MITSUBISHI MITSUBISHI <INTELLIGENT <INTELLIGENT POWER POWER MODULES> MODULES> PM400DVA060 PM400DVA060 FLAT-BASE FLAT-BASE TYPE TYPE INSULATED INSULATED PACKAGE PACKAGE PM400DVA060 FEATURE * 3 400A, 600V Current-sense IGBT for 20kHz switching * Monolithic gate drive & protection logic * Detection, protection & status indication circuits for overcurrent, short-circuit, over-temperature & under-voltage (P-FO available from upper leg devices) * Acoustic noise-less 37kW class inverter application * UL Recognized Yellow Cord No. E80276(N) File No. E80271 APPLICATION General purpose inverter, servo drives and other motor controls PACKAGE OUTLINES Dimensions in mm 120 106 0.25 40.5 29 N 5 4 3 2 1 P 5 4 3 2 1 9.3 18.3 3-M6NUTS C2E1 38.5 70 56 0.25 10- C1 E2 39 4-6.5 MOUNTING HOLES 25 25 38 3 0.5 2-3.5 14 +1.0 14 29 -0.5 28 26 LABEL 4 0.64 2.54 2.54 2.54 2.54 2.54 10.16 2.54 2.54 2.54 4-R6.5 14 TERMINAL CODE 5 : FNO 4 : VNC N 3 : CNI 2 : SNR 1 : VN1 5 : FPO 4 : VPC P 3 : CPI 2 : SPR 1 : VP1 Jul. 2003 MITSUBISHI <INTELLIGENT POWER MODULES> PM400DVA060 FLAT-BASE TYPE INSULATED PACKAGE INTERNAL FUNCTIONS BLOCK DIAGRAM VNC 4 CNI 3 SNR 2 FNO 5 Ci VPC 4 GND VCC OUT2 OUT1 TEMP FPO 5 SR SINK AMP VP1 1 FO GND Rref SENS SPR 2 Rfo IN FO SR CPI 3 Ci Rfo IN SINK VN1 1 VCC SENS OUT2 OUT1 TEMP AMP Rg Rg Th E2 C2E1 C1 C i: 100pF, Rfo: 1.5k MAXIMUM RATINGS (Tj = 25C, unless otherwise noted) INVERTER PART Symbol VCES IC ICP PC Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature Condition VD = 15V, V CIN = 5V TC = 25C TC = 25C TC = 25C Ratings 600 400 800 1033 -20 ~ +150 Unit V A A W C CONTROL PART Symbol VD VCIN Parameter Supply Voltage Input Voltage Condition Applied between : VP1-VPC, V N1-VNC Applied between : CPI-VPC, CNI-VNC Ratings 20 10 Unit V V VFO IFO Fault Output Supply Voltage Applied between : FPO-VPC, F NO-VNC Sink current at FPO , FNO terminal 20 20 V mA Fault Output Current Jul. 2003 MITSUBISHI <INTELLIGENT POWER MODULES> PM400DVA060 FLAT-BASE TYPE INSULATED PACKAGE TOTAL SYSTEM Symbol Parameter Supply Voltage Protected by VCC(PROT) SC VCC(surge) TC Tstg Viso Supply Voltage (Surge) Module Case Operating Temperature Storage Temperature Isolation Voltage Condition VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C Start Applied between : C1-E2, Surge value or without switching 60Hz, Sinusoidal, Charged part to Base, AC 1 min. Ratings Unit 400 V 500 V -20 ~ +100 C -40 ~ +125 2500 C Vrms ELECTRICAL CHARACTERISTICS (Tj = 25C, unless otherwise noted) INVERTER PART Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) I CES Parameter Test Condition Collector-Emitter Saturation Voltage FWDi Forward Voltage VD = 15V, IC = 400A VCIN = 0V -IC = 400A, VD = 15V, VCIN = 5V Switching Time VD = 15V, I CIN = 0V5V VCC = 300V, IC = 400A Tj = 125C Inductive Load (upper and lower arm) Collector-Emitter Cutoff Current VCE = VCES, V D = 5V Tj = 25C Tj = 125C Tj = 25C Tj = 125C Min. -- -- -- 0.4 -- -- -- -- -- -- Limits Typ. 2.35 2.55 2.20 0.8 0.2 0.3 1.8 0.6 -- -- Max. 2.80 3.05 3.30 2.1 0.3 1.1 2.9 1.2 1 10 Min. -- -- 1.2 1.7 500 Limits Typ. 27 27 1.5 2.0 -- Max. 38 38 1.8 2.3 -- Unit V V s mA CONTROL PART Symbol Parameter ID Circuit Current Vth(ON) Vth(OFF) SC Input ON Threshold Voltage Input OFF Threshold Voltage Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Lower-arms only) Supply Circuit Under-Voltage Protection toff(SC) OT OTr UV UVr IFO(H) IFO(L) tFO VSXR Fault Output Current (Note-1) Minimum Fault Output Pulse Width (Note-1) SXR Terminal Output Voltage Test Condition VD = 15V, V CIN = 5V VN1 -VNC VP1-VPC Applied between : CPI-VPC, CNI -VNC -20 Tj 125C, VD = 15V VD = 15V Base-plate Temperature detection, VD = 15V -20 