Introducing
Raychem D-200
MiniSeal Crimp Splices
Raychem D-200
MiniSeal Crimp Splices
Tyco Electronics I D-200 MiniSeal
DESCRIPTION
In-line nickel plated sealed crimp splices for 200˚C applications
Developed for growing needs of high temperature applications in the
aerospace and defense industry
Provides the smallest, lightest, and the most environmental-
resistant splices available, while meeting all requirements of
SAE-AS81824/1 (modified for 200˚C applications)
APPLICATIONS
Ideal for aerospace and defense applications where performance,
reliability or size reduction is essential
Designed to provide an immersion resistant in-line splice on 1:1 wires
for the following:
- Wire range from 26 AWG to 12 AWG
- Nickel-plated conductors
- Insulation rated for at least 135˚C
Protects and seals RCW and BMS13-60 Nickel-plated wires
STANDARDS AND SPECS
Specification Control Document D-200-82/-83/-84
Met or exceeded the following requirements successfully:
- SAE-AMS-DTL-23053/13 (applies only to insulation sleeve)
- SAE-AS81824/1 (modified for 200˚C applications)
- Under qualification for EN 3373-014
Test report for performance data available upon request
- Physical properties
- Chemical properties
- Electrical properties
SUPPORT MATERIALS
Installation procedure, RCPS-200-20
Standard AD-1377 crimp tool used for installation
Customer drawings (CD) for all part numbers
Samples available
KEY FEATURES
Immersion-resistant crimp
splices while meeting all
requirements of SAE-
AS81824/1 (modified for
200˚C applications)
Small size, lightweight
Transparent heat-
shrinkable insulation sleeve
provides environmental
protection and strain relief
Splices provide sealing to
unetched wire insulations
No need to stagger wire
splices
RoHS Compliant
RoHS
Ready
ORDERING INFORMATION
Description Part Number
D-200-82 D17660-000
D-200-83 A36675-000
D-200-84 C60253-000
MATERIALS
Insulation Sleeve: Heat-shrinkable, transparent blue, radiation
cross-linked modified fluoroplymer
Meltable Rings: Environment resistant modified thermoplastic
fluoro-elastomer.
Color: Light Blue
Crimp Splicer: Base Metal: Copper Alloy 101 or 102 per ASTM B75
Plating: Nickel per SAE AMS-QQ-N-290
Color Code: see table on below
D-200 MiniSeal I Tyco Electronics
Raychem D-200
Mini-Seal Crimp Splices
PRODUCT DIMENSIONS
Product Product I.D.* Crimp Splicer
Name Rev. a. min øA øB C D E Color
b. max max. Code
D-200-82 A 2.16 (0.085) 1.27 (0.050) 2.03 (0.080) 12.95 (0.510) 6.22 (0.245) 0.38 Red
0.64 (0.025) 1.14 (0.045) 1.91 (0.075) 12.45 (0.490) 5.72 (0225) (0.015)
D-200-83 A 2.79 (0.110) 1.75 (0.069) 2.70 (0.106) 14.86 (0.585) 7.11 (0.280) 0.51 Blue
0.64(0.025) 1.63 (0.064) 2.57 (0.101) 14.35 (0.565) 6.60 (0.260) (0.020)
D-200-84 A 4.32 (0.170) 2.60 (0.102) 3.89 (0.153) 14.86 (0.585) 7.11 (0.280) 1.27 Yellow
0.64 (0.025) 2.46 (0.097) 3.73 (0.147) 14.35 (0.565) 6.60 (0.260) (0.050)
*I.D.: a- As received; b- After unrestricted recovery thru meltable insert.
Product MIL Spec Wire Wgt. Lbs/Mpc
Name Equivalent Size Range max.
D-200-82 M81824/1-1 26-20 1.02
D-200-83 M81824/1-2 20-16 1.61
D-200-84 M81824/1-3 16-12 2.72
Tyco Electronics Corporation
Harrisburg, PA
tycoelectronics.com
Copyright 2008 by Tyco Electronics Corporation
All Rights Reserved.
5-1773450-3 5M A&D/CGX 03/08
MiniSeal, Raychem, TE Logo and Tyco Electronics
are trademarks.
FOR MORE INFORMATION
Technical Support
Internet: www.tycoelectronics.com
E-mail: newproducts@tycoelectronics.com
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 1-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
Great Britain: 44-208-420-8341
France: 33-1-3420-8888
Germany: 49-6251-133-0
Italy: 39-011-4012-111
India: 91-80-285-40800
