Miniature and Subminiature Solenoid Valves Gems specializes in made-to-order fluidic systems, and a major segment of that activity includes the integration of miniature solenoid valves and manifold assemblies. Our miniature and subminiature solenoid valves are utilized in solutions that serve industries ranging from medical and biotech to automotive and industrial equipment. Gems solenoid valves are designed to your specifications for each unique application. Each series offers a broad range of construction/performance options to build an endless array of configurations--too many to list in this catalog. From custom coils and manifolds to exotic materials and flow characteristics, there is very little that we cannot accomplish. Whether pneumatic or liquid, cryogenic or high temperature, vacuum or high-pressure, we partner with you to identify, create, and produce the best possible fluidic solution. Contents General Purpose........................................................J-5 Isolation....................................................................... J-19 Inert Isolation........................................................... J-23 Cryogenic................................................................... J-35 If at any time, you have a question or simply want to give us your requirements and have Gems Sensor and Controls design your valve or system, please contact us by phone at 800-378-1600 or email us at info@gemssensors.com. Get Help Quick An application data sheet (ADS), located on page J-40, will help you select performance criteria and options. Fax it directly to a Gems Valve Engineer at 860-747-4244 or configure your valve online for RFQ at www.gemssensors.com. General Purpose Valves A broad range of 2- and 3-way solenoid valves in both miniature and subminiature sizes. A wide selection of configuration options allows easy customization to match specific application requirements. SOLENOID VALVES J-1 Isolation Valves Isolation diaphragms protect media and moving parts alike. Ideal for high-purity and aggressive media applications. Page Start Cryogenic Valves These valves provide reliable service to media temperatures as low as -320F (-196C). Ideal for liquid Nitrogen and Carbon Dioxide use. Visit www.GemsSensors.com for most current information. INTRODUCTION 4 Steps to Valve Selection The steps described in this section will help you identify the performance criteria needed to meet your application requirements and select the right valve. Step 1 - Calculating CV Begin by calculating the valve flow coefficient (CV) using: operating pressure differential; flow rate for your application; Specific Gravity; and in some circumstances, temperature. If you already know your CV please go directly to Step 2. CV combines the effects of all flow restrictions in the valve into a single number. CV represents the quantity of water, at 68F and in gallons per minute (GPM) that will flow through your valve with a 1psi pressure differential. CV can also be calculated for gases. Temperature and CV Temperature is not included in the CV calculation for non-compressible fluids (liquids) and is only used in determining SG. Conversely, because gases are compressible, temperature (T) has a greater effect on volume and therefore is included as a separate variable in gas CV calculations.flow rate through your valve. Specific Gravity (SG) for liquid is the ratio of the density, or specific weight of the liquid, relative to that of water. Similarly, the SG for gas is the ratio of the density, or specific weight of the gas, relative to that of air. The SG of your media is important in calculating CV because it directly correlates to the flow rate through your valve. Liquid Flow Because liquids are incompressible, their flow rate depends only on the difference between the inlet and outlet pressures (P1 - P2 or P, pressure differential. Figure 1). Liquid Flow Formula V flowing liquid media can be determined with the equation shown The CV of any valve = to the right.CV P SG Example: Using Water at 68F: V V = 3.08 GPM 3.08 = V100 PSI P1C=C = P V P2 = 40 PSI SG 100-40 1 SG = 1 V CV = Fig. 1: Press Differential = .398 Pressure differential is the difference between 3.08 P the inlet and outlet pressures. 2 > P1 = .398 CV = 2 100-40 1 V = P > P CV Gas Flow 2 1 (P12 - P22 ) 16.05 2 Since gases are compressible (SG)fluids T there are two separate equations for high and P SG V Where: CV = P CV = Valve3.08 flow coefficient SG V CV = rate in GPM = .398 CV =V = Flow=100-40 C V P = Pressure1differential (PSID) = P CV 3.08 SG = Specific Gravity SG CVP=2 > P1 2 100-40 1 3.08 = .398 CV = V VP SG P SG 3.08 = .398 100-40 3.08 1 100-40 = P V2 > P1 = .398 C V 1 100-40 2 1 CV = P2 > P1 (P12 - P22 ) 16.05 Gas Flow CV Formula P2 >(SG) P1 T low-pressure differential flow. 2 V V 2 * Low-pressure differential flow is when P2 > P1 = Using Air: = C < 1 2 CVExample: 2V V the following equation and P(P 2 - 2P (P12 - P22 is ) used: 1 - P2 ) 16.05 16.05 2 T V (SG) T V = 10 SCFM (SG) P2 < - P1 CV = 2 2 (P V 1 - P2 ) P1 = 20 PSIG = 34.7 PSIA (20 + 14.7) 16.05 2 CV = 2 2 (P P ) (SG) T 2 1 P2 = 0 PSIG = 14.7 PSIA (0 + 14.7) 16.05 CV = (P12 - P22 ) (SG) T 16.05 SG = 1 P2 <- P1 V P2 < P1 - (SG) T = T =C72 F = 532 V 2 Rankine1(72 + 460) V 2 < 13.61 P1 P P 2 1 differential flow is when - (SG) differential T CV =* High-pressure Since this is high-pressure flow (14.7 34.7 / 2), < 1 2 and the following equation is used: 13.61 P1 P2 - 1P we use the following equation: P2 < (SG) T - P1 V 2 V 2 CV = 101 CV = V 1 CV =13.61 P1 (SG) T = .49 13.61 P1 T V= V (SG) C 10 1 13.6134.7 Where: = CV CV = (1) 532 = .4913.61 P1 V 1 (SG) T 1 1 C = CV = Valve flow Pcoefficient 13.6134.7 13.61 1 10 (SG) T V 1 (1) 532 V = Flow rate in10 SCFM 13.61 P1 (SG) T CV = = .49 P1 = Inlet pressure in PSIA = C = .49 V 1 13.6134.7 10 P2 = 13.6134.7 Outlet pressure in PSIA 1 (1) 532 = 10 (1)C532 = .49 SG = Specific Gravity V 1 CVT== Temperature of gas in Degree 13.6134.7 = Rankine .49 10 (1) 532 = .49 1 CV = 13.6134.7 16.05 and 13.61 are constants in gas flow 1 (1) 532used For help calculating your CV, please contact a Gems valve engineer at 800-378-1600 13.6134.7 equations (1) 532 or info@gemssensors.com. = .398 SOLENOID VALVES CV = Visit www.GemsSensors.com for most current information. J-2 Step 2 - Valve Function Identify how your valve will function in your application. Pick from the choices below. An important note regarding CV and valve function: The CV calculated will apply to either the Body Orifice or the Stop Orifice depending on the valve's function. For example, the Stop Orifice for a 3-way normally closed valve, when de-energized, is the exhaust port. In other words, CV is calculated using the specific Inlet Pressure (P1) and Outlet Pressure (P2) for the flow paths described below. Flow Key Blocked Flow Free Flow SOLENOID VALVES Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. J-3 Visit www.GemsSensors.com for most current information. INTRODUCTION Step 3 - Identify Your Valve Series Select possible valve series candidate using the overview charts below. Begin by choosing the category for your application: If you would like assistance with your selection, want to modify a valve, or simply want a sounding board please contact a GemsTM valve engineer at 800-378-1600 or info@gemssensors.com. * General Purpose * Isolation * Cryogenic Using the charts, select maximum operating pressure differential (MOPD), the CV, function, and additional specifications needed for your application to select possible valve series. The detailed performance specs for each series are located on the corresponding pages listed on the chart. General Purpose Function Media 2- & 3-Way Gas Only Gas & Liquid Size Sub-Miniature CV Range 0.018 - 0.070 Miniature Port Configuration #10-32 Manifold Mount Barb (1/16, 5/64, 1/8), Manifold or Face-Mount Orifice Dia (in) 0.032 - 0.078 0.031 - 0.052 0.65, 2 Power (watt) 0.019 - 0.430 0.045 - 0.880 #10-32, 1/8, 1/4 NPT, Manifold Mount 1/8, 1/4, 3/8 NPT, Manifold Mount 0.032 - 0.156 0.062 - 0.210 0.047 - 0.375 0.5, 1, 2 6 7 10 MOPD (psi) 175 250 100 1000 400 900 Valve Series E, EH G, GH M A B C D J-7, J-8 J-9, J-10 J-5, J-6 J-11, J-12 J-13, J-14 J-15, J-16 J-17, J-18 Pages Function Cryogenic Isolation 2-Way, Normally Closed Only 2-Way, Normally Closed Only Liquid Gas & Liquid Miniature Miniature Media Size CV Range 0.045 - 0.440 0.040 - 0.770 0.020 - 0.300 Port Configuration 1/8, 1/4 NPT 1/8, 1/4, 3/8 NPT #10-32, 1/8 NPT, 1/4 NPT, Manifold Mount Orifice Dia (in) 0.046 - 0.188 0.046 - 0.250 0.032 - 0.156 Inert Isolation See page J-24 Power (watt) 9 15 4.5, 7 MOPD (psi) 900 1000* 50 (Plastic Body), 150 Valve Series B-Cryo D-Cryo AS BS J-35, J-36 J-37, J-38 J-19, J-20 J-21, J-22 Pages SOLENOID VALVES *Consult factory for higher MOPD. Step 4 - Make Your Selection and Configure Your Valve Complete your valve design by selecting the additional design parameters to build the best possible valve. For example: * Materials needed for your media (stainless steel, brass, fluoroelastomer, EPDM, etc.) * Coil construction (lead wire, quick connect spade, grommet, conduit, yoke, etc.) * Port configuration * Manifold assembly * Voltage We specialize in application specific valves. Our modular valve designs, coupled with our cutting edge 3D modeling and innovative CNC manufacturing capabilities, result in fluidic systems that are truly adaptable to any originally manufactured equipment. For help selecting the additional options for your valve or if you want to confirm that your selection is the best choice or work with an engineer on integrating a fluidic system into your application, contact us at 800-378-1600 or info@gemssensors.com. We are happy to assist. You can also place orders through these same channels. Visit www.GemsSensors.com for most current information. J-4 M Series - Subminiature MOPD: 100 PSI CV Range: 0.018 to 0.070 As Low As 0.5 Watts The M Series implements efficient power conservation in a solenoid valve that is specifically designed for sub-miniature two- and three-way pneumatic and select liquid applications. Field proven to exceed performance requirements in battery-powered applications, the M Series can be designed for extreme low wattage conditions. With a compact size, consistent high-speed response time, and reliable operation over 200 million cycles, the M Series delivers extended performance and precision flow control in a small lightweight environment. Typical Applications Ideal for inline PC interfacing and manifold assemblies: * Medical and Therapeutic Healthcare * Clinical Chemistry and Analysis Equipment * Drop-on-Demand Printing * Environmental Instrumentation Dimensions Threaded Port Body Manifold Mount Body 0.610 0.305 0.675 STOP PORT (2-WAY N.O. & 3-WAY) 0.305 0.250 (4) PLC'S 0.245 2.02 (3-WAY) VOLTAGE APPLIED TO 0.863 TOP TERMINALS o.125 THRU (OVERSEAT) MOUNTING HOLES 0.733 0.281 0.270 0.312 0.125 1.76 (3-WAY) o.125 SPANNER HOLE, (3) PLC'S EQUALLY SPACED 1.51 (2-WAY N.C.) 1.78 (2-WAY N.C.) 0.500 #10-32 UNF-2B x 0.25 MIN. FULL TH'D 0.15 0.62 R.220 0.20 (UNDERSEAT) 32 RMS OVER o.75 #10-32 UNF-2A MOUNTING STUD 0.500 0.265 MANIFOLD MATING DIMENSIONS (OVERSEAT) (o.089) (UNDERSEAT) 0.392 O-RINGS 0.196 (OVERSEAT) o.73 SOLENOID VALVES How To Order Use the Bold characters from the choices listed on the following page to construct a product code. MB 1 Primary Prefix 31 5 E 4 2 Valve Type - 3 Orifice Size B 5 3 3 - 6 Stop Port Configuration 7 Plunger Seal/O-Ring Body Material Material Body Port Configuration P 8 Coil Construction 201 - OC 10 9 Additional Options Voltage Note: After the Primary Prefix, any "-Code" may be blank when standard (blank) selections are specified. Example: MB315-EB33-P-201 1 Watt 3-Way N.C. solenoid valve with a 0.052 orifice, EPDM plunger seal/o-ring, brass body, 1/8 barb body and stop port, P.C. board mount (4-pin), operating at 5 VDC, and is cleaned for oxygen use. J-5 Visit www.GemsSensors.com for most current information. (UNDERSEAT) GENERAL PURPOSE Part Prefix Table Power Rating 0.5 Watt 1 Watt 2 Watts 1 CV Orifice MOPD (psig) Body 1 Primary Prefix 0.031 0.052 0.031 0.052 0.031 0.052 25 10 50 25 100 50 0.020 0.038 0.020 0.038 0.020 0.038 MA MA MB MB MC MC 2 Valve Type 20 = 2-Way normally closed 22 = 2-Way normally open 30 = 3-Way normally closed (free vent) 31 = 3-Way normally closed (line connection) 32 = 3-Way normally open 33 = 3-Way multi-purpose 34 = 3-Way directional control 3 Orifice Size 2 = 0.031 5 = 0.052 7 Stop Port Configuration 0 = No barb (Standard for 2-way NC & 3-way free vent) 1 = 1/16 barb (.031 orifice only) 2 = 5/64 or 3/32 barb 3 = 1/8 barb 8 Coil Construction U = P.C. board solderable (2-pin) P = P.C. board mount (4-pin) Q = Quick connect 0.110 spade L = Lead-wires, #26 AWG, 18 long W__ = Lead-wires (Specify length in inches) 9 Voltage 200 = 3 VDC 201 = 5 VDC 203 = 12 VDC 204 = 24 VDC ___VDC = DC (specify voltage) ___VAC = AC Rectified 2-watt coil only (specify voltage, lead-wires only) 10 Additional Options OC = Cleaned for oxygen use VAC = Vacuum application (0 to 27 Hg) 4 Plunger Seal / O-Ring Material V = Viton(R) N = Nitrile E = EPDM Teflon(R) o-ring not suitable for manifold mount. 