HNQC6211C - INOLUX - Product.Network

TABLE OF CONTENTS

About Astro .................................................................................................... 2

Indent Crimp Tools ........................................................................................ 3

General Crimping Information ................................................................. 4

Turret & Positioner Charts for M22520/1-01, /2-01, /7-01 ...................... 9

Heavy Duty Pneumatic Crimp Tools M22520/23-01 ............................... 12

Other Indent Tools.................................................................................. 14

Mil Spec Indent Crimp Tool Selection Charts ......................................... 18

Pneumatic Indent Crimp Tools ............................................................... 23

Medical & Electronic Indent Crimp Tools ................................................... 27

Special Purpose Crimp Tools ...................................................................... 32

C-Frame Die Crimp Tools. .......................................................................... .33

Tool Kits ....................................................................................................... 41

Contact Insertion & Removal Tools ............................................................ 45

Contact Locking & Releasing Methods .................................................. 46

Insertion & Removal Tool Selection Charts ............................................ 50

By Contact Manufacturer ................................................................. 50

By Military Standard ........................................................................ 71

Plastic Insertion and Removal Tool Selection Chart ......................... 74

Special Service Tools for Connectors ................................................ 77

MIL-I-81969 Cross Reference Chart ................................................. 78

Insertion and Removal Tool Illustrations ............................................... 81

Appendix ...................................................................................................... 88

Terms and Conditions of Sale ..................................................................... 89

Warranty, Liabilities & Certiﬁcates ............................................................... 91

NOTICE Any prices we quote verbally or any prices appearing in our printed price lists are subject

to change without prior notice. If you need ﬁrm prices for future deliveries you should request a

written quotation from our sales ofﬁce. We are not liable for consequential or special damages of

any nature or kind, resulting from the use of any of our products.

For many years, Astro Tool has been the leading name in connector service

and assembly tooling. Astro has products, not only for military and aerospace

programs, but also for other high tech ﬁelds such as computers, ﬁber optics

and the medical industry.

At Astro, we know that quality, timely delivery and competitive pricing are

what our customers demand and deserve. When your job requires crimping

tools, insertion and removal tools or connector service kits, please remember

that Astro has the tools of your trade. Our greatest asset is always our people,

and everyone at Astro is dedicated to just one goal: customer satisfaction.

We are continually updating and adding to our product lines to meet the

demanding complexities of today’s market. Our engineering department is

outﬁtted with the latest in computer design systems to aid the design of new

connector service systems. Our manufacturing facilities use state-of-the-

art computer numeric control machining centers that enable us to precisely

produce sophisticated tooling while holding ever-tightening tolerances. Astro

is ready for the future.

Contact Astro today for your connector tool requirements.

NOTICE

The tooling suggested herein may or may not cover a user’s speciﬁc contract or

manufacturing requirements. It is the user’s responsibility to carry out sufﬁcient

testing to verify the suitability of the Astro product selected for the speciﬁc

requirements of each particular application.

MAIN OFFICE

21615 SW Tualatin Valley Hwy.

Beaverton, OR 97006

(503) 642-9853

FAX 503-591-7766

Sales@AstroTool.com

EASTERN SALES

90 Washington Ave.

Nutley, NJ 07110

(973) 661-1299

FAX 973-661-0743

Sales@AstroTool.com

Visit us at www.AstroTool.com

OUR TOOLS AND SERVICES

• Astro Crimp Tool Products

• Astro Insertion and Removal Tools

• Custom Designing for all

Special Tooling Requirements

• Pneumatic Crimp Tools

• MIL-Spec Tool Kits

• Custom Tool Kits

• Free Cross Reference Services

Meeting Your Connector Tool Needs

All Astro products are made in the USA.

Astro Tool Corp.

INDENT CRIMP TOOLS AND ACCESSORIES

Indent CrImp tools and aCCessorIes

FIG 2

Octadent Crimp –

Horizontal Cross-section

FIG 1

4-Indenter Crimp

Cross-section

Across Axis

CRIMPING

Crimping may be deﬁned as the art of joining a conductor to a pin or

socket contact by controlled compression and displacement of metal.

It has been used for many years.

In a good crimp joint, there is a mutual metal ﬂow causing symmetrical

distortion of wire strands and contact material. The mil cross-sectional

area is but slightly reduced and all voids are practically eliminated.

Such a joint is similar to a cold weld. Mechanical strength and good

electrical continuity are established. Because of the new environments

to which electrical connectors are subjected, there has been a drastic

change in thinking relative to the use of precision crimp joints in

preference to solder.

CRIMPING CONFIGURATIONS

There are many different types of crimps employed

today. These range from the terminal fold-over

tab type of crimp to the single indent crimp, the

dual indenter crimp, the three indenter crimp, hex

crimps, and, ﬁnally, the MIL standard four indenter

crimp. The four indenter crimp (Fig. 1) provides

the most uniform displacement of wire and

contact material. The wire strands and the contact

material are formed together in a solid mass with

little or no reduction of the mil area of the wire

strands. A minimum of voids exists and very little

extrusion of the wire strands takes place.

The four indenter crimp principle

has been used to produce a

variety of impressions, the most

common being the “bathtub”

and “octadent” (also called

double indent) (Fig. 2) The

octadent conﬁguration has

been chosen by the Military for

use in the M22520/1 and /2 tools.

CRIMPING CHARACTERISTICS

Connectors utilizing crimping contacts usually permit the removal of

these contacts several times so that modiﬁcation, circuit changes, or

replacement of contacts may be made with little difﬁculty and with the

same quality assurance as in production line assembly. Crimping may

be accomplished either with hand tools, power tools, or automated power

tools. Repeatability of the crimp operation is characteristic provided

precision crimping tools are employed. These tools must be capable

of being gaged to insure that proper crimp depths are maintained.

Inspection holes in each contact permit quality control personnel to view

the wire strand ends thereby assuring that the conductor is properly

positioned in the crimp barrel.

MIL-DTL-22520

This speciﬁcation covers all the requirements for crimping tools used on

removable type contacts in electrical connectors.

CRIMP DEPTH DETERMINATION

Having resolved an indenter design, the determination of crimp depth

range must be established for each application. There are many factors

which contribute to the selection of the proper indenter setting. These are

primarily related to contact material and dimensions as well as wire type

and size.

The proper crimp depth for a given contact is the one that yields the best

mechanical and electrical joint. To determine this setting, many contacts

of the same type are crimped though a range of indenter settings from

too loose to too tight. The crimped contacts are then subjected to tensile

and voltage drop tests.

WIRE PREPARATION

Proper wire preparation also plays an important part in making a

good crimp joint. There are two popular methods of wire stripping —

mechanical and thermal. During the mechanical stripping process,

extreme care must be taken to avoid nicking or removing wire strands,

otherwise a loss of tensile strength will result. Conversely, if the

insulation is not completely removed, erratic values may be obtained.

Heat stripping eliminates the danger of nicking strands. However,

depending on the type of insulation being stripped, too much heat can

cause actual charring of the insulation or decompose the insulation with

the evolution of corrosive gases which react with the conductor platings.

There is also a possibility of local annealing of the conductor. Too little

heat can deposit an insulation ﬁlm which can act as a lubricant. Any of

these conditions can affect tensile results. Wire preparation is, therefore,

another area that requires control if proper tensiles are to be achieved

with a wire-contact combination.

Before making a tensile test it is also important that the stripped length

of the wire be checked to ensure that the wire extends all the way into

the contact wire barrel. During the tensile test it is necessary for the

uncrimped end of the wire to be held in such a way that the pull force is

evenly distributed to all the strands.

TENSILE TESTING

Tensile testing is a controlled pull test on the crimp joint to determine

its mechanical strength. It is a destructive test which usually results in

wire breakage in the crimped barrel, the wire pulling out of the crimped

barrel, or wire breakage outside of the crimped area. The method and

device used to conduct this test have a direct bearing on the results

obtained. Per speciﬁcation, the testing device pulls at the rate of one

inch per minute. During the tensile test, the wire is elongating. The

breakage or separation point, therefore, is associated with not only the

pull force but also the rate of increase of this force.

Tensile curves are plotted for each contact and wire combination. They

will usually differ, depending on the type of wire, plating, size of wire,

and variations in contact design and material. A desirable tensile range

must be determined for each of these combinations.

MILLIVOLT DROP

Millivolt drop tests are performed across the crimp joint to determine the

electrical characteristics. The test current is passed through the contacts

and voltage drop is measured from a point on the shoulder of the contact

to a point on the wire. Voltage drop values under the maximum allowable

indicate a good electrical joint.

Crimping Pin and Socket Contacts

GENERAL CRIMPING INFORMATION

VISUAL INSPECTION

Each contact is inspected under a microscope to make certain the

indenture does not crack or tear the base metal, or cause excessive

distortion of the contact.

CONTROLLING CRIMP DEPTH

From the tensile curves, a known crimp depth range is established.

It is imperative, therefore, that the crimp tool settings be within the

established tolerance.

To insure full closure of the tool handles and positive bottoming, it is

necessary that tools be cycle controlled. This is accomplished by the use

of a precision ratchet device which releases the handles at the positive

bottoming position within speciﬁcation tolerances. This release point

and positive bottoming are applicable to all contact sizes.

MEASURING CRIMP DEPTH (GAGING)

Too loose a crimp setting will result in wire pullout and high millivolt

drop (high resistance). Too tight a setting will nick the wire strands

causing low tensiles and wire breakage within the contact.

Positive bottoming tools can readily be gaged by selecting gage pins

dimensioned to the end limits of the known crimp range of a given

contact.

AXIAL DEFORMATION

During the crimping process considerable force is applied and material

displacement takes place, which may result in axial deformation of the

contact. The following factors contribute to axial deformation of contacts:

1. Contact material and contact hardness.

2. Crimp barrel wall thickness.

3. Concentricity of conductor hole to O.D. of crimp barrel.

4. If an insulation support is included on the contact, the concentricity

of this support (I.D. and O.D.) with respect to the other diameters in

the contact.

5. Crimp depth - the deeper the crimp the greater the possibility of

contact bending.

6. Conductor characteristics - conductor hardness, number of strands,

size of wire, bunching of strands, the lay of the conductors, plating

or the use of solid conductor.

7. The condition of the indenters - indenters which are not uniformly

dimensioned or aligned or which have extreme variation in surface

condition can cause contact bending.

8. The condition of the crimping tool - a worn crimping tool can

contribute to contact bending.

9. Method of contact location and support - improperly supporting or

positioning the contact in the tool can result in contact bending.

10. Method of measuring axial deformation - we have found that

this is one of the least understood items relating to the crimp

tool speciﬁcation.

MIL-DTL-22520 is speciﬁc in deﬁning and evaluating the axial

deformation of contacts. This paragraph allows the following

deformation:

The TIR allowed includes a maximum of .005 TIR assignable to the

contact during its manufacture. (TIR is an abbreviation for Total

Indicator Reading and is a measure of the total deviation from a true

center line when the item being measured is rotated through 360 °.)

