is opened. T10 screwdriver Procedure How to remove the power supply unit 1. Remove the power plug clamp (2), if installed, with the retaining screw (1). 3. Remove the bus frame, see Installation and removal of the bus frame (Page 79). 4. Disconnect all the cables coming out of the power supply unit. 5. Remove the cable ties securing the power cables in the housing. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 107 Service and maintenance 11.1 Removing and installing hardware components How to remove the power supply unit 6. Remove the identified retaining screws. 7. Pull the power supply unit towards the front (1) and lift it out of the device (2). See also Open the device. (Page 73) SIMATIC IPC647C 108 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components 11.1.7 Removing the redundant AC power supply WARNING Only qualified personnel are permitted to replace the power supply. Replacing the AC module If a module of the redundant power supply is defective, you can continue to operate the system until it can be shut down in a controlled manner. Steps for replacing the module 1. Use the LEDs to determine which module is defective (LED on the module is off). 2. Shut down the device so that the power supply is switched off. Disconnect the device from the mains. 3. Remove the power plug latch , if installed, with the retaining screw . 11.1.8 4. Remove the power cable of the defective module. 5. Remove the screws of the defective module. 6. Pull out the defective module from the frame using the hinged handle. 7. Insert the new module and secure it with the screw 8. Connect the power cable once again and and install the power plug latch lock in the reverse order. 9. Start the device again. . Replacing the redundant power supply completely In rare cases replacing the module may not solve the problem. In this case, the redundant power supply has to be replaced. NOTICE Only qualified personnel are allowed to replace the power supply unit. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 109 Service and maintenance 11.1 Removing and installing hardware components Note If the modules are defective, simply the exchange modules without disassembling the cabling or the mounting frame. Requirement The device is opened. T10 screwdriver Phillips screw driver Procedure How to replace the redundant power supply 1. Remove the power plug latch , if installed, with the retaining screw . 2. Remove the bus frame. 3. Pull out the indicated plug from the motherboard. - Open cable clips for the cable routing at the bottom of the housing and remove the cable is secured there. 4. Remove the marked screws. 5. Pull out the two power supplies from the frame using the indicated folding handle. SIMATIC IPC647C 110 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components How to replace the redundant power supply 6. Remove the indicated screws from the side mounts. 7. Remove the indicated screws of the angle bracket. Do not remove the screws completely. This facilitates subsequent reassembly. The power supply can still be pulled out. 8. 9. Lift the frame slightly and pull it out 5 cm. - Cut through the indicated cable ties. Ensure that no cables are damaged when doing this. 10. Pull out the two indicated plugs from the power supply of the SATA drive. Open cable clips for the cable routing at the side of the housing and remove the cable is secured there. 11. Remove the frame from of the device. - 12. To install the new power supply, carry out the same steps in the reverse order. Reestablish the connections using cable ties. - SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 111 Service and maintenance 11.1 Removing and installing hardware components 11.1.9 Installation and removal of bus boards in the bus frame Preparation 1. Disconnect the device from the power supply and remove all connecting cables from the device. 2. Open the device. Installing a main bus board and piggybacks How to install the bus board 1. Remove the bus frame as described in the section Installation and removal of the bus frame (Page 79). 2. Remove all installed expansion modules as described in the section Installation and removal of expansion modules (Page 78). 3. Align the bus frame in such a way that the imprints in the middle rack of the bus frame are pointing up. 4. Insert the desired main bus board into the middle rack of the bus frame and align the mounting holes to the holes there. SIMATIC IPC647C 112 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components How to install the bus board 5. Insert the six expansion rivets into the specified holes of main bus board and press the six expansion rivets down until they latch. 6. The angled PCIe x16 edge-socket connector (1) protrudes from the back of the middle rack for the piggyback. Align the piggyback for installation in the bus frame as shown in the illustration. Make sure that the gold plug-in contact is positioned correctly. Do not touch the plug-in contact. 7. Connect the piggyback with the plug-in contact into the angled PCIe x16 edge-socket connector. 8. Secure the piggyback with the four supplied screws at the identified places. The main bus board and piggyback are mounted in the bus frame. Removing the bus board How to remove the bus board Perform the tasks describe above in reverse order. Use a screwdriver to press on the end of the expansion rivet until the expansion rivet can be freely moved. Use only new expansion rivets to re-install a bus board. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 113 Service and maintenance 11.1 Removing and installing hardware components 11.1.10 Removing the OP Preparation 1. Disconnect the device from the power supply and remove all connecting cables from the device. 2. Open the device. Removing the operator panel How to remove the operator panel 1. Remove the bus frame as described - in the section Installation and removal of the bus frame (Page 79). 2. Remove the CPU cooler as described - in the section Replacing the CPU cooler (Page 117) . 3. Loosen the screws on the traverse . SIMATIC IPC647C 114 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components How to remove the operator panel 4. Tilt back the traverse. 5. Remove the three securing screws on the inside of the front panel of the device. 6. Release the cable from the operator panel. Installing an operator panel How to install the operator panel 1. Perform the tasks describe above in reverse order. 11.1.11 Removing the motherboard Preparation NOTICE The motherboard may only be removed by authorized technical personnel. Information about original spare parts for SIMATIC PCs is available on the Internet at: After sales information system from SIMATIC IPC (http://www.siemens.com/asis) 1. Disconnect the device from the power supply and remove all connecting cables from the device. 2. Open the device as described in section Open the device. (Page 73). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 115 Service and maintenance 11.1 Removing and installing hardware components Removing the motherboard How to remove the motherboard 1. Remove the bus frame. See section Installation and removal of the bus frame (Page 79). 2. Disconnect all cables from the motherboard, noting down their positions while doing so. 3. Remove the CPU cooler as described in the section Replacing the CPU cooler (Page 117). 4. Remove all mounting screws on the motherboard. The locations of the screws are shown in the picture below. SIMATIC IPC647C 116 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components How to remove the motherboard 5. Use 4.5-mm hex key to remove the indicated hex bolts. The motherboard is supplied as spare part with processor (soldered to the motherboard), but without a CPU cooler, memory modules and bus board. 11.1.12 Replacing the CPU cooler The CPU cooler installed in the SIMATIC IPC647C uses heat pipes and an additional heat exchanger. NOTICE The CPU cooler may only be removed by authorized technical personnel. Information about original spare parts for SIMATIC PCs is available on the Internet at: After sales information system from SIMATIC IPC (http://www.siemens.com/asis) Preparation 1. Disconnect the device from the mains. 2. Open the device. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 117 Service and maintenance 11.1 Removing and installing hardware components Removing the CPU cooler How to replace the CPU cooler 1. Remove the bus frame. See section Installation and removal of the bus frame (Page 79). 2. Loosen the two screws on the heat exchanger. 3. Loosen the four screws on the CPU cooler. 4. Remove the CPU cooler with heat pipes and heat exchanger from the device. 5. Verify that there is no residue on the processor chip from the CPU cooler's heat sink pad. If there is, clean the processor surface and replace the CPU cooler. SIMATIC IPC647C 118 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.1 Removing and installing hardware components Installing a CPU cooler How to install the CPU cooler 1. Make sure that the heat sink pad on the CPU cooler is intact. 2. Perform the tasks describe above in reverse order. Turn all the screws diagonally and tighten them uniformly, alternating to prevent skewing. 11.1.13 Processor replacement Removing the processor Since the processor is soldered to the motherboard, it has to be replaced completely. Observe the information in the Chapter Removing the motherboard (Page 115). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 119 Service and maintenance 11.2 Reinstalling the software 11.2 Reinstalling the software 11.2.1 General installation procedure If your software no longer functions correctly, you can reinstall it from either the Recovery DVD, the "Documentation and Drivers" DVD or the Restore DVD. Recovery DVD: The recovery DVD contains the installation program with tools for configuring the hard drives and installing the operating system and the languages supported by the operating system (MUI package). The basic language of the installed operating system is English. To add other languages, install these languages from the Recovery DVD at a later time. "Documentation and Drivers" DVD: The "Documentation and Drivers" DVD contains the documentation and the hardware drivers. Restore DVD: The Restore DVD is included in the product package when you have ordered a device with operating system. The DVD contains a hard disk image file with the original software package: Operating system with installed hardware drivers and monitoring software, e.g. DiagBase. Note Place the data carrier from which the operating system is to be booted later at the first position in the boot folder. Carry out this setting in the BIOS Setup. You can find information on this in section Auto-Hotspot. SIMATIC IPC647C 120 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.2 Reinstalling the software 11.2.2 Restoring the delivery state You can restore the original factory software using the Restore DVD. The DVD contains the necessary images and tools for transferring the factory software to the drive of your device. Restoration of the entire C drives: (system) and D: or only drive C: is possible. This allows you to retain any user data on drive D:. Retrieving authorization or license Check whether you can retrieve your authorization or license key from the disk and perform this procedure if possible. If backup is not possible, please contact Customer Support. There you can obtain information necessary for software authorization. NOTICE If "Restore system partition only" is set all data on drive C: (system partition) will be deleted. All data, user settings and all authorizations or license keys on drive C: are lost! All data on drive C: will be completely deleted, reformatted and overwritten with the original factory software. If "Restore entire hard disk" is set ALL data, user settings, authorizations or license keys will be lost on the entire drive. Procedure 1. Insert the Restore DVD into the DVD drive. 2. Restart the device with the on/off button. 3. Press the <F12> key when the following BIOS message appears. Press <F2> to go to Setup Utility Press <F12> to go to Boot Manager The "Boot Menu" is displayed when initialization is completed. 4. Select the optical drive with your cursor keys which is identified with a "P" in front of the SATA port number. Example: P3 - OPTIARC DVD-ROM DDU1681S. 5. Follow the on-screen instructions. NOTICE All existing data, programs, user settings, authorizations and license keys on the drives will be deleted and are thereby lost. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 121 Service and maintenance 11.2 Reinstalling the software 11.2.3 Installing Windows 11.2.3.1 Installing Windows XP Note Specific information on the use of the Windows XP Professional operating system is available in the following manual (not included in the product package): Microsoft Windows XP Professional, Technical Reference (MSPress No. 934) Requirement You need the recovery DVD for the Windows XP operating system. It is included in the product package. If you use a data carrier controller that is unknown to the operating system, for example, RAID, AHCI or SAS controller, copy the corresponding controller driver to a 3.5 inch floppy disk and keep this driver disk at hand. If your device does not have 3.5 inch floppy disk drive, connect a USB floppy disk drive. The controller driver is required during installation. You can create a driver disk for the onboard RAID, the AHCI or the SAS RAID controller with the "Documentation and Drivers" DVD. Additional information is available in the section Installing drivers and software (Page 129). Procedure 1. Insert the Recovery DVD into the DVD drive. 2. Restart the device with the on/off button. 3. Press the <F12> key when the following BIOS message appears. Press F2 to go to Setup Ulility Press F12 to go to Boot Manager After initialization, a boot menu is displayed. 4. In the boot menu, select the optical drive using the cursor keys. It is identified by a "P" in front of the SATA port number. Example: P3 - OPTIARC DVD-ROM DDU1681S 5. Confirm the selection by pressing ENTER. 6. Immediately press any key when you see the following prompt to install the operating system from the Recovery DVD. Press any key to boot from CD .. The Windows XP installation program (blue screen) appears after a few seconds. 7. Follow the instructions of the Windows XP installation program. You can find additional information on this in the section: Windows XP installation program SIMATIC IPC647C 122 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.2 Reinstalling the software Windows XP installation program The language of the installation program and the Windows XP Professional operating system is preset to English. You can change the language of Windows XP Professional once you have installed it. You can find information on this in section: Setting up the language selection by means of the Multilanguage User Interface (MUI) (Page 128). Setting up partitions and integrating data carrier controllers unknown to the operating system During the installation, you can create partitions and integrate data carrier controllers needed for the installation which are unknown to the operating system. Follow the instructions of the Windows XP installation program for this purpose. More information on integrating data carrier controllers is available in the section: Information for systems with RAID, AHCI or SAS controllers (optional). The recommended minimum size of the partition on which you want to install Windows XP varies depending on how much work memory and which additional software you want to use. Information on partitioning of the data carrier in the delivery state is provided in the following table. Partitions in the delivery state for Windows XP Partition Name Size File system First SYSTEM 25 GB NTFS not compressed Second DATA Remainder NTFS not compressed Procedure for systems with RAID, AHCI or SAS controllers (optional) Data carrier controllers that are unknown to the operating system must be made known to the operating system during installation. Proceed as follows: 1. Insert the 3.5 inch floppy disk with the controller driver into the 3.5 inch floppy disk drive of the device. If the device does not have a 3.5 inch floppy disk drive, connect a USB floppy drive and insert the disk into this drive. 2. Start the Windows installation process as described above. 3. To start installation of the data carrier controller, press the <F6> key at the start of the Windows setup program (blue screen). After a few seconds, a dialog for installation of the data carrier controllers appears. 4. Select the corresponding driver on the driver disk. Note Select the following drivers for the onboard RAID or AHCI controller: For AHCI controller: "Intel(R) 5 Series 6 Port SATA AHCI Controller" For RAID controller: "Intel(R) ICH8M-E/ICH9M-E/5 Series SATA RAID Controller" SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 123 Service and maintenance 11.2 Reinstalling the software Note Select the following drivers for the SAS controller: For AHCI controller: "Intel(R) 5 Series 6 Port SATA AHCI Controller" This driver is required for the Recovery DVD access. For SAS RAID controller: "Adaptec SAS/SATA-II RAID Controller" 11.2.3.2 Installation of Windows 7, Windows Server 2008 or Windows Server 2008 R2 Note Specific information on using the Windows operating systems is available in the following manuals (not included in the product package): Windows 7 Technical Reference (MS Press No. 5913) Windows Server 2008 Technical Reference (MS Press No. 5919) Requirement You need the Recovery DVD for the operating system you want to install. It is included in the product package. If you use data carrier controllers that are unknown to the operating system, e.g. a RAID, AHCI or SAS controller, copy the respective controller driver to a USB stick and have it ready. The controller driver is required during installation. Procedure 1. Insert the Recovery DVD into the DVD drive. 2. Restart the device with the on/off button. 3. Press the <F12> key when the following BIOS message appears. Press F2 to go to Setup Ulility Press F12 to go to Boot Manager After initialization, a boot menu is displayed. 4. In the boot menu, select the optical drive using the cursor keys. It is identified by a "P" in front of the SATA port number. Example: P3 - OPTIARC DVD-ROM DDU1681S 5. Confirm the selection by pressing ENTER. 6. Immediately press any key when you see the following prompt to install the operating system from the Recovery DVD. Press any key to boot from CD or DVD .. After a few seconds, you will see the "Install Windows" installation program. 7. Now follow the instructions in the installation program. You can find additional information on this in the section: "Install Windows" installation program. SIMATIC IPC647C 124 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.2 Reinstalling the software "Install Windows" installation program The language of the installation program and the operating system you want to install has been preset to English. You can change the language of the operating system after the installation. You can find information on this in section: Setting up the language selection by means of the Multilanguage User Interface (MUI) (Page 128). Setting up partitions and integrating unknown data carrier controllers into the operating system You can set up partitions during the installation process and integrate data carrier controllers that are unknown to the operating system. To do so, select "Custom (advanced)" when prompted for the installation type in the "Install Windows" installation program. The following dialog windows are then available: Figure 11-1 Example: Windows installation window Refresh Update Load Driver Integration of controller drivers unknown to the operating system and required for installation. Note the information in the section "Information for systems with RAID, AHCI or SAS controllers (optional)". Drive options (advanced) For display of additional functions that you can use to set up the data carriers, see figure "Windows installation window "Drive options (advanced)"". SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 125 Service and maintenance 11.2 Reinstalling the software Figure 11-2 Example: Windows installation window "Drive options (advanced)" Refresh Update Load Driver Integration of controller drivers unknown to the operating system and required for installation. Note the information in the section "Information for systems with RAID, AHCI or SAS controllers (optional)". Delete Deleting a partition Extend Changing the partition size Format Formatting a partition New Creating new partitions Identification for error messages, for example, if the data carrier was not formatted in the required "NTFS" format. Note If you want to install the operating system on a data carrier connected to a data carrier controller unknown to the operating system, you have to integrate the driver of the data carrier controller. Integrate this driver before you partition the data carrier and before you install the operating system. Additional information on the integration of data carrier controllers is available in the section: Information for systems with RAID, AHCI or SAS controllers (optional). 1. Make sure that the partition on which you want to install the operating system is large enough and is set up with a NTFS file system. SIMATIC IPC647C 126 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.2 Reinstalling the software The recommended minimum size of this partition varies, depending on the operating system, how much RAM you have available and how much additional software you want to use. Information on how the data carrier is partitioned in its delivery state is available in the following tables. 2. Select the partition on which you want to install the operating system. 3. Click "Next". Installation is started. The Windows operating system is installed on the data carrier. Partitions in delivery state for Windows 7 32-bit and Windows Server 2008 32-bit Partition Name Size File system First SYSTEM 25 GB NTFS not compressed Second DATA Remainder NTFS not compressed Partitions in delivery state for Windows 7 64-bit and Windows Server 2008 R2 Partition Name Size File system First SYSTEM RESERVED 100 MB Automatically set up by installation program Second SYSTEM 40 GB NTFS not compressed Third DATA Remainder NTFS not compressed Information for systems with RAID, AHCI or SAS controllers (optional) Data carrier controllers unknown to the operating system must be made known to the operating system prior to installation in the "Install Windows" installation program. Proceed as follows: Requirement You have copied the relevant controller driver to a USB stick. 1. Connect the USB stick with the controller driver to the device. 2. Start the "Install Windows" installation program as described above. 3. Select "Load Drivers" in the Windows installation window. 4. Select the respective driver on the USB stick. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 127 Service and maintenance 11.2 Reinstalling the software 11.2.4 Setting up the language selection by means of the Multilanguage User Interface (MUI) You can set the display of menus, dialogs or other information, such as date and time, to a different language. For this purpose, you can either select one of the preinstalled languages or install a new language package. The following command sequences are described in English. Depending on the default setting, they can be displayed in another language. Setting up the language selection for Windows XP Professional Note Specific information for setting up the language for Windows XP Professional is available in the following manual (not included in the product package): "Microsoft Windows XP Professional, Technical Reference" (MSPress No 934) Changing the settings for language, region and formats of a registered user account 1. Choose: "Start > Control Panel > Regional and Language" 2. You can make the desired changes in the "Regional Settings", "Languages" and "Advanced" tabs. Installing new language packages 1. Start the "MUISETUP.EXE" program in the "MUI" folder from the Recovery DVD. All languages that can be installed are displayed. Setting up the language selection for Windows 7, Windows Server 2008 and Windows Server 2008 R2 Note Specific information for setting up the language selection for Windows operating systems is available in the following manuals (not included in the product package): Windows 7 Technical Reference (MS Press No. 5913) Windows Server 2008 Technical Reference (MS Press No. 5919) Changing the settings for language, region and formats of a registered user account 1. Choose: "Start > Control Panel > Clock, Language, and Region > Regional and Language Options" 2. You can make the desired changes in the "Formats" and "Location und Keyboards and Languages" tabs. SIMATIC IPC647C 128 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.2 Reinstalling the software Changing the settings for language, region and formats of the system account and the standard user account You can change the settings for language, region and formats of the system account (for example, the language in the user login dialog) and the settings of the standard user account (standard setting for new users). The settings of the registered user are copied to the system account and the standard user account for this purpose. 1. Choose: "Start > Control Panel > Clock, Language, and Region > Regional and Language Options" 2. You can make the required changes in the "Administrative" tab. You copy the settings by clicking the respective button. Installing new language packages Some language packages are available on the Recovery DVD in the "Languagepacks" folder. 1. Choose: "Start > Control Panel > Clock, Language, and Region > Regional and Language Options" 2. Select the "Keyboards and Languages" tab. 3. Click the "Install/uninstall languages" button and make the required changes. 11.2.5 Installing drivers and software Note In the case of multilingual operating systems (MUI versions), you have to set the regional settings for menus and dialogs and the default language to English (US) before you install new drivers or operating system updates. Install the drivers and software from the included "Documentation and Drivers" DVD. Procedure: 1. Insert the DVD. 2. Run START. 3. Select Drivers & Updates from the index. 4. Select the device and operating system. 5. Select the desired driver. 6. Open the folder with the driver data by clicking on the link next to "Driverpath". 7. Start the setup program in this folder. Note During the installation of a new Windows operating system, the chipset driver, if required, must be installed before all other drivers. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 129 Service and maintenance 11.2 Reinstalling the software 11.2.6 Installing the Intel RAID controller software The software installation of the onboard RAID controller takes place with its driver installation. Additional information on this is available in the section "Installation of drivers and software". 11.2.7 Installing the optional burner or DVD software Information about installation of the burner / DVD software is available on the supplied CD. 11.2.8 Update installation 11.2.8.1 Updating the operating system Windows The latest updates for the Windows operating system are available in the Internet at Microsoft (http://www.microsoft.com). Note Before you install new drivers or operating system updates for Windows MUI versions, set the default language to US English in the regional settings for menus and dialogs. Other operating systems Contact the corresponding manufacturer. 11.2.8.2 Installing or updating application programs and drivers Install and connect an appropriate drive in order to install software from a CD and / or floppy disk in Windows. The USB floppy disk and CD-ROM drivers are included in Windows and do not have to be installed from other sources. For information about installation of SIMATIC software packages, refer to the corresponding manufacturer documentation. SIMATIC IPC647C 130 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.2 Reinstalling the software Contact the manufacturer to obtain updates of drivers and application programs you purchased from third-party vendors. Note Before you install new drivers or operating system updates for Windows versions, set the default language to US English in the regional settings for menus and dialogs. 11.2.9 Data backup / subsequent modification of partitions 11.2.9.1 Hardware supported Note Older versions of the SIMATIC IPC Image Creators do not support the hardware of the SIMATIC IPC847C. Support is available as of SIMATIC IPC Image & Partition Creator Version 3.2. In the case of device equipment with hardware RAID, the device driver has to be reloaded. A new function is available in the SIMATIC IPC Image & Partition Creator to this purpose. For information on SIMATIC IPC Image & Partition Creator, refer to the corresponding product documentation. 11.2.9.2 Creating an image To backup your data under Windows, we recommend that you use the "SIMATIC IPC Image & Partition Creator" software tool. This tool allow easy backup and fast restoration of the full contents of Compact Flash cards, hard disks and individual partitions (images). "SIMATIC IPC Image & Partition Creator" supports burning to DVD media. The software can be ordered from the SIEMENS online ordering system. For detailed information about "SIMATIC IPC Image & Partition Creator", please refer to the corresponding product documentation. 11.2.9.3 Modifying the partitions In order to modify partitions, we recommend using the software tool "SIMATIC IPC Image & Partition Creator". The software can be ordered from the SIEMENS online ordering system. Detailed information about using this tool is available in the manufacturer documentation of the "SIMATIC IPC Image & Partition Creator". SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 131 Service and maintenance 11.3 BIOS update 11.2.10 CP 1616 onboard NDIS device driver Read the information in description provided by Device_Driver_CP16xx.pdf on the supplied "Documentation and Drivers" CD. PROFINET IO Read the information regarding the SIMATIC devices and SIMATIC NET documentation listed in the "Integration" section. 11.3 BIOS update Writing down the BIOS Setup settings Before you update your BIOS Setup settings, you should write down the values so that you can restore them after the BIOS update, if necessary. Updating the BIOS default values It is imperative that you update the BIOS default values after a BIOS update: 1. Keep the F2 key pressed during the device start until the setup menu is displayed on the screen. 2. Open the defaults using the F9 key. 3. Adjust the BIOS setup settings once again, if necessary. Reboots Several reboots can be carried out after a BIOS update. These reboots are initiated by the Management Engine (ME). The reboots are required by the ME to adapt itself to the changes in the BIOS update. SIMATIC IPC647C 132 Operating Instructions, 12/2012, A5E02669337-04 Service and maintenance 11.4 BIOS Recovery 11.4 BIOS Recovery The "BIOS-Recovery" function is used to reinstall the device when a BIOS is unusable. All BIOS Setup settings will be lost in the recovery. You have to set these values again after a successful recovery. Procedure 1. Switch off the device. 2. Remove the device cover and install the jumper on the main board as described in "Recovery". The jumper is located at the edge of the main board between the slots for memory modules and the fan connector . 3. Close the housing cover. 4. Place the Siemens BIOS Update USB stick into an USB slot of the device front. 5. Connect the device to the power supply. Recovery is executed automatically and cannot be interrupted or operated. The recovery progress will be displayed on the screen. 6. Turn off the device after recovery. 7. Install the jumper on "park position" and close the device. 8. Remove the BIOS Update USB stick. 9. Switch the device on. 10.Press <F2> to open the BIOS Setup. 11.Adjust the BIOS setup values once again, if necessary. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 133 Service and maintenance 11.4 BIOS Recovery SIMATIC IPC647C 134 Operating Instructions, 12/2012, A5E02669337-04 Alarm, error, and system messages 12.1 12 Boot error messages BIOS first performs a Power On Self Test (POST) within the boot routine to verify proper operation of certain functional units of the PC. The boot sequence is interrupted immediately if a fatal error is detected. BIOS initializes and tests further functional units if the POST does not return any errors. In this startup phase, the graphics controller is initialized and any error messages are output to the screen. The error messages output by system BIOS are listed below. For information on error messages output by the operating system or application programs, refer to the corresponding manuals. On-screen error messages On-screen error message Meaning / tip Address conflict Plug-and-play problem. Contact your Technical Support. Combination not supported Plug-and-play problem. Contact your Technical Support. IO device IRQ conflict Plug-and-play problem. Contact your Technical Support. Invalid System Configuration Data Plug-and-play problem Allocation Error for ... Set the RESET CONFIGURATION DATA option in the "Advanced" menu of Setup. Contact your Technical Support. Plug and Play problem Undo the last hardware change. Contact your Technical Support. System battery is dead. Replace and run SETUP The battery on the CPU module is defective or dead. Contact your technical support team. System CMOS checksum bad Run SETUP Call SETUP, adjust and then save the settings. Contact Technical Support if this message persists in further retries to startup the system. Failure Fixed Disk HDD access error. Check the configuration in SETUP. Contact Technical Support. Keyboard error Check whether the keyboard is properly connected. Key seizure Check whether a key on the keyboard has seized. System RAM Failed at offset: Memory error. Contact Technical Support. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 135 Alarm, error, and system messages 12.2 BIOS beep codes 12.2 On-screen error message Meaning / tip Error - CMOS battery failed The battery on the CPU module is defective or dead. Contact your technical support team. Error - SMART failure detected on HDD Hard disk fault: A fault threshold specified by the manufacturer has been exceeded. Operation of the hard disk is unreliable. The hard disk has to be replaced. Contact your Technical Support. Error - Keyboard error Check whether the keyboard is properly connected. No bootable device -- Please restart system Possible causes: No operating system installed Wrong drive addressed (disk in drive A/B) Incorrect active boot partition Incorrect drive entries in SETUP HDD not connected / defective Error - Realtime clock has lost power Clock chip error. Contact Technical Support. Error - Keyboard controller error Keyboard error. Contact Technical Support. Screen remains dark - cursor flashes at top left A data carrier is inserted in the ODD drive. In this case it can take several minutes until the BIOS power up is continued. BIOS beep codes The following section lists the POST codes relevant to users in the sequence in which they occur: Contact Customer Support (http://www.siemens.de/automation/csi_en_WW) for information on all other POST codes. Display (hex) Meaning Description Remedy 4DH DXE_MTC_INIT MTC Initial MonoTonicCounter initialization Service case 4EH DXE_CPU_INIT CPU Middle Initial CPU initialization Replacing a basic module 4FH DXE_MP_CPU_INIT Multi-processor Middle Initial Multiprocessor initialization Replacing a basic module 50H DXE_SMBUS_INIT SMBUS Driver Initial SMBUS driver initialization Service case 51H DXE_SMART_TIMER_INIT 8259 Initial SMART Timer initialization Service case 52H DXE_PCRTC_INIT RTC Initial RTC initialization Service case 53H DXE_SATA_INIT SATA Controller early initial Advance initialization of the SATA Controller Service case 54H DXE_SMM_CONTROLER_INIT Setup SMM SSM Control service Control service, DXE_SMMContr oler_INIT Service case SIMATIC IPC647C 136 Operating Instructions, 12/2012, A5E02669337-04 Alarm, error, and system messages 12.2 BIOS beep codes Display (hex) Meaning Description Remedy 55H DXE_LEGACY_INTERRUPT Setup Legacy Setup Legacy Interrupt service, Interrupt service DXE_LegacyInte rrupt Service case 01H SEC_SYSTEM_POWER_ON CPU power on and switch to Protected mode Switch to Protected Mode Service case 02H SEC_BEFORE_MICROCODE_PATCH Patching CPU microcode Load CPU Microcode Service case 03H SEC_AFTER_MICROCODE_PATCH Setup Cache as RAM Set up cache as RAM Service case 04H SEC_ACCESS_CSR PCIE MMIO Base Address initial Initialize PCIE Service case 05H SEC_GENERIC_MSRINIT CPU Generic MSR initial Initialize CPU MS (Machine Status) Register Service case 06H SEC_CPU_SPEEDCFG Setup CPU speed Specify CPU speed Service case 07H SEC_SETUP_CAR_OK Cache as RAM test Carry out RAM Test on cache Replacing a basic module 08H SEC_FORCE_MAX_RATIO Tune CPU frequency ratio to maximum level Setting CPU frequency Service case 09H SEC_GO_TO_SECSTARTUP Setup BIOS ROM cache Set up BIOS ROM cache Service case 0AH SEC_GO_TO_PEICORE Enter Boot Firmware Volume Calling up the boot firmware memory area Service case 70H PEI_SIO_INIT Super I/O initial Initialization of the Super I/O Service case 71H PEI_CPU_REG_INIT CPU Early Initial Initialize CPU Register Service case 72H PEI_CPU_AP_INIT Multi-processor Early initial Multi processor initialization Service case 73H PEI_CPU_HT_RESET HyperTransport initial Initialize Hyper Service case Transport functionality 74H PEI_PCIE_MMIO_INIT PCIE MMIO BAR Initial Initialize PCIE Register Service case 75H PEI_NB_REG_INIT North Bridge Early Initial Initialization of the North bridge Service case 76H PEI_SB_REG_INIT South Bridge Early Initial Initialization of the South bridge Service case 77H PEI_PCIE_TRAINING PCIE Training Training phase of the PCIE device Service case 79H PEI_SMBUS_INIT SMBUS Early Initial Initialization of the SM Service case Bus SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 137 Alarm, error, and system messages 12.2 BIOS beep codes Display (hex) Meaning Description Remedy 41H DXE_SB_SPI_INIT South bridge SPI initial Initialization of the Serial Peripheral Interface in the South Bridge Service case 42H DXE_CF9_RESET Setup Reset service, DXE_CF9Reset Setup Reset service Service case 43H DXE_SB_SERIAL_GPIO_INIT South bridge Serial GPIO initial, DXE_SB_Serial GPIO_INIT Initializations of the serial GPIO Service case 44H DXE_SMMACCESS Setup SMM ACCESS service Setup SMM access service Service case 45H DXE_NB_INIT North bridge Middle initial Initialization of the North Bridge Service case 46H DXE_SIO_INIT Super I/O DXE initial Initialization of the Super IO Service case 47H DXE_LEGACY_REGION Setup Legacy Region service, DXE_LegacyRe gion Setup service Legacy region Service case 48H DXE_SB_INIT South Bridge Middle Initial Initialization of the South Bridge Service case 49H DXE_IDENTIFY_FLASH_DEVICE Identify Flash device Identify FLASH type Service case 4AH DXE_FTW_INIT Fault Tolerant Checking of the write Write verification fault tolerance Service case 4BH DXE_VARIABLE_INIT Variable Service Initialization of the Initial variable service Service case 4CH DXE_VARIABLE_INIT_FAIL Fail to initial Failure to initialize the Service case Variable Service variable service 26H BDS_CONNECT_LEGACY_ROM Dispatch option ROMs Callup of the Legacy Option ROMs Service case 27H BDS_ENUMERATE_ALL_BOOT_OPTION Get boot device information Determine the Boot Device information Service case 28H BDS_END_OF_BOOT_SELECTION End of boot selection Boot selection terminated Service case 29H BDS_ENTER_SETUP Enter Setup Menu Callup into SETUP Service case 2AH BDS_ENTER_BOOT_MANAGER Enter Boot manager Callup Boot Manager Service case 2BH BDS_BOOT_DEVICE_SELECT Try to boot system to OS Booting of the OS Service case 2CH BDS_EFI64_SHADOW_ALL_LEGACY_ROM Shadow Misc Option ROM Copying the Legacy Option ROMs into RAM Service case SIMATIC IPC647C 138 Operating Instructions, 12/2012, A5E02669337-04 Alarm, error, and system messages 12.2 BIOS beep codes Display (hex) Meaning Description Remedy 2DH BDS_ACPI_S3SAVE Save S3 resume Make available for required data in operating state S3 RAM RAM Service case 2EH BDS_READY_TO_BOOT_EVENT Last Chipset initial before boot to OS Initialization of the last Service case chipset before the OS Boot 2FH BDS_GO_LEGACY_BOOT Start to boot Legacy OS Boot Legacy OS Service case 30H BDS_GO_UEFI_BOOT Start to boot UEFI OS Boot UEFI OS Service case 31H BDS_LEGACY16_PREPARE_TO_BOOT Prepare to Boot to Legacy OS Preparation for booting of Legacy OS Service case 32H BDS_EXIT_BOOT_SERVICES Send END of POST Message to ME via HECI Terminate Boot Service Service case 33H BDS_LEGACY_BOOT_EVENT Last Chipset initial before boot to Legacy OS. Initialization of the last Service case chipset before the Legacy OS Boot 34H BDS_ENTER_LEGACY_16_BOOT Ready to Boot Legacy OS. Callup to boot the Legacy OS Service case 35H BDS_RECOVERY_START_FLASH Fast recovery start flash Start the BIOS Recovery function Service case F9H POST_BDS_NO_BOOT_DEVICE No Boot Device, PostBDS_NO_B OOT_DEVICE No BOOT device found Service case FBH POST_BDS_START_IMAGE UEFI Boot Start Image, PostBDS_STAR T_IMAGE Booting of an UEFI image Service case FDH POST_BDS_ENTER_INT19 Legacy 16 boot entry Start Legacy 16 boot Service case FEH P0ST_BDS_JUMP_BOOT_SECTOR Try to Boot with INT 19 Boot with INT 19 Service case E5H ASL_WAKEUP_S5 System wakeup from S5 Reboot from operating state S5 Service case 10H BDS_ENTER_BDS Enter BDS entry Phase Boot Device Selection Service case 11H BDS_INSTALL_HOTKEY Install Hotkey service Installation of the Hotkey service Service case 12H BDS_ASF_INIT ASF Initial Initialize Alert Standard Format Service case 13H BDS_PCI_ENUMERATION_START PCI enumeration Enumerate PCI bus Service case SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 139 Alarm, error, and system messages 12.2 BIOS beep codes Display (hex) Meaning Description Remedy 14H BDS_BEFORE_PCIIO_INSTALL PCI resource assign complete Assign PCI resources Run a test by disabling the hardware components in SETUP, or by removing the expansion modules installed on the bus module 15H BDS_PCI_ENUMERATION_END PCI enumeration complete PCI enumeration completed Service case 16H BDS_CONNECT_CONSOLE_IN Keyboard Controller, Keyboard and Mouse initial Initialization of keyboard and mouse Run a test by replacing the keyboard/mouse 17H BDS_CONNECT_CONSOLE_OUT Video device initial Initialize graphic connection Service case 18H BDS_CONNECT_STD_ERR Error report device initial Initialize default error output Service case 19H BDS_CONNECT_USB_HC USB host controller initial Initialize USB host controller Service case 1AH BDS_CONNECT_USB_BUS USB BUS driver initial Initialize USB bus driver Service case 1BH BDS_CONNECT_USB_DEVICE USB device driver initial Initialize USB device driver Service case 1CH BDS_NO_CONSOLE_ACTION Console device initial fail Initialization of the console faulty Service case 1DH BDS_DISPLAY_LOGO_SYSTEM_INFO Display logo or system information Display logo or system information Service case 1EH BDS_START_IDE_CONTROLLER IDE controller initial Initialization of the IDE controller Service case 1FH BDS_START_SATA_CONTROLLER SATA controller initial Initialization of the SATA controller Service case 20H BDS_START_ISA_ACPI_CONTROLLER SIO controller initial Initialization of the Super IO Service case 21H BDS_START_ISA_BUS ISA BUS driver initial Initialization of the ISA bus driver Service case 22H BDS_START_ISA_FDD Floppy device initial Initialization of the floppy connection Service case 23H BDS_START_ISA_SERIAL Serial device initial Initialization of the serial connection Service case 24H BDS_START_IDE_BUS IDE device initial Initialization of the IDE connection Service case 25H BDS_START_AHCI_BUS AHCI device initial Service case Initialization of the AHCI connection SIMATIC IPC647C 140 Operating Instructions, 12/2012, A5E02669337-04 Alarm, error, and system messages 12.2 BIOS beep codes Display (hex) Meaning Description Remedy 56H DXE_RELOCATE_SMBASE Relocate SMM BASE Reassign SMM base Service case 57H DXE_FIRST_SMI SMI test SMI test Service case 58H DXE_VTD_INIT VTD Initial Initialize I/O virtualization (VTD) Service case 59H DXE_BEFORE_CSM16_INIT Legacy BIOS initial Legacy BIOS initialization Service case 5AH DXE_AFTER_CSM16_INIT Legacy interrupt function initial Legacy interrupts initialization Service case 5BH DXE_LOAD_ACPI_TABLE ACPI Table Initial ACPI table initialization Service case 5CH DXE_SB_DISPATCH Setup SB SMM Dispatcher service, DXE_SB_Dispat ch SMM dispatcher service Service case 5DH DXE_SB_IOTRAP_INIT Setup SB SouthBridge IOTRAP IOTRAP Service service Service case 5EH DXE_SUBCLASS_DRIVER Build AMT Table Initialization of the AMT (Active Management Technology) table Service case 5FH DXE_PPM_INIT PPM Initial Initialization of the Processor Power Management Service case 60H DXE_HECIDRV_INIT HECIDRV Initial Initialization of the Host Embedded Controller Interface Service case 61H DXE_VARIABLE_RECLAIM Variable store garbage collection and reclaim operation Loading of the variable memory Service case 7AH PEI_PROGRAM_CLOCK_GEN Clock Generator Initializations of the Initial clock generator Service case 7BH PEI_IGD_EARLY_INITIAL Internal Graphic First initialization of device early the graphic initial, connection PEI_IGDOpRegi on Service case 7CH PEI_HECI_INIT HECI Initial Initialization of the Host Embedded Controller Interface Service case 7DH PEI_WATCHDOG_INIT Watchdog timer initial Initialization of the watchdog timer Service case 7EH PEI_MEMORY_INIT Memory Initial for Normal boot Memory initialization during the PEI phase Replace the memory modules SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 141 Alarm, error, and system messages 12.2 BIOS beep codes Display (hex) Meaning Description Remedy 7FH PEI_MEMORY_INIT_FOR_CRISIS Memory Initial for Crisis Recovery Memory initialization for BIOS recovery Replace the memory modules 80H PEI_MEMORY_INSTALL Simple Memory test Memory test Replace the memory modules 81H PEI_TXTPEI TXT function early initial Initialization of the Trusted Execution Technology Service case 82H PEI_SWITCH_STACK Start to use Memory Start the memory use Service case 83H PEI_MEMORY_CALLBACK Set cache for physical memory Use cache as a physical memory Service case 84H PEI_ENTER_RECOVERY_MODE Recovery device Initialize the device initial for BIOS recovery Service case 85H PEI_RECOVERY_MEDIA_FOUND Found Recovery BIOS Recovery image image found Service case 86H PEI_RECOVERY_MEDIA_NOT_FOUND Recovery image not found BIOS Recovery image not found Check whether the BIOS Recovery image exists on the recovery medium (e.g. USB stick). 