5 Body Material B = Brass A = Aluminum SOLENOID VALVES 6 Body Port Configuration 0 = Face mount 1 = 1/16 barb 2 = 5/64 or 3/32 barb 3 = 1/8 barb 4 = Manifold mount, #10-32 UNF-2A stud 5 = #10-32 UNF-2B female thread (180 apart only) 6 = 1/8-27 NPT ports (180 apart only) Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-6 E & EH Series - Subminiature Gas MOPD: 175 PSI CV Range: 0.018 to 0.070 0.65 Watts or 2 Watts A 2- or 3-way sub-miniature solenoid valve that delivers faster response times-- and higher flow rates, the E & EH Series is specifically engineered for air and dry gas applications. A nickel-plated body and coil housing construction produces a highly durable, corrosion resistant valve. With a wattage range of 0.65-2 the E & EH Series provides versatility for power conserving, high pressure, and high flow applications. Typical Applications * Medical and Respiratory Healthcare * Printing Machinery and Sorting Equipment * Automated Packaging Equipment * Air Monitoring Systems Dimensions Threaded Port Body Manifold Mount Body STOP PORT (2-WAY N.O. & 3-WAY) #10-32 UNF-2B x 0.18 MIN. FULL TH'D o.73 1.61 O.125 SPANNER HOLE (3) PLC'S EQUALLY SPACED 1.53 #24 AWG PVC LEADS x 12 0.17 MANIFOLD MATING DIMENSIONS #10-32 UNF-2B x 0.25 MIN. FULL TH'D 0.165 0.025 R.220 BODY PORTS #10-32 UNF-2B x 0.18 MIN. FULL TH'D (2) PLC'S 32 RMS OVER O.75 0.15 0.500 #10-32 UNF-2A MOUNTING STUD (UNDERSEAT) 0.250 0.68 FLATS (UNDERSEAT) #6-32 UNC-2B x 0.22 MIN. FULL TH'D (2) PLC'S (OVERSEAT) O-RINGS (OVERSEAT) o.73 O.73 How To Order Use the Bold characters from the choices listed on the following page to construct a product code. SOLENOID VALVES E2010 1 Primary Prefix - W24-1 - V 4 2 Coil Construction 3 Plunger Seal Material Body Material* - VO - 24VDC 7 5 O-Ring Material 6 Body Port Configuration* Voltage - OC 8 Additional Options * Blank entry indicates a "Standard" selection (#10-32 straight thread ports, in this case). Example: E2010-W24-1-V-VO-24VDC-OC E-Series 2-Way N.C. solenoid valve, with 24 lead-wires from an encapsulated coil, nickel-plated brass body, Viton(R) plunger seal, Viton(R) o-ring, #10-32 straight thread ports, operating at 24 VDC, and is cleaned for oxygen use. J-7 (OVERSEAT) (O.089) Visit www.GemsSensors.com for most current information. (UNDERSEAT) GENERAL PURPOSE Power Rating 0.65W 2-WAY N.C. 2W 0.65W 2-WAY N.O. 2W 0.65W 3-WAY N.C. 2W 0.65W 3-WAY N.O. 2W 3-WAY Multi Purpose 3-WAY Directional Control 0.65W 2W 0.65W 2W 1 Orifice Body Stop MOPD (psig) 1/32 3/64 1/16 5/64 1/32 3/64 1/16 5/64 -- -- -- -- -- -- 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 -- -- -- -- -- -- -- -- 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 1/32 3/64 1/16 125 70 40 20 175 150 100 50 125 70 40 175 150 100 125 70 40 175 150 100 125 70 40 175 150 100 80 40 20 150 100 50 135 80 45 190 165 80 Body Stop 1 Primary Prefix 0.018 0.023 0.036 0.070 0.018 0.023 0.036 0.070 -- -- -- -- -- -- 0.018 0.023 0.036 0.018 0.023 0.036 0.018 0.023 0.036 0.018 0.023 0.036 0.018 0.023 0.036 0.018 0.023 0.036 0.018 0.023 0.036 0.018 0.023 0.036 -- -- -- -- -- -- -- -- 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 0.018 0.023 0.032 E2010 E2011 E2012 E2013 EH2010 EH2011 EH2012 EH2013 E2210 E2211 E2212 EH2210 EH2211 EH2212 E3010 E3011 E3012 EH3010 EH3011 EH3012 E3210 E3211 E3212 EH3210 EH3211 EH3212 E3310 E3311 E3312 EH3310 EH3311 EH3312 E3410 E3411 E3412 EH3410 EH3411 EH3412 CV 2 Coil Construction (blank) = Tape-wrapped, Class-B, with lead-wires (12 long)* W__ = Lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil 5 = Encapsulated coil with 0.110 spade terminals 10 = Rectified coil for AC voltage (2 watt only) 3 Body Material (blank) = Nickel-plated brass* 4 Plunger Seal Material (blank) = Nitrile* V = Viton(R) E = EPR MQ = Silicone 5 O-Ring Material (blank) = Nitrile* VO = Viton(R) EO = EPR MQO = Silicone 6 Body Port Configuration (blank) = #10-32 straight thread ports* BM = M5 x 0.8 ports MM = Manifold mount with #10-32 threaded stud MM2 = Manifold mount with M5 x 0.8 threaded stud BO = Bottom under-seat port (max orifice = 1/16") 7 Voltage ___VDC = DC (specify voltage) ___VAC = AC rectified 2-watt only (specify voltage) 8 Additional Options OC = Cleaned for oxygen use QO = Quiet operation (2-way N.C.) VAC = Vacuum application (0 to 29.5 Hg) * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Teflon(R) o-ring not suitable for manifold mount. SOLENOID VALVES Part Prefix Table Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-8 G & GH Series - Subminiature MOPD: 250 PSI CV Range: 0.018 to 0.070 0.65 Watts or 2 Watts This extremely versatile 2- or 3-way sub-miniature valve gives you the option of choosing the highly durable stainless steel or the lightweight corrosion resistant acetal body, to meet your overall design parameters. Select stainless steel or Delrin(R), and other meterials available to resist corrosion in most acids and alkaline solutions, or pick acetal for a tough and heat resistant metal substitute to meet your weight and chemical inert requirements. Typical Applications Stainless Steel Bodies: * Hospital Equipment * Laboratory Equipment * Air Sampling Systems Acetal Bodies: * Water Purification Systems * Analytical Equipment Dimensions Threaded Port Body Manifold Mount Body STOP PORT (2-WAY N.O. & 3-WAY) #10-32 UNF-2B x 0.18 MIN. FULL TH'D o.88 1.76 1.76 #26 AWG PVC LEADS x 12 0.17 0.56 MANIFOLD MATING DIMENSIONS O.125 SPANNER HOLE, (3) PLC'S EQUALLY SPACED #10-32 UNF-2B x 0.25 MIN. FULL TH'D 0.165 0.025 R.220 BODY PORTS #10-32 UNF-2B x 0.18 MIN. FULL TH'D (2) PLC'S 0.500 0.15 #10-32 UNF-2A MOUNTING STUD (UNDERSEAT) 0.250 0.68 FLATS 32 RMS OVER O.75 (UNDERSEAT) #6-32 UNC-2B x 0.22 MIN. FULL TH'D (2) PLC'S (OVERSEAT) O-RINGS (UNDERSEAT) (OVERSEAT) o.73 O.73 SOLENOID VALVES How To Order Use the Bold characters from the choices listed on the following page to construct a product code. G2214 1 Primary Prefix - 5 2 Coil Construction - E - EO 4 3 Plunger Seal Material O-Ring Material - 5VDC 5 Body Port Configuration* 7 6 Additional Options* Voltage * Blank entry indicates a "Standard" selection (#10-32 straight thread ports, in this case). Example: G2214-5-E-EO-5VDC G-Series 303 Stainless Steel 2-Way N.O. solenoid valve, with tape-wrapped, Class-B, with lead-wires (12 long), encapsulated coil with 0.110 spade terminals, EPR plunger seal, EPR o-ring, #10-32 straight thread ports, operating at 5 VDC. J-9 (OVERSEAT) (O.089) Visit www.GemsSensors.com for most current information. GENERAL PURPOSE 1 Orifice Power Rating 0.65W 2-WAY N.C. 2W 0.65W 2-WAY N.O. 2W 0.65W 3-WAY N.C. 2W 0.65W 3-WAY N.O. 2W 0.65W 3-WAY Multi Purpose 2W 0.65W 3-WAY Directional Control 2W CV Body Stop MOPD (psig) Body 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 -- -- -- -- -- -- -- -- 0.030 0.040 0.055 0.078 0.032 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 -- -- -- -- -- -- -- -- 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 0.030 0.040 0.055 0.078 125 70 40 20 250 175 100 50 125 70 40 20 200 150 100 50 125 70 40 20 200 150 100 50 125 70 40 20 175 150 80 40 80 40 20 10 110 85 50 25 135 80 45 20 190 165 80 40 0.018 0.023 0.038 0.063 0.018 0.023 0.038 0.063 -- -- -- -- -- -- -- -- 0.018 0.023 0.038 0.063 0.018 0.023 0.038 0.063 0.018 0.023 0.038 0.057 0.018 0.023 0.038 0.057 0.018 0.023 0.036 0.063 0.018 0.023 0.036 0.063 0.018 0.023 0.029 0.063 0.018 0.023 0.038 0.063 1 Primary Prefix Acetal 303 Stop Stainless (#10-32 Steel1 port only) -- G2012 G2032 -- G2013 G2033 -- G2014 G2034 -- G2015 G2035 -- GH2012 GH2032 -- GH2013 GH2033 -- GH2014 GH2034 -- GH2015 GH2035 0.018 G2212 G2232 0.023 G2213 G2233 0.038 G2214 G2234 0.057 G2215 G2235 0.018 GH2212 GH2232 0.023 GH2213 GH2233 0.038 GH2214 GH2234 0.057 GH2215 GH2235 0.018 G3012 G3032 0.023 G3013 G3033 0.038 G3014 G3034 0.057 G3015 G3035 0.018 GH3012 GH3032 0.023 GH3013 GH3033 0.038 GH3014 GH3034 0.057 GH3015 GH3035 0.018 G3212 G3232 0.023 G3213 G3233 0.038 G3214 G3234 0.057 G3215 G3235 0.018 GH3212 GH3232 0.023 GH3213 GH3233 0.038 GH3214 GH3234 0.057 GH3215 GH3235 0.018 G3312 G3332 0.023 G3313 G3333 0.029 G3314 G3334 0.053 G3315 G3335 0.018 GH3312 GH3332 0.023 GH3313 GH3333 0.029 GH3314 GH3334 0.057 GH3315 GH3335 0.018 G3412 G3432 0.023 G3413 G3433 0.029 G3414 G3434 0.055 G3415 G3435 0.018 GH3412 GH3432 0.020 GH3413 GH3433 0.038 GH3414 GH3434 0.063 GH3415 GH3435 2 Coil Construction (blank) = Tape-wrapped, Class-B, with lead-wires (12 long)* W__ = Lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil 5 = Encapsulated coil with 0.110 spade terminals 10 = Rectified coil for AC voltage (2-watt only) 3 Plunger Seal Material (blank) = Viton(R)* NB = Nitrile E = EPR N = Neoprene 4 O-Ring Material (blank) = Viton(R)* NBO = Nitrile EO = EPR NO = Neoprene 5 Body Port Configuration (blank) = #10-32 straight thread ports* LC = 1/8-27 NPT ports (2-way valves only)2 BM = M5 x 0.8 ports2 MM = Manifold mount with #10-32 threaded stud2 MM2 = Manifold mount with M5 x 0.8 threaded stud2 6 Voltage ___VDC = DC (specify voltage) ___VAC = AC Rectified 2-watt only (specify voltage) 7 Additional Options OC = Cleaned for oxygen use TP = PTFE coated plunger VAC = Vacuum application (0 to 29.5 Hg) * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Notes 1. Use prefixes from this column if you plan to select a Body Port Configuration other than the #10-32 straight thread ports. 