General-purpose Basic Switch X CSM_X_DS_E_4_1 Direct Current Switch with Built-in Magnetic Blowout * Incorporates a small permanent magnet in the contact mechanism to deflect the arc to effectively extinguish it. * Same shape and mounting procedures as the Z Basic Switches. Be sure to read Safety Precautions on page 6 and Safety Precautions for All Basic Switches. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Model Number Structure Ordering Information Model Number Legend X-10G@-@ (1) (2)(3) (4) Terminal Actuator Pin plunger Solder terminal Model Screw terminal Model X-10G X-10G-B Slim spring plunger X-10GS X-10GS-B Short spring plunger X-10GD X-10GD-B Panel mount plunger X-10GQ X-10GQ-B Panel mount roller plunger X-10GQ22 X-10GQ22-B Panel mount cross roller plunger X-10GQ21 X-10GQ21-B X-10GL X-10GL-B X-10GW21 X-10GW21-B Hinge lever X-10GW X-10GW-B Low-force hinge lever X-10GW4 X-10GW4-B Short hinge roller lever X-10GW22 X-10GW22-B Hinge roller lever X-10GW2 X-10GW2-B Reverse hinge lever X-10GM X-10GM-B Reverse short hinge roller lever * X-10GM22 X-10GM22-B Reverse hinge roller lever * X-10GM2 X-10GM2-B (1) Ratings 10 : 10 A (125 VDC) (2) Contact Gap G : 0.9 mm (3) Actuator None : Pin plunger D : Short spring plunger S : Slim spring plunger Q : Panel mount plunger Q21 : Panel mount cross roller plunger Q22 : Panel mount roller plunger L : Leaf spring W : Hinge lever W2 : Hinge roller lever W21 : Short hinge lever W22 : Short hinge roller lever W4 : Low-force hinge lever M : Reverse hinge lever M2 : Reverse hinge roller lever M22 : Reverse short hinge roller lever Leaf spring Short hinge lever (4) Terminals None : Solder terminal B : Screw terminal (with toothed washer) * The plungers of reverse-type models are continuously pressed by the compression coil springs and the plungers are freed by operating the levers. Accessories - Terminal Covers, Actuators, and Separators (Order Separately): Refer to Z/A/X/DZ Common Accessories and Z/X/DZ Common Accessories. 1 X Specifications Ratings Contact Specification Rated voltage Resistive load NC 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC NO 10 10 10 10 3 Inductive load (A) Material Lamp load Inductive load Motor load NC NO NC NO NC NO 3 3 3 3 1.5 1.5 1.5 1.5 1.5 0.75 10 10 10 7.5 2 10 10 10 6 1.5 5 5 5 5 2 2.5 2.5 2.5 2.5 1.5 Note: 1. The above values are for the steady-state current. 2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp load has an inrush current of 10 times the steady-state current. 4. Motor load has an inrush current of 6 times the steady-state current. 5. The above electrical ratings also apply to the AC voltage. 6. With the reverse-type models (X-10GM@), the normally closed circuits and normally open circuits are reversed. 7. The ratings values apply under the following test conditions: (1) Ambient temperature: 202C (2) Ambient humidity: 655%RH (3) Operating frequency: 20 operations/min Contacts 1,000 700 500 300 200 100 70 50 30 20 0 3A EN (CE) (Conform to EN61058-1) Model X-10 125 VDC 10 A Characteristics 0.1 mm to 1 m/s *1 Mechanical 240 operations/min Electrical 20 operations/min Insulation resistance 100 M min. (at 500 VDC) Contact resistance 15 m max. (initial value) Dielectric strength 1,500 VAC, 50/60 Hz for 1 min between terminals of the same polarity, between current-carrying metal parts and the ground, and between each terminal and non-currentcarrying metal parts Shock resistance Durability Malfunction 10 to 55 Hz, 1.5-mm double amplitude *2 Destruction 1,000 m/s2 max. Malfunction 300 m/s2 max. *1 *2 Mechanical 1,000,000 operations min. Electrical 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Overtravel (mm) Electrical Durability (X-10G) Durability (x104 operations) 10 A 250 VDC Vibration resistance 0.1 X-10G 125 VDC Operating frequency 15 A max. Ambient temperature: 202C Ambient humidity: 655%RH Without load Operating frequency: 240 operations/min 3,000 10 Operating speed NO 5,000 UL/CSA Rated voltage 30 A max. Mechanical Durability (X-10G) Ask your OMRON representative for information on certified models. Model 0.9 mm NC Engineering Data Certified Standard Ratings Rated voltage Silver Gap (standard value) Inrush current Durability (x104 operations) Non-inductive load (A) 500 Ambient temperature: 202C Ambient humidity: 655%RH Operating frequency: 20 operations/min 300 200 100 70 50 125 VDC L/R = 0 30 20 125 VDC L/R = 7 ms 10 7 5 3 2 1 0 2 4 6 8 10 12 14 Switching current (A) 100,000 operations min. Degree of protection IP00 Degree of protection against electric shock Class I Proof tracking index (PTI) 175 Ambient operating temperature -25C to 80C (with no icing) Ambient operating humidity 35% to 85%RH Weight Approx. 