87H PEI_RECOVERY_LOAD_FILE_DONE Load Recovery Image complete Loading of BIOS Recovery image completed Service case 88H PEI_RECOVERY_START_FLASH Start Flash BIOS with Recovery image Starting of flashing of BIOS Recovery image Service case 89H PEI_ENTER_DXEIPL Loading BIOS image to RAM Copy BIOS image to the RAM Service case 8AH PEI_FINDING_DXE_CORE Loading DXE core Loading DXE (Driver Execution Environment) program Service case 8BH PEI_GO_TO_DXE_CORE Enter DXE core Start DXE program Service case Special codes The BIOS does not generate any beep codes. SIMATIC IPC647C 142 Operating Instructions, 12/2012, A5E02669337-04 13 Troubleshooting/FAQs 13.1 General problems This chapter provides you with tips on how to localize and troubleshoot frequently occurring problems. Problem Possible cause To correct or avoid error The device is not operational No power supply Check the power supply, and the power cord / connector Device operation is non-compliant with specified environment conditions Check the environment conditions Wait approx. 12 hours before you switch on a device which was shipped in cold weather The monitor is switched off. Switch on the monitor. The monitor is in "power save" mode. Press any key on the keyboard. Luminance control is set to dark state Increase brightness by means of luminance control. For detailed information, refer to the monitor operating instructions. Power cord or monitor cable not connected. Check whether the power cord has been properly connected to the monitor and to the system unit or to the grounded outlet. Check whether the monitor cable has been properly connected to the system unit and to the monitor. The external monitor remains dark. If the monitor screen still remains dark after you have performed these checks, please contact your technical support team. The mouse pointer does not appear on the screen. The mouse driver is not loaded. Check whether the mouse driver is properly installed and present when you start the application program. Detailed information about the mouse driver is available in the corresponding documentation. Mouse not connected. Check whether the mouse cord is properly connected to the system unit. If you use an adapter or extension on the mouse cable, also check the connectors. Contact Technical Support if the mouse pointer still does not appear on the screen after you carried out these checks. Incorrect time and/or date on the PC. 1. Press <F2> within the boot sequence to open BIOS Setup. 2. Adjust the time and date in BIOS Setup. Although the BIOS setting is OK, the time and data are still incorrect. The backup battery is low. Contact Technical Support. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 143 Troubleshooting/FAQs 13.1 General problems Problem Possible cause To correct or avoid error USB device not responding. The USB ports are disabled in BIOS. Use a different USB port or enable the port. USB 2.0 device connected and USB 2.0 is disabled. Enable USB 2.0. Operating system does not support Enable USB Legacy Support for the mouse and the USB interfaces. keyboard. For other devices you need the USB drivers for your operating system. DVD/CD: The front loader does not open. The device is switched off or the open/close button is disabled by a software application. Emergency removal of the data medium: 1. Switch off the device 2. Insert a pointed object, a pin for example, or an opened paper clip into the emergency extraction opening of the drive. Apply slight pressure to the contact until the front loader opens. 3. Pull the loader further out. After changing the hard disk, RAID array does not have highest the system does not boot from boot priority the RAID array Set the RAID array to be first in the boot priority order After changing the hard disk, "unused" is indicated for the relevant SATA port The system was booted without a functioning hard disk (the removable rack was possibly not switched on) Reboot the system with a functioning hard disk Computer does not boot or "Boot device not found" is displayed The boot device is not set to top boot priority in BIOS Setup, or is not approved as a boot device Change the boot priority of the boot device in the Boot menu of BIOS Setup or include boot device in the boot priority The screen flickers when the mouse moves or when programs are called DDC information is not available. Possible causes: The startup of a Windows operating system on a GPT data medium is aborted with the following error message: "Status: 0xc0000225 Info: The boot selection failed because a required device is inaccessible" Monitor does not supply DDC information KVM switch does not pass through DDC information. Y cable adapter with DVI-I for DVI-D/VGA connector is being used The boot parameters in the boot loader file "BCD" are incorrect or damaged. Use a monitor that supports DDC Use a KVM switch that passes through DDC information Use a basic cable adapter with DVI-I to VGA connector. Run "Startup and Repair" from Microsoft Windows: 1. Insert the Recovery DVD into the optical drive. 2. Start the boot manager using the <F12> key during booting. 3. Select the line with "UEFI" in front of the name of the optical drive. 4. Click "Next" in the language selection window. 5. In the following "Install Windows" dialog, click on "Repair your computer" or press the <R> key. The "System Recovery Options" dialog appears. The system is checked for errors. 6. Then click "Repair and restart". SIMATIC IPC647C 144 Operating Instructions, 12/2012, A5E02669337-04 Troubleshooting/FAQs 13.2 Troubleshooting RAID Error displays on the front panel Front LED Possible cause Details about the error display Red WATCHDOG LED is lit Watchdog has triggered See operating instructions, section "Watchdog (Page 68)". Red TEMP LED is lit Excess temperature in the device See operating instructions, section "Temperature monitoring and temperature display (Page 68)". Red FAN LED is lit Fan failure See operating instructions, section "Fan monitoring (Page 69)". Red HDD1 ALARM LED is lit RAID reports that hard disk 1 is defective See operating instructions, section "RAID monitoring (Page 70)". Red HDD2 ALARM LED is lit RAID reports that hard disk 2 is defective Red HDD1 ALARM and HDD2 RAID is in the "rebuild" state ALARM LEDs are flashing Red HDD1 ALARM and HDD2 RAID system is not ready for ALARM LEDs are lit operation: Affected drive must be identified with the help of the RAID software. See the operating instructions, section "RAID monitoring (Page 70)". Red SF PROFINET LED is lit A fault has occurred on the CPU 1616 onboard interface See operating instructions, section "PROFINET (Page 64)". All front-panel LEDs are constantly lit Error in early BIOS-POST In this case, contact Technical Support. 13.2 Troubleshooting RAID Problem Possible cause Possible remedy After changing the hard disk, the system does not boot from the RAID system RAID system does not have BIOS setup, boot menu: highest boot priority Permit RAID system in the boot priority After changing the hard disk, "unused" is indicated for the relevant SATA port The system was booted without a functioning hard disk (the removable cartridge was possibly not turned on) Computer does not boot or "Boot device not found" is displayed The boot device is not permitted The boot device is not in first place of the boot priority in the BIOS setup Set the RAID system to be first in the boot priority order. Reboot the system with a functioning hard disk In the BIOS setup, "Boot" menu, permit the boot device in the boot priority In the BIOS setup, "Boot" menu, change the boot priority of the boot device Activate UEFI boot in the BIOS setup. The boot data carrier is set up with GPT and UEFI boot is deactivated in the BIOS setup SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 145 Troubleshooting/FAQs 13.3 Notes on the use of third-party modules 13.3 Problem The device crashes during startup Notes on the use of third-party modules Possible cause I/O addresses are assigned twice To correct or avoid error Check your computer configuration: Hardware interrupts and/or DMA channels are assigned twice Signal frequencies or signal levels are not adhered to Different pin assignment If the computer configuration corresponds to the delivery state, contact your technical support team. In the case of a change in the configuration, restore the delivery state. To do this, remove the third-party modules and restart the device. If the error no longer occurs, the third-party module being used was the cause of the fault. Replace the third-party module with a Siemens module or contact the module supplier. If the device still crashes, contact your technical support team. The device does not start up or switches off immediately Insufficient output of an external power supply, e.g. UPS Use a higher capacity power supply A counter voltage is fed into the device by connected or installed third-party components Clarify the following with the supplier of the component: The component can be operated without an external power supply. The component can be reconfigured so that it only uses the external power supply or that of the device. so that only the PC voltage supply or external voltage supply is used" SIMATIC IPC647C 146 Operating Instructions, 12/2012, A5E02669337-04 14 Technical specifications 14.1 General specifications General specifications Order number 6AG4112-1...(for details, refer to the ordering documentation) Dimensions 430.4 x 88.1 x 444.4 (W x H x D in mm). Detailed dimensional specifications can be found in section Dimensional drawing of the device (Page 157). Weight Min. 10 kg, max. 14 kg Supply voltage (VN) 100 to 240 VAC (-15%, 10%), varying voltage; with transient power failure backup in accordance with NAMUR Input current AC Continuous current up to 6 A (up to 30 A for 5 ms at startup) Line voltage frequency 50 to 60 Hz (min. 47 Hz to max. 63 Hz, sinusoidal) Transient voltage interruption Min. 20 ms at 93 V (max. 10 events per hour; recovery time at least 1 s) Power consumption AC power supply: Max. 210 W at 80% efficiency Power loss / heat emission AC power supply: 210 W = 210 J/s = 0.20 BTU/s Redundant AC power supply: Max. 240 W at 70% efficiency Redundant AC power supply: 240 W = 240 J/s = 0.23 BTU/s Current delivery (DC) +5 V/30 A + 3.3 V/28 A, max. aggregate power 160 W +12 V/15 A -12 V/0.5 A -5 V/0.5 A +5 Vaux/2 A Aggregate power of all voltages max. 170 W Noise emission < 45 dB(A) at 25 C according to DIN EN ISO 7779 ODDs not in operation Degree of protection IP41 at the front and IP20 at the rear according to IEC 60529 Dust protection With closed front panel Filter class G2 EN 779, 99% of particles > 0.5 mm are filtered Protection class Protection class I according to IEC 61140 Safety regulations IEC 60950-1 EN 60950-1 UL 60950-1 CSA C22.2 No 60950-1-07 Safety SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 147 Technical specifications 14.1 General specifications Electromagnetic compatibility (EMC) Radiated interference EN 61000-6-3, FCC class A EN 61000-3-2 class D and EN 61000-3-3 Noise immunity: Mains borne 2 kV, according to IEC 61000-4-4, burst disturbance variables on supply lines 1 kV, according to IEC 61000-4-5, surge sym. 2 kV, according to IEC 61000-4-5, surge asym. Noise immunity on signal lines 1 kV, according to IEC 61000-4-4; Burst; Length < 30 m 2 kV, according to IEC 61000-4-4; Burst; Length > 30 m 2 kV, according to IEC 61000-4-5; Length > 30 m Immunity to discharge of static electricity 6 kV contact discharge, according to IEC 61000-4-2 8 kV air discharge, according to IEC 61000-4-2 Immunity to RF interference 10 V/m, 80...1000 MHz and 1.4...2 GHz, 80% AM 1 kHz, according to IEC 61000-4-3 1 V/m 2...2.7 GHz, 80% AM 1kHz, according to IEC 61000-4-3 10 V, 10 KHz...80 MHz, 80% AM 1 kHz, according to IEC 61000-4-6 Magnetic field 100 A/m, 50 Hz/60 Hz, nach IEC 61000-4-8 Climatic conditions Temperature Tested in accordance with IEC 60068-2-2, IEC 60068-2-1, IEC 60068-2-14 During operation +5 to +35 C, without restriction under the provided technical specifications +5 to +40 C, ODD operation, no SAS HDD HW RAID operation, total power loss of expansion modules less than 55 W +5 to +45 C, no ODD operation, no SAS HDD HW RAID operation, total power loss of expansion modules less than 55 W Gradient +5 to +50 C +) No ODD operation, no HDD operation in the removable rack, no SAS HDD HW RAID operation Max. 10 C/h, no condensation +) Power dissipation of the expansion modules in total less than 30 W Storage/transport -20 C ... +60 C Gradient max. 20 C/h, no condensation Relative humidity Tested in accordance with IEC 60068-2-78, IEC 60068-2-30 In operation Gradient 5% to 80% at 25 C (no condensation) Max. 10C/h, no condensation Storage/transport Gradient 5% to 95% at 25 C (no condensation) Max. 20 C/h, no condensation Atmospheric pressure During operation 1080 to 795 hPa, corresponds to an elevation of -1000 to 2000 m Storage/transport 1080 to 660 hPa, corresponds to an elevation of -1000 to 3500 m SIMATIC IPC647C 148 Operating Instructions, 12/2012, A5E02669337-04 Technical specifications 14.1 General specifications Mechanical ambient conditions Vibration Operation Tested in accordance with IEC 60068-2-6, 10 cycles 1,2 10 Hz to 58 Hz: 0.0375 mm, 58 Hz to 500 Hz: 4.9 m/s2 Storage/transport 5 Hz to 9 Hz: 3.5 mm, 9 Hz to 500 Hz: 9.8 m/s2 Resistance to shock Tested in accordance with IEC 60068-2-27, IEC 60068-2-29 Operation 1 , 2 Half-sine: 50 m/s2, 30 ms, 100 shocks per axis Storage/transport Half-sine: 250 m/s2, 6 ms, 1000 shocks per axis Special features Quality assurance In accordance with ISO 9001 Chipset Mobile Intel(R) QM57 Express Chipset RAID (on-board) Mobile Intel(R) QM57 Express (5 Series SATA RAID Controller) Processor Intel(R) CoreTM i3-330E (2.13 GHz, 1066 MT/sec FSB, 3 MB cache, EM64T, VT, 2 cores / 4 threads) Intel(R) CoreTM i5-520E (2.4 GHz Turbo Boost, 1066 MT/sec FSB, 3 MB cache, EM64T, VT, 2 cores / 4 threads), AMT Intel(R) CoreTM i7-610E, 2.53 GHz Turbo Boost, 1066MT/sec FSB, 4 MB cache, EM64T, VT, 2 cores / 4 threads), AMT Motherboard RAM 2 DIMM base maximum 8 GB DDR3 with 1066 MT/sec SDRAM (PC3-8500) Modules with and without ECC can be operated Memory configuration 1 GB to 8 GB DDR3 (PC3-8500), max. 3.5 GB can be used for 32-bit operating system and applications. Modules with and without ECC can be ordered. (see ordering documents for features) Free expansion slots max. three modules simultaneously, grouped as follows: 2 x PCI, 1 x PCIe x16 (PEG or PCIe x1/x4/x8/x16 IO possible) or 1 x PCI, 1 x PCIe x4 (mech. PCIe x8), 1 x PCIe x16 (PEG or PCIe x1/x4/x8/16 IO possible) All modules up to 312 mm length are supported. Power consumption per PCI slot, maximum permissible 5 V, 5 A or 3.3 V, 7 A; 12 V, 0.5 A; -12 V, 0.05 A Power consumption per PCIe slot, maximum permissible PCIe x4 module: 3.3 V, 3A; 12 V, 2.1 A; 3.3 Vaux, 0.4 A Power consumption per PCIe slot, maximum permissible PCIe x16 module: 3.3 V, 3 A; 12 V, 2.1 A; 3.3 Vaux, 0.4 A Power consumption per slot, maximum permissible Total power consumption (all voltages) may not exceed 25 W Power consumption over all slots, maximum permissible Total power consumption (all slots) may not exceed 75 W. Aggregate 3.3 Vaux current may not exceed 0.8 A. Bandwidth of PCI slots, maximum 133 MB/s Bandwidth of PCIe slots, maximum 2.5 GB/s per lane SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 149 Technical specifications 14.1 General specifications Drives (for configuration details, refer to the order documentation) Hard disk drive 3.5" SATA 300, 250 / 500 GB 3.5" SAS 3 Gbit/s, 1000 GB/s NCQ (Native Command Queuing) is supported. Flash memory DVD burner 2.5" SATA 3G 50 GB Solid State Disk (SLC) Slimline SATA Read: DVD ROM: Single layer 8x, dual layer 6x DVD-R/+R: Single Layer 8x, Dual Layer 6x, DVD-RW/+RW 8x, DVD-RAM; 5x CD-R 24x, CD-RW 24x Write: DVD+R 8x, DVD+RW 8x, DVD-R 8x, DVD-RW 6x DVD+R9 (DL) 6x, DVD-R DL 2x CD-R 24x, CD-RW 24x CompactFlash drive Slot for CompactFlash card (behind the door, accessible from the front) Slot type II Main memory interface Max. 8 GB SDRAM DDR3 (PC3-8500), unbuffered, ECC, no ECC Chipset Module types: 1 Gbit or 2 Gbit technology x8 and x16 organized USB Max. 7 USB 2.0 devices (500 mA high current, high speed up to 480 Mbps) Max. aggregate power consumption of all USB devices is 2.3 A. PCI/PCIe PCI V2.3, PCIe 2 data rate PCIe V1.0 SATA 6 x SATA 150/300, optional with RAID SAS hardware RAID controller (optional)7 SAS RAID module PCIe x8, RAID 1, (installed in PCIe x16 slot) Type: Adaptec 5405Z (independent processor, 512 MB DDR2 cache) Parameter: - 1x Mini SAS adapter (SFF-8087 for 4 SAS/SATA drives) - Maximum data rate 3 GB/s per port - Maintenance-free buffer unit for on-board cache memory SIMATIC IPC647C 150 Operating Instructions, 12/2012, A5E02669337-04 Technical specifications 14.1 General specifications Graphics Graphics controller Intel(R) HD Graphics Controller, 2-D and 3-D engine integrated in chipset, Gen. 5.75 Graphics memory Dynamic Video Memory Technology, uses 32 MB to 1.7 GB RAM Resolutions/frequencies/colors CRT (via DVI-I VGA adapter): - Up to 1600x1200 at 120 Hz / 32-bit color depth - Up to 2560x1600 at 60 Hz / 32-bit color depth LCD via DVI-D: - Graphics module (optional) 7 Up to 2048x1152 at 60 Hz/32-bit color depth PCIe x16 graphics card, dual head (2 x DP, 2 x VGA or 2 x DVI-D) Type: NVIDIA Quadro NVS 295 (256 MB graphics memory) Maximum resolution: - DP 2560x1600 at 60 Hz / 32-bit color depth - DVI 1920x1200 at 60 Hz / 32-bit color depth - VGA 2048x1536 at 60 Hz / 32-bit color depth Interfaces COM1 Serial interface 1 (V.24), 9-pin D-sub connector COM2 Serial interface 2 (V.24), 9-pin D-sub connector LPT1 Parallel interface (Standard, EPP and ECP mode) Connection for printer with parallel interface VGA (optional) (DVI-I) Connection of an analog monitor via DVI-I / VGA adapter 1 x DVI-D For connecting a digital monitor 2 x DP / DVI-D/VGA with Dual Head graphics card (optional) For connecting two digital or analog monitors DVI-D or VGA via cable adapter Keyboard PS/2 keyboard connection Mouse USB PS/2 mouse connection Rear of the device 4 x USB 2.0 devices (500 mA high current, high speed up to 480 Mbps) Front panel 2 x USB 2.0 devices (500 mA high current, high speed up to 480 Mbps) Internal 1 x USB 2.0 devices (500 mA high current, high speed up to 480 Mbps) PROFIBUS (optional) 9-pin D-sub socket, CP5611-compatible, 9.6 Kbps to 12 Mbps, programmable with software. Electrically isolated RS 485 (SELV circuit)* PROFINET 4) 3 x RJ45 interface, CP 1616 compatible onboard interface based on ERTEC 400, 10/100 Mbps electrically isolated * Ethernet 4 2 x Ethernet interface (RJ-45), Wake on LAN, Remote Boot and teaming are supported. 10/100/1000 Mbps, electrically isolated * Ethernet 1: 82577 L, IAMT-capable 5, supports jumbo frames up to 4088 bytes Ethernet 2: Intel 82574 L, supports jumbo frames up to 9014 bytes Audio - Microphone - Line out / Headset IDT 92HD81HD 2 x 0.5 W / 8 Ohm SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 151 Technical specifications 14.1 General specifications Status displays (LEDs) Labeling on the front panel LED color Meaning POWER Green Yellow Device active standby HDD Green HDD active ETHERNET 1 4 ETHERNET 2 4 Green Green Active Active PROFIBUS/MPI Green Active SF PROFINET 5 Red No cable connected or fault Flashing red Fault or node flash test function WATCHDOG Green Red Active Alarm TEMP Red Temperature alarm FAN Red Fan alarm HDD 1 HDD 2 Red or both red, or red flashing 3 Hard disk alarm in conjunction with SIMATIC monitoring software Approvals / manufacturer's declarations cULus 60950-1 CE For details refer to Appendix A1 and manufacturer's declaration * Electrical isolation within the safety extra-low voltage circuit (SELV) 1 Mechanical interference must be safely excluded within the burning operation. 2 Restrictions when HDDs are mounted in removable racks: Shocks to 5G are permitted only for operation with SATA hard disk drives. Otherwise, mechanical stress must be safely excluded. SAS drives may not experience any shocks. 3 The two flashing red LEDs indicate that the RAID system is being synchronized. Both red LEDs are lit if the monitoring software was unable to locate the defective HDD. It may be possible to locate this HDD using the RAID software. See section RAID monitoring (Page 70). 4 LAN interfaces are numbered on the enclosure to provide unique identification. The numbering by the operating system may deviate from this. 5 AMT and teaming cannot be used simultaneously on the Ethernet interface. 6 Interfaces supplied as optional. 7 SAS hardware RAID controller and the Dual Head graphics card occupy the same PCIe x16 expansion slot. The two cannot be operated together. Note Check the ESD Directive (Page 231). The specifications apply only when: The device is in correct working order The fan cover and filter mat are installed The front door is closed SIMATIC IPC647C 152 Operating Instructions, 12/2012, A5E02669337-04 Technical specifications 14.2 Power requirements of components (maximum values) 14.2 Power requirements of components (maximum values) Base system Component Voltage +5 V Motherboard core i processor with cooling 4 A +3.3 V +12 V 2.3 A 3.0 A Front fan 1 -5 V -12 V 5 Vaux 0.03 A 0.3 A 0A 0.03 A 0.3 A 0.5 A 0.5 A 2A 0.4 A Front fan 2 0.4 A Base system (dual core) 4A 1A Hard disk drive SATA and SAS (typical values) 1 0.5 A DVD Burner 1 0.8 A SAS hardware RAID controller 4A 0.7 A 0.4 A 1.2 A 28 A 15 A Single currents (max. permissible) 30 A Total power consumption, permissible 160 W Efficiency of the power supply 1 Redundant AC power supply: 2 2 Approx. 70% (230 VAC), approx. 65% (120 VAC) AC power supply: 80% (230 VAC), approx. 75% (120 VAC) 1 Based on the selected device configuration 2 The accumulated power of the + +5 V and + +3.3 V voltage must not exceed 190 W with an AC power supply, or 100 W with AC redundant power supply. Typical power values Component Current input Power consumption (AC-SV, U=230 V) Base device 0.2 A 45 W Hard disk drive 1 x 3.5" 0.04 A 9W Hard disk drives 2 x 3.5" 0.08 A 18 W DVD burner drive (slimline) 0.02 A 4W SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 153 Technical specifications 14.3 Power supply (AC) 14.3 Power supply (AC) Output voltage Voltage Max. current Voltage stability + 12 V1 10 A +/- 5 % + 12 V2 13 A +/- 5 % - 12 V 0.3 A +/- 10 % +5V 25 A 1 +/- 5 % + 3.3 V 20 A1 +/- 5 % + 5 Vaux 2A +5%/-3% 1 The accumulated power of the +5 V and + 3.3 V supply may not exceed 190 W Maximum inrush current at: 110 VAC = 25 A / 5 ms 230 VAC = 30 A / 5 ms Power Good Signal Figure 14-1 Timing profile of the Power Good Signal SIMATIC IPC647C 154 Operating Instructions, 12/2012, A5E02669337-04 Technical specifications 14.4 AC power supply, redundant Note Operation at an uninterruptible power supply (UPS) The power supply contains an active PFC (Power Factor Correction) circuit to conform to the EMC guidelines. Uninterruptible AC power systems (UPS) must supply a sinusoidal output voltage in the normal and buffered mode when used with SIMATIC PCs with an active PFC. UPS characteristics are described and classified in the standards EN 50091-3 and IEC 62040-3. Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification "VFI-SS-...." or "VI-SS-....". 14.4 AC power supply, redundant Output voltage Voltage Max. current Voltage stability + 12 V 18 A 2) +/- 5 % + 12 V 18 A 2) +/- 5 % + 12 V 14 A 2) +/- 5 % - 12 V 0.8 A +/- 10 % +5V 20 A 1) +5% + 3.3 V 20 A +5% + 5 Vaux 2.0 A 1) +5%/-3% 1) The max. permitted accumulated power of the +5 V and + 3.3 V voltages is 100 W. 2) the maximum accumulated current of the +12 V voltage must not exceed 24 A. The maximum inrush current is for: 110 V: AC 25 A, 5 ms 230 V: AC 30 A, 5 ms 14.5 Technical data of the telescopic rails Ultimate load per pair At least 14 kg Full extraction length At least 470 mm Rail thickness Maximum 9.7 mm Mounting screws M5 x 6 mm SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 155 Technical specifications 14.5 Technical data of the telescopic rails SIMATIC IPC647C 156 Operating Instructions, 12/2012, A5E02669337-04 15 Dimension drawings Dimensional drawing of the device 15.1 $OOGLPHQVLRQVLQPP Figure 15-1 Dimensions IPC647C SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 157 Dimension drawings 15.2 Dimensional drawings for installation of expansion modules 15.2 Dimensional drawings for installation of expansion modules The following dimension drawing shows the maximum dimensions of the PCI/PCI Express module without slot bracket and retainer. ',0$ 'LPHQVLRQV DIM A (mm/inch) 15.3 PP LQFK PCI PCIe Meaning 106.68 mm 4.2 111.15 mm 4.38 Lower edge of module to upper edge of module Dimension drawing for telescopic rails The following dimension drawing shows the dimensions of the telescopic rails from the Rittal company. Type RP 3659.180 for 600 mm cabinet Type RP 3659.190 for 800 mm cabinet 100 100 100 3.97 3.97 3.97 44,4 1.75 34,83 1.37 8QLWVRI PHDVXUHPHQW PP ,QFK SIMATIC IPC647C 158 Operating Instructions, 12/2012, A5E02669337-04 16 Detailed descriptions 16.1 Motherboard 16.1.1 Structure and functions of the motherboard Core components of the motherboard: processor and chipset, three slots for memory modules, internal and external interfaces, Flash BIOS and the backup battery. Figure 16-1 Layout of the motherboard Two memory module slots Slot for the bus board Processor without fan Backup battery SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 159 Detailed descriptions 16.1 Motherboard 16.1.2 Technical features of the motherboard Component / interface Description Parameters Chipset Single chipset Mobile Intel(R) 5 chipset QM57 Express (Platform Controller Hub) BIOS Update by means of software Insyde modified by Siemens CPU Intel(R) CoreTM i VT and multimedia support Turbo Boost and AMT, depending on CPU Onboard cache with 3M/4M depending on CPU Data width of 64/72 bits (without ECC / with ECC) 3.3 V DDR3-SDRAM in accordance with PC3-8500 specification 1 to 2 Gbit chip size on the module 1066 MT/sec transfer rate Variable from 1 GB to 8 GB / DIMM With and without ECC Mobile CPU with integrated "Hi-K process Graphics" Graphics Controller and Mobile Intel(R) QM57 Express (Platform Contro ller Hub) Memory Graphics 2 DIMM module slots, max. 4 GB per module Integrated in chip set - VGA: 2560x1600/32-bit color depth/120 Hz to 2560x1600 at 60 Hz/32-bit color depth - DVI-I: 2048x1152/32-bit color depth/60 Hz Graphics memory: Up to 1.7 GB, used in system memory, 32 MB reserved. Hard disk 4 Various SATA modes, AHCI, RAID 0, 1 and RAID 5 can be set Compatible to SATA -150 / 300 Supports NCQ (Native Command Queuing) SATA interface Compatible to SATA -150 / 300 Floppy 4 FD drive interface 1.44 MB Keyboard PS/2 keyboard interface Standard Mouse PS/2 mouse interface Standard DVD ROM 4 DVD ROM/CD RW4 SIMATIC IPC647C 160 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard Component / interface Description Parameters Serial COM1, 9-pin COM2, 9-pin V.24 Parallel Standard, bi-directional, EPP and ECP mode SUB-D 25-pole PROFIBUS/MPI 2 SIMATIC S7 communication interface Electrically isolated 1 compatible to CP5611 - 12 Mbps PROFINET 2 Communication interface for PROFINET IO applications and SIMATIC installations 10/100 Mbps, electrically isolated1 CP -1616 compatible 3-port interface USB 2.0 Ethernet (two interfaces) Universal Serial Bus 10BaseT/100BaseTX/1000Base-TX Ethernet 1: Intel(R) 82577LM Gigabit Network Connection (Hanksville) Ethernet 2: Intel(R) 82574L Gigabit Network Connection 7 high-current (500 mA) USB -2.0 ports, of those: 2 on the front 4 on the back 1 inside 10/100/1000 Mbps, electrically isolated1 Wake on LAN, remote boot AMT-capable 5, teaming-capable Supports jumbo frames up to 4088 bytes With teaming capability Supports jumbo frames up to 9014 bytes 1 Electrical isolation within the safety extra-low voltage circuit (SELV) 2 Optional product variant 3 Depends on the CPU type 4 Depends on the selected device configuration A floppy disk drive cannot be ordered using the configurator 5 AMT and teaming cannot be used simultaneously on the Ethernet interface. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 161 Detailed descriptions 16.1 Motherboard 16.1.3 Position of the interfaces on the motherboard The Rack PC motherboard contains the following interfaces: Interfaces for the connection of external devices Interfaces for internal components (drives, bus boards etc.) ; ; ; ; ; ; ; ;WRS ;ERWWRP ;ERWWRP ; ; ; ; * ; ; ; ; ; 352),%86 352),1(7 RSWLRQDO ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; SIMATIC IPC647C 162 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard 16.1.4 External interfaces Interface Position Connector Description COM1 External X617 9-pin, standard connector COM2 External X615 9-pin, standard connector LPT1 External X609 25-pin, standard socket PS/2 mouse External X21 (7 to 12) 6-pin, miniature DIN socket (top socket) PS/2 keyboard External X21 (1 to 6) 6-pin, miniature DIN socket (bottom socket) USB 2.0 External X40A, B; X41A, B; X420 Port 0, 2; 4, 5; USB ports 1, 3 at the front PROFIBUS/MPI External X600 9-pin, standard socket, electrically isolated interface PROFINET External Ethernet 1 and 2 External X40, 41 RJ45 DVI-I External X302 Combined socket: 24-pin DVI-D plus 5-pin VGA Microphone External X60 (top) 6-pin 3.5-mm phono jack Line out External X60 (bottom) 6-pin 3.5-mm phono jack RJ45 Serial interfaces COM1, COM2 (V24), X617, X615 Pin no. Short name Meaning Input / output 1 DCD (M5) Receive signal (carrier) Input 2 RxD (D2) Receive data Input 3 TxD (D1) Send data Output 4 DTR (S1) Data terminal ready Output 5 GND (E2) Functional ground (reference potential) - 6 DSR (M1) Ready for operation Input 7 RTS (S2) Request to send Output 8 CTS (M2) Clear to send Input 9 RI (M3) Incoming call Input SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 163 Detailed descriptions 16.1 Motherboard Parallel interface LPT1, X609 Pinno. Short name Meaning Input / output 1 / Strobe (CLK) Data message Output (open collector) 2 Data - Bit 0 Data channel 0 Output (TTL level) 3 Data - Bit 1 Data channel 1 Output (TTL level) 4 Data - Bit 2 Data channel 2 Output (TTL level) 5 Data - Bit 3 Data channel 3 Output (TTL level) 6 Data - Bit 4 Data channel 4 Output (TTL level) 7 Data - Bit 5 Data channel 5 Output (TTL level) 8 Data - Bit 6 Data channel 6 Output (TTL level) 9 Data - Bit 7 Data channel 7 Output (TTL level) 10 /ACK Data acknowledge Input (4.7 k pull up) 11 BUSY Not ready Input (4.7 k pull up) 12 PE (PAPER END) Paper end Input (4.7 k pull up) 13 SELECT Device selection Input (4.7 k pull up) 14 / AUTO FEED Automatically new line Output (open collector) 15 / ERROR Device error Input (4.7 k pull up) 16 / INIT Reset / Initialization Output (open collector) 17 / SELECT IN Printer selection Output (open collector) 18...25 GND Ground - PS/2 mouse interface, X21 7 to 12 Pin no. Short name Meaning Input output 1 DAT Data channel, mouse Input/output 2 - Not used - 3 GND Ground - 4 P5VFK + 5 V (fused) Output 5 CLK Clock channel, mouse Input/output 6 - Not used - SIMATIC IPC647C 164 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard PS/2 keyboard interface, X21 1 to 6 Pin no. Short name Meaning Input output 1 DAT Data channel, keyboard Input/output 2 - Not used - 3 GND Ground - 4 P5VFK + 5 V (fused) Output 5 CLK Clock channel, keyboard Input/output 6 - Not used - USB 2.0 ports, X40A, B; X41A, B Pinno. Short name Meaning Input / output 1 VCC + 5 V (fused) Output 2 - Data Data channel Input / output 3 + Data Data channel Input / output 4 GND Ground - The connectors are of type A. The ports are rated as high-current USB 2.0 (500 mA). PROFIBUS/MPI interface X600 1 Pinno. Short name Meaning Input / output 1 - Not used - 2 - Not used - 3 LTG_B Signal line B of MPI module Input/output SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 165 Detailed descriptions 16.1 Motherboard 4 RTS_AS RTSAS, control signal for received data stream. The signal is "1" when the directly connected AS is sending. Input 5 M5EXT M5EXT return line (GND) of 5 V power supply. The current load of an external consumer connected between P5EXT and M5EXT may not exceed the 90 mA. Output 6 P5 EXT P5EXT power supply (+5 V) of the 5 V power supply. The current load of an external consumer connected between P5EXT and M5EXT may not exceed the 90 mA. Output 7 - Not used - 8 LTG_A Signal line A of the MPI module Input/output 9 RTS_PG RTS output signal of the MPI module. The control signal is "1" when the programming device is sending. Output Shield 1 on connector casing Optional product variant PROFINET LAN X1 Port P1, P2, P3 /(' /(' Pinno. Short name Meaning Input / output 1 RD+ Receive data * Input 2 RD- Receive data * Input 3 TD+ Send data * Output 4, 5 1) SYMR Internal 75 Ohm terminating resistor _ 6 TD- Receive data * Output 7, 8 1) SYMT- Internal 75 Ohm terminating resistor _ S Shield LED 1 Lit green: link LED 2 Lights up yellow: activity * Auto negotiation and auto crossover supported SIMATIC IPC647C 166 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard Ethernet LAN connection, X40, X41 /(' /(' Pinno. Short name Meaning Input / output 1 BI_DA+ Bi-directional data A+ Input / output 2 BI_DA- Bi-directional data A- Input / output 3 BI_DB+ Bi-directional data B+ Input / output 4 BI_DC+ Bi-directional data C+ Input / output 5 BI_DC- Bi-directional data C- Input / output 6 BI_DB- Bi-directional data B- Input / output 7 BI_DD+ Bi-directional data D+ Input / output 8 BI_DD- Bi-directional data D- Input / output Shield - LED 1 Off: 10 Mbps Lit in green color: 100 Mbps Lit in orange color: 1000 Mbit/s - LED 2 Lit: Active connection (to a hub, for example) Flashing: actvity - S VGA interface of the DVI-I/VGA adapter or of the DP/VGA adapter Pinno. Short name Meaning Input / output 1 R Red Output 2 G Green Output 3 B Blue Output 4 - Not used - 5 GND Ground - 6 GND Ground - 7 GND Ground - 8 GND Ground - 9 +5V + 5 V (fused) Output 10 GND Ground - SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 167 Detailed descriptions 16.1 Motherboard 11 - Not used - 12 DDC_DAT Display data channel data Input/output 13 EXT_H Horizontal synchronizing pulse Output 14 EXT_V Vertical synchronizing pulse Output 15 DDC_CLK Display data channel clock Input/output DVI-D interface of the DVI-I/DVI-D adapter or of the DP/DVI-D adapter Pinno. Short name Meaning Input / output S GND Ground - S1 GND Ground - 1 TX2N TDMS data 2- Output 2 TX2P TDMS data 2+ Output 3 GND Ground - 4 NC Not used - 5 NC Not used - 6 DDC CLK DDC clock Input / output 7 DDC CLK DDC data Input / output 8 VSYNC Vertical synchronizing pulse Output 9 TX1N TDMS data 1- Output 10 TX1P TDMS data 1+ Output 11 GND Ground - 12 NC Not used - 13 NC Not used - 14 +5 V +5 V Output 15 GND Ground - 16 MONDET Hotplug detect Input 17 TX0N TDMS data 0- Output 18 TX0P TDMS data 0+ Output 19 GND Ground - 20 NC Not used - 21 NC Not used - 22 GND Ground - 23 TXCP TDMS clock + Output 24 TXCN TDMS clock - Output SIMATIC IPC647C 168 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard DVI-I interface Pinno. Short name Meaning Input / output S GND Ground - S1 GND Ground - C1 R Red Output C2 G Green Output C3 B Blue Output C4 HSYNC Horizontal synchronizing pulse Output C5 GND Ground - CSA GND Ground - 1 TX2N TDMS data 2- Output 2 TX2P TDMS data 2+ Output 3 GND Ground - 4 NC Not used - 5 NC Not used - 6 DDC CLK DDC clock Input / output 7 DDC CLK DDC data Input / output 8 VSYNC Vertical synchronizing pulse Output 9 TX1N TDMS data 1- Output 10 TX1P TDMS data 1+ Output 11 GND Ground - 12 NC Not used - 13 NC Not used - 14 +5 V +5 V Output 15 GND Ground - 16 MONDET Hotplug detect Input 17 TX0N TDMS data 0- Output 18 TX0P TDMS data 0+ Output 19 GND Ground - 20 NC Not used - 21 NC Not used - 22 GND Ground - 23 TXCP TDMS clock + Output 24 TXCN TDMS clock - Output SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 169 Detailed descriptions 16.1 Motherboard Microphone interface, X60 top Pin no. Short name Meaning Input / output 1 Right Right channel Input 2 7M Analog ground Output 3 Sense Switch contact for device identification Input 4 Left Left channel Input 5 M Logic ground Output Input / output Line Out interface, X60 bottom Pin no. Short name Meaning 5 M Logic ground Output 6 Left Left channel Output 7 7M Analog ground Output 8 Sense Switch contact for device identification Input 9 Right Right channel Output SIMATIC IPC647C 170 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard 16.1.5 Internal ports Pin assignment of the internal interfaces Interface Position Connector Description Memory Internal X19, X20 2 DIMM sockets, 64-/ 72-bit Bus expansion Internal X10 Bus expansion socket, used by PCI and PCIe bus signals Power supply Internal X9 4-pin 12 V ATX power connector (CPU-VRM supply) Fan monitoring Internal X130 Power supply fan monitoring 8-pin pin header Floppy Internal X608 Two drives can be installed (82078 compatible) 360 KB, 720 KB, 1.2 MB, 1.44 MB 3F0h-3F7h, 370h-377h, IRQ 6 can be disabled, edge triggered 34-pin, socket for standard floppy disk drive SATA Internal (hard X50, 51, 52, disk drive, for 53, 54, 55 example) SATA connector, 7-pin Connection for device fan Internal X132, X131 Power supply, device fan monitoring (controlled), 4-pin, pin header Connection for SCSI LED Internal X12 Input for SCSI drive activity display Internal USB interface Internal X420 For connecting the USB cable to the front panel of the computer Front panel interface Internal X46 OP connection RAID HDD Alarm Internal X11 2-pin plug, LED interface for hard disk or removable racks 1 and 2 Port 80 connector Internal X45 Connection for Port 80 / mode switch Assignment of the SCSI activity connector, X12 Type JST B2B-PH-SM3-TB Pin no. Short name Meaning Input / output 1 NC - - 2 SCSI HD_N 0-V level means that the SCSI interface is active Input External Reset, X6, Type JST B2B-PH-SM3-TB Pin no. Short name Meaning Input / Output 1 GND Ground - 2 Reset 0 V level means reset Input SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 171 Detailed descriptions 16.1 Motherboard External Power button, X47, Type JST B2B-PH-SM3-TB Pin no. Short name Meaning Input / Output 1 EXT_PWRBTN OV level means Power button pressed Input 2 GND Ground - Pin assignment of the internal USB connector, X420 Pin no. Short name Meaning Input / output 1 VCC + 5 V (fused) Output 2 VCC + 5 V (fused) Output 3 -Data USB1 Data channel Input / output 4 -Data USB3 Data channel Input / output 5 +Data USB1 Data channel Input / output 6 +Data USB3 Data channel Input / output 7 GND Ground - 8 GND Ground - 9 GND Ground - 10 Key - - Note Contact Customer Support or the Repair Center for detailed information on pin assignments of the interfaces. SATA data interface, X50, 51, 52, 53, 54, 55 Pin no. Short name Meaning Input / output 1 GND Ground - 2 TX-P Transmitter positive Output 3 TX-N Transmitter negative Output 4 GND Ground - 5 RX-N Receiver negative Input 6 RX-P Receiver positive Input 7 GND Ground - SIMATIC IPC647C 172 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard Pin assignment of the power supply fan monitoring interface, X130 Pin no. Short name Meaning Input / output 1 to 3 Reserved - - 4 Tacho signal Monitoring signal Input 5-7 Reserved - - 8 Ground - - Pin assignment of the front fan interface, X131, X132 Pin no. Short name Meaning Input / output 1 GND Ground - 2 VCC +12 V fused Output 3 Tacho signal Monitoring signal Input 4 PWM Speed setting Output Pin assignment of the supply for the serial ATA drives X25, X26, X27, X28, X29, X30 Pin no. Short name Meaning Input / output 1 +12 V Power supply Output 2 GND Ground - 3 GND Ground - 4 +5 V Power supply Output 5 +3.3 V Power supply Output Pin assignment of the PEG interface (PCIe X16 socket), X610 Signal Pin no. Pin no. Signal P12V B1 A1 P12V P12V B2 A2 P12V P12V B3 A3 P12V GND B4 A4 GND SMB_CLK2 B5 A5 n.c. SMB_DATA2 B6 A6 n.c. GND B7 A7 n.c. P3V3 B8 A8 n.c. n.c. B9 A9 P3V3 AUX_3V B10 A10 P3V3 WAKE2 B11 A11 PCIE_RESET_L n.c. B12 A12 GND SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 173 Detailed descriptions 16.1 Motherboard Signal Pin no. Pin no. Signal GND B13 A13 PCIE0_ECLK PCIEX16_TX_P(15) B14 A14 PCIE0_ECLK_N PCIEX16_TX_N(15) B15 A15 GND GND B16 A16 PCIEX16_RX_P(15) SDVO_CTRLCLK B17 A17 PCIEX16_RX_N(15) GND B18 A18 GND PCIEX16_TX_P(14) B19 A19 n.c. PCIEX16_TX_N(14) B20 A20 GND GND B21 O21 PCIEX16_RX_P(14) GND B22 A22 PCIEX16_RX_N(14) PCIEX16_TX_P(13) B23 A23 GND PCIEX16_TX_N(13) B24 A24 GND GND B25 A25 PCIEX16_RX_P(13) GND B26 A26 PCIEX16_RX_N(13) PCIEX16_TX_P(12) B27 A27 GND PCIEX16_TX_N(12) B28 A28 GND GND B29 A29 PCIEX16_RX_P(12) n.c. B30 A30 PCIEX16_RX_N(12) SDVO_CTRLDATA B31 A31 GND GND B32 A32 n.c. PCIEX16_TX_P(11) B33 A33 n.c. PCIEX16_TX_N(11) B34 A34 GND GND B35 A35 PCIEX16_RX_P(11) GND B36 A36 PCIEX16_RX_N(11) PCIEX16_TX_P(10) B37 A37 GND PCIEX16_TX_N(10) B38 A38 GND GND B39 A39 PCIEX16_RX_P(10) GND B40 A40 PCIEX16_RX_N(10) PCIEX16_TX_P(9) B41 A41 GND PCIEX16_TX_N(9) B42 A42 GND GND B43 A43 PCIEX16_RX_P(9) GND B44 A44 PCIEX16_RX_N(9) PCIEX16_TX_P(8) B45 A45 GND PCIEX16_TX_N(8) B46 A46 GND GND B47 A47 PCIEX16_RX_P(8) MCH_CFG_20 B48 A48 PCIEX16_RX_N(8) GND B49 A49 GND PCIEX16_TX_P(7) B50 A50 n.c. PCIEX16_TX_N(7) B51 A51 GND GND B52 A52 PCIEX16_RX_P(7) GND B53 A53 PCIEX16_RX_N(7) PCIEX16_TX_P(6) B54 A54 GND SIMATIC IPC647C 174 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard Signal Pin no. Pin no. Signal PCIEX16_TX_N(6) B55 A55 GND GND B56 A56 PCIEX16_RX_P(6) GND B57 A57 PCIEX16_RX_N(6) PCIEX16_TX_P(5) B58 A58 GND PCIEX16_TX_N(5) B59 A59 GND GND B60 A60 PCIEX16_RX_P(5) GND B61 A61 PCIEX16_RX_N(5) PCIEX16_TX_P(4) B62 A62 GND PCIEX16_TX_N(4) B63 A63 GND GND B64 A64 PCIEX16_RX_P(4) GND B65 A65 PCIEX16_RX_N(4) PCIEX16_TX_P(3) B66 A66 GND PCIEX16_TX_N(3) B67 A67 GND GND B68 A68 PCIEX16_RX_P(3) GND B69 A69 PCIEX16_RX_N(3) PCIEX16_TX_P(2) B70 A70 GND PCIEX16_TX_N(2) B71 A71 GND GND B72 A72 PCIEX16_RX_P(2) GND B73 A73 PCIEX16_RX_N(2) PCIEX16_TX_P(1) B74 A74 GND PCIEX16_TX_N(1) B75 A75 GND GND B76 A76 PCIEX16_RX_P(1) GND B77 A77 PCIEX16_RX_N(1) PCIEX16_TX_P(0) B78 A78 GND PCIEX16_TX_N(0) B79 A79 GND GND B80 A80 PCIEX16_RX_P(0) n.c. B81 A81 PCIEX16_RX_N(0) n.c. B82 A82 GND Pin assignment of the PCI-PCIe interface (PCIe X16 socket), X10 Signal Pin no. Pin no. Signal N12V B1 A1 AUX_5V P12V B2 A2 P12V P12V B3 A3 P12V GND B4 A4 GND PCI_INT_N(7) B5 A5 PCI_INT_N(6) PCI_INT_N(5) B6 A6 PCI_INT_N(8) P5V B7 A7 P5V PCI_REQ_N(4) B8 A8 P5V PCI_REQ_N(3) B9 A9 PCI_GNT_N(4) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 175 Detailed descriptions 16.1 Motherboard Signal Pin no. Pin no. GND B10 A10 Signal PCI_GNT_N(3) PCI0_PCLK B11 A11 AUX_3V GND B12 A12 PLT_RST_N_BUFF PCI1_PCLK B13 A13 GND GND B14 A14 PCI_GNT_N(1) PCI_REQ_N(1) B15 A15 PCI_GNT_N(2) PCI_REQ_N(2) B16 A16 GND P5V B17 A17 PME PCI_AD(31) B18 A18 PCI_AD(30) PCI_AD(29) B19 A19 P3V3 GND B20 A20 PCI_AD(28) PCI_AD(27) B21 O21 PCI_AD(26) PCI_AD(25) B22 A22 GND P3V3 B23 A23 PCI_AD(24) PCI_CBE_N(3) B24 A24 n.c. PCI_AD(23) B25 A25 P3V3 GND B26 A26 PCI_AD(22) PCI_AD(21) B27 A27 PCI_AD(20) PCI_AD(19) B28 A28 GND P3V3 B29 A29 PCI_AD(18) PCI_AD(17) B30 A30 PCI_AD(16) PCI_CBE_N(2) B31 A31 P3V3 GND B32 A32 FRAME IRDY B33 A33 GND P3V3 B34 A34 TRDY DEVSEL B35 A35 GND GND B36 A36 STOP PLOCK B37 A37 P3V3 PERR B38 A38 SMB_CLK1 P3V3 B39 A39 SMB_DAT1 SERR B40 A40 GND P3V3 B41 A41 PAR PCI_CBE_N(1) B42 A42 PCI_AD(15) PCI_AD(14) B43 A43 P3V3 GND B44 A44 PCI_AD(13) PCI_AD(12) B45 A45 PCI_AD(11) PCI_AD(10) B46 A46 GND GND B47 A47 PCI_AD(9) PCI_AD(8) B48 A48 PCI_CBE_N(0) PCI_AD(7) B49 A49 P3V3 P3V3 B50 A50 PCI_AD(6) PCI_AD(5) B51 A51 PCI_AD(4) SIMATIC IPC647C 176 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.1 Motherboard Signal Pin no. Pin no. PCI_AD(3) B52 A52 Signal GND GND B53 A53 PCI_AD(2) PCI_AD(1) B54 A54 PCI_AD(0) P5V B55 A55 P5V P5V B56 A56 P5V P5V B57 A57 PCIE_1X4X AUX_5V B58 A58 GND WAKE1 B59 A59 PLT_RST_N_PCIE4X GND B60 A60 PS_ON GND B61 A61 PS_PWRGD n.c. B62 A62 GND n.c. B63 A63 GND GND B64 A64 PCIE_TX_P(1) GND B65 A65 PCIE_TX_N(1) PCIE_RX_P(1) B66 A66 GND PCIE_RX_N(1) B67 A67 GND GND B68 A68 PCIE1_ECLK GND B69 A69 PCIE1_ECLK_N PCIE_TX_P(2) B70 A70 GND PCIE_TX_N(2) B71 A71 GND GND B72 A72 PCIE_RX_P(2) GND B73 A73 PCIE_RX_N(2) PCIE_TX_P(3) B74 A74 GND PCIE_TX_N(3) B75 A75 GND GND B76 A76 PCIE_RX_P(3) GND B77 A77 PCIE_RX_N(3) PCIE_TX_P(4) B78 A78 GND PCIE_TX_N(4) B79 A79 GND GND B80 A80 PCIE_RX_P(4) RESERVE1 *) B81 A81 PCIE_RX_N(4) RESERVE2 *) B82 A82 GND SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 177 Detailed descriptions 16.2 Bus boards 16.2 Bus boards 16.2.1 Bus board models Riser cards are used as bus boards for SIMATIC IPC647C. These riser cards are used to a create spatial offset for connections between the motherboard and the expansion modules. The riser card is used as an elbow. This positions the bus board vertical and expansion modules parallel to the motherboard. The edge-socket connectors for expansion modules are located on the bus board. The riser card also provides power to the motherboard. There are two types of bus boards for SIMATIC IPC647C: 1. Bus boards The following bus boards are optionally used. - 2 x PCI and 1 x PCI x16 (angled) Bus board with edge-socket connectors for two PCI expansion modules and an angled edge-socket connector for the PCI x16 Piggyback. - 1 x PCI and 1 x PCI x4 and 1 x PCI x16, angled Bus board with edge-socket connectors for one PCI expansion module, one PCI x4 expansion module and an angled edge-socket connector for the PCI x16 Piggyback. 2. Piggyback Bus board with diverted connection for a PCIe x16 expansion module. Motherboard 2 x PCI and 1 x PCIe x16, angled PCI edge-socket connector PCI edge-socket connector BTX power connector PCIe x16 edge-socket connector, angled for piggyback SIMATIC IPC647C 178 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.2 Bus boards Motherboard 1 x PCI and 1 x PCIe x4 and 1 x PCIe x16, angled PCI edge-socket connector PCIe x4 edge-socket connector BTX power connector PCIe x16 edge-socket connector, angled for piggyback Piggyback PCIe x16 plug-in contact for edge-socket connector PCIe x16 edge-socket connector Can host expansion modules conforming to PCI specification (Rev. 2.3) or PCI specification 1.0a. All PCI/PCIe x16 edge-socket connectors are master-capable. Power is directly supplied to the expansion modules via the bus board connection. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 179 Detailed descriptions 16.2 Bus boards 16.2.2 Exclusive PCI hardware interrupt Applications demanding high-performance interrupt handling require high-speed hardware interrupt reaction. The PCI hardware interrupt should only be used by one resource in order to ensure high-speed reaction of the hardware. Setting up an exclusive interrupt on the device (only APIC mode) An exclusive interrupt can only be used for PCI slot 2 and slot 3. Further exclusive interrupts for use at the slots are not available. Assigning exclusive interrupts in BIOS Setup (PIC mode only) The interrupts are automatically assigned to the slots at system startup due to the default settings in system BIOS. Several slots may share the same interrupt, depending on the system configuration. This functionality is known as interrupt sharing. Exclusive interrupts are not available in PIC mode. Disable specific system resources in order to obtain exclusive interrupts. The resulting free interrupt is then assigned to the slots. The lower free IRQ is assigned to the lower Slot No. If a conflict arises through the assignment, a message will be displayed and has to be acknowledged. Message: "Resources Conflict. Please re-select [ok]" The interface that causes the conflict is disabled automatically. Additional information is available in the section Interrupt assignments (Page 187). Example If you want to use "IRQ 3" for a slot, you have to disable the "Internal COM 2" by using Advanced > Peripheral Configuration. IRQ 3 is then assigned automatically to the slot that has the lowest slot number. IRQ assignments for Windows (APIC mode) Ethernet 1 16 1) 2) Ethernet 2 17 1) PROFIBUS/MPI 19 1) PCI slot 1 20 1) PCI slot 2 21 1) PCI Express slot 16 1) 3) 1 Requirement: The modules in the PCI slots each require only one interrupt 2 Requirement: VGA and PCI Express do not require an interrupt 3 Requirement: VGA does not require an interrupt and Ethernet1 is disabled SIMATIC IPC647C 180 Operating Instructions, 12/2012, A5E02669337-04 Operating Instructions, 12/2012, A5E02669337-04 3&, 3&, = 3&,,54' = = = = 3&,,54$ 3&,,54% 3&,,54& 3&,,54% 3&,,54& 3&,,54' ,54 3&,,54$ = = = = +RVW3&,,54$WR+LVSHUPDQHQWO\DVVLJQHGWR,54WRLQ$3,&PRGH +RVW3&,,54$WR+LVDVVLJQHGWR,54WRDXWRPDWLFDOO\LQ3,&PRGHE\WKH%,26 3&,H[ ,'RQ 6ORWQR HQFORVXUH LQ%,26 < < < < < < < < < ()DUHH[FOXVLYH LQWHUUXSWV &RPPHQW ,54QXPEHU ,54 $3,& ,54 +RVW $%&'()*+ ,54OLQH < ,QWHUUXSWLQ$3,&PRGH= %,26GHIDXOWLQWHUUXSWLQ3,&PRGH HJ'26 Detailed descriptions 16.2 Bus boards Interrupt assignment of the edge-socket connector on the bus board with 2 x PCI SIMATIC IPC647C 181 182 3&, 3&,H[ 3&,,54' 3&,,54$ 3&,,54% 3&,,54& 3&,,54% 3&,,54& 3&,,54' ,54 3&,,54$ +RVW ,54OLQH = = = = = = = = = +RVW3&,,54$WR+LVSHUPDQHQWO\DVVLJQHGWR,54WRLQ$3,&PRGH +RVW3&,,54$WR+LVDXWRPDWLFDOO\DVVLJQHGWR,54WRLQ3,&PRGHE\WKH%,26 3&,H[ ,'RQ 6ORWQR HQFORVXUH LQ%,26 < < < < < < < < < $%&'()*+ ,54QXPEHU ,54 $3,& ,54 < ,QWHUUXSWLQ$3,&PRGH= %,26GHIDXOWLQWHUUXSWLQ3,&PRGH HJ'26 ()DUHH[FOXVLYH LQWHUUXSWV &RPPHQW Detailed descriptions 16.2 Bus boards Interrupt assignment of the edge-socket connector on the bus board with 1x PCI and 1xPCI x4 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.3 Displays and operator panel 16.3 Displays and operator panel 16.3.1 Design and function The operator panel is interconnected with the motherboard via a 26-pin connecting cable. Operator panel 16.3.2 Item Description 9-pin plug connector Connection to the motherboard (x420) LEDs Reset button Single-pin pushbutton On/off pushbutton Single-pin pushbutton USB port USB port (only the top USB contact is used) External reset connector Connection to the motherboard (x46) Pin assignment of the OP connectors External Reset type: JST B2B-PH-SM3-TB Pin no. Short name Meaning 1 PWR Good External reset, (IO low max. 30 mA) 2 GND Ground Input / output The device is reset when pins 1 and 2 (for example, by means of a pushbutton) are shortcircuited. It remains in this state until the short-circuit is cleared. Note Contact Customer Support or the Repair Center for detailed information on pin assignments of the interfaces. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 183 Detailed descriptions 16.4 System resources 16.4 System resources 16.4.1 Currently allocated system resources All system resources (hardware addresses, memory configuration, allocation of interrupts, DMA channels) are assigned dynamically by the Windows OS, depending on the hardware configuration, drivers and connected external devices. You can view the current configuration of system resources or possible conflicts with the following operating systems: 16.4.2 Windows XP Professional Start > Run Enter "msinfo32" under Open Confirm with OK Windows 7 Start > Enter "msinfo32" in the search function Allocation of the system resources used by BIOS/DOS The following tables describe the system resources for the factory state of the device. 16.4.2.1 I/O address allocation Allocation of system resources from to Size Description of the basic function (bytes) 0000 000F 16 DMA controller 0010 001F 16 Motherboard resources 0020 0021 2 Programmable interrupt controller 0022 003F 30 Motherboard resources I/O address (hex) 0040 0043 4 System timer 0044 005F 28 Motherboard resources 0060 0060 1 Keyboard controller 0061 0061 1 System loudspeaker 0062 0063 2 Motherboard resources 0064 0064 1 Keyboard controller 0067 006F 9 Motherboard resources 0070 0075 6 System CMOS/real-time clock 0076 0080 11 Motherboard resources 0081 008F 15 DMA controller 0090 009F 16 Motherboard resources 00A0 00A1 2 Programmable interrupt controller 00A2 00BF 30 Motherboard resources Possible alternative function SIMATIC IPC647C 184 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.4 System resources I/O address (hex) 00C0 00DF 32 DMA controller 00E0 00EF 16 Motherboard resources 00F0 00FE 15 Numeric data processor 0110 016F 96 Not used 0170 0177 8 Secondary EIDE channel 0178 01EF 120 Not used 01F0 01F7 8 Primary EIDE channel 01F8 01FF 8 Not used 0200 0207 8 Reserved for game port Switchable in Setup, then free 0208 02E7 224 Not used 02E8 02EF 8 Reserved 02F8 02FF 8 COM2 0300 031F 32 Not used 0320 032F 16 Not used 0330 033F 16 Not used 0340 035F 32 Not used 0360 0367 8 Not used 0370 0371 2 SOM 0372 0375 4 Not used 0376 0376 1 Secondary EIDE channel 0378 037F 8 LPT 1 0380 03AF 48 Not used 03B0 03BB 12 Graphics 03BC 03BF 4 Reserved 03C0 03DF 16 Graphics 03E0 03E7 8 Not used 03E8 03EF 6 Reserved 03F0 03F5 6 Standard floppy disk controller 03F6 03F6 1 Primary EIDE channel 03F7 03F7 1 Standard floppy disk controller Disabled in the BIOS 03F8 03FF 8 COM1 Switchable in Setup, then free Switchable in Setup, then free Switchable in Setup, then free Disabled in the BIOS SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 185 Detailed descriptions 16.4 System resources Dynamic range The resources are managed using Plug and Play functionality, 0400 0777 888 Not used 0778 0780 077F 8 ECP LPT 1 07FF 128 Not used 0800 080F 16 ACPI communications range Fixed 0810 0CFB 1260 PCI configuration index Fixed 0CFC 0CFF 4 PCI configuration data Fixed 0D00 0EFF 512 Not used 0F00 0F4F 80 Super IO 0F50 0FFF 176 Not used 1000 10FF 256 Used internally 1180 11FF 128 Used internally 1800 187F 128 Used internally 8800 8BFF 1023 SATA RAID Controller 8C00 FEFF 29288 Not used for SATA RAID 8870 8897 39 PATA RAID Controller 8898 FEFF 30311 Not used for PATA RAID 1880 886F 28655 Not used FF00 FF0F 16 EIDE bus master register SIMATIC IPC647C 186 Operating Instructions, 12/2012, A5E02669337-04 Operating Instructions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etailed descriptions 16.4 System resources Interrupt assignments The functions are assigned different interrupts, depending on the operating system. A distinction is made between the PIC and APIC modes. SIMATIC IPC647C 187 Detailed descriptions 16.4 System resources PCI / PCIe cards and the on-board PCI / PCIe devices require PCI interrupt channels. These interrupt channels can be shared and are plug-and-play compatible, that is, several devices can share the same interrupt. The IRQ is assigned automatically. PCI interrupt channels must be derived from the PIC interrupt pool, that is PCI modules also use PIC resources. These IRQ channels are assigned automatically. The Host PCI IRQ channels A to H are permanently assigned in APIC mode. These default settings cannot be modified. The host PCI IRQ channels A to H in PIC mode are assigned automatically by the BIOS. The assignment can be changed by disabling functions. You can also assign free IRQs to the host PCI IRQ line in the BIOS menu "PCI Configuration". 16.4.2.3 Memory address assignments PCI VGA modules can be operated with expansion ROM up to 48K. Address Size Description of the basic function Possible alternative function 0007 FFFF 512K Conventional system memory 0008 0000 0009 F7FF 127K Conventional system memory extended 0009 F800 0009 FFFF 2K XBDA, extended Bios Data Area 000A 0000 000A FFFF 64K VGA graphics refresh memory Shared SMM for power management 000B 0000 000B 7FFF 32K SW graphics / text refresh memory Not used 000B 8000 000B FFFF 32K VGA graphics/text refresh memory 000C 0000 000C BFFF 48K 000C 0000 000C E9FF 59K VGA BIOS Always occupied 000C F000 000D FFFF 68K 1) Not used (no RAID, no PXE) via EMM High DOS Memory 000C F000 000C FFFF 4K 1) PXE 000D 0000 000D FFFF 64K Not used (no RAID, with PXE) 000C F000 000D 37FF 18K 1) RAID 000D 3800 000D FFFF 50K Not used (RAID, no PXE) 000C F000 000D 47FF 22K 1) RAID and PXE 000D 4800 000D FFFF 46K Not used from to 0000 0000 VGA BIOS expansion 1) 1) 1) 1) 000E 0000 000E 1FFF 8K USB 000E 2000 000E 3FFF 8K DMI data 000E 4000 000F FFFF 112K System BIOS 0010 0000 CFFF FFFF 3.25 GB System memory 4 GB memory configuration E000 0000 FFEF FFFF 511 MB PCIe Configuration Space FFF0 0000 FFFF FFFF 1 MB Firmware HUB 1) via EMM High DOS Memory via EMM High DOS Memory Depends on memory configuration Optional memory allocation, depending on settings in BIOS Setup SIMATIC IPC647C 188 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup 16.5 BIOS Setup 16.5.1 Overview BIOS Setup program BIOS SETUP allows you to set the hardware configuration, and system properties. SETUP is also used to set the time and date of the realtime clock. Changing the device configuration Your device configuration is preset for operating with the included software. You should only change the default values if you have modified the technical configuration your device, or if a fault occurs when the unit is powered up. 16.5.2 Starting BIOS Setup Start the setup program as follows: 1. Reset the device (warm or cold restart). In the figures shown, the default settings differ based on the device versions. With the default setting of the Box PC, the display shown below appears following power-on, for example: On completion of the POST, the BIOS gives you the opportunity of starting the SETUP program. The following message appears on the screen: - Press F2 go to Setup Utility - Press F12 go to Boot Manager 2. Press the F2 key while the BIOS prompt appears on the screen. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 189 Detailed descriptions 16.5 BIOS Setup 16.5.3 BIOS Setup menus The various menus and submenus are listed on the next pages. You can obtain information on the selected SETUP item from the "item-specific help" part of the respective menu. Figure 16-2 SETUP Main menu (example) Header Command line Menu bar Help window System information Menu layout The screen is divided into four sections below the title . In the top section , you can select the submenus [Main], [Advanced], [Security], [Power], [Boot], [Version], [Exit]. You can select various settings or submenus in the left middle section . Brief help text is displayed on the right for currently selected menu command; the bottom section contains information for operator control. The following figures represent examples of specific device configurations. The screen content may deviate slightly depending on the equipment actually supplied. You can move between the menu forms using the cursor keys [] left and [] right. SIMATIC IPC647C 190 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup 16.5.4 Menu Meaning Main System functions are set here Advanced An extended system configuration can be set here Security This is where setting security functions such as the password are set. Power The behavior of the device after a power failure and after wake events is specified here. Boot This is where the boot priority is specified. Version This shows device-specific information (such as the release version). Exit Used for terminating and saving. Main menu Figure 16-3 Main menu (example) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 191 Detailed descriptions 16.5 BIOS Setup Settings in the main menu In the main menu, you can move up and down to select the following system configuration boxes by means of the [] up and [] down cursor keys: Field Meaning System Time For viewing and setting the current time System Date For viewing and setting the current date System time and date System Time and System Date indicate the current values. Once you have selected the appropriate option, you can use the [+] and [-] keys to modify the time setting Hour: Minute: Second and for the date Month/Day/Year . You can navigate between the entries in the date and time fields (for example, from hour to minute) using the ENTER key. SIMATIC IPC647C 192 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup 16.5.5 Advanced menu Menu layout Figure 16-4 "Advanced" menu (example) Settings in the Advanced Menu Entry Meaning Peripheral Configuration Configuration of components on the motherboard. SATA Configuration Configuration of the SATA interface. Video Configuration Configuration of the graphics interface USB Configuration Configuration of the USB ports Chipset Configuration Extended chipset configuration. CPU Configuration Configuration of CPU parameters Active Management Technology Support Configuration of the AMT functionality Fan control Activate/deactivate fan control. If deactivated, the fans always run at full speed. Operating Mode Switch Select operating mode switch SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 193 Detailed descriptions 16.5 BIOS Setup Advanced menu > "Peripheral Configuration" Figure 16-5 "Peripheral Configuration" submenu example Entry Meaning Internal COM 1, Internal COM 2 Enable (Enabled) or disable (Disabled) the serial port or configure it automatically (Auto) With Enabled, it is possible to specify the I/O base address and the interrupt. AUTO: BIOS switches on the COM. Resources are assigned in the OS per reconfiguration. Internal LPT Enable (Enabled) or disable (Disabled) the parallel interface or configure it automatically (Auto). With Enabled, it is possible to specify the I/O base address, the interrupt, mode and the DMA channel. AUTO: BIOS switches on the LPT. Resources are assigned and the mode set in the OS per reconfiguration. Audio Enable or disable the audio interface Onboard Ethernet 1: Enable or disable the onboard Ethernet 1 interface. Ethernet 1 Address: Display the MAC address of Ethernet 1 Onboard Ethernet 1: Enable or disable the onboard Ethernet 2 interface. Ethernet 1 Address: Display the MAC address of Ethernet 2 PCI - MPI / DP or PROFINET Enable or disable the onboard MPI/DP or PROFINET interface. SIMATIC IPC647C 194 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup Advanced menu > SATA/PATA Configuration Figure 16-6 "SATA/PATA Configuration" submenu example Entry Meaning SATA Controller Enable or disable the SATA and PATA controllers. SATA Controller mode Set operating mode of the SATA controller: Enhanced: SATA Ports 0-3 operate in Legacy mode, SATA Ports 4-5 in native IDE mode AHCI : Disable or enable the AHCI support RAID: Disables or enables RAID support Serial ATA Port 0 Submenu for SATA Port 0 configuration Serial ATA Port 1 Submenu for SATA Port 1 configuration Serial ATA Port 2 Submenu for SATA Port 2 configuration Serial ATA Port 3 Submenu for SATA Port 3 configuration Serial ATA Port 4 Submenu for SATA Port 4 configuration Serial ATA Port 5 Submenu for SATA Port 5 configuration SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 195 Detailed descriptions 16.5 BIOS Setup NOTICE Data loss The RAID array information on the data media may be deleted when you switch from RAID to "AHCI" or "Enhanced". which leads to malfunctions of the device. Note RAID must be disabled in connection with the SAS hardware RAID controller. Advanced menu > Video Configuration Figure 16-7 Submenu Advanced menu > Video Configuration example SIMATIC IPC647C 196 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup Entry Meaning Primary video device Selection of the primary video interface to which the boot messages are to be output: IGD boot type IGD Dual View DVI/CRT IGD: Internal onboard graphics PEG: PCIExpress graphics (internal graphics is deactivated) PCI: PCI graphics (internal graphics is deactivated) Selection of the video device that is used during booting. VBIOS default: The graphics specified by the VIDEO BIOS is used. CRT: VGA screen EFP: External Flat Panel (DVI) CRT+EFP: VGA and DVI screen Activate/deactivate the dual view mode: Simultaneous operation of 2 monitors (CRT and DVI) by means of adapter (splitter) at the DVI output of the device. Advanced menu > USB Configuration Figure 16-8 Submenu Advanced menu > USB Configuration SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 197 Detailed descriptions 16.5 BIOS Setup Entry Meaning USB Port0 -10 Enable: USB port is activated. Auto: USB port is deactivated when no device is plugged. Disable: USB port is deactivated. The following table lists the assignment of the USB ports to the USB ports: USB port USB port 0 Ext. interface X60 P1 1 Ext. interface X60 P2 2 Ext. interface X60 P3 3 Ext. interface X60 P4 6 Int. interface X43 Pin 1 - 5 7 Int. interface X43 Pin 6 - 10 8 Front-end interface of the panel fronts X42 9 Int. interface X38 10 Keyboard / Touch controller interface of the panel fronts X44 Advanced menu > Chipset Configuration Figure 16-9 Submenu Advanced menu > Chipset Configuration SIMATIC IPC647C 198 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup Entry Meaning Port 80h Cycles Output Port 80 status display to PCI bus or LPC BUS (status display at the device). VT-d Enable or disable advanced support for virtualization technology "DIRECT I/O" HPET Enable High Precision Event Timer Advanced menu > CPU Configuration Figure 16-10 Submenu Advanced menu > CPU Configuration Entry Meaning C-States Enable the power saving modes of the processor. P-States (IST) Enable the performance modes of the processor. Turbo Mode Enable or disable Turbo Modes. CMP support Auto: Multi Core operation, if available Disabled: Single Core operation Auto: Use hyperthreading, if available. Disabled: Hyperthreading disabled. HT Support Use XD Capability Enable or disable XD (Execute Disable) Capability. VT Support Enable or disable virtualization functionality "Vanderpool Technology". SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 199 Detailed descriptions 16.5 BIOS Setup 16.5.6 "Advanced, Active Management Technology Support" menu Settings in the BIOS The following figure shows the BIOS submenu "Advanced Menu > Active Management Technology Support", in which you configure part of AMT in the BIOS. You will find further configuration options for AMT in the MEBx (see "Settings in the MEBx"). Entry Meaning Intel AMT Support Enable and disable BIOS support for Intel Active Management Technology (AMT) Intel AMT Setup Prompt Enable and disable the boot interruption <Ctrl+P> to call up the MEBx configuration page. AMT CIRA Request Trig Enable CIRA (Client Initiated Remote Access, "Fast Call For Help"). CIRA allows AMT maintenance event if the AMT PC is not in the intranet. AMT CIRA Timeout CIRA timeout for connection establishment with MPS (Manageability Presence Server / "vPro Enabled Gateway"). Un-Configure ME Resets all the values of the MEBx to their defaults (see section "Reset with Un-Configure"). USB Configure Enable and disable the USB configuration (provisioning). SIMATIC IPC647C 200 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup Settings in the MEBx Entry Meaning Intel(R) ME General Settings Opens the submenu with the general ME settings (see "ME General Settings"). Intel(R) AMT Configuration Opens the submenu for the AMT settings (see "ME General Settings"). Exit Exits the MEBx. ME general settings You cannot see all the switches in the menu at the same time. Use the arrow buttons to display the hidden switches. Entry Meaning Intel(R) ME State Control Enable ME: Normal operation Disable ME: Stops ME at a very early boot stage to search for errors. When searching for errors, ME can then be excluded as a possible source of error. No ME activities on a BUS. Change ME Password Used to change the password Password Policy Password policy that specifies the conditions under which the password can be modified remotely. Network Setup Network settings, for example DHCP, IP address, host name, domain name. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 201 Detailed descriptions 16.5 BIOS Setup Entry Meaning Activate Network Access Activates the network interface. This menu entry only exists if the network is not activated. Unconfigure Network Access Deactivates the network interface and resets the network settings to their default values. Remote Setup And Configuration Displays the current provisioning settings. FW Update Settings Sets the user rights and the conditions under which ME firmware updates can be transferred. Set PRTC PRTC (protected real time clock) is an internal ME clock, that is required in the ME, for example for comparing times with TLS & Kerberos, time stamps of events. Period of validity: 1.1.2004 - 4.1.2021. Power Control Specifies the power states S0, S3, S4 of the computer in which the ME is activated. Previous Menu Return to the main menu. AMT configuration Entry Meaning Manageability Feature Selection Enable and disable all AMT features. SOL/IDER/KVM Enable and disable the features SOL, IDE redirection, KVM. User Consent User consent settings. Forces the following additional security behavior: When a user attempts to establish a KVM connection remotely, a six-figure number is displayed on the AMT PC. The remote user must enter this number on the help desk PC before the KVM connection can be opened. Previous Menu Return to the main menu. SIMATIC IPC647C 202 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup 16.5.7 Security menu In this menu access to the IPC can be limited or prevented by assigning passwords (Supervisor / User password). Figure 16-11 Security menu Entry Meaning Supervisor Password Installed: A Supervisor password is set up Not installed: No Supervisor password is set up Installed: A User password is set up Not installed: No User password is set up User password Set Supervisor Password Set a Supervisor password for full access to the SETUP. This field opens the password input dialog. After entering the Supervisor password correctly, the user can change the password, or clear and thus deactivate it by pressing "ENTER". Set User Password Set a User password for limited access to the SETUP. This field opens the password input dialog. Logged on users can change the password, or clear and thus deactivate it by pressing "RETURN." SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 203 Detailed descriptions 16.5 BIOS Setup 16.5.8 Power menu The behavior of the device after a power failure and after wake events is specified in this menu. Figure 16-12 Power menu Entry Meaning Wake on LAN 1 Device can be activated by an event via LAN. Wake on PME/LAN 2 The device switches on when a Power Management Event occurs. Wake on Time The device switches on at a moment to be specified when it is in the operating state S5. After Power Failure Specification of the device behavior after a voltage failure and voltage recovery. [Power On]: After voltage failure and subsequent voltage restoration, the device switches on automatically. [Stay Off]: After voltage failure and subsequent voltage restoration, the device remains switched off. [Last State]: If the device was switched on when the power failure occurred, the device switches on when the voltage is restored. Otherwise, the device remains switched off when the voltage is restored. SIMATIC IPC647C 204 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup 16.5.9 Boot Menu In this menu this booting behavior of the device is specified and the boot medium or sequence of the boot media is determined. Figure 16-13 Boot Menu Entry Meaning UEFI Boot Enable (Enabled) or disable (Disabled, default) the UEFI Boot functionality UEFI option ROM support Enable (Enabled) or disable (Disabled, default) the UEFI Boot option from bootable expansion modules. Quick Boot Enable or disable If enabled, the programming device starts faster because various hardware function tests are skipped. Quiet Boot Booting is carried out in text mode. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 205 Detailed descriptions 16.5 BIOS Setup Entry Meaning POST errors Specification of the booting behavior if errors are recognized. NumLOCK Never halt on errors: Continue the booting process when errors occur. Halt on all errors: Interrupt the booting process when errors occur. All Without keyboard: Interrupt the booting process when errors occur, except for keyboard errors. All without kb/smart: Interrupt the booting process when errors occur, except for keyboard and S.M.A.R.T errors. (SMART: SelfMonitoring, Analysis and Reporting Technology) On = Enable numeric keypad on right Off = Disable numeric keypad on right (= navigation) USB Boot Allow/Do not allow booting of inserted USB devices. Boot manager Enable (Enabled, Default) or disable (Disabled) of the Boot manager accessible through <F12> button. Ethernet 1 Remote Boot Enable or disable booting of the LAN1. Ethernet 2 Remote Boot Enable or disable booting of the LAN2. UEFI Boot Type Order Set order of the EFI boot media Legacy Boot Type Order Set traditional boot order (Normal, Advanced, Advanced Placeholder) Boot Menu > Legacy Boot Type Order: Standard Figure 16-14 Submenu "Boot / Legacy / Normal Boot Menu <Normal>" example SIMATIC IPC647C 206 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup Entry Meaning Entry Meaning Normal Boot Menu Normal = Boot order based on component type Advanced = Customized boot order of all components Advanced Placeholder = Individual, fixed booting sequence that is not changed automatically Boot Type Order Submenu for setting the boot order of component groups relative to one another Hard disk drive 1) CD/DVD ROM Drive USB Submenu for setting the boot order within the hard disk group 1) 1) Others 1) 1) Submenu for setting the boot order within the group of optical drives. Submenu for setting the boot order within the group of USB drives. Submenu for setting the boot order within the group of Others (for example Remote Boot Device). The groups are only displayed if a device of this group exists. Boot menu / Legacy / Normal Boot Menu (Advanced) In this menu all the connected bootable components and their booting position are displayed. The booting position of the component can be moved freely. During booting the component at the first position (highest booting priority) is used. If the component is not available, booting is carried out from the next component in the list. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 207 Detailed descriptions 16.5 BIOS Setup Figure 16-15 Submenu "Boot / Legacy / Normal Boot Menu <Advanced>" example Figure 16-16 Advanced Placeholder example SIMATIC IPC647C 208 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup Bootable components that are disconnected from and then reconnected to the PC between booting processes are set by the BIOS to the first position in the case of the "Advanced" setting, and relocated back to their original booting position (Advanced Placeholder Boot) in the case of the "Advanced Placeholder" setting. The boot sequence is changed as follows: Select the boot component with the keys, move to the desired position with + or -. Note During the booting process the boot manager can be started by using the F12 key. The boot manager displays all the available boot components and boots the device selected by the user. 16.5.10 Version Menu This menu contains system information which should be made available to Technical Support. Figure 16-17 Version menu example SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 209 Detailed descriptions 16.5 BIOS Setup 16.5.11 Exit menu You always exit BIOS Setup in this menu. Figure 16-18 The "Exit" menu (example) Entry Meaning Exit Saving Changes All the parameter changes are saved. Afterwards a system restart is carried out with the new parameters. Exit Discarding Changes All the parameter changes are discarded and the system is restarted with the old parameters. Load Setup Defaults All parameters are set to safe values. Discard Changes All the parameter changes are rejected. Save Changes All the parameter changes are saved. Load User Profile All the user-defined settings are loaded. (The user settings must have been saved beforehand with the Save User Profile function.) Save User Profile The set parameters are saved as a USER profile. Load Manufacturer Profile The manufacturer parameters are downloaded to the SETUP device. Profiles Display field: Displays the active profile (Standard, User, Manufacturer) with which the device is currently operating ... SIMATIC IPC647C 210 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup 16.5.12 BIOS Setup default settings Documenting the device configuration If you have changed any default settings in Setup, you can enter them in the following table. You can then refer to these entries for any future hardware modifications. Note Print out the table below and keep the pages in a safe place once you made your entries. The default setup settings vary depending on the ordered device configuration. If you have changed any default settings in Setup, you can enter them in the following table. You can then refer to these entries for any future hardware modifications. BIOS Setup default settings System parameters Default settings Local settings Main System Time hh:mm:ss System Date MM/DD/YYYY System parameters Default settings Local settings Advanced>Peripheral Configuration Internal COM 1 Auto Internal COM 2 Auto Internal LPT Auto Audio Enabled Onboard Ethernet 1 Enabled Onboard Ethernet 2 Enabled PCI - MPI / DP Enabled Profinet System parameters Default settings Local settings Advanced>SATA Configuration SATA Controller Enabled SATA Controller mode AHCI SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 211 Detailed descriptions 16.5 BIOS Setup System parameters Default settings Local settings Default settings Local settings Advanced>SATA Configuration System parameters Advanced>Video Configuration Primary video device PEG IGD boot type VBIOS default IGD Dual View DVI/CRT Disabled System parameters Default settings Local settings Advanced > USB Configuration USB Port0 Enabled USB Port1 Enabled USB Port2 Enabled USB Port3 Enabled USB Port6 Enabled USB Port7 Enabled USB Port8 Enabled USB Port9 Enabled USB Port10 Enabled System parameters Default settings Local settings Advanced>Chipset Configuration Port 80h Cycles LPC Bus VT-d Enabled HPET Enabled SIMATIC IPC647C 212 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.5 BIOS Setup System parameters Default settings Local settings Advanced>CPU Configuration C-States Enabled P-States (ACTUAL) Enabled Turbo mode Enabled CMP support Auto HT Support Auto Use XD Capability Disabled VT Support Enabled System parameters Default settings Local settings Advanced>Active Management Technology Support Intel AMT Support Disabled Intel AMT Setup Prompt Disabled AMT CIRA Request Trig Disabled AMT CIRA Timerout 30 Un-Configure ME Disabled USB Configure Enabled System parameters Default settings Local settings Advanced Fan control Enabled Operating Mode Switch Disabled System parameters Default settings Local settings Security Supervisor Password Not installed User password Not installed Set Supervisor Password Inactive (no password assigned) Set User Password Inactive (no password assigned) SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 213 Detailed descriptions 16.5 BIOS Setup System parameters Default settings Local settings Power Wake on LAN 1 Enabled Wake on PME/LAN 2 Disabled Wake on Time Disabled After Power Failure Power On System parameters Default settings Local settings Boot UEFI Boot Disabled UEFI option ROM support Disabled Quick Boot Disabled Quiet Boot Disabled POST errors All without keyboard NumLOCK On USB Boot Enabled Boot manager Enabled PXE Boot to LAN 1 Disabled PXE Boot to LAN 2 Disabled System parameters Default settings Local settings Boot > UEFI Boot Type Order System parameters Default settings Local settings Boot > Legacy Boot Type Order Normal Boot Menu System parameters Advanced Placeholder Default settings Version Product SIMATIC IPC BIOS Version V15.01. BIOS Number InsydeH2O Version MPI / DP Firmware ID SIMATIC IPC647C 214 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.6 Active Management Technology (AMT) System parameters Default settings Version FPGA Revision ID Intel ME Version Video Option ROM RAID Option ROM PXE Option ROM 1 Deviating default settings are possible. These depend on the manufactured device configuration. System parameters Default settings Local settings Exit Profile: 16.6 Active Management Technology (AMT) 16.6.1 AMT basics The processors Intel Core i5 and Core i7 support Intel(R) vProTM and Intel Active Management Technology at the hardware end. An administrator at the Help Desk PC accesses the AMT PCs. Only the AMT PCs must have an integrated Intel AMT. The following figure shows the possible structure of a network for remote management on the basis of SIMATIC AMT-PCs. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 215 Detailed descriptions 16.6 Active Management Technology (AMT) $GPLQLVWUDWRUDW+HOS'HVN3& ,3&PDLQWHQDQFH XVHU :DNHIURP6 /6 SDVVZRUG 7& 3 RU 7 ,3& ,3& ,3& ,3& ,3& ,3& $07,3&V %OXHVFUHHQ U 3R 7& 7 /6 7&3RU7/6 7& 3 R 7&3 R U7 %RRWLQJ U7/6 /6 &KDQJLQJVHWWLQJV LQWKH%,26 +RVW .909LHZHU,( 26XQUHVSRQVLYH 5HSDLU0RGH From a SIMATIC IPC which does not have Intel AMT functions, you can access networked SIMATIC IPCs with Intel AMT using the SIMATIC IPC Remote Manager and/or a web browser. SIMATIC IPCs that support AMT feature two onboard Ethernet interfaces, each with a separate controller. You can configure the controller integrated in the chipset for use with Intel AMT. Further details about the controller can be found in the technical specification. For security reasons, AMT is disabled when you receive a SIMATIC IPC. Enable AMT in the BIOS setup. Afterwards the Intel(R) Management Engine (Intel(R) ME) has to be activated and set for AMT. You make additional settings in the Management Engine: Configuring the network for access via AMT Creating a password This section describes the required measures and settings on the local IPC so that the IPC can be controlled and maintained remotely from a management station known below as the help desk PC. The local IPC is known below as the "AMT PC". The sections contain the following information: AMT settings in the MEBx and in the BIOS setup Basic configuration of AMT Further useful notes SIMATIC IPC647C 216 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.6 Active Management Technology (AMT) 16.6.2 Enabling AMT, basic configuration Procedure For security reasons, AMT is not enabled on new devices. To enable AMT, follow these steps: 1. Connect the AMT PC with the LAN. 2. If necessary, first reset AMT to the default status (see section "Unconfigure"). 3. To access the BIOS, press the <F2> key while the device is booting. 4. In the Advanced menu, enable "Intel AMT Support", and "Intel AMT Setup Prompt". 5. Exit the BIOS with the <F10> key "Save and Exit". The AMT PC restarts. 6. To access the MEBx, press the <Ctrl+P> keyboard shortcut 7. In the login dialog, enter the standard password "admin". 8. Change the default password. The new password must include the following characters: - In total at least eight characters - One upper case letter - One lower case letter - One number - One of the special characters ! @ # $ % ^ & * @ # $ % ^ & * Note The underscore _ and the space characters are valid password characters, however they do not increase password complexity. 9. Enable "Intel (R) AMT Configuration > Manageability Feature Selection". 10.Enable "Intel (R) ME General Settings > Activate Network Access". SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 217 Detailed descriptions 16.6 Active Management Technology (AMT) 16.6.3 Advanced settings The BIOS and the MEBx contain the most important basic settings for AMT. Additional tools are necessary if you want to make more advanced settings. If required, these must be downloaded from the relevant manufacturer's site. For information on the options and use of these tools, refer to the relevant documentation of the manufacturer. Manageability Commander and other tools of the Intel DTK (Manageability Developer Tool Kit): Programs from the Intel DTK that you can download from the Internet at "http://software.intel.com/en-us/manageability". AMT Web interface: For encrypted connections, the URL of the Web interface is "https:// <Fully qualified domain name>:16993" and for unencrypted connections "http://<IP address>:16992". WinRM: A command line program that is part of Windows as of Windows Vista. This tool can be downloaded for older Windows versions. 16.6.4 Resetting with Un-configure Note If the AMT PC still has its factory settings, for example has just been purchased, you can skip this section. If you have already configured AMT previously, it is best to discard all the previous AMT settings made in the MEBx. Note All previous settings in the management engine are deleted. Correct operation in the plant may be at risk. Note down all the settings in the MEBx. Make the settings again as necessary following Unconfigure. To reset the AMT settings, follow these steps: 1. Enable the "Un-configure ME" entry in "Advanced > Active Management Technology Support" in the BIOS. 2. Exit the BIOS with the <F10> key "Save and Exit". The AMT PC restarts. 3. After the restart, a user prompt appears asking whether you really want to discard all the settings in the management engine: 4. Confirm with "Y". On a German keyboard, this means pressing the <Z> key. The device continues to boot with the factory settings of the management engine. SIMATIC IPC647C 218 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.7 CP 1616 onboard communications processor 16.6.5 Determining the network address To connect the AMT PC with the AMT server, the network address that uniquely localizes the AMT server on the AMT PC must be entered. If DHCP is set for the automatic assignment of the network address in "Network Setup" in the MEBx of the AMT PC, the network address is not fixed. Procedure If the AMT server uses the same network address as the operating system of the AMT PC (most common situation): 1. You can obtain the address of the AMT server in the command line in Windows using "ipconfig" and in UNIX using "ifconfig". If the AMT server and operating system do not use the same network address, ask your network administrator for the address you have been assigned. 16.6.6 Forcing user consent When establishing a connection to the AMT PC, the KVM viewer may prompt the user to enter a six-figure code. This code is displayed on the screen of the AMT PC. The user of the AMT PC must inform the user of the KVM viewer of this code. Procedure To set up this code query on the KVM viewer, follow these steps: 1. Select "Intel(R) AMT Configuration > User Consent" in the MEBx. 2. Select the value "KVM" for "User Consent". To allow a user with administrator privileges to avoid this code query, follow these steps: 1. Select "Intel(R) AMT Configuration > User Consent" in the MEBx. 2. Enable "Opt-in configurable from remote IT". 16.7 CP 1616 onboard communications processor 16.7.1 Introduction The CP 1616 on-board allows the connection of industrial PCs to Industrial Ethernet. The basic characteristics of the PCS 1616 onboard are: Optimized for PROFINET IO With Ethernet realtime ASIC ERTEC 400 Three RJ45 sockets for connecting terminal devices or addition network components Integrated 3-port real-time switch Automatic hardware detection SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 219 Detailed descriptions 16.7 CP 1616 onboard communications processor 16.7.1.1 Network connections Ethernet The CP 1616 is designed for operation in Ethernet networks. Additional features are: The connectors are designed for 10BaseT and 100BaseTX. Data transfer rates of 10 and 100 Mbps in full/half duplex mode are supported. The handshake is performed automatically (auto negotiation). A 3-port realtime switch is located in the module. Autocrossing Three RJ45 connectors The CP 1616 is connected to the LAN (Local Area Network) via one of the three RJ45 sockets of the PC. These three sockets lead to the integrated realtime switch. 16.7.1.2 Typical Communication Partners CP 1616 onboard as an IO controller The following diagram shows a typical application: CP 1616 onboard as PROFINET IO controller on the IO controller layer. The IO base controller user program runs on the PC. This program accesses the functions of the IO base user program interface. Data traffic is routed via the communication processor to several SIMATIC S7 PROFINET IO devices, ET 200S over Industrial Ethernet. SIMATIC IPC647C 220 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.7 CP 1616 onboard communications processor CP 1616 onboard as IO device The following diagram shows a typical application: Two PCs each with a CP as a PROFINET IO device on the IO device layer. A PC with a CP as PROFINET IO controller, a SIMATIC S7-400 with a CP 443-1 as PROFINET IO controller and two SIMATIC S7 ET 200S PROFINET IO devices are also connected in the network. The IO base device user program runs on the IO device PC. This program accesses the functions of the IO base user program interface. Data traffic is routed via the CP 1616 onboard communication processor to a PC as PROFINET IO controller, or to an S7-400 automation system with CP 443-1 over Industrial Ethernet. 352),1(7,2&RQWUROOHU 3&ZLWK&3DQG ,2%DVH&RQWUROOHU 8VHU3URJUDP 6ZLWK &3$GYDQFHG 31,2,QGXVWULDO(WKHUQHW 3&ZLWK&3DQG ,2%DVH'HYLFH 8VHU3URJUDP 352),1(7,2'HYLFHV 16.7.2 6,0$7,&6 (76 Firmware Loader This section will familiarize you with the application area and use of the firmware loader. You can find additional, detailed information about the individual loader variants in the integrated help of the program. "Firmware" refers to the system programs in the SIMATIC NET modules. Scenario for using the firmware loader The CP 1616 onboard is supplied with the latest version of the firmware. If new functions become available due to product development, you can make them available by performing a firmware download. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 221 Detailed descriptions 16.7 CP 1616 onboard communications processor Application area for the firmware loader The firmware loader enables you to reload new firmware releases to SIMATIC NET modules. It is used for: PROFIBUS modules Industrial Ethernet modules Modules for gateways, for example IE/PB link Installation The firmware loader is available on your PG/PC under Windows following the installation of STEP 7/NCM PC. Loader files The firmware loader supports the following file types: <File>.FWL A file form that contains information in addition to the LAD file format, which is displayed by the firmware loader. The firmware loader can use this information to check if the firmware is compatible to the device. <File>.LAD A file format that only contains the system program to be loaded into the module. Read the information provided along with the loader file, for example, in the readme file. This information is also displayed in the firmware loader when the FWL file is loaded. SIMATIC IPC647C 222 Operating Instructions, 12/2012, A5E02669337-04 Detailed descriptions 16.7 CP 1616 onboard communications processor 16.7.2.1 Loading firmware Start downloading procedure 1. In the Windows Start menu, select the menu command SIMATIC > STEP 7 > NCM S7 > Firmware Loader. 2. Click "Next" and follow the instructions in the dialog fields that follow. A help function is integrated in the software as support. NOTICE Ensure that the loader file you are using for the update is suitable for the version of firmware on your module. If you have any doubts, contact your local Siemens consultant. NOTICE Be aware that aborting the loading process may result in an inconsistent state in your module. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 223 Detailed descriptions 16.7 CP 1616 onboard communications processor You can find additional, detailed information about the individual loader variants in the integrated help. Note When loading the firmware or commissioning the module, be aware that the CP 1616 onboard takes five MAC addresses (always in direct sequence). The first two are shown in the BIOS. Figure 16-19 Advanced menu > "Peripheral Configuration" Example The lower MAC address under "Profinet" is intended for Layer 2 communication, while the second one is for Ethernet/PROFINET communication. 