2. Not available on Acetal bodies. Teflon(R) o-ring not suitable for manifold mount. SOLENOID VALVES Part Prefix Table Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-10 A Series MOPD: 1000 PSI CV Range: 0.019 to 0.3 6 Watts The A Series gives you a highly adaptable design for practically all applications requiring flow between CV 0.019 and 0.300. This robust 2- or 3-way miniature solenoid utilizes a stainless steel body to resist corrosion for most acids, alkaline solutions, and harsh environments. Also available in plastic--from polypropylene to Delrin(R)--when specific inert or demanding requirements are needed. Available in numerous port configurations, orifice sizes, and material combinations, the A Series is a highly flexible valve that fulfills the requirements for most applications. Typical Applications Stainless Steel Bodies: * Medical Equipment * Laboratory Equipment * Food Processing Equipment Brass Bodies: * Industrial Applications * Automotive * Water Transfer Systems Dimensions Threaded Port Body Molded Coil Manifold Mount Body 1/8-27 FNPT STOP PORT SAE 45 MALE FLARE WITH 5/16-24 TH'D FOR 1/8 O.D. TUBE o1.03 #20 AWG BLACK LEADS x 18 2.28 (3-WAY) 1.97 (2-WAY N.C.) 2.72 TOTAL VALVE HEIGHT MANIFOLD MATING DIMENSIONS 1.100 O.359 .002 1.69 BODY PORTS 1/8-27 NPT (2) PLC'S O.125 SPANNER HOLES, (4) HOLES EQUALLY SPACED 1.050 R.256 #8-32 UNC-2B x 0.25 MIN. FULL TH'D ON A o.735 B.C. (2) PLC'S (OVERSEAT) 32 0.28 0.035 0.002 2.065 (2-WAY N.C.) O-RINGS SOLENOID VALVES Alternate 1/2" Conduit Housing Available on all body configurations How To Order Use the Bold characters from the choices listed on the following page to construct a product code. 1.11 CONDUIT OPTION (1/2-14 NPSM) A2213 - 3 - BB - N - NO - LB - 110/60VAC - WM-TP 1 Primary Prefix 2 Coil Construction 1.735 (OVERSEAT) 4 3 Body Material Plunger Seal Material 5 O-Ring Material 7 6 8 Voltage Additional Options Body Port Configuration Note: After the Primary Prefix, any "-Code" may be blank when standard (blank) selections are specified. Example: Stop Port Standard on 2-way N.O.; Option "AD" on 3-Way. 1/8-27 FNPT o1.03 A2213-3-BB-N-NO-LB-110/60VAC-WM-TP 2-Way N.O. (with 1/8-27 NPT stop port adaptor) solenoid valve, with brass body, neoprene plunger seal, neoprene O-ring, 1/4-18 FNPT body ports, operating at 110/60 VAC/Hz, and 2.28 includes the mounting bracket and PTFE coated plunger options. (3-WAY) 1.97 (2-WAY N.C.) J-11 (UNDERSEAT) O.99 (UNDERSEAT) o.99 (OVERSEAT) 1 x O.104, ORIFICE 0.032 5/64 2 x O.104, ORIFICE 3/32 32 (UNDERSEAT) 1/4-28 UNF-2A MOUNTING STUD 32.5 1/4-28 UNF-2B x 0.33 MIN. FULL TH'D 0.310 O.256 MAX. x 90 C'SINK 0.17 0.27 1/4" SPADE TERMINAL (2) PLC'S 0.595 1.355 STOP PORT SAE 45 MALE FLARE WITH 5/16-24 TH'D FOR 1/8 O.D. TUBE #20 AWG BLACK LEADS x 18 BODY PORTS 1/8-27 NPT (2) PLC'S Visit www.GemsSensors.com for most current information. 2.72 TOTAL VALVE HEIGHT GENERAL PURPOSE 1 Orifice 2-WAY N.C. 2-WAY N.O. (option AD standard) 3-WAY N.C. Free Vent 3-WAY N.C. Line Connection 3-WAY N.O. 3-WAY Multi Purpose 3-WAY Directional Control Body Stop MOPD (psig) 1/32 3/64 1/16 5/64 3/32 1/8 5/32 -- -- -- 1/32 3/64 1/16 1/16 3/32 1/32 3/64 1/16 1/16 3/32 1/32 3/64 1/16 1/16 3/32 1/32 3/64 1/16 1/16 3/32 1/32 3/64 1/16 1/16 3/32 -- -- -- -- -- -- -- 1/32 3/64 1/16 1/32 3/64 3/64 1/16 3/64 1/32 3/64 3/64 1/16 3/64 1/32 3/64 3/64 1/16 3/64 1/32 3/64 3/64 1/16 3/64 1/32 3/64 3/64 1/16 3/64 1000 500 300 200 175 100 50 200 150 100 200 150 100 75 50 200 150 100 75 50 150 100 90 75 50 125 100 90 75 25 225 150 100 75 50 CV Body Stop 0.020 0.035 0.065 0.090 0.155 0.240 0.300 -- -- -- 0.019 0.040 0.070 0.070 0.170 0.019 0.040 0.070 0.070 0.170 0.019 0.040 0.070 0.070 0.170 0.019 0.040 0.070 0.070 0.170 0.019 0.040 0.070 0.070 0.155 -- -- -- -- -- -- -- 0.019 0.040 0.075 0.019 0.040 0.040 0.070 0.040 0.019 0.040 0.040 0.070 0.040 0.019 0.040 0.040 0.070 0.040 0.019 0.040 0.040 0.070 0.040 0.019 0.040 0.040 0.070 0.040 1 Primary Prefix Grommet Conduit Housing Housing A2011 A2021 A2012 A2022 A2013 A2023 A2014 A2024 A2015 A2025 A2016 A2026 A2017 A2027 A2211 A2221 A2212 A2222 A2213 A2223 A3011 A3021 A3012 A3022 A3013 A3023 A3014 A3024 A3015 A3025 A3111 A3121 A3112 A3122 A3113 A3123 A3114 A3124 A3115 A3125 A3211 A3221 A3212 A3222 A3213 A3223 A3214 A3224 A3215 A3225 A3311 A3321 A3312 A3322 A3313 A3323 A3314 A3324 A3315 A3325 A3411 A3421 A3412 A3422 A3413 A3423 A3414 A3424 A3415 A3425 2 Coil Construction (blank) = Tape-wrapped, Class-B, with 18" lead wires* W___ = Tape-wrapped coil, lead-wires, non-standard length (specify length) 1M = Over molded coil, Class-B, lead-wires 2M = Over molded coil, Class-F, lead-wires 3M = Over molded coil, Class-H, lead-wires 4M = Over molded coil, Class-B, 1/4" spade terminals 5M = Over molded coil, Class F, 1/4" spade terminals 6M = Over molded coil Class H, 1/4" spade terminals 4 = Encapsulated coil, Class-B, 3/16" spade terminals 5 = Encapsulated coil, Class-B, 0.110" spade terminals 8 = Encapsulated coil, Class F, 3/16" spade terminals 10 = Externally rectified coil (lead wires only) 11 = Tape-wrapped coil, Class H, lead wires HC = molded coil, Class F, EN175301-803 Form B DIN, Industrial. 11mm, 2+1 poles HC2 = Encapsulated coil, Class B, EN175301-803 Form C DIN, Industrial, 9.4mm, 2+1 poles 3 Body Material (blank) = 303 Stainless Steel* BB = Brass SB = 304 Stainless Steel SB5 = 316 Stainless Steel SBF = 430F Stainless Steel 4 Plunger Seal Material (blank) = Nitrile* E = EPR GV = Gasoline Viton(R) (2-way valves only) N = Neoprene NS = Nitrile (NSF/FDA, 2-way valves only) PF = Perfluoroelastomer R = Rulon(R) (2-way valves only) T = PTFE V = Viton(R) 5 O-Ring Material (blank) = Nitrile* EO = EPR NO = Neoprene NSO = Nitrile (NSF/FDA, 2-way valves only) PFO = Perfluoroelastomer TO = PTFE VO = Viton(R) 6 Body Port Configuration (blank) = 1/8-27 NPT female thread* LB = 1/4-18 NPT female thread BD = #10-32 female straight thread (max. orifice = 1/8) LT = 1/8-28 BSPT female thread (2-way valves only) LU = 1/4-19 BSPT female thread (2-way valves only) MM = Manifold mount (1/4-28 UNF-2A mounting stud) MM3 = Manifold mount (5/16-24 UNF-2A mounting stud) OB = Omit body (operator style) MB = Bottom metering (max. orifice = 3/32) BI = Bottom over-seat port, female thread (max. orifice = 1/8) BIM = Bottom over-seat port, 1/8-27 NPT male thread (max orifice = 5/64) brass body only BO = Bottom under-seat port, female thread BOM = Bottom under-seat port, 1/8-27 NPT male thread (max orifice = 1/8) brass body only RL = 90 porting - left hand RR = 90 porting - right hand BS = Stop port, #10-32 female straight thread 7 Voltage (see note below) ___VDC = DC (specify DC voltage) ___VAC = AC (specify AC voltage; includes copper shading ring) 8 Additional Options Y = Yoke WM = Mounting bracket TP = PTFE coated plunger AD = 1/8 - 27 NPT stop port adapter (3-way valves only) QO = Quiet operation (2-way valves only) S = Silver shading ring OC = Cleaned for oxygen use VAC = Vacuum application (0 to 29.5 Hg) G1 = One-piece 303 Stainless Steel guide assembly G5 = One piece 316 Stainless Steel guide assembly * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Plastic body available, contact Gems. Can be AC rectified without shading ring. Use coil construction Code 10. Teflon(R) o-ring not suitable for manifold mount. SOLENOID VALVES Part Prefix Table Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-12 B Series - Modular MOPD: 400 PSI CV Range: 0.018 to 0.430 7 Watts The B Series is a direct acting solenoid valve, available in 2- or 3-way functionality. Like all of our valves, the B Series has bubble tight plunger construction and is designed to last for millions of cycles in general purpose liquid, gas, and vacuum applications. The B Series is available in various orifice sizes, a variety of body materials, wattages, and coil constructions for the utmost adaptability to your application requirements. The B Series in an excellent choice for most generalpurpose application requiring a CV of 0.018 to 0.430. Typical Applications * Printing * HVAC * Semiconductor Equipment * Medical Equipment Dimensions Threaded Port Body Molded Coil Manifold Mount Body 1.460 STOP PORT 1/8-27 NPT o1.22 #18 AWG BLACK LEADS x 18 2.72 (3-WAY) 2.27 (2-WAY N.C.) 0.80 O.319 .007 MAX. x 90 C'SINK 2.02 O.125 SPANNER HOLES, (4) HOLES EQUALLY SPACED 0.27 32 0.25 (OVERSEAT) "IN" (UNDERSEAT) 5/16-24 UNF-2A MOUNTING STUD O-RINGS SOLENOID VALVES Alternate 1/2" Conduit Housing Available on all body configurations Use the Bold characters from the choices listed on the following page to construct a product code. B3023 - W36 - SB5 - PF 1 2 Coil Construction 4 3 Body Material Plunger Seal Material PFO - 12VDC - G5 7 5 O-Ring Material 6 Body Port Configuration* Voltage 8 Additional Options * Blank entry indicates a "Standard" selection (1/8-27 NPT female thread, in this case). Example: B3023-W36-SB5-PF-PFO-12VDC-G5 2-Way N.C. Free Vent (with 1.26 Conduit Option) solenoid valve, with 36 tape-wrapped coil, lead-wired, non-standard length, 316 stainless steel body, perfluoroelastomer plunger seal, perfluoroelastomer o-ring, 1/8-27 NPT female thread, operating at 12 VDC, and includes a one piece 316 stainless steel guide assembly option. J-13 1.903 O.99 How To Order Primary Prefix R.310 "OUT" (OVERSEAT) (UNDERSEAT) o.99 1.090 (UNDERSEAT) 2.265 (2-WAY N.C.) 32.5 5/16-24 UNF-2B x 0.28 MIN. FULL TH'D 0.310 (OVERSEAT) 2 x0.032 O.094, ORIFICE 1/8 3 x O.094, ORIFICE 5/32 0.24 #8-32 UNC-2B x 0.25 MIN. FULL TH'D ON A o.735 B.C. (2) PLC'S MANIFOLD MATING DIMENSIONS 1.230 BODY PORTS 1/8-27 NPT (2) PLC'S 1/4" SPADE TERMINAL (2) PLC'S 0.595 Visit www.GemsSensors.com for most current information. 1.26 CONDUIT OPTION (1/2-14 NPSM) GENERAL PURPOSE 1 Orifice 2-WAY N.C. 2-WAY N.O. 3-WAY N.C. Free Vent 3-WAY N.C. Line Connection 3-WAY N.O. 3-WAY Multi Purpose 3-WAY Directional Control Body Stop MOPD (psig) 1/16 5/64 3/32 7/64 1/8 5/32 3/16 -- -- -- -- 1/32 3/64 1/16 5/64 3/32 1/8 5/32 1/32 3/64 1/16 5/64 3/32 1/8 5/32 1/32 3/64 1/16 5/64 3/32 1/8 5/32 1/32 3/64 1/16 5/64 3/32 1/8 5/32 1/32 3/64 1/16 5/64 3/32 1/8 5/32 -- -- -- -- -- -- -- 1/32 3/64 1/16 5/64 1/32 3/64 1/16 5/64 5/64 5/64 5/64 1/32 3/64 1/16 5/64 5/64 5/64 5/64 1/32 3/64 1/16 5/64 5/64 5/64 5/64 1/32 3/64 1/16 5/64 5/64 5/64 5/64 1/32 3/64 1/16 5/64 5/64 5/64 5/64 400 300 250 200 150 100 50 400 300 200 150 250 175 125 100 75 50 15 250 175 125 100 75 50 15 200 150 125 100 75 50 15 175 125 100 75 50 25 15 275 200 150 100 75 50 25 CV Body Stop 0.065 0.090 0.155 0.200 0.240 0.300 0.430 -- -- -- -- 0.018 0.040 0.065 0.090 0.155 0.240 0.300 0.018 0.040 0.065 0.090 0.155 0.240 0.300 0.018 0.040 0.065 0.090 0.155 0.240 0.300 0.018 0.040 0.065 0.090 0.155 0.240 0.300 0.018 0.040 0.065 0.090 0.155 0.240 0.300 -- -- -- -- -- -- -- 0.019 0.040 0.075 0.090 0.018 0.040 0.070 0.090 0.090 0.090 0.090 0.018 0.040 0.070 0.090 0.090 0.090 0.090 0.018 0.040 0.070 0.090 0.090 0.090 0.090 0.018 0.040 0.070 0.090 0.090 0.090 0.090 0.018 0.040 0.070 0.090 0.090 0.090 0.090 1 Primary Prefix Grommet Conduit Housing Housing B2011 B2021 B2012 B2022 B2013 B2023 B2014 B2024 B2015 B2025 B2016 B2026 B2017 B2027 B2211 B2221 B2212 B2222 B2213 B2223 B2214 B2224 B3011 B3021 B3012 B3022 B3013 B3023 B3014 B3024 B3015 B3025 B3016 B3026 B3017 B3027 B3111 B3121 B3112 B3122 B3113 B3123 B3114 B3124 B3115 B3125 B3116 B3126 B3117 B3127 B3211 B3221 B3212 B3222 B3213 B3223 B3214 B3224 B3215 B3225 B3216 B3226 B3217 B3227 B3311 B3321 B3312 B3322 B3313 B3323 B3314 B3324 B3315 B3325 B3316 B3326 B3317 B3327 B3411 B3421 B3412 B3422 B3413 B3423 B3414 B3424 B3415 B3425 B3416 B3426 B3417 B3427 2 Coil Construction (blank) = Tape-wrapped, Class-B, with 18" lead wires* W___ = Tape-wrapped coil, lead-wires, non-standard length (specify length) 1M = Over molded coil, Class-B, lead-wires 2M = Over molded coil, Class-F, lead-wires 3M = Over molded coil, Class-H, lead-wires 4M = Over molded coil, Class-B, 1/4" spade terminals 5M = Over molded coil, Class F, 1/4" spade terminals 6M = Over molded coil Class H, 1/4" spade terminals 4 = Encapsulated coil, Class-B, 3/16" spade terminals 5 = Encapsulated coil, Class-B, 0.110" spade terminals 8 = Encapsulated coil, Class F, 3/16" spade terminals 10 = Externally rectified coil (lead wires only) 11 = Tape-wrapped coil, Class H, lead wires 2 Coil Construction, continued HC = molded coil, Class F, EN175301-803 Form B DIN, Industrial. 