COMPRESSION FORCES

Crimping compression forces are directly related to: A. Indenter

Conﬁguration; B. The Amount of Leverage in a Crimping Tool; C. Crimp

Depth Required for Satisfactory Results; D. Contact Hardness and

Contact-Conductor Combinations.

A. Indenter Conﬁguration

MS drawings are speciﬁc as to indenter conﬁguration of the Class I

crimping tool. It is possible to change the shape of the indenters to

reduce frontal area and thus reduce crimping forces. If the reduction

of compression forces was the only factor involved, a knife blade

edge on an indenter, or a conical tip shape would be the most

desirable conﬁguration. But this would result in cracked contacts,

damage to plating, high wire embrittlement because of the

concentrated stress of a small crimp area, and would also result

in marginal tensile values.

B. The Amount of Leverage in a Crimping Tool

Leverage or linkage systems could be devised to minimize the amount

of crimp compression forces. Archimedes’ old adage could apply here

wherein he says, “Give me a place to stand and to rest my lever on

and I can move the Earth.” From a practical viewpoint, however, the

geometry of Class I tools under MIL-T-22520 are speciﬁc in tool length

and width.

C. Crimp Depth Required for Satisfactory Results

Another way to reduce compression forces is to vary crimp depth.

MS drawings are speciﬁc in designating crimp depths. It is

understandable that the less the indenters indent the lower the

compression forces involved. On the other hand, if the tool does not

indent as deeply as speciﬁed, the possibility exists that sub-marginal

or marginal tensile values will result.

D. Contact Hardness and Contact-Conductor Combinations

Contact material is deﬁnitely a factor contributing to high

compression forces. Some contacts are made of hard material; some

contacts have thick walls and some contacts are required to cover a

range of conductors, all of which could involve high crimping forces.

It is felt that an analysis of these conditions and an attempt to make

them compatible with the crimping tool could facilitate the reduction

of compression forces.

As can be seen from this brief review of crimping, many factors

inﬂuence the effectiveness of a crimped joint. However, a good crimping

tool compensates for many of these factors by providing proper crimp

depths, resulting in termination having high tensile strength, low

millivolt drop, and minimum contact deformation. With the use of

a well-engineered tool, crimping becomes one of the most reliable

methods of wire termination.

A glossary of connector terms is available at www.astrotool.com.

Contact Size Contact Deformation

20 & smaller .011 TIR

16 .012 TIR

12 .012 TIR

FIG. 3

The Astro 615708 is qualiﬁed to MIL-DTL-22520/1. This dial

selectable 8-step tool has extensive applications within the wire

barrel sizes 12-22 and wire sizes 12-26 AWG. This tool produces

an eight indent crimp conﬁguration which provides maximum

tensile strength for both MS and proprietary contacts when used

with wire of various compositions.

The beauty of this tool is in the ease of its use. The operator

simply has to attach the appropriate turret head, or universal

positioner, to the tool and then set the selector to the desired

step for the wire being used. The ratchet is designed to ensure

a complete cycle of the tool. A complete and accurate crimp is

obtained each and every time, with no partial crimps.

The 615708 tool is designed to be used with a turret head, a

positioner or a universal head. These heads are easily attached

with the use of built in hex socket screws. A data plate is perma-

nently attached to each head. The data plate lists the contacts,

for which the head was designed, along with selector settings

that correspond to the wire being used.

Astro recommends that all of its tools be gaged periodically, to

assure accurate calibration. A gage 615716 (M22520/3-1) is

available for this purpose. See page 9.

The 615708 tool is 91⁄4 inches long and weighs approximately

20 ounces.

The 615708 is available in a pneumatic version, P/N APC708,

on page 23.

An adjustable positioner is available, P/N 615712 and 615712-1.

A wide variety of Turret Heads and Positioners are available,

in addition to those listed. Please contact factory for

additional information.

MS #. ASTRO TOOL # USAGE/DESCRIPTION NSN.

M22520/3-1 615716 Gage For /1-01 /2-01 5220-00-165-7604

M22520/1-01 615708 Tool Frame 5120-00-165-3912

M22520/1-02 615709 Turret 5120-00-016-6382

M22520/1-03 615710 Turret 5120-00-016-6554

M22520/1-04 615711 Turret 5120-00-016-7582

M22520/1-05 615712 Universal Positioner 5120-00-165-3911

M22520/1-06 615713 Positioner 5120-00-016-7647

M22520/1-07 615714 Positioner 5120-00-016-7651

M22520/1-08 615715 Turret 5120-00-016-7654

M22520/1-09 615821 Positioner 5120-00-132-5039

M22520/1-10 615822 Positioner 5120-00-132-5095

M22520/1-11 616406 Positioner 5120-01-127-5231

M22520/1-12 616407 Turret 5120-01-036-9220

M22520/1-13 616408 Turret 5120-01-036-9221

M22520/1-14 616409 Turret 5120-01-036-9222

M22520/1-15 616410 Positioner 5120-01-036-9223

M22520/1-16 620172 Positioner 5120-01-075-8138

M22520/1-17 620537 Positioner

Standard Step Adjustable Crimp Tool 615708 (M22520/1-01)

• Uses turret and single position heads

• Cycle controlled ratchet

• 8 indent crimp

• Dial selectable

Turret and Positioner Selection Charts for MIL-C-39029/AS39029 Contacts

on page 9.

PRODUCT LISTINGS

Miniature Step Adjustable Crimp Tool 615717 (M22520/2-01)

• 8 indent crimp

• Dial selectable

• Uses bayonet positioners

• Cycle controlled ratchet

MS #. ASTRO

TOOL #.

DESCRIPTION NSN

M22520/2-01 615717 Tool Frame 5120-00-165-3910

M22520/2-02 615718 Positioner 5120-00-165-3913

M22520/2-03 615719 Positioner 5120-00-016-7657

M22520/2-04 615720 Positioner 5120-00-017-3640

M22520/2-05 615721 Positioner 5120-00-017-3742

M22520/2-06 615722 Positioner 5120-00-017-3809

M22520/2-07 615723 Positioner 5120-00-017-3827

M22520/2-08 615724 Positioner 5120-00-017-3921

M22520/2-09 615725 Positioner 5120-00-017-3927

M22520/2-10 615726 Positioner 5120-00-017-3932

M22520/2-11 615727 Positioner 5120-00-017-3934

M22520/2-12 615729 Positioner 5120-00-017-3935

M22520/2-13 616031 Positioner 5120-00-132-6939

M22520/2-14 616032 Positioner 5120-00-132-6962

M22520/2-15 616033 Positioner 5120-00-132-6978

M22520/2-16 616034 Positioner 5120-00-132-7868

M22520/2-17 616035 Positioner 5120-00-132-7893

M22520/2-18 616036 Positioner 5120-00-132-7894

M22520/2-19 616037 Positioner 5120-00-132-7872

M22520/2-20 616038 Positioner 5120-00-132-9004

M22520/2-21 616039 Positioner 5120-00-133-0029

M22520/2-22 615448 Positioner 5120-01-106-3737

M22520/2-23 616191 Positioner 5120-01-117-3905

M22520/2-24 616260 Positioner 5120-00-348-7531

M22520/2-25 616411 Positioner 5120-00-132-6932

M22520/2-26 616412 Positioner 5120-00-133-3263

M22520/2-27 616413 Positioner

M22520/2-28 616414 Positioner 5120-00-124-3678

M22520/2-29 616415 Positioner 5120-00-124-3682

M22520/2-30 616416 Positioner 5120-01-117-3905

M22520/2-31 616417 Positioner

M22520/2-32 620261 Positioner

M22520/2-33 615257 Positioner

M22520/2-34 620499 Positioner

M22520/2-35 620517 Positioner

M22520/2-36 616429 Positioner

The MIL-DTL-22520/2 qualiﬁed Astro 615717 miniature 8-step adjustable hand

crimping tool’s 8-indent crimp conﬁguration provides excellent results on contacts

sizes 20-28 and wire sizes 20-32 AWG.

A wide variety of MS and proprietary contacts and wire compositions can be crimped

by simply attaching a positioner in the bayonet-type socket and adjusting the

selector to one of the eight preselected settings. The tool is equipped with a positive

ratchet that requires the completion of the crimp cycle to ensure the integrity of

each crimp.

Astro offers a wide variety of positioners to accommodate various mil-spec and

proprietary contacts. Each positioner has a data plate which provides the correct

crimp depth setting for the contact and wire combination. Astro also offers two

adjustable positioners (615179 & 615179-1) that allow you to adjust the crimp

location according to your speciﬁc needs. Custom positioners are available upon

request.

Astro recommends the periodic gaging of all its tools.

A gage (615716, M22520/3-1) is available for this purpose.

The 615717 is 71⁄2 inches long and weighs 11 ounces.

The 615717 is available in a pneumatic version, P/N 621100, on page 26.

For ultra precise crimps on miniature and subminiature contacts with very thin wire

barrel dimensions, Astro offers the 620613. This tool is built from the same tool

frame as the 615717 (M22520/2-01) and utilizes the same positioners.

A wide variety of Positioners are available, in addition to those listed. Please

contact factory for additional information.

Positioner Selection Charts for MIL-C-39029/AS39029

Contacts on page 9.

The Astro 616336 is qualiﬁed to MIL-DTL-22520/7.

This tool is an 8-Step Selectable with varying applications

within the wire barrel sizes 16-22 and wire sizes

16-28 AWG.

The 616336 produces an 8 indent crimp conﬁguration,

which provides excellent results on MS and proprietary

contacts and wire of various compositions.

The 616336 tool is designed to be used with a positioner

that features easy attachment with a bayonet socket mount.

A data plate is permanently attached to each positioner. This

data plate provides the correct selector setting to be used for

each contact and wire combinations. This helps to eliminate

error in choosing the proper crimp depth.

Astro recommends that all of its tools be gaged periodically

to assure accurate calibration. A gage 616337 (M22520/3-3) is

available for this purpose. See page 9.

The 616336 tool is 71⁄4 inches long and weighs approximately

11 ounces.

The 616336 is available in a pneumatic version, P/N 621101,

on page 26.

An adjustable positioner is available P/N 642020.

A wide variety of Positioners are available, in addition to those

listed. Please contact factory for additional information.

MS #. ASTRO TOOL # USAGE/DESCRIPTION NSN.

M22520/7-01 616336 Tool Frame 5120-00-133-1747

M22520/7-02 616327 Positioner 5120-00-133-1769

M22520/7-03 616328 Positioner 5120-00-133-1770

M22520/7-04 616329 Positioner 5120-00-133-1772

M22520/7-05 616330 Positioner 5120-00-133-1778

M22520/7-06 616331 Positioner 5120-00-133-1781

M22520/7-07 616332 Positioner 5120-00-133-1782

M22520/7-08 616333 Positioner 5120-00-133-1785

M22520/7-09 616334 Positioner 5120-00-133-1790

M22520/7-10 616335 Positioner 5120-00-133-1792

M22520/7-11 620083 Positioner 5120-01-122-1201

M22520/7-12 620084 Positioner 5120-01-112-2925

M22520/7-13 620085 Positioner 5120-01-110-4472

M22520/3-3 616337 Gage 5220-00-338-0378

Intermediate Step Adjustable Tool 616336 (M22520/7-01)

• Cycle controlled ratchet

• Lightweight and easy to use

• Uses bayonet positioners

• 8 indent crimp

• Dial selectable

Positioner Selection Charts for MIL-C-39029/AS39029 Contacts on page 9.