27 to 63 g *1. The values are for the pin plunger models. (Contact your OMRON representative for other models.) *2. Malfunction: 1 ms max. Structure Contact Form (SPDT) (+) COM NC NO Note: With the reverse-type models (X-10GM@), the NC and NO terminal arrangements are reversed. 2 X Dimensions (Unit: mm) Terminals Mounting Screw Terminals (-B) Use M4 mounting screws with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 1.18 to 1.47 N*m. Two, 4.2-dia. mounting holes or M4 screw holes 9.2 20 20 17.450.2 COM NO NC 1 3 2 49.2 Three, M4 x 5.5 Terminal screws (with toothed washer) 25.4 0.1 The Switch can be panel mounted, provided that the hexagonal nut of the actuator is tightened to a torque of 2.94 to 4.9 N*m. Panel Mount Plunger Panel Mount Roller Plunger Solder Terminal (-A) ("-A" is not included in the model numbers.) 12.5 +0.2 0 dia. 12.5 +0.2 0 dia. 5+0.2 0 6.4 25.4 0.1 11.9 17.450.2 13 +0.2 0 3 1 NO COM NC 2 49.2 Note: 1. Tighten the terminal screws to a torque of 0.78 to 1.18 N*m. 2. Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. 3. In case of DC voltage, set the COM to the positive terminal. 3 X Dimensions and Operating Characteristics The models, illustrations, and graphics are for screw-terminal models. (The dimensions for models that are omitted here are the same as for pin-plunger models.) Pin Plunger X-10G-B Slim Spring Plunger X-10GS-B PT 23.3 0.25 4.2 +0.075 -0.025 dia. hole PT 2.3 dia. 2.3SR *1 *2 5.2 dia. 23.3 0.25 *1 4 dia. *2 OP OP 24.2 9 dia. 24.2 9.2 4.2 +0.075 -0.025 4.36 +0.1 -0.05 dia. 17.450.2 11.9 25.4 0.1 *1. Stainless-steel pin plunger (flat, 1R chamfering) *2. Three vent holes *1. Stainless-steel pin plunger *2. Three vent holes 49.2 Short Spring Plunger X-10GD-B Panel Mount Plunger X-10GQ-B PT 12.3 dia. PT 10 dia. 7.15 dia. 23.3 0.25 12SR *1 OP *2 OP 8.35 dia. 23.3 0.25 11.9SR *1 M12 x 1 mounting screw Two hexagonal nuts (2 t x 14 width across flats) 13.1 *3 16.3 Two lock nuts (2 t x 15.6 width across flats) 16 dia. *2 24.2 *1. Stainless-steel pin plunger *2. Three vent holes *3. Incomplete screw part with a maximum length of 1.5 mm *1. Plated iron plunger *2. Three vent holes Note: Do not use both the M12 mounting screw and the mounting holes in the case at the same time. Doing so will cause stress to be applied to the Switch, possibly damaging the case or cover. Panel Mount Roller Plunger X-10GQ22-B PT 12.7 dia. x 4.8 *1 23.3 0.25 Panel Mount Cross Roller Plunger X-10GQ21-B PT 23.3 0.25 M12 x 1 mounting screw M12 x 1 mounting screw Two hexagonal nuts (3 t x 17 width across flats) OP 15.5 *3 Two hexagonal nuts (3 t x 17 width across flats) OP 15.5 *3 *2 16.3 *2 16 dia. 16.3 *1. Stainless-steel roller *2. Three vent holes *3. Incomplete screw part with a maximum length of 1.5 mm. Note: Do not use both the M12 mounting screw and the mounting holes in the case at the same time. Doing so will cause stress to be applied to the Switch, possibly damaging the case or cover. Leaf Spring X-10GL-B t = 0.3 *1 12.7 dia. x 4.8 *1 16 dia. *1. Stainless-steel roller *2. Three vent holes *3. Incomplete screw part with a maximum length of 1.5 mm. Note: Do not use both the M12 mounting screw and the mounting holes in the case at the same time. Doing so will cause stress to be applied to the Switch, possibly damaging the case or cover. 