11mm, 2+1 poles HC2 = Encapsulated coil, Class B, EN175301-803 Form C DIN, Industrial, 9.4mm, 2+1 poles TK = Higher efficiency coil (2-way N.C. only) 3 Body Material (blank) = 303 Stainless Steel* BB = Brass SB = 304 Stainless Steel SB5 = 316 Stainless Steel SBF = 430F Stainless Steel 5 O-Ring Material 4 Plunger Seal Material (blank) = Nitrile* (blank) = Nitrile* EO = EPR E = EPR NO = Neoprene GV = Gasoline Viton(R) NSO = Nitrile (2-way N.C. only) (NSF/FDA material) N = Neoprene NS = Nitrile (NSF/FDA material) PFO = Perfluoroelastomer TO = PTFE PF = Perfluoroelastomer VO = Viton(R) R = Rulon(R) (2-way N.C. only) T = PTFE V = Viton(R) 6 Body Port Configuration (blank) = 1/8-27 NPT female thread* LB = 1/4-18 NPT female thread BD = #10-32 female straight thread (max. orifice = 1/8) LT = 1/8-28 BSPT female thread LU = 1/4-19 BSPT female thread (2-way N.C. only) MM = Manifold mount (1/4-28 UNF-2A mounting stud) MM3 = Manifold mount (5/16-24 UNF-2A mounting stud) OB = Omit body (operator style) MB = Bottom metering (2-way N.C. only) BI = Bottom over-seat port, female thread (max. orifice = 1/8) BIM = Bottom over-seat port, 1/8-27 NPT male thread (max. orifice = 5/64, brass body only) BO = Bottom under-seat port, female thread BOM = Bottom under-seat port, 1/8-27 NPT male thread (max. orifice = 1/8, brass body only) RL = 90 porting - left hand RR = 90 porting - right hand BS = Stop port, #10-32 female straight thread 7 Voltage (see note below) ___VDC = DC (specify DC voltage) ___VAC = AC (specify AC voltage; includes copper shading ring) 8 Additional Options Y = Yoke (2-way N.C. only) WM = Mounting bracket TP = PTFE coated plunger QO = Quiet operation (2-way N.C. only) S = Silver shading ring OC = Cleaned for oxygen use VAC = Vacuum application (0 to 29.5 Hg) G1 = One-piece 303 Stainless Steel guide assembly (standard on 2-way normally open and all 3-way valves) G5 = One piece 316 Stainless Steel guide assembly SH = 1 Diameter housing, grommet SC = 1 Diameter housing, conduit SOLENOID VALVES Part Prefix Table * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Internal rectified available. Consult factory. Can be AC rectified without shading ring. Use coil construction Code 10. Teflon(R) o-ring not suitable for manifold mount. Visit www.GemsSensors.com for most current information. J-14 C Series - High Flow MOPD: 400 PSI CV Range: 0.019 to 0.420 7 Watts The C Series, available only in brass, is a highly durable miniature 2- or 3-way direct acting valve for applications that require a higher flow control. The C Series also utilizes a larger diameter body and larger port connections for higher CV valves rates. The free machining brass body allows for fast and precise machining, translating into lower product costs as compared to stainless steel. Design engineers appreciate the quality inherent in solid brass components. Typical Applications * Therapeutic Beds * Automotive Applications * Packaging Equipment Dimensions Threaded Port Body Manifold Mount Body STOP PORT 1/8-27 NPT o1.22 #18 AWG BLACK LEADS x 18 2.82 (3-WAY) 2.35 (2-WAY N.C.) MANIFOLD MATING DIMENSIONS 2.10 O.125 SPANNER HOLES, (4) HOLES EQUALLY SPACED 0.25 0.687 (OVERSEAT) 5/16-24 UNF-2A MOUNTING STUD #10-32 UNF-2B x 0.25 MIN. FULL TH'D (2) PLC'S 0.343 0.297 R.310 32 (OVERSEAT) 1 x O.172, ORIFICE 5/32 2 x O.172, ORIFICE 3/16 0.29 0.30 5/16-24 UNF-2B x .28 MIN. FULL TH'D O.319 .007 MAX. x 90 C'SINK BODY PORTS 1/8-27 NPT (2) PLC'S (UNDERSEAT) (UNDERSEAT) 0.593 o1.18 O-RINGS (UNDERSEAT) (OVERSEAT) O1.18 1.26 CONDUIT OPTION (1/2-14 NPSM) How To Order Use the Bold characters from the choices listed on the following page to construct a product code. SOLENOID VALVES C2016 1 Primary Prefix - 11 2 Coil Construction - E - 4 3 Plunger Seal Material Body Material* EO - LB - 48VDC - VAC 5 O-Ring Material 7 6 Body Port Configuration 8 Voltage Additional Options * Blank entry indicates a "Standard" selection (Brass, in this case). Example: C2016-11-E-EO-LB-48VDC-VAC 2-Way N.C. solenoid valve, with tape-wrapped coil, Class-H, lead-wires, brass body, EPR plunger seal, EPR o-ring, 1/4-18 NPT female thread, operating at 48 VDC, and includes a vacuum application (0 to 29.5 Hg) option. J-15 Alternate 1/2" Conduit Housing Available on all body configurations Visit www.GemsSensors.com for most current information. GENERAL PURPOSE 1 Orifice 2-WAY N.C. 2-WAY N.O. 3-WAY N.C. Free Vent 3-WAY N.C. Line Connection 3-WAY N.O. 3-WAY Multi Purpose 3-WAY Directional Control Body Stop MOPD (psig) 1/16 7/64 1/18 5/32 3/16 7/32 -- -- -- -- 1/16 5/64 1/8 3/16 7/32 1/16 5/64 1/8 3/16 7/32 1/16 5/64 1/8 3/16 7/32 1/16 5/64 1/8 3/16 7/32 1/16 5/64 1/8 3/16 7/32 -- -- -- -- -- -- 1/32 3/64 1/16 5/64 1/16 5/64 5/64 5/64 5/64 1/16 5/64 5/64 5/64 5/64 1/16 5/64 5/64 5/64 5/64 1/16 5/64 5/64 5/64 5/64 1/16 5/64 5/64 5/64 5/64 400 200 150 100 75 40 400 300 200 150 125 100 50 25 VAC 125 100 50 25 VAC 125 100 75 40 VAC 100 75 25 10 5 150 100 50 25 5 CV Body Stop 0.080 0.180 0.240 0.300 0.360 0.420 -- -- -- -- 0.080 0.105 0.240 0.360 0.420 0.080 0.105 0.240 0.360 0.420 0.080 0.105 0.240 0.360 0.420 0.080 0.105 0.240 0.360 0.420 0.080 0.105 0.240 0.360 0.420 -- -- -- -- -- -- 0.019 0.040 0.075 0.105 0.075 0.105 0.105 0.105 0.105 0.075 0.105 0.105 0.105 0.105 0.075 0.105 0.105 0.105 0.105 0.075 0.105 0.105 0.105 0.105 0.075 0.105 0.105 0.105 0.105 1 Primary Prefix Grommet Conduit Housing Housing C2011 C2021 C2012 C2022 C2013 C2023 C2014 C2024 C2015 C2025 C2016 C2026 C2211 C2221 C2212 C2222 C2213 C2223 C2214 C2224 C3011 C3021 C3012 C3022 C3013 C3023 C3014 C3024 C3015 C3025 C3111 C3121 C3112 C3122 C3113 C3123 C3114 C3124 C3115 C3125 C3211 C3221 C3212 C3222 C3213 C3223 C3214 C3224 C3215 C3225 C3311 C3321 C3312 C3322 C3313 C3323 C3314 C3324 C3315 C3325 C3411 C3421 C3412 C3422 C3413 C3423 C3414 C3424 C3415 C3425 2 Coil Construction (blank) = Tape-wrapped, Class-B, with 18 lead-wires* W__ = Tape-wrapped coil, lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil, Class-B, lead-wires 3 = Encapsulated coil, Class-H, lead-wires 4 = Encapsulated coil, Class-B, 1/4 spade terminals (3/16 spade optional) 10 = Externally rectified coil (lead-wires only) 11 = Tape-wrapped coil, Class-H, lead-wires HC2 = Encapsulated coil, Class-B, EN175301-803 Style C, Industrial, 9.4mm, 2+1 poles 4 Plunger Seal Material (blank) = Nitrile* E = EPR GV = Gasoline Viton(R) (2-way N.C. only) N = Neoprene NS = Nitrile (NSF/FDA material) PF = Perfluoroelastomer R = Rulon(R) (2-way N.C. only) T = PTFE V = Viton(R) 5 O-Ring Material (blank) = Nitrile* EO = EPR NO = Neoprene NSO = Nitrile (NSF/FDA material) PFO = Perfluoroelastomer TO = PTFE VO = Viton(R) 6 Body Port Configuration (blank) = 1/8-27 NPT female thread* LB = 1/4-18 NPT female thread BD = #10-32 female straight thread (2-way N.C. only, max. orifice = 1/8) LU = 1/4-19 BSPT female thread (2-way N.C. only) OB = Omit body (operator style) BO = Bottom under-seat port, female thread RL = 90 porting - left hand RR = 90 porting - right hand MM4 = Manifold mount (5/16-24 UNF-2A mounting stud) BS = Stop port, #10-32 female straight thread 7 Voltage (see note below) ___VDC = DC (specify voltage) ___VAC = AC (specify voltage; includes copper shading ring) 8 Additional Options WM = Mounting bracket TP = PTFE coated plunger QO = Quiet operation (2-way normally closed valves only) S = Silver shading ring OC = Cleaned for oxygen use VAC = Vacuum application (0 to 29.5 Hg) G1 = One-piece 303 Stainless Steel guide assembly (standard on 2-way normally open and all 3-way valves) G5 = One piece 316 Stainless Steel guide assembly * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Can be AC rectified without shading ring. Use coil construction Code 10. Teflon(R) o-ring not suitable for manifold mount. 3 Body Material (blank) = Brass* SB = 304 Stainless Steel SB1 = 303 Stainless Steel SB5 = 316 Stainless Steel SBF = 430F Stainless Steel SOLENOID VALVES Part Prefix Table Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-16 D Series - High Flow MOPD: 900 PSI CV Range: 0.045 to 0.880 10 Watts For maximum flow in a miniature solenoid valve the D Series valves delivers a wide range of CV values and maximum operating pressures. The D Series is also available in multiple body materials, seal materials, coil constructions, voltages, and wattages. Proven to perform for millions of cycles without failure, the D valve--as with the entire valve series--is ideal for manifold configurations, sub-assemblies, and complete fluidic systems. The D Series is the largest in a progression--A Series, B Series, and C Series--of the highly flexible, modular design, (general purpose) valves. Typical Applications * Agriculture * Defense * Sterilization Equipment * Industrial Automation Dimensions Threaded Port Body STOP PORT 1/4-18 NPT Manifold Mount Body 1.69 MANIFOLD MATING DIMENSIONS #18 AWG BLACK LEADS x 18 3.57 (3-WAY) 1/2-20 UNF-2B x .37 MIN. FULL TH'D 2.88 (2-WAY N.C.) O.125 SPANNER HOLES, (4) HOLES EQUALLY SPACED 2.57 BODY PORTS 1/4-18 NPT (2) PLC'S 0.41 0.34 0.31 R.512 32 (OVERSEAT) 1 x O.191, ORIFICE 1/8 2 x O.191, ORIFICE 5/32 1/2-20 UNF-2A MOUNTING STUD (UNDERSEAT) (OVERSEAT) O.507 .007 x 90 C'SINK o1.62 (UNDERSEAT) #10-32 UNF-2B x 0.38 MIN. FULL TH'D (2) PLC'S 0.437 0.875 o1.64 (OVERSEAT) O-RINGS O1.62 0.437 0.875 (UNDERSEAT) SOLENOID VALVES 1.51 CONDUIT OPTION (1/2-14 NPSM) How To Order Use the Bold characters from the choices listed on the following page to construct a product code. D3323 1 Primary Prefix - V - VO - MM - 5VDC - VAC-G5 4 2 Coil Construction* 3 Plunger Seal Material Body Material* 5 O-Ring Material 7 6 Voltage Body Port Configuration 8 Additional Options * Blank entry indicates a "Standard" selection (Tape-wrapped, Class-B, with 18 lead-wires and 430F Stainless Steel, in this case). Example: D3323-V-VO-MM-5VDC-VAC-G5 3-Way Multi Purpose (with 1.26 Conduit Option) solenoid valve, with tape-wrapped, Class-B, with 18 lead-wires, 430F stainless steel body, Viton(R) plunger seal, Viton(R) o-ring, manifold mount (1/2-20 UNF-2A mounting stud, max. orifice = 14), operating at 5 VDC, and includes vacuum application (0 to 29.5 Hg) and one piece 316 stainless steel guide assembly options. J-17 Alternate 1/2" Conduit Housing Available on all body configurations Visit www.GemsSensors.com for most current information. #18 AWG BLACK LEADS x 18 GENERAL PURPOSE 1 Orifice 2-WAY N.C. 2-WAY N.O. 3-WAY N.C. Free Vent 3-WAY N.C. Line Connection 3-WAY N.O. 3-WAY Multi Purpose 3-WAY Directional Control Body Stop MOPD (psig) 3/64 1/16 3/32 1/8 5/32 3/16 1/4 5/16 3/8 -- -- -- -- -- -- 1/16 5/64 3/32 1/8 5/32 3/16 1/4 1/16 5/64 3/32 1/8 5/32 3/16 1/4 1/16 5/64 3/32 1/8 5/32 3/16 1/4 1/16 5/64 3/32 1/8 5/32 3/16 1/4 1/16 5/64 3/32 1/8 5/32 3/16 1/4 -- -- -- -- -- -- -- -- -- 3/64 1/16 5/64 3/32 1/8 5/32 1/16 5/64 3/32 1/8 5/32 5/32 5/32 1/16 5/64 3/32 1/8 5/32 5/32 5/32 1/16 5/64 3/32 1/8 5/32 5/32 5/32 1/16 5/64 3/32 1/8 5/32 5/32 5/32 1/16 5/64 3/32 1/8 5/32 5/32 5/32 900 650 350 225 130 85 50 20 10 900 550 300 175 110** 60** 175 150 125 85** 45** 30** 10** 175 150 125 85** 45** 30** 10** 200 175 150 100** 50** 35** 15** 160 130 110 75** 40** 25** 10** 225 185 150 110** 60** 40** 20** ** DC or rectified coil only CV Body Stop 0.045 0.080 0.150 0.210 0.380 0.430 0.700 0.850 0.880 -- -- -- -- -- -- 0.080 0.110 0.150 0.210 0.380 0.430 0.700 0.080 0.110 0.150 0.210 0.380 0.430 0.700 0.080 0.110 0.150 0.210 0.380 0.430 0.700 0.080 0.110 0.150 0.210 0.380 0.430 0.700 0.080 0.110 0.150 0.210 0.380 0.430 0.700 -- -- -- -- -- -- -- -- -- 0.045 0.080 0.110 0.150 0.210 0.380 0.080 0.110 0.150 0.210 0.380 0.380 0.380 0.080 0.110 0.150 0.210 0.380 0.380 0.380 0.080 0.110 0.150 0.210 0.380 0.380 0.380 0.080 0.110 0.150 0.210 0.380 0.380 0.380 0.080 0.110 0.150 0.210 0.380 0.380 0.380 1 Primary Prefix Grommet Conduit Housing Housing D2011 D2021 D2012 D2022 D2013 D2023 D2014 D2024 D2015 D2025 D2016 D2026 D2017 D2027 D2018 D2028 D2019 D2029 D2211 D2221 D2212 D2222 D2213 D2223 D2214 D2224 D2215 D2225 D2216 D2226 D3011 D3021 D3012 D3022 D3013 D3023 D3014 D3024 D3015 D3025 D3016 D3026 D3017 D3027 D3111 D3121 D3112 D3122 D3113 D3123 D3114 D3124 D3115 D3125 D3116 D3126 