Tj 125C VD = 15V, VFO = 15V -- Trip level Reset level Trip level Reset level 111 -- 11.5 -- -- -- 10 118 100 12.0 12.5 -- 10 Unit mA V A -- s 125 -- 12.5 -- 0.01 15 C V mA VD = 15V 1.0 1.8 -- ms -20 Tj 125C, Rin=6.8k 4.5 5.1 5.6 V (Note-1) Fault output is given only when the internal SC, OT & UV protection. Fault output of OT protection operate by lower arm Fault output of OT, UV protection given pulse while over level. Jul. 2003 MITSUBISHI <INTELLIGENT POWER MODULES> PM400DVA060 FLAT-BASE TYPE INSULATED PACKAGE THERMAL RESISTANCES Symbol Rth(j-c)Q Rth(j-c)F Rth(c-f) Parameter Junction to case Thermal Resistances Contact Thermal Resistance Test Condition Inverter IGBT part (per 1/2 module) Inverter FWDi part (per 1/2 module) Case to fin, Thermal grease applied (per 1/2 module) Min. -- -- -- Limits Typ. -- -- -- Max. 0.121 0.18 0.075 Min. 3.92 3.92 -- Limits Typ. 4.90 4.90 510 Max. 5.88 5.88 -- Unit C/W MECHANICAL RATINGS AND CHARACTERISTICS Symbol -- -- -- Test Condition Parameter Mounting torque Mounting torque Weight Mounting part Main terminal screw : M6 screw : M6 Unit N*m N*m g RECOMMENDED CONDITIONS FOR USE Symbol VCC VD VCIN(ON) VCIN(OFF) t dead f PWM Parameter Supply Voltage Control Supply Voltage Input ON Voltage Input OFF Voltage Arm Shoot-through Blocking Time PWM Input Frequency Test Condition Recommended value 400 15 1.5 0.8 4.0 Unit V V For IPM's each input signals 3.0 s Using Application Circuit input signal of IPM, 3 Sinusoidal PWM VVVF inverter 20 kHz Applied across C1-E2 terminals Applied between : VP1-VPC, VN1 -VNC Applied between : CPI -VPC, CNI -VNC V Jul. 2003 MITSUBISHI <INTELLIGENT POWER MODULES> PM400DVA060 FLAT-BASE TYPE INSULATED PACKAGE PERFORMANCE CURVES COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 15V 400 VD = 17V 0 1 2 3 4 5 Tj = 25C Tj = 125C 4 VD = 15V VCIN = 0V 3 2 1 0 5 0 200 600 400 COLLECTOR-EMITTER VOLTAGE VCE (V) COLLECTOR CURRENT IC(A) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SWITCHING CHARACTERISTICS (TYPICAL) 6 5 Tj = 25C Tj = 125C 5 IC = 400A VCIN = 0V 4 SWITCHING TIME (s) 3 3 2 1 12 14 16 18 toff 2 ton 100 7 5 tc(off) 3 2 tc(on) 7 5 20 5 7 102 2 3 5 7 103 2 3 COLLECTOR CURRENT IC (A) DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE REVERSE RECOVERY CHARACTERISTICS (TYPICAL) Tj = 25C Tj = 125C 3 VD = 15V 2 VCIN = 5V 7 5 102 7 5 3 2 101 7 5 3 2 0 0.5 1.0 1.5 2.0 2.5 3.0 EMITTER-COLLECTOR VOLTAGE VEC (V) 103 100 Tj = 25C Tj = 125C VCC = 300V 3 VD = 15V Inductive load 7 5 7 5 3 2 lrr 2 102 trr 10-1 7 5 7 5 3 3 2 2 101 101 REVERS RECOVERY TIME trr (s) CONTROL SUPPLY VOLTAGE VD(V) 103 100 Tj = 125C VCC = 300V VD = 15V Inductive load 10-1 0 10 COLLECTOR RECOVERY CURRENT -IC (A) 13V 200 0 COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) Tj = 25C VCIN = 0V REVERSE RECOVERY CURRENT lrr (A) COLLECTOR CURRENT IC (A) 600 COLLECTOR-EMITTER SATURATION VOLTAGE VCE (sat) (V) OUTPUT CHARACTERISTICS (TYPICAL) 10-2 2 3 5 7 102 2 3 5 7 103 COLLECTOR RECOVERY CURRENT -IC (A) Jul. 2003 MITSUBISHI <INTELLIGENT POWER MODULES> PM400DVA060 FLAT-BASE TYPE INSULATED PACKAGE TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi per 1 element) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT per 1 element) 7 Single Pulse 5 3 Per unit base = Rth(j - c)Q = 0.121C/W 2 100 7 5 3 2 10-1 7 5 3 2 10-2 7 5 3 2 10-3 10-3 2 3 5 710-2 2 3 5 710-1 2 3 5 7100 2 3 5 7101 TIME (s) 101 NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j - c) NORMALIZED TRANSIENT THERMAL IMPEDANCE Zth (j - c) 101 7 Single Pulse 5 3 Per unit base = Rth(j - c)F = 0.18C/W 2 100 7 5 3 2 10-1 7 5 3 2 10-2 7 5 3 2 10-3 10-3 2 3 5 710-2 2 3 5 710-1 2 3 5 7100 2 3 5 7101 TIME (s) Jul. 2003