PRODUCT LISTINGS

Turret and Positioner Selection Charts for MIL-C-39029 / AS39029 Contacts

Contacts for Connector Family: MIL-C-5015 (MS 3450 Series/rear-release Type) and MIL-C-83723 Series II

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/30-165-16 217 MS3163-16S-16

M83723-30T17

M22520/1-02 615709 SKT 16S 16 A/B

M39029/29-16-16 212 MS3162-16-16

M83723-29T16

M22520/1-02 615709 PIN 16 16 A/B

M39029/30-16-16 218 MS3163-16-16

M83723-30T16

M22520/1-02 615709 SKT 16 16 A/B

M39029/29-12-12 213 MS3162-12-12

M83723-29T12

M22520/1-02 615709 PIN 12 12 A/B

M39029/30-12-12 219 MS3163-12-12

M83723-30T12

M22520/1-02 615709 SKT 12 12 A/B

Contacts for Connector Family: MIL-C-26500

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/31-241 241 MS24254-20P M22520/2-02

M22520/1-02

615718

615709

PIN 20 20 A/B

M39029/32-260 260 MS24255-20S M22520/2-02

M22520/1-02

615718

615709

SKT 20 20 A/B

M39029/31-229 229 MS24253-16P M22520/1-02 615709 PIN 16 16 A/B

M39029/32-248 248 MS24255-16S M22520/1-02 615709 SKT 16 16 A/B

M39029/31-235 235 MS24254-12P M22520/1-02 615709 PIN 12 12 A/B

M39029/32-254 254 MS24255-12S M22520/1-02 615709 SKT 12 12 A/B

Contacts for Connector Families: MIL-C-26482 Series II, MIL-C-81703 Series III, MIL-C-83723 Series III, MIL-C-83733

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/4-20-20 110 M83723-33B20 M22520/2-02

M22520/1-02

615718 615709 PIN 20 20 A/B

M39029/5-20-20 115 M83723-34B20 M22520/2-02

M22520/1-02

615718 615709 SKT 20 20 A/B

M39029/4-16-16 111 M83723-33B16 M22520/1-02 615709 PIN 16 16 A/B

M39029/5-16-16 116 M83723-34B16 M22520/1-02 615709 SKT 16 16 A/B

M39029/4-16-20 112 - M22520/1-02 615709 PIN 16 20 A/B

M39029/5-16-20 117 - M22520/1-02 615709 SKT 16 20 A/B

M39029/4-12-12 113 M83723-34B12 M22520/1-02 615709 PIN 12 12 A/B

M39029/5-12-12 118 - M22520/1-02 615709 SKT 12 16 A/B

M39029/4-12-16 111 - M22520/1-02 615709 PIN 12 16 A/B

M39029/5-12-16 119 M83723-34B16 M22520/1-02 615709 SKT 12 16 A/B

For M22520/1-01, M22520/2-01, M22520/7-01 Crimp Tools

Intermediate Step Adjustable Tool 616336 (M22520/7-01)

Turret and Positioner Selection Charts for MIL-C-39029 / AS39029 Contacts

Contacts for Connector Family: MIL-C-5015 (MS3400 Series/Front-Release Type)

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/44-288 288 MS90453-16-16 M22520/1-02 615709 PIN 16 16 A/B

M39029/45-295 295 MS90454-16-16 M22520/1-02 615709 SKT 16 16 A/B

M39029/44-287 287 MS90453-16-22 M22520/1-02 615709 PIN 16 22 A/B

M39029/45-294 294 MS90454-16-22 M22520/1-02 615709 SKT 16 22 A/B

M39029/44-290 290 MS90453-12-12 M22520/1-02 615709 PIN 12 12 A/B

M39029/45-297 297 MS90454-12-12 M22520/1-02 615709 SKT 12 12 A/B

M39029/44-289 289 MS90453-12-16 M22520/1-02 615709 PIN 12 16 A/B

M39029/45-296 296 MS90454-12-16 M22520/1-02 615709 SKT 12 16 A/B

Contacts for Connector Family: MIL-C-38999 Series I, III, IV

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/56-348 348 MS27655-22D

MS27490-22D

M22520/2-07 615723 SKT 22 22D A/B

M39029/56-349 349 MS27490-22M M22520/2-07 615723 SKT 22 22M A/B

M39029/56-350 350 MS27490-22 M22520/2-07 615723 SKT 22 22 A/B

M39029/56-351 351 MS27655-20

MS27490-20

M22520/2-10

M22520/1-04

615726

615711

SKT 20 20 A/B

M39029/56-352 352 MS27655-16

MS27490-16

M22520/1-04 615711 SKT 16 16 A/B

M39029/56-353 353 MS27655-12

MS27490-12

M22520/1-04 615711 SKT 12 12 A/B

Contacts for Connector Family: MIL-C-26482 Series I

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/31-240 240 MS3192A20-20A M22520/2-02

M22520/1-02

615718

615709

PIN 20 20 A/A

M39029/32-259 259 MS3193A20-20A M22520/2-02

M22520/1-02

615718

615709

SKT 20 20 A/A

M39029/31-228 228 MS3192-16-16A M22520/1-02 615709 PIN 16 16 A/A

M39029/32-247 247 MS3193-16-16A M22520/1-02 615709 SKT 16 16 A/A

M39029/31-234 234 MS3192-12-12A M22520/1-02 615709 PIN 12 12 A/A

M39029/32-253 253 MS3193-12-12A M22520/1-02 615709 SKT 12 12 A/A

Contacts for Connector Family: MIL-C-24308

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/64-369 369 M24308/11-1 M22520/2-08 615724 PIN 20 20 A/A

M39029/63-368 368 M24308/10-1 M22520/2-08 615724 SKT 20 20 A/A

For M22520/1-01, M22520/2-01, M22520/7-01 Crimp Tools

PRODUCT LISTINGS

Contacts for Connector Families: MIL-C-38999 Series I, II, III, IV, MIL-C-83733, MIL-C-24308, and MIL-C-55302/68/69/71/72/75

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/58-360 360 MS27494-22D

MS27493-22D

M24308/13-1

M22520/2-09 615725 PIN 22 22D A/B

M39029/57-354 354 MS27492-22D

MS27491-22D

M24308/12-1

M22520/2-06 615722 SKT 22 22D A/B

M39029/58-361 361 MS27494-22M

MS27493-22M

M22520/2-09 615725 PIN 22 22M A/B

M39029/57-355 355 MS27492-22M

MS27491-22M

M22520/2-06 615722 SKT 22 22M A/B

M39029/58-362 362 MS27494-22

MS27493-22

M22520/2-09 615725 PIN 22 22 A/B

M39029/57-356 356 MS27492-22

MS27491-22

M22520/2-06 615722 SKT 22 22 A/B

M39029/58-363 363 MS27494-20

MS27493-20

M22520/2-10

M22520/1-04

615726

615711

PIN 20 20 A/B

M39029/57-357 357 MS27492-20

MS27491-20

M22520/2-10

M22520/1-04

615726

615711

SKT 20 20 A/B

M39029/58-364 364 MS27494-16

MS27493-16

M22520/1-04 615711 PIN 16 16 A/B

M39029/57-358 358 MS27492-16

MS27491-16

M22520/1-04 615711 SKT 16 16 A/B

M39029/58-365 365 MS27494-12

MS27493-12

M22520/1-04 615711 PIN 12 12 A/B

M39029/57-359 359 MS27492-12

MS27491-12

M22520/1-04 615711 SKT 12 12 A/B

Contacts for Connector Family: MIL-C-28840

Military Part # BIN Code Supersedes Military Part # Positioner/

Turret Part #

Astro Tool # Style Mating End

Size

Wire

Barrel Size

Type/

Class

M39029/83-450 450 M39029/83-20-22 M22520/34-02 620636 PIN 20 22 A/B

M39029/83-451 451 M39029/83-20-28 M22520/34-02 620636 PIN 20 28 A/B

M39029/84-452 452 M39029/84-20-22 M22520/34-02 620636 SKT 20 22 A/B

M39029/84-453 453 M39029/84-20-28 M22520/34-02 620636 SKT 20 28 A/B

BIN (Basic identiﬁcation number) code color bands, reading in

sequence from wire barrel end of the contact. Each digit of the

BIN code shall be designated on the contact by a color band in

accordance with the following:

0-Black 2-Red 4-Yellow 6-Blue 8-Gray

1-Brown 3-Orange 5-Green 7-Violet 9-White

For contacts not listed above, please consult factory for

proper tooling.

Turret and Positioner Selection Charts for MIL-C-39029 / AS39029 Contacts

For M22520/1-01, M22520/2-01, M22520/7-01 Crimp Tools

Heavy Duty Pneumatic Crimp Tool AMT23B (M22520/23-01)

• 8 indent crimp conﬁguration

• Designed with safety in mind

• Meets all MIL-DTL-22520/23

requirements

• No extra booster required

for large contacts

• Interchangeable dies

and locators

The AMT23B takes all the work out of crimping those large contacts. Using interchangeable dies and

locators, this tool crimps contact sizes 8 through 0000. The steady, uniform crimp force, provided by

the air logic function delay, crimps even the largest of these contacts without cracking them. Unlike

similar tools, Astro’s AMT23B crimps its full range without using a booster adapter.

The AMT23B is designed with operator safety in mind. The air logic function delay allows adequate

time to remove ﬁngers from the crimp area before crimping begins.

This tool is easily portable and weighs less than 19 pounds. It operates on 80-120 P.S.I. and requires

a regulated, ﬁltered and lubricated air supply for optimal function. Astro offers the 11413 air

regulator for this purpose. The tool comes with a 1⁄2 inch diameter air coupler for convenient quick

disconnect.

NOTE: ASTRO WILL CUSTOM DESIGN DIES AND LOCATORS FOR YOUR SPECIAL REQUIREMENTS. WE ALSO OFFER A WIDE RANGE

OF GAGES FOR USE WITH THIS TOOL. PLEASE CONSULT THE FACTORY FOR FURTHER DETAILS.