D3117 D3127 D3211 D3221 D3212 D3222 D3213 D3223 D3214 D3224 D3215 D3225 D3216 D3226 D3217 D3227 D3311 D3321 D3312 D3322 D3313 D3323 D3314 D3324 D3315 D3325 D3316 D3326 D3317 D3327 D3411 D3421 D3412 D3422 D3413 D3423 D3414 D3424 D3415 D3425 D3416 D3426 D3417 D3427 2 Coil Construction (blank) = Tape-wrapped, Class-B, with 18 lead-wires* W__ = Tape-wrapped coil, lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil, Class-B, lead-wires 2 = Molded coil, Class-F, lead-wires 3 = Encapsulated coil, Class-H, lead-wires 4 = Encapsulated coil, Class-B, 1/4 spade terminals 10 = Externally rectified coil (lead-wires only) 11 = Tape-wrapped coil, Class-H, lead-wires HC = Encapsulated coil, Class-B, EN175301-803 Style A, Industrial, 18mm, 2+1 poles HC2 = Encapsulated coil, Class-B, EN175301-803 Style C, Industrial, 9.4mm, 2+1 poles 3 Body Material (blank) = 430F Stainless Steel* BB = Brass SB1 = 303 Stainless Steel SB5 = 316 Stainless Steel 4 Plunger Seal Material (blank) = Nitrile* E = EPR GV = Gasoline Viton(R) (2-way normally open and 3-way valves max. orifice = 3/32) N = Neoprene (2-way normally closed valves only, max. orifice = 1/4) NS = Nitrile (NSF/FDA, max. orifice = 1/4) PF = Perfluoroelastomer (max. orifice = 1/4) R = Rulon(R) (2-way normally closed valves only, max. orifice = 1/4) T = PTFE (max. orifice = 1/4) V = Viton(R) 5 O-Ring Material (blank) = Nitrile* EO = EPR NO = Neoprene NSO = Nitrile (NSF/FDA, 2-way valves only) PFO = Perfluoroelastomer TO = PTFE VO = Viton(R) 6 Body Port Configuration (blank) = 1/4-18 NPT female thread* LC = 1/8-27 NPT female thread (max. orifice = 5/16) LD = 3/8-18 NPT female thread LT = 1/8-28 BSPT female thread (max. orifice = 5/16) LU = 1/4-19 BSPT female thread MM = Manifold mount (1/2-20 UNF-2A mounting stud, max. orifice = 1/4) OB = Omit body (operator style) BI = Bottom over-seat port, female thread (max. orifice = 1/4) BO = Bottom under-seat port, female thread 7 Voltage (see note below) ___VDC = DC (specify voltage) ___VAC = AC (specify voltage; includes copper shading ring) 8 Additional Options WM = Mounting bracket on the coil housing TP = PTFE coated plunger CP = Chamfered plunger QO = Quiet operation (2-way valves only) S = Silver shading ring OC = Cleaned for oxygen use VAC = Vacuum application (0 to 29.5 Hg) G5 = One piece 316 Stainless Steel guide assembly SOLENOID VALVES Part Prefix Table * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Can be AC rectified without shading ring. Use coil construction Code 10. Teflon(R) o-ring not suitable for manifold mount. Visit www.GemsSensors.com for most current information. J-18 AS Series MOPD: 110 PSI (Plastic Body) or 150 PSI (Metal Body) CV Range: 0.020 to 0.300 4.5 Watts (Plastic Body) or 7 Watts (Metal Body) The AS Series is a 2-way isolation valve, designed to control the flow of various aggressive liquids and gases with several body and diaphragm materials. With a modular design, the AS offers performance flexibility and the protection your media needs from the solenoid's internal components. Numerous port configurations, voltage options, and coil constructions enable the AS Series to be a truly versatile miniature inert isolation valve, easily integrated into any complex or demanding system. Typical Applications * Analytical Instruments * Clinical Diagnostic Analyzers * Bio-Instrumentation Dimensions Threaded Port Body Manifold Mount Body o1.03 MANIFOLD MATING DIMENSIONS #20 AWG BLACK LEADS x 18 O.359 .002 1.69 1.97 O.256 MAX. x 90 C'SINK O.125 SPANNER HOLES, (4) HOLES EQUALLY SPACED 0.17 BODY PORTS 1/8-27 NPT (2) PLC'S 0.27 (OVERSEAT) 1 x O.104, ORIFICE 5/64 2 x O.104, ORIFICE 3/32 0.035 0.002 (UNDERSEAT) 32.5 O-RINGS (OVERSEAT) O.99 "OUT" (OVERSEAT) o.99 32 (UNDERSEAT) 1/4-28 UNF-2A MOUNTING STUD #8-32 UNC-2B x 0.25 MIN. FULL TH'D ON A o.735 B.C. (2) PLC'S "IN" (UNDERSEAT) R.256 32 0.28 1/4-28 UNF-2B x 0.33 MIN. FULL TH'D Alternate 1/2" Conduit Housing Available on all body configurations How To Order 1.11 CONDUIT OPTION (1/2-14 NPSM) SOLENOID VALVES Use the Bold characters from the choices listed on the following page to construct a product code. AS2022 - 10 - SB - NS - BD - 110/50/60VAC - WM 1 Primary Prefix 2 Coil Construction 4 3 Diaphragm Seal Material Body Material2 7 5 Body Port Configuration 6 Additional Options Voltage Example: AS2022-10-SB-NS-BD-110/50/60VAC-WM 2-Way N.C. (1/2 conduit housing) solenoid valve, with externally rectified coil (lead-wires only), 304 stainless steel body, nitrile (NSF/FDA) diaphragm seal, #10-32 female straight thread, operating at 110/50/60 Volt AC with rectified coil and mounting bracket. J-19 Notes 1. After the Primary Prefix, any "-Code" may be blank when standard (blank) selections are specified. 2. The Body Material option code, when specified, supercedes the standard body material indicated by the Primary Prefix. Visit www.GemsSensors.com for most current information. ISOLATION VALVES Part Prefix Table Body Material 303 Stainless Steel1 Polypropylene (1/8-27 NPT Female Thread body port only) 1 Orifice Body MOPD Max Back (psig) Pressure CV BODY 1 Primary Prefix Grommet Conduit Housing Housing AS2011 AS2021 AS2012 AS2022 AS2013 AS2023 AS2014 AS2024 AS2015 AS2025 AS2016 AS2026 AS2017 AS2027 1/32 3/64 1/16 5/64 3/32 1/8 5/32 150 110 90 70 45 15 5 10 10 10 10 10 5 5 0.020 0.035 0.065 0.090 0.155 0.240 0.300 3/64 110 10 0.035 AS2032 AS2042 1/8 15 10 0.240 AS2036 AS2046 * Other body orifice sizes may be available, consult factory. 6 Voltage ___VDC = DC (specify voltage) ___VAC = AC Rectified only (specify voltage) 7 Additional Options Y = Yoke WM = Mounting bracket OC = Cleaned for oxygen use * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Notes 1. Use Prefixes from these rows if you want to use any of the other Body Materials listed under selection 3 . Simply add the respective material code in the 3rd part number position (See Example). 2. Not available with Polypropylene bodies. Teflon(R) o-ring not suitable for manifold mount. 2 Coil Construction (blank) = Tape-wrapped, Class-B, with 18 lead-wires* W__ = Tape-wrapped coil, lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil, Class-B, lead-wires 2 = Molded coil, Class-F, lead-wires 3 = Encapsulated coil, Class-H, lead-wires 4 = Encapsulated coil, Class-B, 3/16 spade terminals (1/4 spade optional) 10 = Externally rectified coil (lead-wires only) 11 = Tape-wrapped coil, Class-H, lead-wires HC2 = Encapsulated coil, Class-B, EN175301-803 Style C, Industrial, 9.4mm, 2+1 poles 3 Body Material (Replaces Standard 303 SS) BB = Brass SB = 304 Stainless Steel SB5 = 316 Stainless Steel 4 Diaphragm Seal Material (blank) = Viton(R) diaphragm* E = EPR diaphragm NS = Nitrile (NSF/FDA) diaphragm PF = Perfluoroelastomer diaphragm SOLENOID VALVES 5 Body Port Configuration (blank) = 1/8-27 NPT female thread* LB = 1/4-18 NPT female thread2 BD = #10-32 female straight thread (max. orifice = 1/8)2 LT = 1/8-28 BSPT female thread2 LU = 1/4-19 BSPT female thread2 MM = Manifold mount (1/4-28 UNF-2A mounting stud)2 MM3 = Manifold mount (5/16-24 UNF-2A mounting stud)2 OB = Omit body (operator style)2 BI = Bottom over-seat port, female thread (max. orifice = 1/8)2 BIM = Bottom over-seat port, 1/8-27 NPT male thread (max. orifice = 5/64, brass body only)2 BO = Bottom under-seat port, female thread2 BOM = Bottom under-seat port, 1/8-27 NPT male thread (max. orifice = 1/8, brass body only)2 RL = 90 porting - left hand2 RR = 90 porting - right hand2 Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-20 BS Series - Higher Flow MOPD: 150 PSI (Plastic Body) or 150 PSI (Metal Body) CV Range: 0.035 to 0.300 4.5 Watts (Plastic Body) or 7 Watts (Metal Body) The BS Series is a 2-way, high flow, isolation valve that is designed to be virtually impervious to chemical attack and to protect high purity media. When your media cannot come in contact with any metallic materials, this highly versatile, modular valve delivers the protection you need for accurate and reliable flow control for millions of cycles. With a variety of body, and diaphragm materials, plus numerous port configurations, voltage options, and coil constructions, the BS Series is truly a miniature inert isolation valve that can be built to your exact applications requirements. Typical Applications * Remediation Equipment * Clinical Chemistry Equipment * Analytical Instrumentation Dimensions Threaded Port Body Manifold Mount Body o1.22 MANIFOLD MANIFOLD MATINGMATING DIMENSIONS DIMENSIONS #18 AWG BLACK LEADS x 18 2.02 2.27 O.319 .007 O.319MAX. .007 MAX. x 90 C'SINK x 90 C'SINK 2.02 O.125 SPANNER O.125 SPANNER HOLES,HOLES, (4) HOLES (4) HOLES EQUALLY EQUALLY SPACEDSPACED 0.80 BODY PORTS 1/8-27 NPT (2) PLC'S 0.27 0.24 "IN" (UNDERSEAT) #8-32 UNC-2B x 0.25 MIN. FULL TH'D ON A o.735 B.C. (2) PLC'S "IN" (UNDERSEAT) "IN" (UNDERSEAT) O-RINGS O-RINGS O.99 O.99 Use the Bold characters from the choices listed on the following page to construct a product code. SOLENOID VALVES BS2035 - W25 1 2 Coil Construction - E - 4 3 Diaphragm Seal Material Body Material* 28VDC 5 Body Port Configuration* 7 6 Additional Options* Voltage * Blank entry indicates a "Standard" selection (1/8-27NPT female thread, in this case). Example: BS2035-W25-E-28VDC 2-Way N.C. Polypropylene (grommet housing, 1/8-27 NPT female thread only) solenoid valve, with 25 tape-wrapped coil, lead-wires, non-standard length, EPR diaphragm seal, 1/8-27 NPT female thread, operating at 28 VDC. J-21 (UNDERSEAT) (UNDERSEAT) Alternate 1/2" Conduit Housing Available on all body configurations 1.26 CONDUIT OPTION (1/2-14 NPSM) How To Order Primary Prefix 32 "OUT" (OVERSEAT) "OUT" (OVERSEAT) "OUT" (OVERSEAT) o.99 R.310 R.310 32 (OVERSEAT) (OVERSEAT) 2 x O.094, 2 x ORIFICE O.094, ORIFICE 1/8 1/8 3 x O.094, 3 x ORIFICE O.094, ORIFICE 5/32 5/32 0.24 0.25 0.25 5/16-245/16-24 UNF-2AUNF-2A MOUNTING MOUNTING STUD STUD 32.5 5/16-245/16-24 UNF-2BUNF-2B x 0.28 MIN. x 0.28 FULL MIN.TH'D FULL TH'D Visit www.GemsSensors.com for most current information. ISOLATION VALVES Part Prefix Table Body Material 303 Stainless Steel1 Polypropylene (1/8-27 NPT Female Thread body port only) 1 Orifice Body MOPD Max Back (psig) Pressure CV Body 1 Primary Prefix Grommet Conduit Housing Housing BS2010 BS2020 BS2011 BS2021 BS2012 BS2022 BS2013 BS2023 BS2014 BS2024 BS2015 BS2025 BS2016 BS2026 3/64 1/16 5/64 3/32 7/64 1/8 5/32 150 110 85 70 25 10 5 15 10 10 10 10 5 5 0.035 0.065 0.090 0.155 0.200 0.240 0.300 3/64 150 15 0.035 BS2030 BS2040 1/8 10 5 0.240 BS2035 BS2045 * Other body orifice sizes may be available, consult factory. 6 Voltage ___VDC = DC (specify voltage) ___VAC = AC Rectified only (specify voltage) 7 Additional Options WM = Mounting bracket OC = Cleaned for oxygen use * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Notes 1. Use Prefixes from these rows if you want to use any of the other Body Materials listed under selection 3 . Simply add the respective material code in the 3rd part number position (See Example). 2. Not available with Polypropylene bodies. Teflon(R) o-ring not suitable for manifold mount. 