Automotive Relays Plug-in Mini ISO Relays Power Relay F4 Pin assignment similar to ISO 7588 part 1 Plug-in or PCB terminals Customized versions on request - 24VDC versions with contact gap >0.8mm - 48VDC version on request - Integrated components (e.g. resistor, diode) - Customized marking/color - Special covers (e.g. notches, release features, brackets) - Various contact arrangements and materials - For latching (bistable) version refer to Power Relay F7 A Latching or Mini Relay Latching - For shrouded/weatherproof dust cover versions refer to Shrouded Power Relay F4 A and F4 F134co_fcw1 Typical applications Cross carline up to 40A for example: ABS control, blower fans, car alarm, cooling fan, Electric Power Steering, energy management, engine control, fuel pump, heated front screen, lamps: front, rear, fog light, main switch/ supply relay, valves, wiper control. Contact Data Contact arrangement 1 form A, 1 NO/1 NO (2x87) 1 form U, 2 NO 1 form C, 1 CO Contact gap >0.8mm >0.8mm Rated voltage 12VDC 24VDC 12VDC 24VDC 24VDC 12VDC 24VDC 24VDC1) Limiting continuous current NO NO NO NO NO NO/NC NO/NC NO/NC 23C 60A 60A 2x32A 2x32A 2x32A 60/45A 60/45A 60/45 85C 40A 40A 2x25A 2x25A 2x25A 40/30A 40/30A 40/30A 125C 17A 17A 2x11A 2x11A 2x11A 17/12A 17/12A 17/12A Limiting making current2) NO/NC 120A120A 2x100A 2x100A 2x100A 120/45A 120/45A 120/45A Limiting breaking current NO/NC 60A 20A 2x40A 2x15A 2x30A 60/40A 20/15A 30/20 Limiting short-time current overload current, ISO 8820-33): 1.35 x 40A, 1800s 1.35 x 40A, 1800s 1.35 x 40A, 1800s 2.00 x 40A, 5s 2.00 x 40A, 5s 2.00 x 40A, 5s 3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 6.00 x 40A, 0.1s 6.00 x 40A, 0.1s 6.00 x 40A, 0.1s Jump start test ISO 16750-124VDC for 5min conducting nominal current at 23C Contact material silver based Min. recommended contact load4) 1A at 5VDC Initial voltage drop NO contact at 10A, typ./max. 15/200mV15/200mV 2x15/200mV 2x15/200mV 2x15/200mV 15/200mV 15/200mV 15/200mV NC contact at 10A, typ./max. 20/250mV 20/250mV 20/250mV Frequency of operation at nominal load 6 ops./min (0.1Hz) Operate/release time typ. 7/2ms5) Electrical endurance6) resistive load, NO contact >2x105 ops.>1x105 ops. >2x105 ops. >1x105 ops. >1x105 ops. >2x105 ops. >1x105 ops. >1x105 ops. 40A, 14VDC20A, 28VDC 2x25A, 14VDC 2x15A, 28VDC 2x20A, 28VDC 40A, 14VDC 20A, 28 VDC 30A, 28 VDC resistive load, NC contact >5x105 ops. 10A, 28 VDC Mechanical endurance DC coil >1x106ops. 1) Special high performance 24VDC version with contact gap >0.8mm. 2) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 3) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 4) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 5) For unsuppressed relay coil. Any parallel device to the coil will increase the release time. 6) Electrical endurance data is not valid for diode versions. Any diode or pn-junction parallel to the coil (internal or external) will significantly decrease the electrical lifetime, especially when used for inductive loads. 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change. 