16.7.3 Further actions in STEP 7/NCM PC Configuring Your PC is now ready, although you still have to configure the SIMATIC NET communication software. The rest of the procedure is described in the "Commissioning PC Stations" manual (on the Windows PC that also contains STEP 7/NCM PC: Start > Simatic > Documentation > English > Commissioning PC Stations). SIMATIC IPC647C 224 Operating Instructions, 12/2012, A5E02669337-04 A Appendix A.1 Guidelines and declarations The following applies to the SIMATIC product described in this document: Notes on CE marking The following applies to the SIMATIC product described in this document: EMC directive This product meets the requirements of EC directive 2004/108/EEC "Electromagnetic Compatibility", and is designed for operation in the following fields of application in accordance with this CE marking: Fields of application Requirement for Emitted interference Immunity to interferences Residential, business and commercial operations, and small businesses EN 61000-6-3: 2007 EN 61000-6-1: 2007 Industry EN 61000-6-4: 2007 EN 61000-6-2: 2005 The product complies with EN 61000-3-2:2006 (harmonic currents) and EN 61000-3-3:2008 (voltage fluctuations and flicker.) Low-voltage directive The product fulfills the requirements of EC Directive 2006/95/EC "Low Voltage Directive". Conformance with this directive has been verified according to EN 60950-1: 2006. Declaration of conformity The EC declaration of conformity and the corresponding documentation are made available to authorities in accordance with the EC directives stated above. Your sales representative can provide these on request. Note the installation guidelines The installation guidelines and safety instructions given in this documentation have to be noted during commissioning and operation. Connecting I/Os Noise immunity requirements to EN 61000-6-2 are met if connected I/Os are suitable for industrial applications. Peripheral devices are only be connected via shielded cables. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 225 Appendix A.2 Certificates and Approvals A.2 Certificates and Approvals ISO 9001 certificate The Siemens quality management system for all production processes (development, production and sales) meets ISO 9001:2000 requirements. This has been certified by DQS (the German society for the certification of quality management systems). Q-Net certificate no.: DE-001108 QM Software License Agreement The device can be supplied with or without preinstalled software. For devices with preinstalled software, please note the relevant license agreements. Approvals for the USA, Canada and Australia Product safety The following approval is available for the device: Underwriters Laboratories (UL) to Standard UL 60950-1, Report E11 5352 and Canadian Standard C22.2 No. 60950-1 (I.T.E). EMC USA Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Shielded cables Shielded cables must be used with this equipment to maintain compliance with FCC regulations. Modifications Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment. Conditions of operations This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must tolerate any interference received, including interference that may cause undesired operation. SIMATIC IPC647C 226 Operating Instructions, 12/2012, A5E02669337-04 Appendix A.3 Service and support CANADA Canadian Notice This Class B digital apparatus complies with Canadian ICES-003. Avis Canadian Cet appareil numerique de la classe B est conforme a la norme NMB-003 du Canada. AUSTRALIA This product meets the requirements of the standard EN 61000-6-3:2007 Generic standards - Emission standard for residential, commercial and light-industrial environments. A.3 Service and support You can find additional information and support for the products described on the Internet at the following addresses: Technical support (http://www.siemens.de/automation/csi_en_WW) Support request form (http://www.siemens.com/automation/support-request) After-sales information system for SIMATIC PC / PG (http://www.siemens.com/asis) SIMATIC Documentation Collection (http://www.siemens.com/simatic-tech-doku-portal) Your local representative (http://www.siemens.com/automation/partner) Training center (http://www.sitrain.com) Industry Mall (http://mall.automation.siemens.com) When contacting your local representative or Technical Support, please have the following information at hand: Order number of the device (MLFB) BIOS version (industry PC) or image version (HMI device) Installed additional hardware Installed additional software Tools & downloads Please check regularly if updates and hotfixes are available for download to your device. The downloads are available on the Internet under "After Sales Information System SIMATIC PC/PG" (see above). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 227 Appendix A.4 Retrofitting instructions A.4 Retrofitting instructions A.4.1 Configurations Temperature range 5 C to 50 C The maximum permissible power loss of expansion modules is 30 W. Distribution over the slots: 25 W maximum for the PCIe x16 slot 25 W maximum for the upper module in slot 2 10 W maximum for the lower module in slot 3 Maximum permitted configuration 6$7$+''66' 6$7$+''66' 6OLPOLQH'9'5:&)FDUG Figure A-1 Approved configuration versions for the temperature range 5 C to 50 C NOTICE Restrictions Slimline DVD RW can be installed, but may only be operated up to a temperature of 40C. Removable rack operation is not permitted in a temperature range up to 50C. Temperature range 5 C to 45 C Maximum power loss of expansion modules is 55 W. Arrangement of the slots: 25 W maximum for the PCIe x16 slot 2 x 25 W maximum for the modules in slot 2 and slot 3 SIMATIC IPC647C 228 Operating Instructions, 12/2012, A5E02669337-04 Appendix A.4 Retrofitting instructions Maximum permitted configuration 6$7$+''66'LQUHPRYDEOHUDFN 6$7$+''66'LQUHPRYDEOHUDFN 6OLPOLQH'9'5:&)FDUG Figure A-2 Approved configuration versions for the temperature range 5 C to 45C NOTICE Restrictions Slimline DVD RW can be installed, but may only be operated up to a temperature of 40C. During operation, the HDDs installed in the removable rack may not be exposed to vibratory loads and may only be exposed to limited shock loads (see Technical specifications). Temperature range 5 C to 35 C Maximum power loss of expansion modules is 75 W. Arrangement of the slots: 25 W maximum for the PCIe x16 slot 2 x 25 W maximum for the modules in slot 2 and slot 3 Maximum permitted configuration +''66'LQUHPRYDEOHUDFN +''66'LQUHPRYDEOHUDFN 6OLPOLQH'9'5:&)FDUG Figure A-3 Approved configuration versions for the temperature range 5 C to 35C NOTICE Restrictions During operation, the HDDs installed in the removable rack may not be exposed to vibratory loads and may only be exposed to limited shock loads (see Technical specifications). SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 229 Appendix A.4 Retrofitting instructions SIMATIC IPC647C 230 Operating Instructions, 12/2012, A5E02669337-04 ESD Directive B Meaning An electronic module is equipped with highly integrated electronic components. Due to their design, electronic components are highly sensitive to overvoltage and thus to the discharge of static electricity. Such electronic components are labeled as electrostatic sensitive devices (ESD). The following abbreviations are commonly used for electrostatic sensitive devices: ESD - Electrostatic Sensitive Device ESD - Electrostatic Sensitive Device (internationally recognized term) Electrostatic charge NOTICE Electrostatic charge ESDs may be destroyed by voltages far below the level perceived by human beings. If you are not discharged electrostatically, the voltage that you transfer when touching a component or the contact points of a module can already cause damage. The damage to an ESD caused by overvoltage is usually not recognized immediately. The damage only becomes apparent after a long period of operation. Discharge any electrostatic charge of your body before you touch the ESD. Anyone who is not connected conductively to their surroundings is subject to electrostatic charge. The following diagram shows the maximum voltage values to which a person can be charged electrostatically. The values depend on the material and humidity. The shown values are in conformity with the specifications of EN 61000-4-2. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 231 9ROWDJH ESD Directive >N9@ >@ 5HODWLYHKXPLGLW\ Synthetic materials Wool Antistatic materials such as wood or concrete Protective measures against discharge of static electricity NOTICE Grounding measures There is no equipotential bonding without grounding. An electrostatic charge is not discharged and may damage the ESD. When working with electrostatic sensitive devices, make sure that the person and the workplace are properly grounded. Note the following: Only touch the ESD if it is absolutely necessary. When you touch ESD modules, avoid touching the pins or the PCB tracks. This precaution reduces the risk of damaging an ESD. Discharge electrostatic electricity from your body if you are performing measurements on an ESD. To do so, touch a grounded metal object before you carry out the measurement. Always use grounded measuring instruments. SIMATIC IPC647C 232 Operating Instructions, 12/2012, A5E02669337-04 C List of abbreviations Abbreviation Term Meaning AC Alternating current Alternating current ACPI Advanced Configuration and Power Interface PLC Programmable controller AGP Accelerated Graphics Port High speed bus system AHCI Advanced Host Controller Interface Standardized controller interface for SATA devices. This is supported in Microsoft Windows XP as of SP1 and IAA driver. AMT Active Management Technology Remote maintenance technology from Intel APIC Advanced Programmable Interrupt Controller Extended programmable interrupt controller APM Advanced Power Management Tool for monitoring and reducing power consumption of the PC AS Automation system ASIS After Sales Information System AT Advanced Technology ATA Advanced Technology Attachment ATX AT-Bus-Extended AWG American Wire Gauge US standard for the cable diameter BIOS Basic Input Output System Basic Input Output System CAN Controller Area Network CD-ROM Compact Disc - Read Only Memory Removable storage medium for large data volumes CD-RW Compact Disc - Rewritable Rewritable CD CE Communaute Europeenne (CE symbol) The product is in conformance with all applicable EC directives CF Compact Flash CGA Color Graphics Adapter Standard monitor interface CIRA Client Initiated Remote Access Administration of AMT PCs not in the intranet CLK Clock pulse Clock signal for controllers CMOS Complementary Metal Oxide Semiconductors Complementary metal oxide semiconductors COA Certificate of authentication Microsoft Windows Product Key CoL Certificate of License License authorization COM Communications Port Term for the serial interface CP Communication Processor Communication computer SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 233 List of abbreviations Abbreviation Term Meaning CPU Central Processing Unit CPU CRT Cathode Ray Tube CSA Canadian Standards Association Canadian organization for tests and certifications according to own or binational standards (with UL / USA) standards CTS Clear To Send Clear to send DRAM Dynamic Random Access Memory DC Direct Current DC current DCD Data Carrier Detect Data carrier signal detection DDRAM Double Data Random Access Memory Memory chip with high-speed interface DHCP Dynamic Host Configuration Protocol Protocol for configuring IP networks DMA Direct Memory Access Direct memory access DOS Disk Operating System Operating system without GUI DP Display Port New powerful digital monitor port DQS Deutsche Gesellschaft zur Zertifizierung von Qualitatsmanagement mBH DSR Data Set Ready Ready for operation DTK Developer Tool Kit Tools for software development, testing, configuration etc. DTR Data Terminal Ready Data terminal is ready DVD Digital Versatile Disk Digital versatile disk DVI Digital Visual Interface Digital display interface DVI-I Digital Visual Interface Digital display interface with digital and VGA signals ECC Error checking and correction Error correction code ECP Extended capability port Extended parallel port EFI Extensible Firmware Interface EGA Enhanced Graphics Adapter ESD Components sensitive to electrostatic charge PC to monitor interface DM Electronic Manual EIDE Enhanced Integrated Drive Electronics EISA Extended Industry Standard Architecture Extended ISA standard EMM Expanded Memory Manager Manages memory expansions EM64T Extended Memory 64 technology An enhancement of the IDE standard EN European standard EPROM / EEPROM Erasable Programmable Read-Only Memory / Electrically Erasable Programmable Read-Only Memory Plug-in submodules with EPROM/EEPROM chips EPP Enhanced Parallel Port Bi-directional Centronics interface ESC Escape character Control character EWF Enhanced Write Filter FAQ Frequently Asked Questions FAQs FAT 32 File Allocation Table 32-bit 32-bit file allocation table SIMATIC IPC647C 234 Operating Instructions, 12/2012, A5E02669337-04 List of abbreviations Abbreviation Term FBWF File-Based Write Filter FD Floppy disk Disk drive, 3.5" FQDN Fully qualified domain name Full name of a domain FSB Front Side Bus GND Ground GPT Globally Unique Identifier Partition Table HD Hard disk HDA High Definition Audio HDD Hard Disk Drive HU Height unit Meaning Chassis ground Hard disk Hard disk drive HMI Human Machine Interface HORM Hibernate Once - Resume Many HT Hyper-Threading HTML Hyper Text Markup Language Script language for creating Internet pages. HTTP Hypertext Transfer Protocol Protocol for data transfer on the Internet Hardware Hardware I/O Input/Output IAA Intel Application Accelerator IAMT Intel Active Management Technology User interface Data input/output on computers Diagnostics, management and remote control of PCs IDE Integrated Device Electronics IDER IDE Redirection IEC International Electronical Commission IGD Integrated Graphics Device IP Ingress Protection Degree of protection IR Infrared Infrared IRDA Infrared Data Association Standard for data transfer via IR module IRQ Interrupt Request Interrupt request ISA Industry Standard Architecture Bus for expansion modules ITE Information Technology Equipment KVM Keyboard, Video, Mouse L2C Level 2 cache LAN Local Area Network Remotely mounting an ISO file as a drive Computer network that is limited to a local area. LCD Liquid Crystal Display Liquid crystal display LEDs Light Emitting Diode Light emitting diode LPT Line Printer Printer port LVDS Low Voltage Differential Signaling LW Drive MAC Media access control Media access control MC Memory Card Memory card in credit card format ME Management engine Unit implemented by AMT MEBx Management Engine BIOS Extension User interface for basic configuration of AMT SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 235 List of abbreviations Abbreviation Term MLFB Machine-readable product designation MMC Micro Memory Card MPI Multipoint-capable interface for programming devices MPS Manageability Presence Server MS-DOS Microsoft Disc Operating System MTBF Mean Time Between Failures MUI Multilanguage User Interface NA Not Applicable NAMUR Normenarbeitsgemeinschaft for Mess- und Regelungstechnik in der chemischen Industrie (standardization body for instrumentation and control technology in the chemicals industry) Meaning Memory card of the format 32 mm x 24.5 mm Proxy for AMT Language localization in Windows NC Not Connected Not connected NCQ Native Command Queuing Automatic re-sorting of the file and disk access, for increased performance NEMA National Electrical Manufacturers Association Syndicate of manufacturers of electrical components in the USA NMI Non Maskable Interrupt Interrupt the processor can not reject NTFS New Techniques File System Secure file system for Windows versions (2000, XP, 7) ODD Optical Disk Drive OPC OLE for Process Control PATA Parallel ATA Standardized interface for industrial processes PC Personal computer PCI Peripheral Component Interconnect High-speed expansion bus PCIe Peripheral Component Interconnect express High-speed serial, differential full-duplex PtP interface with high data rate. PCMCIA Personal Computer Memory Card International Association PI Protective Earth PEG PCI Express Graphics PG Programming device PIC Programmable Interrupt Controller POST Power On Self Test Protective conductor Programmable interrupt controller PRTC Protected Real Time Clock Clock in the management engine MEBx PXE Preboot Execution Environment Software for running new PCs without hard disk data via the network RAID Redundant Array of Independent Disks Redundant hard disk array RAL Restricted Access Location Installation of device in operating facilities with restricted access - for example, a locked switchgear cabinet RAM Random Access Memory RI Ring Input Incoming call SIMATIC IPC647C 236 Operating Instructions, 12/2012, A5E02669337-04 List of abbreviations Abbreviation Term ROM Read-Only Memory Meaning RS 485 Reconciliation Sublayer 485 Bi-directional bus system designed for up to 32 nodes. RTC Real Time Clock Real-time clock RTS Reliable Transfer Service Request to send RxD Receive Data Data transfer signal SAS Serial attached SCSI SATA Serial Advanced Technology Attachment SCSI Small Computer System Interface SDRAM Synchronous DRAM SELV Safety Extra Low Voltage SLC Second Level Cache Safety extra low voltage SMART Self Monitoring Analysis and Reporting Technology Hard disk error diagnostics program SMS Short Message Service Short message via telecommunication network SNMP Simple Network Management Protocol Network protocol SO-DIMM Small Outline Dual Inline Memory Module SOL Serial over LAN SOM SafeCard on Motherboard (SOM) SPP Standard Parallel Port Synonym for parallel port SRAM Static Random Access Memory Static RAM Text-based remote control SSD Solid State Drive SVGA Super Video Graphics Array SVP Serial number of the device SW Software TCO Total Cost of Ownership TFT Thin-Film-Transistor Type of LCD flat-screen TTY Tele Type Asynchronous data transfer TxD Transmit Data Data transfer signal TXT Trusted Execution Technology Hardware implementation TWD Watchdog Time Watchdog monitoring time UEFI Unified Extensible Firmware Interface UL Underwriters Laboratories Inc. US organization for tests and certifications according to own or binational standards (with CSA / Canada) standards. UMA Unified Memory Architecture Video memory URL Uniform Resource Locator Designation of the full address of an Internet page USB Universal Serial Bus UXGA Ultra Extended Graphics Array Enhanced VGA standard with at least 256 colors Graphic standard, maximum resolution 1600x1200 pixels. V.24 ITU-T standardized recommendation for data transfer via serial ports. VCC Positive supply voltage of integrated circuits SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 237 List of abbreviations Abbreviation Term VDE Verein deutscher Elektrotechniker (Union of German Electrical Engineers) Meaning VGA Video Graphics Array VRM Voltage Regulator Module VT Virtualization Technology Intel technology with which a virtually closed environment can be made available. VT-D Virtualization Technology for Directed I/O Enables the direct assignment of a device (e.g. network adapter) to a virtual device. W2k Windows 2000 WAN Wide Area Network WAV Wave Length Encoding Loss-free file format for audio data. WD Watchdog Program monitoring with error detection and alarming. WLAN Wireless LAN LWireless local area network WoL Wake on Local Area Network WWW World Wide Web Video adapter which meets industrial standard XD Execute Disable Capability Hardware implementation XGA Extended Graphics Array Graphic standard, maximum resolution 1024x768 pixels. ZMM Zero Maintenance Cache Protection Module Maintenance-free cache unit for saving cache contents SIMATIC IPC647C 238 Operating Instructions, 12/2012, A5E02669337-04 Glossary AHCI mode AHCI is a standardized method to address the SATA controller. AHCI describes a structure in the RAM, which contains a general area for control and status, as well as a command list. APIC mode Advanced peripheral interrupt controller. 24 interrupt lines are available. ATAPI CD-ROM Drive AT Bus Attachment Packet Interface (connected to AT bus) CD-ROM drive Automation system (AS) A programmable controller (PLC) of the SIMATIC S7 system consist of a central controller, one or several CPUs, and various I/O modules. Backup Duplicate of a program, data medium or database, used either for archiving purposes or for the protection of vital and non-replaceable data against loss when the working copy is corrupted. Certain applications automatically generate backup copies of data files, and manage both the current and the previous versions on the hard disk. Baud Physical unit for the step speed in signal transmission. Defines the number of transferred signal states per second. With only two states, one baud is equivalent to a transmission rate of 1 bps. Boot disk A boot disk is a disk with a "Boot" sector. This can be used to load the operating system from the disk. Cache High-speed access buffer for interim storage (buffering) of requested data. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 239 Glossary CE marking Communaute Europeene The CE mark confirms compliance of the product with corresponding EC Directives, for example, with the EMC Directive. Chipset Located on the motherboard, connects the processor with the RAM, the graphics controller, the PCI bus, and the external interfaces. Cold restart A start sequence, starting when the computer is switched on. The system usually performs some basic hardware checks within the cold start sequence, and then loads the operating system from the hard disk to work memory -> boot COM interface The COM interface is a serial V.24 interface. The interface is suitable for asynchronous data transfer. Compact Flash cards (CF) Compact Flash is a digital storage medium in card format and without moving parts. The CF card contains the non-volatile memory and the controller. The interface of the CF card corresponds with the IDE interface. CF cards can be operated without additional electronics on PCMCIA or IDE hard disk controllers using a plug and socket adapter. There are two design forms: CF-I (42.6 x 36.4 x 3.3 mm) and CF-II (42.8 x 36.4 x 5 mm). Configuration files These are files containing data which define the configuration after restart. Examples of such files are CONFIG.SYS, AUTOEXEC.BAT and the registry files . Configuration software The configuration software updates the device configuration when new modules are installed . This is done either by copying the configuration files supplied with the module or by manual configuration using the configuration utility. Controller Integrated hardware and software controllers that control the functions of certain internal or I/O devices (for example, the keyboard controller). SIMATIC IPC647C 240 Operating Instructions, 12/2012, A5E02669337-04 Glossary Device configuration The configuration of a PC or programming device contains information on hardware and device options, such as memory configuration, drive types, monitor, network address, etc. The data are stored in a configuration file and enable the operating system to load the correct device drivers and configure the correct device parameters. . If changes are made to the hardware configuration, the user can change entries in the configuration file using the SETUP program. . Disc-at-once With this burning technique, data are written to a CD in a single session, and the CD is then closed. Further write access is then no longer possible. DP Display Port: New digital monitor interface. Drivers Program parts of the operating system. They adapt user program data to the specific formats required by I/O devices such as hard disk, printers, and monitors. Dual Core CPU Dual-core processors significantly increase the speed of computing and program execution compared to the previous generation of single-core processors with hyperthreading technology. ECC Error checking and correction is a method for detecting and correcting errors when saving and transferring data, frequently used in conjunction with RAM modules with and without ECC. EMC directive Directive concerning Electromagnetic Compatibility. Compliance is confirmed by the CE symbol and the EC certificate of conformity. Energy management The energy management functions of a modern PC allow individual control over the current consumption of vital computer components (e.g. of the monitor, hard disk and CPU), by restricting their activity based on the current system or component load. Energy management is of particular importance for mobile PCs. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 241 Glossary Energy options The energy options can be used to reduce energy consumption of the computer, while keeping it ready for immediate use. This can be configured in Windows by selecting Settings > Control Panel > Energy options. Enhanced Write Filter (EWF) Configurable write filter that allows you, for example, to boot Windows Embedded Standard from write-protected media (such as CD-ROM), to write protect individual partitions and adapt the performance of the file system to your needs (when using Compact Flash cards). ESD directive Directive for using electrostatic sensitive components. Ethernet Local network (bus structure) for text and data communication with a transfer rate of 10/100/1000 Mbps. Execute Disable Capability Hardware implementation that prevents mutual memory accesses by programs and applications. It is only effective when all relevant system components, such as processors, operating systems and applications are supported. Extensible Firmware Interface (EFI) Refers to the central interface between the firmware, the individual components of a computer and the operating system. EFI is located logically beneath the operating system and represents the successor to PC BIOS, focusing on 64-bit systems. File Based Write Filter (FBWF) Configurable write filter to protect individual files from write access. Formatting Basic partitioning of memory space on a magnetic data medium into tracks and segments. Formatting deletes all data on a data medium. All data media must be formatted prior to their first use. Gender changer Using the gender changer (25-pin / 25-pin), the COM1/V24/AG interface of the SIMATIC PC family can be converted to the usual 25-pin male connector. SIMATIC IPC647C 242 Operating Instructions, 12/2012, A5E02669337-04 Glossary HORM Hibernate once, resume many is a method for fast booting from a single Hibernate file that only needs to be created once. HORM ensures restoration of a uniform, saved system state when booting. This reduces the writing to a CompactFlash medium to a minimum, for example, when starting up and shutting down Windows Embedded Standard 2009. Hot plug The SATA interface gives the device's hard drive system hot plugging capability. Prerequisite for this configuration is a RAID1 system with SATA RAID controller (onboard, or slot module), and at least two SATA removable cartridges. The advantage of hot plugging is that defective hard disks can be replaced without having to reboot the computer. Hub A term in network technology. In a network, a device joining communication lines at a central location, providing a common connection to all devices on the network. Hyper Threading HT technology (multi-threading) enables the parallel computing of processes. HT is only effective when all relevant system components, such as processors, operating systems and applications are supported. IGD Integrated Graphics Device. Graphics interface integrated in the chipset. Image This refers to the image, for example, of hard disk partitions saved to a file in order to restore them when necessary. Intel Active Management Technology This technology permits the diagnostics, management and remote control of PCs. It is only effective when all relevant system components, such as processors, operating systems and applications are supported. Intel VT The Intel Virtualization Technology (IVT) is the implementation of a secure closed environment for applications. Special (visualization) software an a VT-capable processor is required for its use. Interface See Interface SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 243 Glossary Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming devices, printers or monitors. Interface for interactive software applications. Interface See Interface Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming devices, printers or monitors. Interface for interactive software applications. Interface, multi-point MPI is the programming interface of SIMATIC S7/M7. Allows remote access to programmable modules, text-based displays and OPs from central locations. The MPI nodes can intercommunicate. LAN Local Area Network: LAN is a local network that consists of a group of computers and other devices that are distributed across a relatively restricted range and are linked with communication cables. The devices connected to a LAN are called nodes. The purpose of networks is the mutual use of files, printers or other resources. Legacy Boot Device Conventional drives can be used as USB devices. Legacy USB support Support of USB devices (e.g. mouse, keyboard) on the USB ports without driver. License key The license key represents the electronic license stamp of a license. Siemens provides the license keys for protected software. License key disk The license key disk contains the authorizations or license keys required to enable protected SIMATIC software. Low-voltage directive EC Product Safety Directive relating to the safety of products which are operated on low voltage (50 V AC to 1000 V AC, 70 V DC to 1500 V DC) and not specified in other directives. Compliance is confirmed by the CE symbol and the EC certificate of conformity. SIMATIC IPC647C 244 Operating Instructions, 12/2012, A5E02669337-04 Glossary LPT interface The LPT interface (Centronics interface) is a parallel interface that can be used to connect a printer. Memory card Memory cards in credit card format. Memory for user programs and parameters, for example, for programmable modules and CPs. Module Modules are plug-in units for PLCs, programming devices or PCs. They are available as local modules, expansion modules, interfaces or mass storage (Mass storage module). Motherboard The motherboard is the core of the computer. Here, data are processed and stored, and interfaces and device I/Os are controlled and managed. Operating system Generic term which describes all functions for controlling and monitoring user program execution, distribution of system resources to the user programs and the operating mode in cooperation with the hardware (for example Windows XP Professional). Packet writing The CD-RW is used as a disk medium. The CD can then be read only by packet-writing compatible software or has to be finalized. Finalization of a CD closes the CD within an ISO9660 shell. You can still write to the CD-RW several times in spite of finalization. Not all CD drives can read packet-written CDs . There are restrictions to using this method in general data transfer. PATA Interface for hard disk drives and optical drives, with parallel data transmission rate up to 100 Mbps. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 245 Glossary PC card Trademark of the Personal Computer Memory Card International Association (PCMCIA). Designation for auxiliary cards that conform with PCMCIA specifications. A PC card that has roughly the size of a credit card can be plugged into a PCMCIA slot. Version 1 specifies cards of Type I with a thickness of 3.3 millimeters, which are designed mainly for use as external memory. Version 2 of the PCMCIA specification also defines cards of Type II with a thickness of 5 mm and cards of Type III with a thickness of 10.5 mm. Type II cards can realize devices such as modems, fax cards and network interface cards. Type III cards are equipped with devices that require more space, for example wireless communications modules, or rotary storage media such as hard disk drives, for example. PC/104 / PC/104-Plus Two bus architectures are especially fashionable today in the industrial world. PC/104 and PC/104-Plus. Both are standard in single-board computers of the PC class. The electrical and logical layout of the two bus systems is identical with ISA (PC/104) and PCI (PC/104Plus). Software cannot usually detect a difference between them and normal desktop bus systems. Their advantage is the compact design and the resulting space they save. PCMCIA Association consisting of approx. 450 member companies of the computer industry whose focus is set on providing worldwide standards for miniaturization and flexible use of PC expansion cards in order to provide basic technologies to the market. PEG interface PCI Express for Graphics. Graphics interface with 16 PCIe lanes for expansions with graphics modules. PIC mode Peripheral interrupt controller. 15 interrupt lines are available. Pixel PixElement (picture point). The pixel represents the smallest element that can be reproduced on-screen or on a printer. Plug&Play Generally, a reference to the ability of a computer to automatically configure the system for communication with peripheral devices (for example monitors, modems or printers). The user can plug in a peripheral and "play" it at once without manually configuring the system. A Plug&Play PC requires both a BIOS that supports Plug&Play and a Plug&Play expansion card. SIMATIC IPC647C 246 Operating Instructions, 12/2012, A5E02669337-04 Glossary POST Self-test performed by the BIOS after the computer is switched on. Performs a RAM test and a graphics controller test, for example. The system outputs audible signals (beep codes) if the BIOS detects any errors; the relevant message indicating cause of error is output on the screen. PROFIBUS/MPI Process Field Bus (standard bus system for process applications) PROFINET PROFINET is the name of the standard for Industrial Ethernet developed and maintained by the PROFIBUS user organization. PROFINET unites protocols and specifications with which Industrial Ethernet meets the requirements of industrial automation technology. Programmable controller (PLC) The programmable controllers (PLC) of the SIMATIC S5 system consist of a central controller, one or more CPUs, and various other modules (e.g. I/O modules). PXE server A Preboot Execution Environment server is part of a network environment and can provide software to connected computers even before they boot. This can involve operating system installations or servicing tools, for example. RAID Redundant Array of Independent Disks: Data storage system which is used to save data and the corresponding error correction codes (parity bits, for example) to at least two hard disk volumes in order to enhance reliability and performance. The hard disk array is controlled by management programs and a hard disk controller for error correction. The RAID system is usually implemented in network servers. RAL Restricted Access Location: Installation of the device in a production facility with restricted access, for example, a locked control cabinet. Recovery CD Contains the tools for configuring hard disks and the Windows operating system. Reset Hardware reset: Reset/restart of the PC using a button/switch. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 247 Glossary Restart Warm restart of a computer without switching the power off (Ctrl + Alt + Del) Restore DVD The Restore DVD is used to restore the system partition or the entire hard disk to factory state if the system has crashed. The bootable DVD contains all the necessary image files. You can also create a boot disk allowing restoration via the network. ROM Read-Only Memory ROM is a read-only memory in which every memory location can be addressed individually. The programs or data are permanently stored and are not lost in the event of a power failure. S.M.A.R.T The Self-Monitoring, Analysis and Reporting Technology (SMART or S.M.A.R.T.) is an industry standard integrated in storage media. It makes for permanent monitoring of important parameters and early detection of imminent problems. SAS Serial SCSI interface for connection of hard drives, for example, with serial data transmission SATA Serial ATA Interface for hard disk drives and optical drives with serial data transmission. SCSI interface Small Computer System Interface Interface for connecting SCSI devices such as hard disk drives or optical drives. Session at once In session at once, the CD can be written to both with an audio session and a data session. The two sessions are written to at once (as in disc at once). SETUP (BIOS Setup) A program in which information about the device configuration (that is the configuration of the hardware on the PC/PG) is defined. The device configuration of the PC/PG is preset with defaults. Changes must therefore be entered in the SETUP if a memory expansion, new modules or a new drive are added to the hardware configuration. SIMATIC IPC647C 248 Operating Instructions, 12/2012, A5E02669337-04 Glossary SSD (Solid State Drive) A Solid State Drive is a drive that can be installed like any other drive; it does not contain a rotating disk or other moving parts because only semiconductor memory chips of similar capacity will be used. This design makes SSDs more rugged, provides shorter access times, low energy consumption and rapid data transfer. STEP 7 Programming software for the creation of user programs for SIMATIC S7 controllers. Track-at-once In track-at-once recording, a CD can be written to in bits in several sessions if the CD was not closed. Troubleshooting Error cause, cause analysis, remedy Trusted Execution Technology Hardware implementation that allows secured execution of programs and applications. It is only effective when all relevant system components, such as processors, operating systems and applications are supported. Turbo Mode In this mode individual processor cores can be clocked higher in accordance with the load from the user programs and as required. It is only supported by Core i5 and Core i7 processors. V.24 interface V.24 is a standardized interface for data transfer. Printers, modems, and other hardware modules can be connected to a V.24 interface. Wake on LAN (WoL) Wake on Local area network. This function allows the PC to be started via the LAN interface. Warm restart The restart of a computer after a program was aborted. The operating system is loaded and restarted again. The CTRL+ ALT+ DEL hotkey can be used to initiate a warm restart. SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 249 Glossary WLAN Wireless LAN is a local network that transmits data via radio waves, infrared light or another wireless technology. Wireless LAN is mainly used for mobile computer applications in office or factory environments. ZMM Zero Maintenance Cache Protection Module is a functional unit of the SAS Raid controller that stores the data in the cache of the controller in the case of a voltage failure. This functional unit is maintenance-free. SIMATIC IPC647C 250 Operating Instructions, 12/2012, A5E02669337-04 Index " "Peripheral Configuration" submenu, A Abbreviations, 233, 238 AHCI controller Introducing to the operating system (Windows XP), 123 Making known to the operating system, 125 Allocation of resources, 84 Angle brackets Installation, 33 Antivirus software, 43 APIC mode, 188 Approvals, 31, 226 Assignment External interfaces, 163 I/O addresses, 184 Memory addresses, 188 Authorization, 121 B Battery, 12, 106 Battery monitoring, 70 Battery replacement, 105 BEEP codes, 136 BIOS, 160 Beep codes, 136 BIOS Setup, 189 Default settings, 211 Menu layout, 190 Menus, 190 BIOS Setup menus Advanced, 193 Boot, 205 Main, 192 Security, 203 Version, 209 Boot sequence Error messages, 135 Burner software, 45 Bus board Installing, 112 Models, 178 Removing, 113 Bus expansion, 171 Bus frame, 112 Installing, 80 Removing, 79 C CE marking, 225 Certificates, 226 Charge Electrostatic, 231 Chipset, 149, 160 COA label, 30 COM, 151 Connecting I/O devices, 35 I/Os, 225 Power supply, 36 CPU, 160 CPU cooler Installing, 119 Removing, 118 Current delivery, 147 D Data backup, 131 Data carrier controller Introducing to the operating system (Windows XP), 123 Making known to the operating system, 125 Data exchange, 63 Declaration of conformity, 225 Degree of protection, 147 Device Open, 74 Unpacking, 29 Device configuration, 211 Device fan, 101, 171 DiagBase software, 67 DiagMonitor, 20 Fan monitoring, 69 Temperature monitoring, 68 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 251 Index DiagMonitor software, 67 Diagnostics BIOS beep codes, 136 DiagBase software, 67 DiagMonitor software, 67 Troubleshooting, 143 Dimension drawing Expansion module, 158 Dimensions, 147 Disclaimer of liability, 99 Documentation and Drivers DVD, 120 Drive rack Removing, 89 Drives, 17, 150 Dust protection, 147 DVD burner, 150 DVD drive, 20 DVD ROM Installing burner or DVD software, 130 E Electrostatic charge, 231 Electrostatic sensitive devices, 12 EMC directive, 225, 226 Equipotential bonding, 39 Error message Troubleshooting, 143 Error messages BIOS beep codes, 136 Startup, 135 ESD directives, 12 Ethernet address, 30 Ethernet interface, 16 Expansion Memory, 17 Memory, 17 Slots, 16 Expansion module, 81 Expansion slots, 149 External interfaces, 163 F Fan, 21 Removing, 101 FAN, 26 Fan bracket, 102 Fan connector, 102 Fan monitoring, 69 Fields of application, 13 Filter mat, 20 Firewall, 43 Flash drive Functionality, 44 Floppy, 171 Front door, 100, 101 Open, 74 Front door, 100, 101 Front panel interface, 171 Front view, 20 G Graphics, 151, 160 H Hard disk drive, 150 Hard disks Partitions, 48 Hardware interrupt Assigning, 180 I I/O addresses Assignment, 184 I/O devices, 35 I/Os Connecting, 225 Identification data, 29 IEC connector, 24, 37 Image creating, 131 Initial commissioning, 42 Installation Burner / DVD software, 130 Installation locations, 33 Memory modules, 75 Modules, 81 Installation of operating system Windows 7, Windows Server 2008, Windows Server2008 R2, 124 Windows XP, 122 Installing language package, 128 Interface pinout DVI, 169 Interfaces COM, 16, 24, 161 COM1, 163 DVI/VGA, 24 SIMATIC IPC647C 252 Operating Instructions, 12/2012, A5E02669337-04 Index DVI-D, 24 Ethernet, 16, 161 Ethernet, 16, 161 Ethernet, 16, 161 ETHERNET, 24 Ethernet RJ 45, 63 External devices, 162 Internal components, 162 Keyboard, 16 KEYBOARD, 24 Line Out, 170 LPT, 16, 24, 161 Microphone, 170 Mouse, 16 MOUSE, 24 Parallel, 151, 164 PROFIBUS, 151, 161 PROFIBUS/MPI, 16, 24, 63, 64, 165 PROFINET, 16, 24, 151 PS/2 keyboard, 165 PS/2 mouse, 164 Serial, 151 USB, 16, 24, 151, 161, 165 VGA, 16, 24 Interrupt assignment, 188 K Keyboard, 160 L Latch for power plug, 38 License key, 121 Line Out interface, 170 Localized information, 37 Low-voltage directive, 225 LPT1, 151 M Memory, 160, 171 Memory addresses Assignment, 188 Memory configuration, 149 Memory expansion, 75 Memory modules Installing, 75 Removing, 76 Messages BIOS beep codes, 136 Microphone interfaces, 170 Microsoft Windows Product Key, 29 Module, 78 Modules Installing, 75 Monitoring Fan, 69 Status displays, 25, 27 Temperature, 68 Watchdog, 68 Watchdog, 68 Monitoring functions, 17 Monitoring software, 68 Motherboard External interfaces, 163 Internal interfaces, 171 Position of the interfaces, 162 Removal, 116 Mounting holes, 33 Mouse, 160 MUI, 128 N Noise emission, 147 O On/off button, 20, 22, 183 Online ordering system, 64 Open Device, 74 Operating system, 19, 41 Initial commissioning, 42 Updates, 130 Operator panel Installation, 183 Removal, 114 Order no., 30 Output voltage, 154, 155 P Partition Windows XP delivery state, 123 Partitions Hard disks, 48 in delivery state Windows 7 32-bit, 127 in delivery state Windows 7 64-bit, 127 in delivery state Windows Server 2008 32-bit, 127 in delivery state Windows Server 2008 R2, 127 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 253 Index PCI interface, 175 PCI module, 78 PEG interface, 173 PIC mode, 188 Pin assignment Operator panel, 183 POST codes BIOS beep codes, 136 Power consumption, 147 Power Good Signal, 154 Power requirements, 153 Power supply, 16, 24, 171 AC supply voltage, 155 AC supply voltage, 155 Connecting, 36 Power supply unit, 21, 107 Removing, 107, 110 Processor, 17, 149, 160 Removing, 119 PROFIBUS/MPI, 63, 64 PROFIBUS/MPI interface, 16 PROFINET, 151, 220, 224 PROFINET expansion module, 78 PROFINET strain relief, 40 Protection class, 31, 147 Protective measure Static electricity, 232 R RAID, 145 RAID controller Introducing to the operating system (Windows XP), 123 Making known to the operating system, 125 RAID Level 1, 50, 58 RAID system, 49, 56 Management functions, 50, 57 SAS hardware RAID, 56 RAM, 149 RAM expansion, 17 Rating plate, 30 Real-time protection, 43 Rear view, 21 Recovery DVD, 120 Redundant power supply, 70 Status, 70 Removable hard disk, 47 Removing AC power supply, 107 CPU cooler, 118 Drive rack, 94, 95 Fan, 101 Motherboard, 116 Power supply unit, 110 Processor, 119 Repair, 99 Repairs, 11 Replacing Battery, 106 Replacing filters, 100 Reset button, 20, 22, 183 Restore DVD, 120, 121 Restoring the delivery state, 121 RJ45 Ethernet, 63, 166, 167 S Safety instructions, 11 Safety regulations, 147 SAS, 56 SAS controller Introducing to the operating system (Windows XP), 123 Making known to the operating system, 125 SAS hardware RAID system, 56 SAS RAID system, 56 SATA, 171 SATA/PATA Configuration, 195 SCSI interface, 171 Secure the power plug, 38 Serial number, 30 Setting up partitions Windows 7, Windows Server 2008, Windows Server2008 R2, 125 Windows XP, 123 Setting up the language selection, 128 Slots, 16 Software, 121 Startup Error messages, 135 Static electricity Protective measures, 232 Status displays, 20, 27 ETHERNET, 25 FAN, 26 POWER, 25 PROFIBUS/MPI, 25 TEMP, 26 WATCHDOG, 26 Supply voltage, 37, 147 System BIOS, 135 System partition, 121 System resources, 184 SIMATIC IPC647C 254 Operating Instructions, 12/2012, A5E02669337-04 Index Allocation of I/O addresses, 184 T Telescopic rails Installation, 33 Specifications, 155 TEMP, 26 Temperature, 148 Temperature monitoring, 68 Transport, 29 Troubleshooting, 145 Troubleshooting/FAQs, 143 U Updates Operating system, 130 User programs and drives, 131 USB port, 16, 20 V Ventilation slots, 31 VGA interface, 16 W Warranty, 11 Watchdog, 17, 26 Monitoring function, 68 Watchdog monitoring times, 69 Weight, 147 Windows 7 Installation, 124 Windows 7 Ultimate, 19 Windows Security Center, 43 Windows Server 2008 Installation, 124 Windows Server2008 R2 Installation, 124 Windows XP Installation, 122 SIMATIC IPC647C Operating Instructions, 12/2012, A5E02669337-04 255 Index SIMATIC IPC647C 256 Operating Instructions, 12/2012, A5E02669337-04