2 Coil Construction (blank) - Tape-wrapped, Class-B, with 18 lead-wires* W__ = Tape-wrapped coil, lead-wires, non-standard length (specify in inches) 1 = Encapsulated coil, Class-B, lead-wires 3 = Encapsulated coil, Class-H, lead-wires 4 = Encapsulated coil, Class-B, 1/4 spade terminals (3/16 spade optional) 10 = Externally rectified coil (lead-wires only) 11 = Tape-wrapped coil, Class-H, lead-wires HC2 = Encapsulated coil, Class-B, EN175301-803 Style C, Industrial, 9.4mm, 2+1 poles 3 Body Material (Replaces Standard 303 SS) BB = Brass SB = 304 Stainless Steel SB5 = 316 Stainless Steel 4 Diaphragm Seal Material (blank) = Viton(R) diaphragm* E = EPR diaphragm NS = Nitrile (NSF/FDA) diaphragm PF = Perfluoroelastomer diaphragm SOLENOID VALVES 5 Body Port Configuration (blank) = 1/8-27 NPT female thread* LB = 1/4-18 NPT female thread2 BD = #10-32 female straight thread (max. orifice = 1/8)2 LT = 1/8-28 BSPT female thread2 LU = 1/4-19 BSPT female thread2 MM = Manifold mount (1/4-28 UNF-2A mounting stud)2 MM3 = Manifold mount (5/16-24 UNF-2A mounting stud)2 OB = Omit body (operator style)2 BI = Bottom over-seat port, female thread (max. orifice = 1/8)2 BIM = Bottom over-seat port, 1/8-27 NPT male thread (max. orifice = 5/64, brass body only)2 BO = Bottom under-seat port, female thread2 BOM = Bottom under-seat port, 1/8-27 NPT male thread (max. orifice = 1/8, brass body only)2 RL = 90 porting - left hand2 RR = 90 porting - right hand2 Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-22 4 Steps to Valve Selection The steps described in this section will help you identify the performance criteria needed to meet your application requirements and select the right valve. Step 1 - Calculating CV Review Step 1 - Calculating CV on Page J-2. Step 2 - Valve Function Identify how your valve will function in your application. Pick from the choices below. Flow Key Blocked Flow Free Flow Dual Diaphragm/Poppet P1 P2 P1 P2 * P2 P1 P2 P1 SOLENOID VALVES * P2 P1 * P1 P1/P2 P2 P1/P2 * K-Series 3-way valves are classified as directional control. For alternate uses contact Gems. Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. J-23 Visit www.GemsSensors.com for most current information. P1/P2 P1/P2 INERT ISOLATION INTRODUCTION Step 3 - Identify Your Valve Series Select possible valve series candidate using the overview chart below. Select maximum operating pressure differential (MOPD), the CV, function, and additional specifications needed for your application to select possible valve series. The detailed performance specs for each series are located on the corresponding pages listed on the chart. If you would like assistance with your selection, want to modify a valve, or simply want a sounding board please contact a GemsTM valve engineer at 800-378-1600 or info@gemssensors.com. Inert Isolation Function Media 2-Way, Normally Closed Liquid Size CV Range Power (watt) 2-Way, Normally Closed 2- & 3-Way Liquid Sub-Miniature 0.008 - 0.015 Miniature 0.016 - 0.040 1/4-28 UNF flat bottom, 1/8 Barb, Face-Mount, Port #10-32, 5/16-24, 1/8 #10-32 Threaded Configuration NPT, M6 X 1,0, Manifold Flat Bottom Mount Orifice Dia (in) 2- & 3-Way Gas & Liquid 0.011 - 0.105 0.055 - 0.14 1/4-28 UNF flat bottom, #10-32, 5/16-24, 1/8 NPT, M6 X 1,0, Tube Mount, Syringe, Manifold Mount 1/4-28 UNF flat bottom, #10-32, 5/16-24, 1/8 NPT, M6 X 1,0 0.032 - 0.054 0.032 & 0.052 0.032 - 0.125 1.8 2 2.6, 2.8 4.8 0.092 0.156 5.1 8 MOPD (psig) 20 70 15 - 50 10 - 60 20 15 Valve Series KS Chem-STM KM KL KV KW J-27, J-28 J-25, J-26 J-33, J-34 J-33, J-34 Pages J-29, J-30, J-31, J-32 J-29, J-30, J-31, J-32 Step 4 - Make Your Selection and Configure Your Valve Complete your valve design by selecting the additional design parameters to build the best possible valve. For example: * Materials needed for your media (bodies and diaphragms, fluoroelastomer, EPDM, etc.) * Coil voltage * Port configuration We specialize in application specific valves. Our modular valve designs, coupled with our cutting edge 3D modeling and innovative CNC manufacturing capabilities, result in fluidic systems that are truly adaptable to any originally manufactured equipment. SOLENOID VALVES For help selecting the additional options for your valve or if you want to confirm that your selection is the best choice or work with an engineer on integrating a fluidic system into your application, contact us at 800-378-1600 or info@gemssensors.com. We are happy to assist. You can also place orders through these same channels. Visit www.GemsSensors.com for most current information. J-24 Chem-STM Series - Subminiature MOPD: 70 PSI CV Range: 0.016 to 0.040 2 Watts The Chem-STM utilizes revolutionary diaphragm technology in a liquid compatible, subminiature inert isolation valve. With a compact size, flexible diaphragm design, low power consumption, and low cost the Chem-S provides a unique and valuable option for the medical and scientific instrumentation industries. The Chem-S specifically targets the performance and price void between the limited pinch valve and the very expensive rocker style solenoid. Typical Applications * Analytical Instrumentation * Clinical Chemistry Equipment * Medical Diagnostic and Testing Machinery Dimensions Barb Port Body Manifold Mount Body 0.110 x 0.020 SPADE TERMINAL (2) PLC'S 0.86 0.73 0.390 0.35 0.73 0.110 x 0.020 SPADE TERMINAL (2) PLC'S 0.390 0.26 TYP. 0.26 TYP. (CLIP) R.048 TYP. AT 0.724 CL TO CL (FOR #3 MTG. SCREW) 2.21 "IN" (UNDERSEAT) o.09 THRU (2) PLC'S (FOR #2 MTG. SCREW) 0.43 "IN" (UNDERSEAT) 0.896 o.06 PORT (2) PLC'S "OUT" (OVERSEAT) 0.73 0.86 0.43 0.312 0.86 SOLENOID VALVES 0.390 0.35 0.26 TYP. (CLIP) R.048 TYP. AT 0.724 CL TO CL (FOR #3 MTG. SCREW) 2.21 0.455 TYP. BODY PORTS #10-32 UNF-2B x 0.37 MIN. FULL TH'D (2) PLC'S 0.86 0.312 "IN" (UNDERSEAT) "OUT" (OVERSEAT) 0.43 J-25 O-RINGS 0.392 0.312 0.896 Threaded Port Body 0.110 x 0.020 SPADE TERMINAL (2) PLC'S 32 0.08 TYP. o.12 (2) PLC'S 0.86 0.312 1.83 "OUT" (OVERSEAT) 0.455 TYP. 1/8 I.D. TUBE BARBED FITTING (2) PLC'S o.060 DR. C'BORE o.125 .003 x 0.090 DP. (2) PLC'S (CLIP) #2-56 UNC-2B x 0.20 MIN. FULL TH'D (2) PLC'S Visit www.GemsSensors.com for most current information. MATING DIMENSIONS INERT ISOLATION VALVES How To Order Use the Bold characters from the choices listed below to construct a product code. CHEM202 1 Primary Prefix - V 2 4 2 3 Coil Construction* Diaphragm Seal Material Body Material* - C203 7 5 Body Port Configuration 6 Additional Options* Voltage * Blank entry indicates a "Standard" selection (Quick connect 0.110 spade and Polyurethane (IsoplastTM), in this case). Example: CHEM202-V2-C203 2-Way N.C. solenoid valve, with quick connect 0.110 spade, polyurethane (IsoplastTM) body, Viton(R) diaphragm seal, manifold mount, operating at 12 VDC. Part Prefix Table 1 CV Orifice MOPD (psig) Body 0.031 0.052 70 25 0.016 0.040 1 Primary Prefix CHEM202 CHEM205 2 Coil Construction (blank) = Quick connect 0.110 spade* 3 Body Material (blank) = Polyurethane (IsoplastTM)* 4 Diaphragm Seal Material V = Viton(R) E = EPDM 5 Body Port Configuration 1 = 1/8 barb 2 = Manifold mount 3 = #10-32 flat bottom straight thread ports 6 Voltage C201 = 5 VDC C203 = 12 VDC C204 = 24 VDC ___VDC = DC (specify voltage) Please Note: Usable for vacuum applications (0-27 Hg). When using for vacuum applications apply vacuum to "IN" port. SOLENOID VALVES * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Teflon(R) o-ring not suitable for manifold mount. Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-26 KS Series - 3/8 (9.53 mm) Solenoids 2-Way, Normally Closed MOPD: 20 PSIG (1.38 bar) CV Range: 0.008 to 0.015 1.8 Watts KS Series isolation valves are 2-way, Normally Closed (NC) valves featuring 0.38 (10 mm) solenoid shell diameters. The isolation valve design ensures that the only wetted parts are the valve diaphragm and the valve body. For exceptional chemical compatibility the KS Series utilizes PEEK or PPS bodies, with a choice of diaphragm materials to meet your specific needs. How To Order Use the Bold characters from the choices listed on the following page to construct a product code. KS201 - P - 4 1 Primary Prefix S1 - C203 4 2 3 Diaphragm Material Body Ports* 5 Coil Body Material * Combination of Body Port Configuration and Port Thread; Manifold Mount (BM) does not use the Thread Size designator Example: KS201-P-4 S1-C203 Small 2-Way N.C. Perfluoroelastomer solenoid valve, with a Polyaryletheretherketone body and 1/4-28 UNF flat bottom threaded side ports, operating at 12 VDC. Part Prefix Table Orifice (inch) 2-WAY N.C. 0.032 0.054 1 MOPD* psig bar 20 20 1.38 1.38 Internal Volume (l) Bottom Manifold Side Ports Ports Mount 0.008 20 18 13 0.015 42 35 21 CV 1 Primary Prefix KS201 KS203 * Maximum Operational Pressure Differential SOLENOID VALVES 2 Diaphragm Material T = PTFE Polytetrafluoroethylene E = EPDM Ethylene Propylene Diene (M) P = FFKM Perfluoroelastomer 3 Body Material 3 = PPS Polyphenylene Sulfide 4 = PEEK Polyaryletheretherketone 4 Body Port Configuration BM = Manifold mount S_ = Threaded side port B_ = Threaded bottom port Port Thread (Used in conjunction with Threaded Port Configurations) 1 = 1/4-28 UNF flat bottom (Standard) 2 = 10-32 3 = 5/16-24 4 = 1/8 NPT 5 = M6 X 1,0 5 Coil C203 = 12 VDC C204 = 24 VDC J-27 Visit www.GemsSensors.com for most current information. INERT ISOLATION VALVES Dimensions - Threaded Port Body Side Port Bottom Port 0.75 (19 mm) 0.42 (11 mm) O0.38 (10 mm) LEAD WIRES (2X) #28AWG X 24 (609.6 mm) LONG PTFE COATED LEAD WIRES (2X) #28AWG X 24 (609.6 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) O0.38 (10 mm) 0.30 (8 mm) 0.20 (5 mm) SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) 2.17 (55 mm) 0.37 (10 mm) 0.93 (24 mm) 2.09 (53 mm) 0.35 (9 mm) 0.82 (21 mm) 0.62 (16 mm) 0.53 (13 mm) O0.113 THRU, O0.218 X 0.062 DEEP MOUNTING HOLES TYP. 2 PLACES PORTS, (2X) AT 180 0.75 0.40 (10 mm) (19 mm) 0.53 (13.5 mm) 0.11 THRU, 0.22 X 0.06 DEEP MOUNTING HOLES TYP. 2 PLACES PORTS, (2X) 0.19 (5 mm) 0.10 (3 mm) Dimensions - Manifold Mount Body Manifold Preparation SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) 1.70 (43 mm) REF. 0.1 (3 mm) O0.38 (10 mm) A 0.120 +/- 0.003 (3.05 mm +/- 0.08 mm) MOUNTING NUT 7/16-32 UN THD O0.375 +/- 0.003 (9.52 mm +/- 0.08 mm) LOCATING PIN 0.099 +/- 0.003 (2.51 mm +/- 0.08 mm) HOLE FOR LOCATING PIN O0.037 +/- 0.002 X 0.13 (0.94 mm +/- 0.05 mm X 3.30 mm) DEEP MIN 0.250 (6.35 mm) SECTION A-A * FFKM gasket is provided for manifold mount valves. SOLENOID VALVES ORIFICES O0.032 (0.8 mm) OR O0.054 (1.4 mm) INLET & OUTLET HOLES O0.032 - O0.062 (0.81 mm - 1.57 mm) DEEP SLOT FOR SEALING GASKET* 0.125 +/- 0.003 X 0.013 +/- 0.001 (3.175 mm +/- 0.08 mm X 0.33 mm +/- 0.025 mm) FULL THREAD 7/16-32 UN X 0.140 (3.55 mm) MIN O0.03 (0.8 mm) O0.53 (13.5 mm) A LEAD WIRES 24 (609.6 mm) LONG, #28AWG PTFE COATED Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-28 KM/KL Series - 0.75 (19.05 mm) and 1.0 (25.4 mm) Solenoids 2-Way Normally Open/Closed; 3-Way Directional MOPD: 10 PSIG to 30 PSIG (0.69 bar to 2.07 bar); to 60 PSIG (4.17 bar) on 3-Way CV Range: 0.011 to 0.105 As Low as 2.8 Watts These isolation valves offer 2-way Normally Open (NO) and Closed (NC), or 3-way Directional Control operation. While sharing similar configurations with the KM Series, the KL Series features larger orifice sizes with greater CV values. Their design ensures that the only wetted parts are the valve diaphragm and body. Find Ordering Information on Page J-32. Dimensions - Tube Mount Body 2-Way, Normally Open (N.O.) 2-Way, Normally Closed (N.C.) KM Series KM Series LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 1.91 (48.51 mm) 0.25 (6.4 mm) O0.750 (19 mm) 1/16 SOFT TUBING CONNECTION O0.103 (2.62 mm) 1.6 (40.6 mm) 0.25 (6.4 mm) 0.187 (2.51 mm) O0.062 (1.57 mm) RECOMMENDED INLET ORIFICE O0.062 (1.57 mm) RECOMMENDED OUTLET ORIFICE 1/16 SOFT TUBING CONNECTION O0.103 (2.62 mm) 0.187 (2.51 mm) O0.062 (1.57 mm) RECOMMENDED INLET ORIFICE SOLENOID VALVES J-29 O0.750 (19 mm) Visit www.GemsSensors.com for most current information. O0.062 (1.57 mm) RECOMMENDED OUTLET ORIFICE INERT ISOLATION VALVES Dimensions - Side Port Body 2-Way, Normally Closed (N.C.) KM Series KL Series LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) O0.75 (19 mm) 1.27 (32 mm) 1.83 (47 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) O1.00 (25 mm) 1.67 (42 mm) 2.19 (56 mm) PORTS, (2X) AT 180 A #4-40 MTG. HOLES TYP. 2 PLACES FOR PTFE BODIES O0.093 X 0.300 DP HOLES (2.36 mm X 7.62 mm) (OPTIONAL) 0.50 (13 mm) PORTS, (2X) AT 180 Dim A Orifice Size (inch) inch mm 0.032 0.75 19.05 0.054 0.75 19.05 0.062 0.875 22.23 2-Way, Normally Open (N.O.) KM Series KL Series O0.75 (19.05 mm) O1.00 (25.4 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 2.15 (54.61 mm) 2.54 (64.51 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 0.20 (5.08 mm) 0.20 (5.08 mm) PORTS, (2X) AT 180 PORTS, (2X) AT 180 3-Way, Normally Closed (N.C.), Multi-Purpose, Directional Control KL Series O0.75 (19 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) O1.0 (25 mm) 1.27 (32 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE UP TO 1/4 (6 mm) 1.67 (42 mm) 2.34 (59 mm) 2.69 (68 mm) 0.62 (16 mm) PORTS, (3X) NC & NO EACH AT 90 OFF COMM PORTS, (3X) NC & NO EACH AT 90 OFF COMM A SOLENOID VALVES KM Series Body Material PTFE All Others Dim A inch mm 0.875 22.225 0.75 19.05 Visit www.GemsSensors.com for most current information. 