Introducing Raychem D-200 MiniSeal Crimp Splices Raychem D-200 MiniSeal Crimp Splices KEY FEATURES Immersion-resistant crimp splices while meeting all requirements of SAEAS81824/1 (modified for DESCRIPTION In-line nickel plated sealed crimp splices for 200C applications Developed for growing needs of high temperature applications in the aerospace and defense industry Provides the smallest, lightest, and the most environmentalresistant splices available, while meeting all requirements of SAE-AS81824/1 (modified for 200C applications) 200C applications) APPLICATIONS Small size, lightweight Transparent heatshrinkable insulation sleeve provides environmental protection and strain relief Ideal for aerospace and defense applications where performance, reliability or size reduction is essential Designed to provide an immersion resistant in-line splice on 1:1 wires for the following: - Wire range from 26 AWG to 12 AWG - Nickel-plated conductors - Insulation rated for at least 135C Protects and seals RCW and BMS13-60 Nickel-plated wires Splices provide sealing to unetched wire insulations STANDARDS AND SPECS Specification Control Document D-200-82/-83/-84 No need to stagger wire splices RoHS Compliant RoHS Ready Met or exceeded the following requirements successfully: - SAE-AMS-DTL-23053/13 (applies only to insulation sleeve) - SAE-AS81824/1 (modified for 200C applications) - Under qualification for EN 3373-014 Test report for performance data available upon request - Physical properties - Chemical properties - Electrical properties SUPPORT MATERIALS Installation procedure, RCPS-200-20 Standard AD-1377 crimp tool used for installation Customer drawings (CD) for all part numbers Samples available Tyco Electronics I D-200 MiniSeal Raychem D-200 Mini-Seal Crimp Splices ORDERING INFORMATION Description Part Number D-200-82 D17660-000 D-200-83 A36675-000 D-200-84 C60253-000 MATERIALS Insulation Sleeve: Heat-shrinkable, transparent blue, radiation cross-linked modified fluoroplymer Meltable Rings: Environment resistant modified thermoplastic fluoro-elastomer. Color: Light Blue Crimp Splicer: Base Metal: Copper Alloy 101 or 102 per ASTM B75 Plating: Nickel per SAE AMS-QQ-N-290 Color Code: see table on below PRODUCT DIMENSIONS I.D.* a. min oA b. max 2.16 (0.085) 1.27 (0.050) D-200-82 A 0.64 (0.025) 1.14 (0.045) 2.79 (0.110) 1.75 (0.069) D-200-83 A 0.64(0.025) 1.63 (0.064) 4.32 (0.170) 2.60 (0.102) D-200-84 A 0.64 (0.025) 2.46 (0.097) *I.D.: a- As received; b- After unrestricted recovery thru meltable insert. Product Name Product Rev. Product Name D-200-82 D-200-83 D-200-84 MIL Spec Equivalent Size M81824/1-1 M81824/1-2 M81824/1-3 oB Crimp Splicer C D 2.03 (0.080) 1.91 (0.075) 2.70 (0.106) 2.57 (0.101) 3.89 (0.153) 3.73 (0.147) 12.95 (0.510) 12.45 (0.490) 14.86 (0.585) 14.35 (0.565) 14.86 (0.585) 14.35 (0.565) 6.22 (0.245) 5.72 (0225) 7.11 (0.280) 6.60 (0.260) 7.11 (0.280) 6.60 (0.260) Wire Range 26-20 20-16 16-12 E max. 0.38 (0.015) 0.51 (0.020) 1.27 (0.050) Color Code Red Blue Yellow Wgt. Lbs/Mpc max. 1.02 1.61 2.72 D-200 MiniSeal I Tyco Electronics FOR MORE INFORMATION Technical Support Internet: E-mail: www.tycoelectronics.com newproducts@tycoelectronics.com USA: Canada: Mexico: C. America: South America: Hong Kong: Japan: Great Britain: France: Germany: Italy: India: 1-800-522-6752 1-905-470-4425 1-800-733-8926 52-55-1106-0803 55-11-2103-6000 852-2735-1628 81-44-844-8013 44-208-420-8341 33-1-3420-8888 49-6251-133-0 39-011-4012-111 91-80-285-40800 Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com Copyright 2008 by Tyco Electronics Corporation All Rights Reserved. 5-1773450-3 5M A&D/CGX 03/08 MiniSeal, Raychem, TE Logo and Tyco Electronics are trademarks.