1. Unscrew Retainer Ring. 2. Pull off Indenter Die Assembly by hand. 3. Pull out the Locator by hand.

CHANGING DIES AND LOCATORS

PRODUCT LISTINGS

M22520/23-01 INTERCHANGEABLE DIES AND LOCATORS

MIL # DESCRIPTION ASTRO #

M22520/23-01 Crimp Tool AMT23B

M22520/23-02 Die Assy. #8 AMT23002DA

M22520/23-03 Die Assy. #6 AMT23003DA

M22520/23-04 Die Assy. #4 AMT23004DA

M22520/23-05 Die Assy. #1/0 AMT23005DA

M22520/23-06 Die Assy. #2/0 AMT23006DA

M22520/23-07 Die Assy. #4/0 AMT23007DA

M22520/23-09 Locator #8 AMT23009L

M22520/23-10 Locator #6 AMT23010L

M22520/23-11 Locator #4 AMT23011L

M22520/23-12 Locator #4,4N,4G AMT23012L

M22520/23-13 Locator #1/0 AMT23013L

M22520/23-14 Locator #1/0,1/0N AMT23014L

M22520/23-15 Locator #2/0,2/0N AMT23015L

M22520/23-16 Locator #4/0,4/0N AMT23016L

DIE ASSEMBLY GAGING LIMITS

Part # Contact Size Die Gaging Limits

GO NO GO

AMT23002DA 8 .130 .136

AMT23003DA 6 .171 .178

AMT23004DA 4 .195 .202

AMT23005DA 0 .325 .332

AMT23006DA 00 .351 .358

AMT23007DA 0000 .425 .432

GAGES

GAGE # DIE ASSEMBLY

AMTG2302 AMT23002DA

AMTG2303 AMT23003DA

AMTG2304 AMT23004DA

AMTG2305 AMT23005DA

AMTG2306 AMT23006DA

AMTG2307 AMT23007DA

CONTACT LOCATORS

Part # Contact Size MS Contact #

AMT23009L 8 M39029/29-8-8

M39029/30-8-8

MS90453-8-8

MS90454-8-8

M30929/29-214

M39029/30-220

M39029/44-291

M39029/45-298

AMT23010L 6 MS90559-11 M39029/48-317

6N MS90559-12 M39029/48-318

6G MS90559-14 M39029/48-319

6 MS90560-7 M39029/49-329

6G MS90560-8 M39029/49-330

AMT23011L 4 M39029/29-4-4

M39029/30-4-4

MS90453-4-4

MS90454-4-4

M39029/29-215

M39029/30-221

M39029/44-292

M39029/45-299

AMT23012L 4 MS90559-8 M39029/48-320

4N MS90559-9 M39029/48-321

4G MS90559-13 M39029/48-322

4 MS90560-5 M39029/49-331

4G MS90560-9 M39029/49-332

AMT23013L 1/0 M39029/29-0-0

M39029/30-0-0

MS90453-0-0

MS90454-0-0

M39029/29-216

M39029/30-222

M39029/44-293

M39029/45-300

AMT23014L 1/0 MS90559-5 M39029/48-323

1/0N MS90559-6 M39029/48-324

1/0 MS90560-3 M39029/49-333

AMT23015L 2/0 MS90559-3 M39029/48-325

2/0N MS90559-4 M39029/48-326

2/0 MS90560-2 M39029/49-334

AMT23016L 4/0 MS90559-1 M39029/48-327

4/0N MS90559-2 M39029/48-328

4/0 MS90560-1 M39029/49-335

AMT23B (M22520/23-01) Die & Locator Selection Chart

Miniature Adjustable Crimp Tool 612596 (MS3198-1)

• Uses bayonet-style positioners

• Cycle controlled

• 8 indent crimp

• Dial selectable

The Astro 612596 meets performance requirements for MS3198-1 and

M22520/34-01. This lightweight compact tool uses MS3198, M22520/34,

M22520/2 and proprietary bayonet-style positioners to crimp most pin and

socket contacts smaller than size 20 to wires size 20 AWG and smaller.

The 612596 is step-adjustable to eight preselected crimp depths. The correct

crimp depth is determined by using the data plate located on each positioner.

This tool utilizes the same positive ratchet found on other Astro crimpers,

which requires the completion of a crimp cycle before the handles will

return to their open position. This feature ensures the integrity of every crimp.

Astro recommends the periodic gaging of all its crimping tools. For this

purpose Astro offers the M22520/3-1 (615716) gage with the tool in the

number 8 selector position. For use on M22520/34-01 applications Astro

recommends using the M22520/35 (621064) gage with the crimp depth

selector set on the number 6 setting.

Contacts for Connector Families: MIL-C-26482 Series II. MIL-C-81703 Series III MIL-C-83723 Series III, MIL-C-83733

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/4-110 110 M83723-33B20

M39029/4-20-20

PIN 20 20

M39029/5-115 115 M83723-34B20

M39029/5-20-20

SKT 20 20 M22520/2-02 615718

M39029/9-132

THRU

M39029/9-136

132 THRU

136

M39029/9-20-20C1

THRU M39029/9-20-20C5

PIN 20 20 MS3198-1P

MS3198-1PA

612759

613382

M39029/10-138

THRU

M39029/10-142

138

THRU

142

M39029/9-20-20C1

THRU

M39029/10-20-20C5

SKT 20 20

Contacts for Connector Family: MIL-C-28840

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/83-450 450 M39029/83-20-22 PIN 20 22 M22520/34-02 620636

M39029/83-451 451 M39029/83-20-28 PIN 20 28 M22520/34-02 620636

M39029/84-452 452 M39029/84-20-22 SKT 20 22 M22520/34-02 620636

M39029/64-453 453 M39029/84-20-28 SKT 20 28 M22520/34-02 620636

Contacts for Connector Family: MIL-C-21097

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/9-01 -- ---- SKT 20 20 MS3196-4P 613023

For contacts not listed, please consult factory for

proper tooling.

PRODUCT LISTINGS

612596 (MS3198-1) Positioner Selection Charts

Contacts for Connector Family: MIL-C-26500

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/31-241 241 MS24254-20P PIN 20 20 M22520/2-02

MS3196-1P, MS3196-1PA

615718

612759, 613382

M39029/32-260 260 MS24255-20S SKT 20 20 M22520/2-02

MS3198-1P, MS3198-1PA

615718

612759, 613382

Contacts for Connector Families: MIL-C-38999 Series I, II, III, IV, MIL-C-83733, MIL-C-24308 & MIL-C-55302/68/69/71/72/75

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/58-360 360 MS27494-22D

MS27493-22D

M24308/13-1

PIN 22 22D M22520/2-09 615725

M39029/58-361 361 MS27494-22M

MS27493-22M

PIN 22 22M MS3196-8P 613642

M39029/58-362 362 MS27494-22

MS27493-22

PIN 22 22

M39029/57-354 354 MS27492-22D

MS27491-22D

M24308/12-1

SKT 22 22D M22520/2-06 615722

M39029/57-355 355 MS27492-22M

MS27491-22M

SKT 22 22M MS3196-6P 613640

M39029/58-363 363 MS27494-20

MS27493-20

PIN 20 20 M22520/2-10

MS3196-9P

615726

613643

M39029/57-357 357 MS27492-20

MS27491-20

SKT 20 20 M22520/2-10

MS3196-9P

615726

613643

Contacts for Connector Family: MIL-C-38999 Series I, III, IV

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/56-349 349 MS27490-22M SKT 22 22M M22520/2-07 615723

M39029/56-350 350 MS27490-22 SKT 22 22 MS3198-7P 613641

M39029/56-351 351 MS27655-30

MS27490-20

SKT 20 20 M22520/2-10

MS3196-9P

615726

613643

Contacts for Connector Family: MIL-C-81511 Series I & II

Military Part # BIN Code Supersedes Military Part # Style: Pin or

Socket

Mating End

Size

Wire

Barrel Size

Positioner/

Turret Part #

Astro Positioner #

M39029/46-303 303 MS90460 A23-22 PIN 23 22

MS3196-2PA

MS3196-2P

613381

612760

M39029/46-304 304 MS90460 B23-22 SKT 23 22

M39029/47-313 313 MS90461 A23-22 PIN 23 22

M39029/47-314 314 MS90461 B23-22 SKT 23 22

BIN (Basic identiﬁcation number) code color bands, reading in

sequence from wire barrel end of the contact. Each digit of the

BIN code shall be designated on the contact by a color band in

accordance with the following:

0-Black 2-Red 4-Yellow 6-Blue 8-Gray

1-Brown 3-Orange 5-Green 7-Violet 9-White

Standard Self-Adjusting Crimp Tool MS3191

Consists of

Crimp Tool Assembly Part No . Crimp Tool Frame Positioners

MS3191-1

(10692)

MS3191-A

(11210)

MS3191-20A

MS3191-16A

MS3191-12A

MS3191-2

(11234)

MS3191-A

(11210)

MS3191-20B

MS3191-16B

• 4 or 8 indent

• Cycle controlled ratchet

• No dial adjustment required

The MS3191 series of tools still continue to set

a standard of excellence for crimping tools. This

series of crimping tools is one of the easiest

to use. Simply selecting the proper positioner

determines the crimp depth, crimp location and

point of ratchet release.

The four or eight indent crimp provides a uniform

displacement of wire and contact material, on

contact sizes 12-20 and wire sizes 12-26 AWG.

As with all Astro pin and socket crimp tools, the

MS3191 series tools can be ordered with a variety

of indentor conﬁgurations, including octadent

(tool part number: 612600).

A large selection of positioners is available for

this tool. If we do not have a positioner to meet

your special needs, Astro will custom design and

manufacture positioners for you. Various tool-

positioner combination packages are available.

Extra positioners are conveniently stored in the

tool handle. (See chart for details.)

A gage kit (part number ATK 6000 [MS3196-2]) is

available for the recommended periodic gaging.

This tool weighs approximately 20 ounces and is

91⁄2 inches long.

The following MS contacts can be crimped with

the MS3191-A frame assembly when used with

the positioners speciﬁed:

For Locators in addition to those listed please

consult factory.

Description MS Designation Astro Cat. #

Frame

Assembly

MS3191-A 11210

Crimp Tool MS3191-1 10692

Crimp Tool MS3191-2 11234

Positioner MS3191-20A 11062

Positioner MS3191-16A 2520-3

Positioner MS3191-12A 2520-4

Positioner MS3191-208 10854-1

Positioner MS3191-168 10854-2

Astro Locator Part # . Locator MS Designation

11062 MS3191-20A

2520-3 MS3191-16A

2520-4 MS3191-12A

10854-1 MS3191-208

10854-2 MS3191-168

3538-3 MS3191-20C

11045-1 MS3191-22D

11045-2 MS3191-16D

PRODUCT LISTINGS

8-Step Adjustable Crimp Tool EUS309

The ASTRO EUS309 is used to crimp powered D sub contacts but

is not limited to this function.

It is an 8 step adjustable crimp tool, cycled controlled and

capable of crimping wire barrel sizes 12-20. Its crimp range

is slightly larger than that of the 615708 (M22520/1-01) and

utilizes the same basic components.

It has a distinctive red look and is the same size and weight

as the 615708 (91⁄4 inches long, approximately 20 ounces).

Various turrets and single head positoners are available upon

consulting the factory.

Astro recommends periodic gaging with a P/N EUS309-G.