4.8 49.6 0.8 *2 FP OP *1. Stainless-steel spring lever *2. Three vent holes Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Operating Characteristics Model X-10G-B X-10GS-B X-10GD-B X-10GQ-B X-10GQ22-B X-10GQ21-B X-10GL-B Operating force OF max. 5.00 N 5.00 N 5.00 N 5.00 N 5.00 N 5.00 N 1.96 N Release force RF min. 1.12 N 1.12 N 1.12 N 1.12 N 1.12 N 1.12 N 0.14 N Pretravel PT max. 0.9 mm 0.9 mm 0.9 mm 0.9 mm 0.9 mm 0.9 mm - Overtravel OT min. 0.13 mm 1.6 mm 1.6 mm 5.5 mm 3.6 mm 3.6 mm 1.6 mm * Movement Differential MD max. 0.18 mm 0.18 mm 0.18 mm 0.18 mm 0.18 mm 0.18 mm 2.3 mm Free Position FP max. - - - - - - 22.1 mm Operating Position OP 15.90.4 mm 28.20.5 mm 21.20.5 mm 21.80.8 mm 33.41.2 mm 33.41.2 mm 17.40.8 mm * Be sure to use the switch at the rated OT value of 1.6 mm. 4 X Short Hinge Lever X-10GW21-B Hinge Lever X-10GW-B t = 1 *1 26.2 4.9 t = 1 *1 2R 28. 20.2 17.4 14.4 OP FP 4.9 R 63.5 26.2 *2 *2 20.2 17.4 14.4 OP FP 9.2 4.2 +0.075 -0.025 4.2 +0.075 -0.025 dia. holes 4.36 +0.1 -0.05 dia. 25.4 0.1 17.450.2 11.9 *1. Stainless-steel lever *2. Three vent holes *1. Stainless-steel lever *2. Three vent holes 49.2 Low-force Hinge Lever X-10GW4-B Short Hinge Roller Lever X-10GW22-B 9.5 dia. x 4 plastic roller t = 1 *1 26.2 t = 1 *1 26 PT .6 R 4.9 R 63.5 26.2 *2 *2 OP 20.2 17.4 14.4 OP 20.2 17.4 FP 14.4 *1. Stainless-steel lever *2. Three vent holes Hinge Roller Lever X-10GW2-B *1. Stainless-steel spring lever *2. Three vent holes Reverse Hinge Lever X-10GM-B 9.5 dia. x 4 plastic roller 26.2 R .5 48 t = 1 *1 *1 t=1 4.9 18.65 *2 OP 20.2 17.4 56R *2 FP 20.2 17.4 14.4 14.4 9.5 dia. x 4 plastic roller t = 1*1 18.65 Reverse Hinge Roller Lever X-10GM2-B 9.5 dia. x 4 plastic roller .5R 18.65 18 20.2 17.4 *1 .6R t = 1 *2 OP *2 40 FP OP 14.4 20.2 17.4 *1. Stainless-steel lever *2. Three vent holes FP *1. Stainless-steel lever *2. Three vent holes *1. Stainless-steel lever *2. Three vent holes Reverse Short Hinge Lever X-10GM22-B OP FP 14.4 *1. Stainless-steel lever *2. Three vent holes Note: Unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. Model Operating X-10GW21-B X-10GW-B X-10GW4-B X-10GW22-B X-10GW2-B X-10GM-B X-10GM22-B X-10GM2-B Characteristics OF max. 2.45 N 1.08 N 0.25 N 2.16 N 1.42 N 2.16 N 6.86 N 3.14 N RF min. 0.31 N 0.14 N 0.05 N 0.34 N 0.21 N 0.25 N 1.52 N 0.49 N PT max. - - 14.3 mm - - - - - OT min. 2.1 mm 4.8 mm 4.8 mm 2.4 mm 4 mm 5.5 mm 2 mm 4 mm MD max. 1.7 mm 3.9 mm 3.9 mm 1.7 mm 3 mm 2.1 mm 0.75 mm 1.5 mm FP max. 25.5 mm 34.6 mm - 37.1 mm 40.5 mm 26.8 mm 36.1 mm 37.4 mm OP 20.70.8 mm 21.10.8 mm 21.10.8 mm 32.20.8 mm 32.20.8 mm 21.10.8 mm 32.20.8 mm 32.20.8 mm 5 X Safety Precautions Refer to Safety Precautions for All Basic Switches. Precautions for Safe Use Terminal Connection When soldering lead wires to the Switch, make sure that the capacity of the soldering iron is 60 W maximum. Do not take more than 5 s to solder any part of the Switch. The characteristics of the Switch will deteriorate if a soldering iron with a capacity of more than 60 W is applied to any part of the Switch for 5 s or more. * Do not use the switch outside the specified temperature and atmospheric conditions. The permissible ambient temperature depends on the model. (Refer to the specifications in this catalog.) Sudden thermal changes may cause thermal shock to distort the switch and result in faults. Incorrect Correct Operation * Make sure that the switching frequency or speed is within the specified range. 1.If the switching speed is extremely slow, the contact may not be switched smoothly, which may result in a contact failure or contact welding. 2.If the switching speed is extremely fast, switching shock may damage the Switch soon. If the switching frequency is too high, the contact may not catch up with the speed. The rated permissible switching speed and frequency indicate the switching reliability of the Switch. The life of a Switch is determined at the specified switching speed. The life varies with the switching speed and frequency even when they are within the permissible ranges. In order to determine the life of a Switch model to be applied to a particular use, it is best to conduct an appropriate durability test on some samples of the model under actual conditions. * Make sure that the actuator travel does not exceed the permissible OT position. The operating stroke must be set to 70% to 100% of the rated OT. Precautions