0.44 (11 mm) J-30 Dimensions - Manifold Mount Body 2-Way, Normally Open (N.O.) KM Series KL Series LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 1.9 (40.6 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 2.3 (58.42 mm) THREADED MOUNTING NUT 7/8-28 UN-2A S/S LOCATING PIN O0.062 X 0.05 (1.57 mm X 1.27 mm) O0.750 (19 mm) THREADED MOUNTING NUT 1 1/8-28 UN-2A S/S LOCATING PIN O0.062 X 0.05 (1.57 mm X 1.27 mm) O0.95 (24.1 mm) 0.099 (2.51 mm) 0.250 (6.35 mm) O1.00 (25.4 mm) O1.20 (30.48 mm) 0.0990.003 0.3750.003 O0.062 (1.57 mm) RECOMMENDED INLET ORIFICE O0.062 (1.57 mm) RECOMMENDED OUTLET ORIFICE O0.063 (1.60 mm) RECOMMENDED INLET ORIFICE O0.063 (1.60 mm) RECOMMENDED OUTLET ORIFICE 2-Way, Normall Closed (N.C.) KM Series KL Series SET SCREW HEIGHT VARIABLE TO 1/4 (6 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED SET SCREW HEIGHT VARIABLE TO 1/4 (6 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 2.0 (50.8 mm) 1.6 (40.6 mm) THREADED MOUNTING NUT 1 1/8-28 UN-2A THREADED MOUNTING NUT 7/8-28 UN-2A S/S LOCATING PIN O0.062 X 0.05 (1.57 mm X 1.27 mm) O0.750 (19 mm) S/S LOCATING PIN O0.062 X 0.05 (1.57 mm X 1.27 mm) O.950 (24.1 mm) 0.099 (2.51 mm) 0.250 (6.35 mm) O1.00 (25.4 mm) O1.20 (30.48 mm) 0.3750.002 0.1700.003 ORIFICES O0.032 - O0.062 (0.81 mm - 1.57 mm) SOLENOID VALVES O0.125 (3.175 mm) RECOMMENDED INLET ORIFICE Manifold Preparation - KM Series 0.099 0.003 (2.51 mm 0.07 mm) 0.250 0.002 (6.35 mm 0.05 mm) Note: Valve spacing to be 1.00 (25.4 mm) min. center to center * FFKM gasket is provided for manifold mount valves. LOCATING HOLE IN-LINE WITH 2 ORIFICES O0.067 0.002 (1.70 mm 0.05 mm) X 0.06 (1.52 mm) DEEP FOR O 1/16 (1.58 mm) LOCATING PIN SLOT FOR SEALING GASKET* (GASKET INCLUDED WITH VALVE) 0.125 0.003 (3.18 mm 0.07 mm) X 0.013 0.001 (0.33 mm 0.07 mm) DEEP 7/8-28 UN-2B X 0.140 (3.55 mm) MIN FULL THREAD O.750 0.003 (19.05 mm 0.07 mm) ORIFICE DIAMETERS TO BE O0.032 - O0.062 (0.81 mm - 1.58 mm) TO MATCH VALVE ORIFICES J-31 O0.125 (3.175 mm) RECOMMENDED OUTLET ORIFICE 0.20 REF (5.08 mm) 0.250 (6.35 mm) LOCATING HOLE IN-LINE WITH 2 ORIFICES Visit www.GemsSensors.com for most current information. INERT ISOLATION VALVES How To Order Use the Bold characters from the choices listed to construct a product code. KL204 - P - 4 Primary Prefix 2-WAY N.O. 3-WAY Directional Controls 5 Body Ports* 3 Diaphragm Material Part Prefix Table 2-WAY N.C. Example: KL204-P-4 S1-C203-H 4 2 * Combination of Body Port Configuration and Port Thread; BM, BT, SL and SU do not use the Thread Size designator 2-Way N.C. solenoid valve with a PEEK body and FFKM diaphragm configured with 1/4-28 UNF threaded Side Ports, optional mounting holes, and operating at 12 VDC. 6 Coil Body Material Mounting Holes 1 MOPD* Orifice (inch) psig bar 0.032 0.054 0.062 0.062 0.092 0.125 0.032 0.054 0.062 0.062 0.092 0.125 20 20 20 30 15 10 20 20 20 30 10 10 1.38 1.38 1.38 2.07 1.03 0.69 1.38 1.38 1.38 2.07 0.69 0.69 0.032 15 (NC/O) 20 (Com) 15 (NC/O) 0.046 20 (Com) CV 0.011 0.027 0.03 0.042 0.08 0.105 0.011 0.027 0.03 0.042 0.08 0.105 Internal Volume (l) 1 Primary Side Manifold Tube Prefix Mount Mount Mount 19 33 -- KM201 39 N/A -- KM203 54 52 106 KM204 55 55 -- KL204 133 N/A -- KL205 296 223 -- KL206 19 33 -- KM221 39 N/A -- KM223 54 52 106 KM224 55 55 -- KL224 133 N/A -- KL225 296 223 -- KL226 1.03 (NC/O) 0.01 1.38 (Com) 45 N/A -- KM341 1.03 (NC/O) 0.023 1.38 (Com) 52 N/A -- KM342 0.032 30 (NC/O) 60 (Com) 2.07 (NC/O) 0.01 4.14 (Com) 47 N/A -- KL341 0.062 30 (NC/O) 60 (Com) 2.07 (NC/O) 0.028 4.14 (Com) 87 N/A -- KL344 2 Diaphragm Material 2-Way T = PTFE Polytetrafluoroethylene E = EPDM Ethylene Propylene Diene (M) V = FKM Fluoroelastomers1 P = FFKM Perfluoroelastomer 3-Way KM T = PTFE Polytetrafluoroethylene E = EPDM Ethylene Propylene Diene (M) P = FFKM Perfluoroelastomer 3-Way KL T = PTFE Polytetrafluoroethylene 3 Body Material 1 = PTFE 2 = ETFE 3 = PPS 4 = PEEK 5 = PSU Polytetrafluoroethylene Ethylene Tetrafluoroethylene Polyphenylene Sulfide Polyaryletheretherketone Polysulfone2 4 Body Port Configuration BM = Manifold mount3 BT = Tube mount - accomodates 1/16 ID soft tubing3, 4 SL = Syringe - luer common port & 1/4-28 UNF NC/O ports5 SU = Syringe - 1/4-28 UNF ports5 S_ = Threaded side port B_ = Threaded bottom port Port Thread (Used in conjunction with Threaded Port Configurations) 1 = 1/4-28 UNF flat bottom (Standard) 2 = 10-326 3 = 5/16-24 4 = 1/8 NPT 5 = M6 X 1,0 5 Coil C203 = 12 VDC C204 = 24 VDC C109 = 115 VAC C116 = 220 VAC * Maximum Operational Pressure Differential 6 Mounting Holes (blank) = Holes not required H = Mounting Holes in body Notes 1. Not available in KL2X5 or KL2X6. 2. Available in KM2X4, E/V diaphragms, BM/BT port configurations. 3. See internal volume chart for available orifices. 4. PSU body only. 5. Available in KM3XX, PEEK body, PTFE diaphragm. 6. Not available in KL2X5 or KL2X6. SOLENOID VALVES 1 S1 - C203 - H Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-32 KV/KW Series - 1.25 (31.75 mm) and 1.5 (38.1 mm) Solenoids 2-Way Normally Closed and 3-Way Directional Control MOPD: 15 PSI to 20 PSI CV Range: 0.055 to 0.14 PTFE Bodies and Diaphragms Our largest orifice sizes for the highest flow rates, with a reduced component height. They feature all-PTFE wetted parts for extreme chemical compatibility. How To Order Use the Bold characters from the choices listed on the following page to construct a product code. KV205 - T - 1 1 Primary Prefix 4 2 Diaphragm Material S1 - C203 3 5 Body Ports* Coil Body Material * Combination of Body Port Configuration and Port Thread; Manifold Mount (BM) does not use the Thread Size designator Example: KV205-T-1 S1-C203-H 2-Way N.C. PTFE solenoid valve, with a PTFE body, 1/4-28 UNF flat bottom threaded side ports and mounting holes, operating at 12 VDC. Part Prefix Table 2-WAY N.C. 3-WAY Directional Controls 1 Orifice (inch) 0.092 0.156 MOPD* (psig) 20 15 0.055 0.11 0.156 15 (NC/O) 0.14 CV Internal 1 Primary Volume (l) Prefix 108 KV205 239 KW207 462 KW347 * Maximum Operational Pressure Differential 2 Diaphragm Material T = PTFE Polytetrafluoroethylene SOLENOID VALVES 3 Body Material 1 = PTFE Polytetrafluoroethylene 4 Body Port Configuration S_ = Threaded side port Port Thread (Used in conjunction with Threaded Port Configurations) 1 = 1/4-28 UNF flat bottom1 (Standard for KV) 2 = 10-321 3 = 5/16-24 4 = 1/8 NPT (Standard for KW) 5 = M6 X 1,01 5 Coil C203 = 12 VDC C204 = 24 VDC C109 = 115 VAC C116 = 220 VAC * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Note 1. Not available with KW Series. J-33 Visit www.GemsSensors.com for most current information. INERT ISOLATION VALVES Dimensions - Side Port Body 2-Way, Normally Closed (N.C.) KV Series KW Series LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 4X 4-40 UN-2B MOUNTING HOLES ON O1.125 (28.57 mm) LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 4X 4-40 UN-2B MOUNTING HOLES ON O1.125 (28.57 mm) 2.1 (53.34 mm) 1.9 (48.26 mm) PORTS, (2X) AT 180 PORTS, (2X) AT 180 O1.50 (38.1 mm) O1.25 (31.75 mm) 4X 4-40 UN-2B MOUNTING HOLES ON O1.125 (28.57 mm) 4X 4-40 UN-2B MOUNTING HOLES ON O1.125 (28.57 mm) 3-Way, Normally Closed (N.C.), Multi-Purpose, Directional Control KW Series LEAD WIRES (2X) #26AWG X 15 (381 mm) LONG PTFE COATED 4X 4-40 UNC-2B MOUNTING HOLES ON O1.125 (28.57 mm) PORTS, (3X) NC & NO EACH AT 90 OFF COMM 2.2 (55.88 mm) SOLENOID VALVES 0.73 (18.54 mm) O1.50 (38.1 mm) 4X 4-40 UNC-2B MOUNTING HOLES ON O1.125 (28.57 mm) Gems specializes in the design and manufacturing of custom solenoid valves and fluidic systems. If you don't see what you're looking for, or have a question, contact us at 800-378-1600 or info@gemssensors.com. Visit www.GemsSensors.com for most current information. J-34 B-Cryo Series MOPD: 900 PSI CV Range: 0.045 to 0.440 9 Watts The B-Cryo Series is a 2-way miniature Cryogenic valve designed and built for service down to -320F (-196C) in applications needing a CV between 0.045 and 0.440. Depending on your temperature requirements, the B-Cryo Series can be configured for liquid nitrogen (LN2), liquid carbon dioxide (LCO2), and other extreme temperature media. PTFE coated plungers, 316 Stainless Steel guide tubes and plunger springs, encapsulated coils, and PTFE or Rulon(R) seat seals produce a truly robust Cryogenic valve for applications requiring high cycle life and media temperature control. Typical Applications * Environmental Chambers * Food Processing * Laser Surgical Equipment * Semiconductor Manufacturing Dimensions LN2-Liquid Nitrogen LCO2-Liquid Carbon Dioxide o1.22 o1.22 #18 AWG TEFLON LEADS x 18 #18 AWG SILICONE LEADS x 18 2.27 2.35 BODY PORTS 1/8-27 NPT (2) PLC'S BODY PORTS 1/8-27 NPT (2) PLC'S 0.44 0.80 1.26 CONDUIT (FILLED w/EPOXY) 1.26 CONDUIT (FILLED w/EPOXY) 0.27 "IN" (OVERSEAT) #8-32 UNC-2B x 0.25 MIN. FULL TH'D ON A o.735 B.C. (2) PLC'S "IN" (OVERSEAT) #10-32 UNF-2B x 0.25 MIN. FULL TH'D (2) PLC'S 0.687 0.343 32.5 "OUT" (UNDERSEAT) How To Order SOLENOID VALVES Use the Bold characters from the choices listed on the following page to construct a product code. B2062 - LN2 1 Primary Prefix 2 Model 4 3 Plunger Seal Material* Body Material* LB - 120/50/60VAC 7 5 O-Ring Material* Voltage 6 Body Port Configuration 8 Additional Options* * Blank entry indicates a "Standard" selection (430F Stainless Steel, Rulon(R) and Variseal(R), in this case). Example: B2062-LN2-LB-120/50/60VAC 2-Way N.C. Liquid Nitrogen Class-H Encapsulated Coil with lead-wires, conduit filled housing solenoid valve, with 430F stainless steel body, Rulon(R) plunger seal, Variseal(R) o-ring, 1/4-18 NPT female thread, operating at 120/50/60 Volt AC. J-35 0.593 o1.18 "OUT" (UNDERSEAT) o.99 0.297 Visit www.GemsSensors.com for most current information. CRYOGENIC VALVES Part Prefix Table 1 1 Primary Prefix Orifice CV Body MOPD (psig) Body 3/64 1/16 5/64 3/32 7/64 1/8 5/32 3/16 900 405 270 160 110 80 65 30 0.045 0.075 0.105 0.160 0.190 0.255 0.365 0.440 Class H, Encapsulated Coils Lead Wires--Filled Lead Wires--Unfilled Lead Wires-- Conduit Housing Conduit Housing Grommet Housing B2060 B2020 B2010 B2061 B2021 B2011 B2062 B2022 B2012 B2063 B2023 B2013 B2064 B2024 B2014 B2065 B2025 B2015 B2066 B2026 B2016 B2067 B2027 B2017 2 Model -LN2 = Liquid Nitrogen model -LCO2 = Liquid Carbon Dioxide model 3 Body Material LN2 Only (blank) = 430F Stainless Steel* LCO2 Only (blank) = 303 Stainless Steel* BB = Brass SB = 304 Stainless Steel SB5 = 316 Stainless Steel 5 O-Ring Material LN2 Only (blank) = Variseal(R) (PTFE material with internal spring)* TO = PTFE (consult factory) 6 Body Port Configuration LN2 Only (blank) = 1/8-27 NPT female thread* LB = 1/4-18 NPT female thread LT = 1/8-28 BSPT female thread LU = 1/4-19 BSPT female thread BI = Bottom over-seat port, female thread (max. orifice = 1/8) BO = Bottom under-seat port, female thread RL = 90 porting - left hand RR = 90 porting - right hand LCO2 Only (blank) = PTFE* MQ = Silicone (consult factory) LCO2 Only (blank) = Variseal(R) (PTFE material with internal spring)* TO = PTFE (consult factory) LCO2 Only (blank) = 1/8-27 NPT, bottom under-seat port, female thread* LB = 1/4-18 NPT female thread (in-line porting only) LT = 1/8-28 BSPT female thread LU = 1/4-19 BSPT female thread (in-line porting only) BOM = Bottom under-seat port, male thread (max. orifice = 1/8, brass body only) IL = Inline porting, 180 apart 7 Voltage LN2 Only ___VDC = DC (specify voltage) ___VAC = AC Rectified (specify voltage) LCO2 Only ___VDC = DC (specify voltage) ___VAC = AC Rectified (specify voltage) 8 Additional Options LN2 Only (blank) = Chamfered and PTFE coated plunger* (blank) = 316 Stainless Steel 1-piece guide assembly* (blank) = 316 Stainless Steel spring* LCO2 Only (blank) = Chamfered and PTFE coated plunger* (blank) = 316 Stainless Steel 1-piece guide assembly* (blank) = 316 Stainless Steel spring* * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Visit www.GemsSensors.com for most current information. SOLENOID VALVES 4 Plunger Seal Material LN2 Only (blank) = Rulon(R)* J-36 D-Cryo Series MOPD: 1000 PSI CV Range: 0.040 to 0.770 15 Watts The D-Cryo Series is a 2-way, high flow, miniature Cryogenic valve designed and built for service down to -320F (-196C). Depending on your temperature requirements, the D-Cryo Series can be configured for liquid nitrogen (LN2), liquid carbon dioxide (LCO2), and other extreme temperature media. PTFE coated plungers, 316 Stainless Steel guide tubes and plunger springs, encapsulated coils, and PTFE or Rulon(R) seat seals produce a truly robust Cryogenic valve for applications requiring high cycle life and media temperature control. Typical Applications * Environmental Chambers * Food Processing * Laser Surgical Equipment * Semiconductor Manufacturing Dimensions LN2-Liquid Nitrogen LCO2-Liquid Carbon Dioxide 1.68 1.68 #18 AWG SILICONE LEADS x 18" #18 AWG PTFE LEADS x 18 2.88 2.88 BODY PORTS 1/4-18 NPT (2) PLC'S BODY PORTS 1/4-18 NPT (2) PLC'S 0.34 0.34 O1.62 o1.62 1.51 CONDUIT (FILLED w/EPOXY) "IN" (OVERSEAT) #10-32 UNF-2B x 0.38 MIN. FULL TH'D ON A o1.237 B.C. (2) PLC'S 45 #10-32 UNF-2B x 0.38 MIN. FULL TH'D ON A O1.237 B.C. (2) PLC'S 1.52 FLATS "OUT" (UNDERSEAT) "OUT" (UNDERSEAT) How To Order SOLENOID VALVES Use the Bold characters from the choices listed on the following page to construct a product code. D2062 - LN2 1 Primary Prefix 2 Model 4 3 Plunger Seal Material* Body Material* LT - 12VDC 7 5 O-Ring Material* Voltage 6 Body Port Configuration 8 Additional Options* * Blank entry indicates a "Standard" selection (430F Stainless Steel, Rulon(R) and Variseal(R), in this case). Example: D2062-LN2-LT-12VDC 2-Way N.C. Liquid Nitrogen Class-H Encapsulated Coil with lead-wires, conduit filled housing solenoid valve, with 430F stainless steel body, Rulon(R) plunger seal, Variseal(R) o-ring, 1/8-28 BSPT female thread, operating at 12 DC with rectified coil. J-37 1.51 CONDUIT (FILLED w/ EPOXY) "IN" (OVERSEAT) Visit www.GemsSensors.com for most current information. 45 1.52 FLATS CRYOGENIC VALVES Part Prefix Table 1 1 Primary Prefix Orifice CV Body MOPD (psig) Body 3/64 1/16 3/32 1/8 5/32 3/16 1/4 1000* 1000* 640 375 185 130 40 0.040 0.070 0.165 0.305 0.365 0.470 0.770 Class H, Encapsulated Coils Lead Wires--Filled Lead Wires--Unfilled Lead Wires-- Conduit Housing Conduit Housing Grommet Housing D2061 D2021 D2011 D2062 D2022 D2012 D2063 D2023 D2013 D2064 D2024 D2014 D2065 D2025 D2015 D2066 D2026 D2016 D2067 D2027 D2017 * For higher pressure, consult factory. 2 Model -LN2 = Liquid Nitrogen model -LCO2 = Liquid Carbon Dioxide model 3 Body Material LN2 Only (blank) = 430F Stainless Steel* LCO2 Only (blank) = 430F Stainless Steel* BB = Brass 5 O-Ring Material LN2 Only (blank) = Variseal(R) (PTFE material with internal spring)* 6 Body Port Configuration LN2 Only (blank) = 1/4-18 NPT female thread* LC = 1/8-27 NPT female thread LD = 3/8-18 NPT female thread LT = 1/8-28 BSPT female thread LU = 1/4-19 BSPT female thread BI = Bottom over-seat port, female thread BO = Bottom under-seat port, female thread LCO2 Only (blank) = PTFE* MQ = Silicone (consult factory) LCO2 Only (blank) = Fluorosilicone* TO = PTFE LCO2 Only (blank) = 1/4-18 NPT, bottom under-seat port, female thread* LC = 1/8-27 NPT female thread LD = 3/8-18 NPT female thread (in-line porting only) LT = 1/8-28 BSPT female thread LU = 1/4-19 BSPT female thread IL = Inline porting, 180 apart 7 Voltage LN2 Only ___VDC = DC (specify voltage) ___VAC = AC Rectified (specify voltage) LCO2 Only ___VDC = DC (specify voltage) ___VAC = AC Rectified (specify voltage) 8 Additional Options LN2 Only (blank) = Chamfered and PTFE coated plunger* (blank) = 316 Stainless Steel 1-piece guide assembly* (blank) = 316 Stainless Steel spring* LCO2 Only (blank) = Chamfered and PTFE coated plunger* (blank) = 316 Stainless Steel 1-piece guide assembly* (blank) = 316 Stainless Steel spring* * Standard selection; will be used unless otherwise specified. Standard selections are not referenced in final part number. Visit www.GemsSensors.com for most current information. SOLENOID VALVES 4 Plunger Seal Material LN2 Only (blank) = Rulon(R)* J-38 Manifold Assemblies Gems Valve Engineers specialize in working with OEMs to design and manufacture integrated valve and manifold assemblies to meet most any fluidic system requirements. Our expert team of field and in-house engineers can deliver AutoCAD(R) or SolidWorks drawings in days for easy integration into OEM equipment. Whether it is a single or multiple position manifold-made from plastic, aluminum, brass or stainless steel-final systems are delivered completely assembled, tested, and ready for installation into your equipment. Gems Manifold Assemblies offer features you require, in a compact package, at a competitive price. Integrated manifold assemblies provide: * Simplified fluidic systems * Decreased number of potential leak paths * Reduction in the amount of mounting hardware * Reduced quantity of fittings and tubing via common passages * Compact package * Design opportunity for multiple valve configurations to handle complex and precise flow control * Reduced labor content required by OEMs * Easy valve maintenance or replacement All Gems valve families can be integrated into a manifold system. Contact your Gems Valve Engineer for a manifold assembly that will fulfill all of your application requirements. Contact us at 800-378-1600 or info@gemssensors.com. Fluidic Systems Purchasing a complete fluidic system through Gems eliminates the time and effort of multiple purchase orders and reduces receiving, inspection, and coordination of different parts down to a single assembly. Plus, buying from a single source gives OEMs one contact point for design changes, expediting, and warranty questions. Gems valve engineers and manufacturing have a 50-year history of working with OEMs to develop, design, and manufacture their complex fluidic systems; from simple wiring harnesses and connectors to plug and play sub-assemblies and additional integrated fluidic components. Designing and purchasing a complete turnkey fluidic system from Gems Sensors & Controls has many advantages. * Receiving a complete 100% tested system that can be installed directly into your end product * Reducing the number of suppliers required * Decreasing the assembly of numerous third-party parts * Minimizing the number of potential leak-points by eliminating tubing and fittings * Reducing multiple components into a smaller and simplified final system SOLENOID VALVES Our team of experts can integrate: * Multiple valve types, including 3rd party manufacturers, into one assembly * Numerous tube and pipe fittings * Various electrical terminations * Sensors/Switches/Gauges: * Pressure switch, transducer or gauge * Fluid flow sensor * Fluid level sensor * Temperature switch or transducer * Inline media filters * Heaters and thermistors Contact your Gems Valve Engineer for a fluidic system that will fulfill all of your application requirements. Contact us at 800-378-1600 or info@gemssensors.com. J-39 Visit www.GemsSensors.com for most current information. "CHECK LIST" One Cowles Road Plainville, CT 06062 Toll Free: 888.840.1230 Send your ADS directly to a Gems Engineer! Fax#: 860-747-4244 * This form may also be completed online at gemssensors.com for RFQ. Sensors & Controls Name Title Email CompanyPhoneFax AddressAddress 2 City State Zip Date / / Please describe your application: q Liquid q Pneumatic q Vacuum Service q Oxygen Service q Liquid CO2 Cryogenic q Liquid N2 Cryogenic Immediate quantity required Estimated annual quantity Valve Configuration or Function DE-ENERGIZED STATE FLOW REQUIREMENTS q 2-Way Normally Closed CV: Body____________, Stop____________ Orifice Diameter: Body____________, Stop____________ q 2-Way Normally Open Flow at the Body Orifice______ (GPM0 or SCFM) with a______ psig at the Inlet, and______ psig at the outlet q 2-Way Normally Closed (Diaphragm) Flow at the Stop Orifice______ (GPM0 or SCFM) with a______ psig at the Inlet, and______ psig at the outlet q 2-Way Normally Closed Dual Purpose q 3-Way Normally Closed Free Vent PRESSURE TEMPERATURE q 3-Way Normally Closed Line Connect Operating Pressure____________ Media Temp.____________ q 3-Way Normally Open Max. Pressure____________ Max. Media Temp.____________ q 3-Way Multi-Purpose Min. Pressure____________ Min. Media Temp.____________ q 3-Way Directional Control Max. Back Pressure____________ Ambient Temp.____________ Max. Ambient Temp____________ Min Ambient Temp.____________ MEDIA(S)__________________________________________________________ ELECTRICAL REQUIREMENTS q AC q DC Max. Voltage______________ Min. Voltage_______________ COIL REQUIREMENTS q Class B q Class F q Class H q Tape Wound q Encapsulated q Molded BODY CONFIGURATION q Single Valve Body q Manifold Mount q Operator Only (No Body) q Metering PLUNGER SEAL MATERIAL q Nitrile q Viton(R) q Ethylene Propylene q Neoprene q Silicone q Perfluoroelastomer q Other________________________ O-RING MATERIAL q Nitrile q Viton(R) q Ethylene Propylene q Neoprene q Silicone q Perfluoroelastomer q Other________________________ Operating Voltage________________________, (_______________Hz) q Continuous Duty Max. Time ON______________ q Intermittent Duty Min. Time OFF______________ q Lead Wire (Specify Length If required) ____________) q 3/16" Spades q 1/4" Spades q 0.110" Spades q 18 mm DIN q 11 mm DIN q 9.4 mm DIN Body Port Stop Port (If Different) q 1/8" NPT q 1/8" NPT q 1/4" NPT q 1/4" NPT q 3/8" NPT q #10-32 q #10-32 q 1/8" BSPT q 1/8" BSPT q M5 x 0.8 q M5 x 0.8 Max. Wattage_______________ Max. Cycle Rate_____________ Life Cycle Expectancy________ HOUSE STYLE q Rectifiedq Grommet q Arc Suppression Diode q Conduit, 1/2-14 NPS q Special Connectors q Grommet with Bracket (Please Specify)________ q Conduit with Bracket _______________________ q Other_____________ _______________________ _______________________ Body Port Orientation q 180 q 1/4" NPT q 3/8" NPT Female Bottom Port q Specify Port Size_______ q 90 Right q 90 Left Male Bottom Porting q 1/8" NPT (Brass) q Pressure Over-Seat q Pressure Under Seat SOLENOID VALVES BODY MATERIAL q Brass q Stainless Steel q Aluminum q Polypropylene q Other________________________ What will be the Valves Environment? Will the valve be exposed to moisture? q Yes q No Will the valve be exposed to external contamination? q Yes q No Will the valve be in close proximity to a heat-generating source (e.g. Transformer, pump, motor)? q Yes q No Will the valve be subject to vibration or shock? q No q Yes If yes: Vibration_______CPS at______Gs, Shock________GS duration for________ms. Visit www.GemsSensors.com for most current information. J-40