Gaging Information (Dimension in Inches)

Selector Setting # Go Size

.0001

No Go Size

.0001

1 .0360 .0410

2 .0450 .0500

3 .0520 .0570

4 .0610 .0660

5 .0690 .0740

6 .0760 .0810

7 .0860 .0950

8 .1000 .1100

• Cycle controlled ratchet

• Lightweight and easy to use

• Uses bayonet positioners

• 8 indent crimp

• Dial selectable

Mil Spec Crimp Tool Selection Charts

VENDOR (CAGE)

CONNECTOR

SERIES AND

TYPE

BASIC

CONNECTOR

PART #

CONTACT PART # PIN

SKT

COLOR BANDS BIN

CODE

CONTACT SIZE WIRE

RANGE

CABLE

CONTACT

GAGE

CRIMP

TOOL

ACCESSORY INSTALLATION

TOOL

REMOVAL

TOOL

REMOVAL

TOOL

(UNWIRED

CONTACTS)

1st 2nd 3rd MATING

END

WIRE

BARREL

MIL-C-5015

MS 3400”

SERIES

CIRCULAR

THREADED

COUPLING

FRONT

RELEASE

CONTACTS

MS3400 ( ) M39029/44-287 P RED GRA VIO 287 16 22 22-26 AT 0016

615708

--OR

616336

615709

(BLUE)

ATML 1701 ATML 1901B ATML 1901B

M39029/45-294 S RED WHI YEL 294

MS3401 ( ) M39029/44-288 P RED GRA GRA 288 16 16 16-20 616328

M39029/45-295 S RED WHI GRN 295

MS3402 ( ) M39029/44-289 P RED GRA WHI 289 12 16 16-20 AT 0012 615708 615709

(YELLOW)

ATML 1702 ATML 1902B ATML 1902B

M39029/45-296 S RED WHI BLU 296

MS3404 ( ) M39029/44-290 P RED WHI BLK 290 12 12 12-14

M39029/45-297 S RED WHI VIO 297

MS3406( ) M39029/44-291 P RED WHI BRN 291 8

8 8-10 -- AMT23B AMT23002DA

AMT23009L

-- ATML 1903B ATML 1903B

M39029/45-298 S RED WHI GRA 298

MS3408 ( ) M39029/44-292 P RED WHI RED 292 4

4 4-6 AMT23004DA

AMT23011L

-- ATML 1904B ATML 1904B

M39029/45-299 S RED WHI WHI 299

MS3409 ( ) M39029/44-293 P RED WHI ORN 293 0 0 0-2 AMT23005DA

AMT23013L

-- ATML 1905B ATML 1905B

M39029/45-300 S ORN BLK BLK 300

MIL-C-5015

MS3450”

SERIES

CIRCULAR

THREADED

COUPLING

REAR

RELEASE

CONTACTS

MS3450 ( ) M39029/30-217 S RED BRN VIO 217 16S 16 16-20 AT 0016 615708 615709

(BLUE)

ATML 08207B

OR ATR

1105 OR

M81969/14-03

ATML 08208B

ATR 2112

M81969/14-03

M81969/30

HANDLE

WITH

ATML 3006

M39029/29-212 P RED BRN RED 212 16 16 OR

616336

616328

MS3451 ( ) M39029/30-218 S RED BRN GRA 218

M39029/29-213 P RED BRN ORN 213 12 12 12-14 AT 0012 615708 615709

(YELLOW)

ATR 1153 OR

M81969/14-04

ATML 08209B

ATR 2160 OR

M81969/14-04

ATML 08210B

M81969/30

HANDLE

WITH

ATML 3007

MS3452( ) M39029/30-219 S RED BRN WHI 219

M39029/29-214 P RED BRN YEL 214 8 8 8-10 -- AMT23B AMT23002DA

AMT23009L

ATML 1501 OR

M81969/29-02

MS3454 ( ) M39029/30-220 S RED RED BLK 220

M39029/29-215 P RED BRN GRN 215 4

4 4-6 AMT23004DA

AMT23011L

ATML 1502

M81969/29-03

MS3456 ( ) M39029/30-221 S RED RED BRN 221

M39029/29-216 P RED BRN BLU 216 0 0 0-2 AMT23005DA

AMT23013L

ATML 1503 OR

M81969/29-04

MS3459 ( ) M39029/30-222 S RED RED RED 222

BIN (Basic identiﬁcation number) code color bands, reading in

sequence from wire barrel end of the contact. Each digit of the

BIN code shall be designated on the contact by a color band in

accordance with the following:

0-Black 2-Red 4-Yellow 6-Blue 8-Gray

1-Brown 3-Orange 5-Green 7-Violet 9-White

PRODUCT LISTINGS

VENDOR(CAGE)

CONNECTOR

SERIES AND

TYPE

BASIC

CONNECTOR

PART #

CONTACT

PART #

SKT

COLOR BANDS BIN

CODE

CONTACT SIZE WIRE

RANGE OR

CABLE

CONTACT

GAGE

CRIMP

TOOL

ACCESSORY INSTALLATION

TOOL

REMOVAL

TOOL

REMOVAL

TOOL

(UNWIRED

CONTACTS)

1st 2nd 3rd MATING

END

WIRE

BARREL

MIL-C-26482

SERIES I

CIRCULAR

BAYONET

COUPLING

FRONT

RELEASE

CONTACTS

MS3120 ( )

MS3128 ( )

M39029/31-240 P RED YEL BLK 240 20 20 20-24 AT 0020 615708

615717

616336

615709

(RED)

---------

615718

---------

616327

ATML 1703B ATML 1906B ATML

1906B

MS3121 ( ) M39029/32-259 S RED GRN WHI 259

MS3122 ( ) M39029/31-228 P RED RED GRA 228 16 16 16-20 AT 0016 615708

616336

615709

(BLUE)

---------

616336

ATML 1704B ATML 1901B ATML

1901B

MS3124 ( ) M39029/32-247 S RED YEL VIO 247

MS3126 ( ) M39029/31-234 P RED ORN YEL 234 12 12 12-14 AT 0012 615708 615709

(YELLOW)

ATML 1705B ATML 1902B ATML

1902B

MS3127 ( )

MS3128 ( )

M39029/32-253 S RED GRN ORN 253

MIL-C-26482

SERIES II

CIRCULAR

BAYONET

COUPLING

REAR

RELEASE

CONTACTS

MS3470 ( ) M39029/4-110 P BRN BRN BLK 110 20 20 20-24 AT 0020 615708

615717

616336

615709

(RED)

---------

615718

---------

616327

ATR 1078

M81969/14-11

(RED)

ATR 2080

M81969/14-11

(WHITE)

M81969/30

HANDLE

WITH

ATML 3005

(RED)

MS3471 ( ) M39029/5-115 S BRN BRN GRN 115

MS3472 ( ) M39029/4-111 P BRN BRN BRN 111 16 16 16-20 AT 0016 615708

616336

615709

(BLUE)

ATML 08207B

ATR 1105

M81969/14-03

(BLUE)

ATML 08208B

ATR 2112

M81969/14-03

(WHITE)

M81969/30

HANDLE

WITH

ATML 3006

(BLUE)

MS3474 ( ) M39029/5-116 S BRN BRN BLU 116

MS3475 ( ) M39029/4-112 P BRN BRN RED 112 16 20 20-24 616328

MS3476 ( ) M39029/5-117 S BRN BRN VIO 117

M39029/4-113 P BRN BRN ORN 113 12 12 12-14 AT 0012 615708 615709

(YELLOW)

ATML 08209B

ATR 1153

M81969/14-04

(YELLOW)

ATML 08210B

ATR 2160

M81969/14-04

(WHITE)

M81969/30

HANDLE

WITH

ATML 3007

(YELLOW)

M39029/5-118 S BRN BRN GRA 118

M39029/4-114 P BRN BRN YEL 114 12 16 16-20

M39029/5-119 S BRN BRN WHI 119

Mil Spec Crimp Tool Selection Charts

VENDOR (CAGE)

CONNECTOR

SERIES AND

TYPE

BASIC

CONNECTOR

PART #

CONTACT

PART #

SKT

COLOR BANDS BIN

CODE

CONTACT SIZE WIRE

RANGE OR

CABLE

CONTACT

GAGE

CRIMP

TOOL

ACCESSORY INSTALLATION

TOOL

REMOVAL

TOOL

REMOVAL TOOL

(UNWIRED

CONTACTS)

1st 2nd 3rd MATING

END

WIRE

BARREL

MILITARY

SPECS

MIL-C-38999

CIRCULAR

REAR

RELEASE

CONTACTS

SERIES I

SCOOP-

PROOF

BAYONET

COUPLING

SERIES II

LOW

SILHOUETTE

BAYONET

COUPLING

SERIES III

THREADED

COUPLING

SERIES IV

BREECH

COUPLING

SERIES I

MS27466 ( )

MS27467 ( )

MS27468 ( )

MS27496 ( )

MS27498 ( )

MS27505 ( )

MS27515 ( )

MS27652 ( )

MS27653 ( )

MS27654 ( )

MS27656 ( )

MS27661 ( )

SERIES II

MS27472 ( )

MS27473 ( )

MS27474 ( )

MS27479 ( )

MS27480 ( )

MS27481 ( )

MS27484 ( )

MS27497 ( )

MS27500 ( )

MS27504 ( )

MS27508 ( )

MS27513 ( )

MS27664 ( )

SERIES III

D38999/20 ( )

D38999/24 ( )

D38999/26 ( )

D38999/29 ( )

D38999/30 ( )

SERIES IV

D38999/40 ( )

D38999/42 ( )

D38999/44 ( )

D38999/46 ( )

D38999/47 ( )

D38999/49 ( )

M39029/58-360 P ORN BLU BLK 360 22 22D 22-28 AT 0022 615717

616336

615725

616332

ATML 0801B

M81969/14-01

(GREEN)

ATML 0802B

M81969/14-01

(WHITE)

ATK 2005

WITH

(BLACK)

ATK2005-22D-1

M39029/56-348 LS ORN YEL GRA 348 615717

616336

615723

616330

M39029/57-354 SS ORN GRN YEL 354 615717

616336

615722

616331

M39029/58-361 P ORN BLU BRN 361 22 22M 24-28 615717

616336

615725

616332

M39029/56-349 LS ORN YEL WHI 349 615717

616336

615723

616330

M39029/57-355 SS ORN GRN GRN 355 615717

616336

615722

616331

M39029/58-362 P ORN BLU RED 362 22 22 22-26 615717

616336

615725

616332

ATML 0803B ATML 0804B ATK 2005

WITH (BROWN)

ATK 2005-22-1

M39029/56-350 LS ORN GRN BLK 350 615717

616336

615723

616330

M39029/57-356 SS ORN GRN BLU 356 615717

616336

615722

616331

M39029/58-363 P ORN BLU ORN 363 20 20 20-24 AT 0020 615708

615717

616336

615711

(RED)

615726

616333

ATML 0805B

M81969/14-10

(RED)

ATML 0806B

M81969/14-10

(ORANGE)

ATK 2005

WITH (RED)

ATK 2005-20-1

M39029/56-351 LS ORN GRN BRN 351

M39029/57-357 SS ORN GRN VIO 357

M39029/58-364 P ORN BLU YEL 364 16 16 16-20 AT 0016 615708

616336

615711

(BLUE)

616329

ATML 0807BB

M81969/14-03

(BLUE)

ATML080B

M81969/14-03

(WHITE)

ATK 2005

WITH (BLUE) ATK

2005-16-1

M39029/56-352 LS ORN GRN RED 352

M39029/57-358 SS ORN GRN GRA 358

M39029/58-365 P ORN BLU GRN 365 12 12 12-14 AT 0012 615708 615711

(YELLOW)