for Correct Use Mounting Location * Do not use the switch alone in atmospheres such as flammable or explosive gases. Arcing and heat generation associated with switching may cause fires or explosions. * Switches are generally not constructed with resistance against water. Use a protective cover to prevent direct spraying if the switch is used in locations subject to splashing or spurting oil or water, dust adhering. Incorrect Correct Separate the installation location from heat sources. * Mount a cover if the switch is to be installed in a location where worker inattention could result in incorrect operation or accidents. Incorrect Correct (preventing malfunctions) * Subjecting the switch to continuous vibration or shock may result in contact failure or faulty operation due to abrasion powder and in reduced durability. Excessive vibration or shock will cause the contacts to operate malfunction or become damaged. Mount the switch in a location that is not subject to vibration or shock and in a direction that does not subject the switch to resonance. * If silver contacts are used with relatively low frequency for a long time or are used with microloads, the sulfide coating produced on the contact surface will not be broken down and contact faults will result. Use a microload switch that uses gold contacts. * Do not use the switch in atmospheres with high humidity or heat or in harmful gases, such as sulfide gas (H2S, SO2), ammonia gas (NH3), nitric acid gas (HNO3), or chlorine gas (Cl2). Doing so may impair functionality, such as with damage due to contacting faults or corrosion. * The switch includes contacts. If the switch is used in an atmosphere with silicon gas, arc energy may cause silicon oxide (SiO2) to accumulate on the contacts and result in contact failure. If there is silicon oil, silicon filling, silicon wiring, or other silicon products in the vicinity of the switch, use a contact protection circuit to limit arcing and remove the source of the silicon gas. Handling Terminal box Terminal box * Install the switch in a location that is not directly subject to debris and dust from cutting. The actuator and the switch body must be protected from accumulated cutting debris and dirt. Incorrect Correct * Do not use the switch in locations subject to hot water (greater than 60C) or in water vapor. * Set the common (COM) terminal to the positive terminal. If it is set to the negative terminal, the Switch will not turn OFF. * When using the Switch under an inductive load, the arc suppression capability varies depending on current. If the current becomes 0.6 to 1.2 A or of the time constant L/R exceeds 7 ms, be sure to provide an arc suppressor. * Since the Switch incorporates a permanent magnet, attention must be paid to the following points: (a) Avoid mounting the Switch directly onto a magnetic substance. (b) Do not subject the Switch to severe shocks. (c) Avoid placing the Switch in a strong magnetic field. (d) Be sure to prevent iron dust or iron chips from adhering to the built-in magnet or the magnetic blowout function of the Switch will be adversely affected. (e) Do not apply thermal shock to the Switch, or the magnetic flux will be diminished. * Since a ventilation hole is provided to avoid abnormal corrosion due to operating conditions, provide a dustproofing device in locations where the Switch is exposed to dust. 6 X * Do not change operating positions for the actuator. Changing the position may cause malfunction. Panel-mounted Model (X-10GQ@) * To side-mount the panel-mount Switch to the panel with screws, remove the hexagonal nut from the actuator. * Too large a dog angle and too fast operating speed may damage the Switch when the Switch is side-mounted on the panel. * Too fast operating speed and too long overtravel of the roller plunger Switch may result in damage to the Switch. Accessories (Order separately) Refer to Z/A/X/DZ Common Accessories for details about Terminal Covers, Separators, and Actuators. 7 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2013.8 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2013 All Right Reserved.