1 Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Max. load DC breaking capacity Insulation Data Initial dielectric strength between open contacts between contact and coil between adjacent contacts Load dump test ISO 7637-1 (12VDC), test pulse 5 ISO 7637-2 (24VDC), test pulse 5 500Vrms 500Vrms 500Vrms Vs=+86.5VDC Vs=+200VDC Other Data Load limit curve 1: arc extinguishes during transit time (CO contact). Load limit curve 2: safe shutdown, no stationary arc (NO contact). Load limit curves measured with low inductive resistors verified for 1000 switching events. Coil Data Rated coil voltage Coil versions, DC coil Coil Rated Operate code voltage voltage VDC VDC 052 12 7.2 053 24 14.4 056 24 16 165 24 14.4 12/24VDC Release voltage VDC 1.6 3.2 4 2.4 Coil resistance7) 10% 90 324 268 288 Rated coil power7) W 1.6 1.8 2.1 2.0 All figures are given for coil without pre-energization, at ambient temperature +23C. 7) Without components in parallel. Coil operating range TE0701-J1 EU RoHS/ELV compliance compliant Ambient temperature DC coil -40 to +125C Protection to heat and fire UL94-HB or better8) Climatic cycling with condensation EN ISO 6988 6 cycles, storage 8/16h Temperature cycling IEC 60068-2-14, Nb10 cycles, -40/+85C (5C/min) Damp heat cyclic IEC 60068-2-30, Db, Variant 16 cycles, upper air temp. 55C Damp heat constant IEC 60068-2-3, Ca 56 days Category of environmental protection, IEC 61810 RTI - dustproof Degree of protection, IEC 60529 IP54 (dustproof) Corrosive gas IEC 60068-2-42 102cm3/m3 SO2, 10 days IEC 60068-2-43 10.3cm3/m3 H2S, 10 days Vibration resistance (functional) IEC 60068-2-6 (sine sweep) 10 to 500Hz > 5g9) Shock resistance (functional) IEC 60068-2-27 (half sine) 11ms >20g9) Drop test, free fall IEC 60068-2-32 1m onto concrete Terminal type plug-in, QC/PCB Cover retention pull force 150N push force 200N Terminal retention pull force 100N push force 100N resistance to bending, force applied to front10) 10N resistance to bending, force applied to side10) 10N torque 0.3Nm Weight approx. 35g (1.2oz) Packaging unit plug-in/PCB 315 pcs. plug-in with bracket 200 pcs. 08) Refers to used materials. 09) No change in the switching state >10s. Valid for NC contacts, NO contact values higher. Does notsignificantly take into account 10) Values apply 2mm from the end of the terminal. When the force is removed, the the temperature rise due to terminal must not have moved by more than 0.3mm. the contact current E = pre-energization Accessories For details see datasheet Connectors for Mini ISO Relays Does not take into account the temperature rise due to the contact current E=preenergization.. 2 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change. Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Terminal Assignment NOR_SD 1 form A, 1 NO with resistor & serial diode NOR 1 form A, 1 NO with resistor NO 1 form A, 1 NO NO_2x87 1 form A, 1 NO (2x87) NOR_2x87 1 form A, 1 NO (2x87) with resistor 85 87 85 87 85 87 87 85 87 87 86 30 86 30 86 30 86 30 CO 1 form C, 1 CO 85 86 COR 1 form C, 1 CO with resistor 87 87a 30 85 86 COD 1 form C, 1 CO with diode 87 87a 85 30 86 DNOR 1 form U, 2 NO with resistor DNO 1 form U, 2 NO 87 87a 30 85 87 87b 85 87 87b 86 30 86 30 Dimensions View of the terminals (bottom view) Power Relay F4 with quick connect (QC) terminals Measurement reference plane 5x 0.3 TE1088-R1 For the make contact (2x87), pin 87a = 87; for the double make contact, pin 87a = 87b. TE1093-S1 Power Relay F4 with PCB terminals View of the terminals (bottom view) 4.5 0.3 17.9 0.25 Mounting hole layout (bottom view) 2.7 0.5 8.0 0.25 *) For the make contact (2 x pin 87), pin 87a = 87. For the twin make contact, pin 87a = 87b. 16.9 0.3 TE0907-B1 TE1655-H1 8.4 0.25 TE1654-91 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. For the make contact (2x87), pin 87a = 87; for the double make contact, pin 87a = 87b. Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change. 3 Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Product code structure Typical product code V23134 -A 0 052 -C643 Terminals Part number Type V23134 Power Relay F4 Contact arrangement A 1 form C, 1 CO C 1 form A, 1 NO (2x87) B 1 form A, 1 NO M 1 form U, 2 NO Cover 0 Standard 1 Bracket at terminal 30 ISO 2 Bracket at terminal 86 ISO Coil 052 12VDC 053 24VDC 056 24VDC (contact gap >0.8mm) 165 24VDC (contact gap >0.8mm) Terminal/arrangement C642 Plug-in/NO C643 Plug-in/CO G242 PCB/NO G243 PCB/CO Xnnn Customized (nnn: version number) Production in Europe (only) Product code Arrangement V23134-A0052-C643 1 form C, 1 CO V23134-A0052-G243 V23134-A0052-X278 V23134-A0053-C643 V23134-A0053-G243 V23134-A0056-X4322) V23134-A0056-X4332) V23134-A1052-C643 V23134-A1052-X2944) V23134-A1053-C643 V23134-A1053-X2954) V23134-B0052-C642 1 form A, 1 NO V23134-B0052-G242 V23134-B0052-X2706) V23134-B0052-X506 V23134-B0053-C642 V23134-B0053-G242 V23134-B1052-C642 V23134-B1053-C642 V23134-B1053-X2964) V23134-C0052-C642 1 form A, 1 NO (2x87) V23134-C0053-C642 V23134-C1052-C642 V23134-C1052-X2804)5) V23134-C1053-C642 V23134-M0052-C642 1 form U, 2 NO V23134-M0052-G242 V23134-M0053-C642 V23134-M0053-G242 V23134-M0165-X5392) V23134-M1052-C642 V23134-M1053-C642 Version Standard Bracket Standard Coil suppr. Circuit1) CO 12VDC R 560 COR CO 24VDC D (cathode 86) R 1200 COD COR CO COR CO COR NO 12VDC NOR NOR_SD3) NO 24VDC R 560 R 1200 R 680 R 560 Bracket Standard Bracket R 1200 NOR NO_2x87 R 560 NOR_2x87 NO_2x87 DNO Standard Coil Contact mat. Silver based PCB Plug-in, QC 12VDC 24VDC PCB Plug-in, QC PCB Plug-in, QC 12VDC 24VDC 12VDC 24VDC 12VDC 24VDC Plug-in, QC PCB Plug-in, QC PCB Plug-in, QC Plug-in, QC 24VDC Bracket R 1200 DNOR Plug-in, QC PCB Plug-in, QC 12VDC 24VDC 2-1393302-2 2-1393302-3 4-1393302-1 5-1393302-1 5-1393302-2 1-1414167-0 1-1414168-0 5-1393302-8 6-1393302-0 6-1393302-3 6-1393302-4 7-1393302-5 7-1393302-7 1-1414099-0 4-1414992-3 1393303-9 1-1393303-0 3-1393303-4 3-1393303-7 3-1393303-8 3-1393303-9 4-1393303-4 4-1393303-7 4-1393303-8 5-1393303-0 5-1393304-6 5-1393304-7 6-1393304-7 6-1393304-8 3-1904117-6 7-1393304-1 7-1393304-4 1) See terminal assignment diagrams. 4) No hole in terminal 30. 2) Special feature: contact gap >0.8mm. 5) No hole in terminal 87a. 3) Serial diode. 6) No holes in all terminals. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. Production in Asia (only) Product code Arrangement V23134-B0052-C642 V23134-B0052-X2702) V23134-B0053-C642 1 form A, 1 NO Version Standard Coil suppr. R 680 Circuit1) NO NOR NO Coil 12VDC Contact mat. Silver based 24VDC Terminals Plug-in, QC Part number 7-1904094-0 7-1904094-1 7-1904094-5 1) See terminal assignment diagrams. 2) No holes in all terminals. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 4 11-2018, Rev. 1118 www.te.com (c) 2018 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the `Definitions' section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the `Definitions' section, available at https://relays.te.com/definitions Datasheets, product data, `Definitions' section, application notes and all specifications are subject to change.