ATML 0809B

M81969/14-04

(YELLOW)

ATML 0810B

M81969/14-04

(WHITE)

ATK 2005

WITH

(YELLOW)

ATK 2005-12-1

M39029/56-353 LS ORN GRN ORN 353

M39029/57-359 SS ORN GRN WHI 359

PRODUCT LISTINGS

VENDOR (CAGE)

CONNECTOR

SERIES AND

TYPE

BASIC

CONNECTOR

PART #

CONTACT

PART #

SKT

COLOR BANDS BIN

CODE

CONTACT SIZE WIRE

RANGE

CABLE

CONTACT

GAGE

CRIMP

TOOL

ACCESSORY INSTALLATION

TOOL

REMOVAL

TOOL

REMOVAL TOOL

(UNWIRED

CONTACTS)

1st 2nd 3rd MATING

END

WIRE

BARREL

MIL-C-83723

SERIES II

CIRCULAR

THREADED

COUPLING

REAR

RELEASE

CONTACTS

M83723/17 ( )

M83723/18 ( )

M83723/19 ( )

M83723/20 ( )

M83723/21 ( )

M83723/22 ( )

M83723/23 ( )

M83723/24 ( )

M83723/52 ( )

M83723/53 ( )

M39029/29-212 P RED BRN RED 212 16 16 16-20 AT 0016 615708 615709 ATML 08207B

M81969/14-03

ATR 1105

ATML 08208B

M81969/14-03

ATR 2112

M81969/30

HANDLE

WITH

ATML 3006

(BLUE)

M39029/30-217 S RED BRN VIO 217 16S

M39029/30-218 S RED BRN GRA 218 16

M39029/85-454 P YEL GRN YEL 454

M39029/85-455 P YEL GRN GRN 455

M39029/85-456 P YEL GRN BLU 456

M39029/85-457 P YEL GRN VIO 457

M39029/86-462 S YEL BLU RED 462

M39029/86-463 S YEL BLU ORN 463

M39029/86-464 S YEL BLU YEL 464

M39029/86-465 S YEL BLU GRN 465

M39029/29-213 P RED BRN ORN 213 12 12 12-14 AT 0012 ATML 08209B

M81969/14-04

ATR 1153

ATML 08210B

M81969/14-04

ATR 2160

M81969/30

HANDLE

WITH

ATML 3007

(YELLOW)

M39029/30-219 S RED BRN WHI 219

M39029/85-458 P YEL GRN GRA 458

M39029/85-459 P YEL GRN WHI 459

M39029/85-460 P YEL BLU BLK 460

M39029/85-461 P YEL BLU BRN 461

M39029/86-466 S YEL BLU BLU 466

M39029/86-467 S YEL BLU VIO 467

M39029/86-468 S YEL BLU GRA 468

M39029/86-469 S YEL BLU WHI 469

M39029/29-214 P RED BRN YEL 214 8 8 8-10 -- AMT23B

AMT23002DA

AMT23009L

NOT

NEEDED

M81969/29-02

M39029/30-220 S RED RED BLK 220

M39029/29-215 P RED BRN GRN 215 4 4 4-6 -- AMT23004DA

AMT23011L

M81969/29-03

M39029/30-221 S RED RED BRN 221

M39029/29-216 P RED BRN BLU 216 0 0 0-2 -- AMT23005DA

AMT23013L

M81969/29-04

M39029/30-222 S RED RED RED 222

Mil Spec Crimp Tool Selection Charts

VENDOR (CAGE)

CONNECTOR

SERIES AND

TYPE

BASIC

CONNECTOR

PART #

CONTACT

PART #

SKT

COLOR BANDS BIN

CODE

CONTACT SIZE WIRE

RANGE

CABLE

CONTACT

GAGE

CRIMP

TOOL

ACCESSORY INSTALLATION

TOOL

REMOVAL

TOOL

REMOVAL

TOOL

(UNWIRED

CONTACTS)

1st 2nd 3rd MATING

END

WIRE

BARREL

MIL-C-83723

SERIES III

BAYONET

COUPLING

REAR

RELEASE

CONTACTS

M83723/71 ( )

M83723/72 ( )

M83723/73 ( )

M83723/74 ( )

M83723/75 ( )

M83723/76 ( )

M83723/77 ( )

M83723/78 ( )

M83723/84 ( )

M83723/85 ( )

M83723/86 ( )

M83723/87 ( )

M83723/91 ( )

M83723/92 ( )

M83723/95 ( )

M83723/96 ( )

M83723/97 ( )

M83723/98 ( )

M39029/4-110 P BRN BRN BLK 110 20 20 20-24 AT 0020 615708 615709 ATML 08205B

M81969/14-11

ATR 1078

ATML 08206B

M81969/14-11

ATR 2080

M81969/30

HANDLE

WITH

ATML 3005

(RED)

M39029/5-115 S BRN BRN GRN 115

M39029/9-132 P BRN ORN RED 132

M39029/9-133 P BRN ORN ORN 133

M39029/9-134 P BRN ORN YEL 134

M39029/9-135 P BRN ORN GRN 135

M39029/9-136 P BRN ORN BLU 136

M39029/10-138 S BRN OEN GRA 138

M39029/10-139 S BRN OEN WHI 139

M39029/10-140 S BRN YEL BLK 140

M39029/10-141 S BRN YEL BRN 141

M39029/10-142 S BRN YEL RED 142

M39029/4-112 P BRN BRN RED 112 16 20 20-24 AT 0016 ATML 08207B

M81969/14-03

ATR 1105

ATML 08208B

M81969/14-03

ATR 2112

M39029/5-117 S BRN BRN VIO 117

M39029/4-111 P BRN BRN BRN 111 16 16 16-20 ATML 3006

M39029/5-116 S BRN BRN BLU 116

M39029/4-113 P BRN BRN ORN 113 12 12 12-14 AT 0012 ATML 08209B

M81969/14-04

OR ATR 1153

ATML 08210B

M81969/14-04

OR ATR 2160

ATML 3007

M39029/5-118 S BRN BRN GRA 118

M39029/4-114 P BRN BRN YEL 114 12 16 16-20 M81969/14-03 M81969/14-03 ATML 3006

M39029/5-119 S BRN BRN WHI 119

M39029/7-126 P BRN RED BLU 126 12 SHIELDED INNE

CONTACT

615717

OUTER

CONTACT

620175

INNER

CONTACT

616413

OUTER

CONTACT

620294

M81969/14-03 M81969/14-03 M81969/30

HANDLE

WITH

ATML 3007

(YELLOW)

M39029/7-127 P BRN RED VIO 127

M39029/7-128 P BRN RED GRA 128

M39029/8-129 S BRN RED WHI 129

M39029/8-130 S BRN ORN BLK 130

M39029/8-131 S BRN ORN BRN 131

PRODUCT LISTINGS

Pneumatic Crimp Tool APC708 (Functional Equivalent to M22520/1-01)

8-Step Adjustable Manual Feed

Pneumatic Crimping Tool APC708

The APC708, 8-Step Adjustable Manual Feed Pneumatic

Crimping Tool is a fast, versatile, pneumatically actuated

four indenter tool for crimping MS style or proprietary circular

contacts. This tool accommodates all turret head assemblies

used with the M22520/1-01 crimping tool. The tool is capable

of accommodating contact sizes 12 to 26 and wire sizes 12 to

30 AWG.

Astro manufactures the ATK6002 gaging kit with the gaging

pin assemblies for each selector setting. Contact the factory for

price and availability.

Tool can be either hand held or mounted on an optional bench

mount (P/N 11380). The tool can be actuated by the tool trigger

or a foot pedal assembly (P/N 11380-2). (The bench mount and

foot pedal can be purchased together as P/N 11380-3). Using

these accessories leaves the operator’s hands free for inserting

and removing contacts and wire.

This tool operates on 80-120 P.S.I. Astro recommends a ﬁltered,

regulated and lubricated air supply for optimal performance.

Astro offers the 11413 air regulator for this purpose.

• Portable or bench-mounted

• Cycle controlled ratchet

MS #. ASTRO TOOL # USAGE/DESCRIPTION NSN.

M22520/3-1 615716 Gage For /1-01 /2-01 5220-00-165-7604

M22520/1-02 615709 Turret 5120-00-016-6382

M22520/1-03 615710 Turret 5120-00-016-6554

M22520/1-04 615711 Turret 5120-00-016-7582

M22520/1-05 615712 Universal Positioner 5120-00-165-3911

M22520/1-06 615713 Positioner 5120-00-016-7647

M22520/1-07 615714 Positioner 5120-00-016-7651

M22520/1-08 615715 Turret 5120-00-016-7654

M22520/1-09 615821 Positioner 5120-00-132-5039

M22520/1-10 615822 Positioner 5120-00-132-5095

M22520/1-11 616406 Positioner 5120-01-127-5231

M22520/1-12 616407 Turret 5120-01-036-9220

M22520/1-13 616408 Turret 5120-01-036-9221

M22520/1-14 616409 Turret 5120-01-036-9222

M22520/1-15 616410 Positioner 5120-01-036-9223

M22520/1-16 620172 Positioner 5120-01-075-8138

M22520/1-17 620537 Positioner

Astro’s line of Pneumatic Crimp Tools is designed for moderate volume

production. These tools are available for a wide range of contact sizes,

from 8 through 26 and wire sizes 8 through 30 AWG.

The externally and internally adjustable tools are just an example of

what we can offer. The multi-function tool can also be equipped with

D2 indenters for medical applications and speciﬁc crimp ranges.

Tool can be either hand held or mounted on an optional bench

mount (P/N 11380). The tool can be actuated by the tool trigger

or a foot pedal assembly (P/N 11380-2). (The bench mount and

foot pedal can be purchased together as P/N 11380-3). Using

these accessories leaves the operator’s hands free for inserting

and removing contacts and wire.

These tools operate on 80-120 P.S.I. Astro recommends a ﬁltered,

regulated and lubricated air supply for optimal performance.

Astro offers the 11413 air regulator for this purpose.

• Portable or bench-mounted • Cycle controlled ratchet

Pneumatic Crimp Tools for Circular Contacts

• Foot pedal assembly available

PRODUCT LISTINGS

Locators for MS Applications

Contact Size Locator Part # Contacts Accommodated (Ref.)

20 3212 MS 3190 MS 24254

16 3213 MS 3192 MS 3193 MS 24225 NAS 1662 NAS 1663 MS 18134

12 3214 MS 18136 M39029/4 M39020/5

20 11568-1 MS 17803 MS 17807

16 11568-1 MS 17804 MS 17808 M39029/34 M39029/35

22 612507 MS 27491-22, 22D, 22M MS 27492-22, 22D, 22M MS 27493-22, 22D, 22M MS 27494-22, 22D, 22M M39029/57 M39029/58

613264 M39029/56 MS 27490-22, 22D, 22M

20 7005626 M39029/56 M39029/57 M39029/58 MS 27490-20 MS27491-20 MS27492-20 MS27493-20 MS27494-20

16 7008289 M39029/58 MS 27493-16 MS 27494-16

7008300 M39020/56 M39029/57 MS 27490-16 MS 27491-16 MS 27492-16

12 7008290 M39029/56 M39029/57 M39029/58 MS 27490-12 MS 27491-12 MS 27492-12 MS 27493-12 MS 27494-12

Internally Adjusted

The internally adjusted line of crimp tools is designed for adjustments by

qualiﬁed personnel only. This tool features an adjustment knob located

inside the front cover plate of the tool. Once set by qualiﬁed personnel,

the tool is not adjustable by the assembly line operator, thus helping

to eliminate operator error. The tool operates with replaceable, single

position locators. When using these locators, the internally adjustable

tools can crimp a wire range of 8-30 AWG. The internally adjusted tools

can be adapted to accept the MS3191-4 and M22520/1 turrets by

ordering a 620754 turret adaptor assembly.

Standard internally adjustable tool: 612871

Mini tip tool: part number 612768.

4 indent style tool: part number 11221.

4 indent style tool with 3 locators: part number 10967.

3212 (20 GA.) 3213 (16 GA.) 3214 (12 GA.)

Externally Adjusted

The externally adjustable line of tools is designed to accept MS3191-

4 and M22520/1 style turret head assemblies. Theses tools have a

micrometer style adjustment knob which allows them to be adjusted and

set to crimp depths ranging from .015 to .085 inches in increments of

.001. The dial indicator on this style of tool has three sets of numbers.

One set indicates crimp depth in thousandths of an inch. One set

corresponds to the selector knob settings on the M22520/1-01 (615708)

tool. The third set corresponds to the selector settings on the MS3191-4

(612179) tool. These multi-selector readings allow the tool to be used

easily with the data for crimp settings located on all Mil-Spec turrets.

In its turret-operated conﬁguration these tools crimp contact sizes 12

through 26 and wire sizes 12 through 30 AWG.

Standard externally adjustable tool: 612141

This tool can be adapted for use with locators by ordering the 615161

slide strap adaptor assembly.

A tool with a mini tip indenter is available under part number 615250.

• Conforms to performance requirements of MIL-DTL-22520

• Portable or bench-mounted operation

• Eliminates operator fatigue and reduces

carpal tunnel syndrome problems

Portable Intermediate and Miniature Pneumatic Tools

The intermediate and miniature portable pneumatic crimping

tools, 621100 and 621101, provide all the features of the

M22520/2-01 and the M22520/7-01.

Reduced operator fatigue and reduced carpal tunnel syndrome

occurrences make these tools ideal for assembly line operation.

Both tools can be used as portable units or can be bench

mounted (part number 621102) and used with an optional foot

pedal (part number 620372). If both bench mount and foot

pedal are desired, order part number 620925.

The 621100 is color coded blue to match the M22520/2-01 and

accepts all /2 positioners.

The 621101 uses the standard M22520/7 positioners and is

color coded green to match the /7 tool.

Both tools feature the eight step adjustable selector found on

the M22520 8-indent style crimping tools. Operating procedures

for these tools are identical to the hand operated models.

Both the 621100 and 621101 operate at 80-120 PSI and require

a lubricated, regulated and ﬁltered air supply. Astro offers the

11413 regulator for this purpose.

We always recommend the periodic gaging of our tools.

The gages for these tools are as follows:

621100: Use the 615716 (M22520/3-01) GAGE

621101: Use the 616337 (M22520/3-03) GAGE

These tools are each 10 1⁄2 inches long and weigh approximately

32 ounces.

PRODUCT LISTINGS

CRIMP TOOLS FOR MEDICAL AND ELECTRONICS APPLICATIONS

Crimp Tools for mediCal and eleCTroniCs appliCaTions

Standard Microcrimp Tools 612548, 612548-2, 612548SS, 621205

This tool has been especially designed for

small increment, close tolerance adjustments.

This cycle controlled tool also features a

micrometer type adjusting knob, providing

continuously variable adjustments for precise

crimp depths.

The 612548 can be adjusted and set at crimp

depths ranging from .025-.075 inches, allowing

settings to be adjusted within .001 inch.

This tool, using a locator, can crimp most pin and

socket contacts #12 and smaller and can crimp

wire sizes #12-26 AWG.

The 612548 is 9 inches long and weighs

approximately 16 ounces.

Astro offers a version of the 612548, which is

modiﬁed to accept M22520/1 and MS3191 style

turrets. Order p/n 612548-2.

An adjustable positioner is available for 612548,

P/N 613384.

The 612548SS has specially hardened indenters

for crimping stainless steel applications.

The 612548 tools can

be adjusted and set at

crimp depths ranging

from .025-.075 inches,

allowing settings to be

adjusted within .001 inch.

For additional locators consult factory.

• 8 indent crimp

• Micro adjustable

• Cycle controlled ratchet

• Ejector locator operation

• Adjustable within .001 inch

ASTRO

LOCATOR #

SIZE

2421 20

2422 16

2423 12

11570-1 20

7009880 20

7010394 16

7010395 12

3240 20

613327 22

615092 20

615091 16

615090 12

PRODUCT LISTINGS

• 8 indent crimp

• Micro adjustable

• Cycle controlled ratchet

• Ejector locator operation

• Adjustable within .0005 inch

Miniature Microcrimp Tools 612118, 612118-1, 612118SS

For additional locators consult factory.

ASTRO

LOCATOR #

SIZE

612473 20

612512 20

613325 20

612955 22

612510 20

613194 22

612521 22

613192 22

615759 22

615832 20

615758 22

615834 20

612513 20

614352 22

613117 -

The Astro 612118 conforms to all requirements

of MIL-DTL-22520.

This cycle controlled tool features a micrometer

type adjusting knob, providing continuously

variable adjustment, for precise crimp depths.

The 612118 can be adjusted and set at crimp

depths ranging from .015-.043 inches, with

increment settings of .0005 inch.

This tool can crimp most micro-miniature pin

and socket contacts #20 and smaller to wire

sizes #20-#30 AWG. For ease of loading sub-

miniature contacts, Astro has designed an

easy load mechanism that is built into this

special line of locators.

The 612118 tool is 71⁄4 inches long and weighs

11 ounces. Its small size permits crimping in

conﬁned areas.

Custom locators are available upon request.

The 612118 is available in a modiﬁed version,

allowing it to accept M22520/2 and MS3198

style positioners. This version is ordered as part

#612118-1.

612118SS has specially hardened indenters

for crimping stainless steel applications.

Adjustable positioners for this tool are 612490

& 613408.

The 612118 can be

adjusted and set at

crimp depths ranging

from .015-.043 inches,

with increment

settings of .0005 inch.

Astro’s 621205 Metric Microcrimp Tool is the

answer to crimping circular Harting pin and

socket contacts. It is a fast, versatile, manually

operated, octadent tool for crimping circular pin

and socket contacts.

The 621205 provides continuously variable

crimp depth adjustment to optimum settings

over a range of contact and wire combinations.

Although mostly used in Harting applications,

the micro adjustable feature allows the customer

to select the precise crimp depth no matter the

use and selected need. Locating options are

available once need is determined; consult the

factory for your speciﬁc needs.

The 621205 is adjustable in a range of 1.0 mm

to 2.0 mm. Settings to within .02 mm increments

are possible for precision crimping.

For long life and optimum performance, this tool

should be kept clean and handled carefully, as

any other precision instrument.

Metric Microcrimp Tool 621205

• Cycle controlled

• Micro adjustable

• Adjustable within .0007 inch

The 621205 is adjustable

in a range of 1.0 mm to 2.0

mm. Settings to within .02

mm increments are possible

for precision crimping.

PRODUCT LISTINGS

Metric Microcrimp Tool 621205 Micro Thread Crimp Tool 615466, 615466-1, 615466-8

The Astro micro-thread adjustable hand crimping

tools are equipped with an adjustable limit

screw which controls the proper crimping depth

for contact size and wire range. These tools are

designed to crimp contact sizes 12 through 20 AWG.

Crimp depth is determined by loosening the lock

nut and adjusting the limit screw. A gage is used to

check for the desired indenter opening. The lock nut

is then tightened, locking in the desired depth.

These tools use the same locators as Astro’s

standard size microcrimp adjustable tool (612548).

The 615466 tool is 9 inches long and weighs

approximately 19 ounces.

Astro will design the micro-thread adjustable tool

with a variety of locators or indenter types to ﬁt

your speciﬁc needs. Please consult the factory

for further information.

• 4 or 8 indent crimp

• Micro thread adjustable

• Cycle controlled ratchet

• Easy to operate

• Built in positioner

• Small and light weight

• Precision Crimp Depth

• Full cycle ratchet

• Less operator error

The Astro Special Purpose Crimp Tool eliminates

operator error caused by improper depth adjustment

or incorrect positioner selection. This precision

crimp tool meets the performance requirements of

the M22520 tools and was designed for miniature

and sub-miniature contacts. The tools are light

weight, easy to operate and the built in positioner

cannot be adjusted improperly or lost. Astro uses

a commonly accepted color coding system for this

line of tools that results in easy assembly line

identiﬁcation. This tool is set at the factory to your

precise speciﬁcations and is non adjustable. This

eliminates operator error and ensures that accurate

crimps are obtained every time. These crimpers are

designed to handle 20-32 AWG.

Cost is always a factor in the selection of tooling.

These tools will not only save money, initially, but

additional savings will be realized by time saved in

production and quality control.

Let Astro help you design a tool to ﬁt your special

production needs.

Also available in Pneumatic versions.

Special Purpose Crimp Tools

Actual tool conﬁguration may vary depending on application.

PRODUCT LISTINGS

C–FRAME DIE CRIMP TOOLS

Multi-Purpose C-Frame Crimping Tools 620175 (M22520/5-01), 620215 (M22520/10-01)

• Interchangeable dies

• Positive ratchet

Utilizing an extensive variety of interchangeable

single, double, and triple hexagonal dies these MIL-

DTL-22520 qualiﬁed tools can be used to crimp a

wide range of MS and proprietary coaxial and triaxial

connectors and contacts.

Astro also manufactures dies for many other crimping

purposes. These include, but are not limited to,

insulated and uninsulated terminal lugs, end caps

and wire splicing. Astro can design and manufacture

die sets for many other applications.

The interchangeable dies facilitate a large cost

savings over single purpose crimpers. Instead of

buying a different tool for each application, only

separate dies are needed.

The 620175 and 620215 C-frame crimping tools,

like other Astro crimpers, are simple to use.

1. Select the proper die.

2. Insert it into the crimp tool (the die will be ﬁrmly

held in place by the internal spring clips built into

each tool).

The positive ratchet in these tools will not allow the

handles to retract until the tool has been fully cycled.

This eliminates incomplete or partial crimps.

The 620175 is 11 inches long and weighs 22 ounces.

The 620215 is 9 inches long and weighs 11 ounces.

The 620175 (/5-01) tool is also available in a

pneumatic version, P/N 621200, on page 36.

Astro has a large selection of die conﬁgurations

available, in addition to to those listed. As well as

calibration gages.

M22520/10-01 DIES

Military Part # Astro Tool # NSN A Hex. Length B Hex. Length

M22520/10-02 620285 5120-00-116-3275 .091 .270 - -

M22520/10-03 620288 5120-00-116-3283 .255 .325 - -

M22520/10-04 620286 5120-00-116-3003 .138 .090 .118 .270

M22520/10-05 620289 5120-00-116-3276 .128 .325 .105 .325

M22520/10-06 620216 5120-00-116-4807 .160 .400 - -

M22520/10-07 620290 5120-00-116-3278 .213 .325 .178 .325

Astro also offers blank dies for your prototyping needs.

PRODUCT LISTINGS

M22520/5-01 Interchangable Hex Dies

Military Part # Astro Tool # NSN A Hex. Length B Hex. Length

M22520/5-02 620560 - .091 .090 .068 .270

M22520/5-03 620291 5120-00-133-0534 .128 .325 .105 .325

M22520/5-04 620292 5120-00-133-0537 .138 .090 .118 .270

M22520/5-05 620293 5120-00-133-0577 .213 .325 .178 .325

M22520/5-06 620294 5120-00-133-0579 .128 .094 - -

M22520/5-07 620295 5120-00-133-0580 .255 .325 - -

M22520/5-08 620296 5120-00-133-0581 .128 .375 - -

M22520/5-09 620365 5120-00-133-0582 .178 .400 .068 .093

M22520/5-10 620297 5120-00-133-0583 .160 .400 - -

M22520/5-11 620366 5120-00-133-0584 .213 .400 .068 .093

M22520/5-13 620367 5120-00-133-0585 .255 .400 .068 .093

M22520/5-15 620528 5120-00-133-0586 .263 .400 .068 .093

M22520/5-17 620298 5120-00-133-0597 .118 .375 - -

M22520/5-19 620299 5120-00-116-3159 .255 .400 .213 .400

M22520/5-21 620300 5120-00-116-3284 .475 .400 - -

M22520/5-23 620301 5120-00-133-0618 .384 .400 - -

M22520/5-25 620368 5120-00-133-0622 .429 .400 .100 .120

M22520/5-27 620302 5120-00-133-0640 .532 .400 - -

M22520/5-29 620371 5120-00-116-3285 .324 .400 .100 .120

M22520/5-31 620303 5120-00-133-0642 .501 .400 - -

M22520/5-33 620304 5120-00-116-3158 .343 .400 .105 .400

M22520/5-35 620305 5120-00-116-3156 .324 .400 .128 .400

M22520/5-37 620306 5120-00-116-3136 .314 .400 .151 .400

M22520/5-39 620307 5120-00-116-3134 .309 .400 .160 .400

M22520/5-41 620308 5120-00-116-3135 .290 .400 .178 .400

M22520/5-43 620309 5120-00-116-3106 .268 .400 .197 .400

M22520/5-45 620310 5120-00-116-3088 .231 .400 .218 .400

M22520/5-47 620311 5120-00-133-0643 .359 .400 - -

M22520/5-49 620312 5120-00-133-0644 .401 .400 - -

M22520/5-51 620313 5120-00-116-3040 .431 .400 - -

M22520/5-53 620314 5120-00-116-3160 .454 .400 - -

M22520/5-55 620315 5120-00-133-0653 .324 .400 - -

M22520/5-57 620369 5120-00-133-0676 .213 .400 .100 .120

M22520/5-59 620370 5120-00-133-0683 .255 .400 .100 .120

M22520/5-61 620316 5120-00-116-3004 .429 .400 - -

M22520/5-63 620317 5120-00-133-0533 .263 .400 .091 .270

M22520/5-100 620617 5120-00-126-0860 Special

M22520/5-101 620618 5120-01-081-4213

M22520/5-102 630000 5120-01-081-4212

M22520/5-103 630001 5120-01-082-8985

M22520/5-104 630003

NOTE: Also available Die #620836 Combination of M22520/5-102 and M22520/5-103. We have listed above military dies available. This is only a partial listing of dies available

from Astro. Please consult factory with your speciﬁc application requirement.

Astro also offers blank dies for your prototyping needs.

Pneumatic Hex Die Crimper 621200, 621500

• Cost effective

• Increases productivity

• Uses standard M22520/5 dies

• Lightweight and fully portable

• Helps reduce operator fatigue

and carpal tunnel syndrome

Astro offers two portable, pneumatic versions

of the M22520/5-01 hand die crimp tool. The

621200 has a 2’’ bore for standard applications,

and the 621500 has a 3.5’’ bore for heavier duty

applications.

The 621200 & 621500 are trigger or foot

pedal actuated and operate at 32 cycles per

minute. These sturdy, lightweight crimpers offer

increased productivity, reduced operator fatigue

and reduced carpal tunnel syndrome.

Using standard M22520/5 dies, the full cycling

feature of these tools consistently produces

quality crimps while delivering over one ton of

crimping force at the die face.

Weighing just over ﬁve pounds this versatile

system can be easily moved from station to

station.

Designed with safety in mind, these tools have a

cover over the crimping area to help prevent the

accidental crimping of ﬁngers.

Both the 621200 & 621500 require 80-120 PSI

and a regulated, ﬁltered and lubricated air

supply. For this purpose Astro offers the 11413

air regulator. These tools can be easily adapted

for ﬁeld use by simply attaching an air cylinder.

The 621500 pneumatic C-frame crimp tool

is ﬁtted with a larger pneumatic cylinder for

applications that require crimping larger gages

and/or harder materials. This 3.5” cylinder

delivers approximately an 80% increase of power

(crimp die force) over the standard 621200 tool

with no noticeable increase in cycle time.

Accessories for 621200 & 621500

621201 Benchmount only

621202 Swivel Mount with Foot Switch

621224 Foot Switch only

Use DIE SELECTION CHART on page 35.

PRODUCT LISTINGS

CT Terminal Die Crimping Tools 11707-1 (MS90413-1A), 11545

• Meets all performance

requirements for M22910

and M22520

• Permanently attached dies

• Cycle controlled

The Astro 11707-1 (miniature) and 11545 (standard) crimping

tools are versatile and easy to use.

Among their many applications, these durable, all-steel tools

crimp MS-25036 terminal lugs, MS25181 splices, MS25274

endcaps and other types of ﬁttings.

The 11545 (standard) crimps 12-10 through 26-24.

The 11707-1 (miniature) crimps 16-14 through 26-24. The

11707-1 is especially useful in hard to reach places where

space is limited.

Both the 11707-1 and 11545 have selector knob adjustments,

allowing a choice of precise crimp settings over a wide range

of applications.

These tools are equipped with retractable locators for the

positioning of terminal lugs and wire. When crimping splice

ﬁttings the locator can be easily adjusted to its retracted posi-

tion. The same inline die system combined with the positioner

ratchet found in Astro’s other C-Frame tools are featured in

these terminal crimping tools.

Astro recommends the periodic gaging of all its tools, p/n

612406 for gaging the 11545 and 621069 for 11707-1.

The 11707-1 is 8 1⁄2 inches long and weighs 14 ounces.

The 11545 is 10 1⁄2 inches long and weighs 29 ounces.

AMT4001 Crimp Tool for Terminals (M22520/40 Ref*)

Astro’s AMT4001 crimp tool is a fast, manually operated tool for

crimping AS7928 (MIL-T-7928) Ring Terminals and Splices for wire

sizes 22 through 14 (terminal and splice color codes Small Yellow,

Red, White/Clear, and Blue).

The AMT4001 provides a ratchet controlled crimp to ensure full crimp

force/closure is applied. The handles will not open until they have been

fully closed and the crimp completed.

The tool is equipped with a locator to hold terminals and splices in

place for crimping.

The AMT4001 is 10 ¾ inches long, and weighs approximately 1.48 lbs.

For long life and optimum performance, this tool should be kept clean

and handled carefully, as any other precision instrument.

Gages are available for checking calibration.

* Conﬁrm qualiﬁcation status with Astro Tool Customer Service.

Blue-White = Large Cavity

Red-Yellow = Small Cavity

The height of the insulation

crimp barrel can be adjusted

to accommodate different

insulation diameters.

MS17143 Terminals

Terminal P/N Crimp Cavity

MS17143-1 Red-Yellow

MS17143-2 Blue-White

MS17143-4 Red-Yellow

MS17143-5 Blue-White

MS17143-7 Red-Yellow

MS17143-8 Blue-White

MS17143-10 Red-Yellow

MS17143-11 Blue-White

MS17143-13 Red-Yellow

MS17143-14 Blue-White

MS17143-16 Red-Yellow

MS17143-17 Blue-White

MS17143-19 Red-Yellow

MS17143-20 Blue-White

MS17143-22 Red-Yellow

MS17143-23 Red-Yellow

MS17143-24 Red-Yellow

MS17143-25 Red-Yellow

MS17143-26 Red-Yellow

MS17143-27 Red-Yellow

MS17143-28 Red-Yellow

MS17143-109 Blue-White

MS17143-110 Blue-White

MS17143-155 Blue-White

MS25036 Terminals

Terminal P/N Crimp Cavity

MS25036-143 Red-Yellow

MS25036-144 Red-Yellow

MS25036-145 Red-Yellow

MS25036-146 Red-Yellow

MS25036-147 Red-Yellow

MS25036-159 Red-Yellow

MS25036-148 Red-Yellow

MS25036-101 Red-Yellow

MS25036-102 Red-Yellow

MS25036-149 Red-Yellow

MS25036-103 Red-Yellow

MS25036-150 Red-Yellow

MS25036-104 Red-Yellow

MS25036-105 Red-Yellow

MS25036-151 Red-Yellow

MS25036-152 Blue-White

MS25036-106 Blue-White

MS25036-107 Blue-White

MS25036-153 Blue-White

MS25036-108 Blue-White

MS25036-154 Blue-White

MS25036-109 Blue-White

MS25036-110 Blue-White

MS25036-155 Blue-White

• Cycle controlled • Wire sizes 22 through 14

• Adjustable insulation barrel

PRODUCT LISTINGS

CH Hex Die Crimping Tools 612648 (M22910/7-01), 613214

• All steel construction

These tools are the forerunners of the M22520/5

and M22520/10. Due to their ongoing popularity and

reliability we continue to offer them as an integral part

of our tool line.

These all steel, C-frame crimping tools feature

interchangeable, pop-in hex dies for either MS or

proprietary applications including BNC, TNC and N

series RF connectors. Astro will design dies for special

applications upon request.

The 612648 (standard) and 613214 (miniature)

tools are easy to use. Simply install the proper

interchangeable die set and squeeze the handles.

The positive bottoming of the inline die system,

along with the cycle controlled ratchet assures

perfect uniform crimping.

The 612648 (standard) is 101⁄2 inches long and

weighs approximately 27 ounces.

The 613214 (miniature) is 91⁄2 inches long and weighs

approximately 15 ounces.

The dies listed are a portion of what is manufactured

for your application requirements. Please consult

the factory.

612648 SINGLE HEX

HEX DIMENSION DIE SET #

.082 613317

.093 613218

.100 x .175 wide 614242

.105 612734

.112 612948

.128 612778

.151 612981

.151 x .275 wide 613622

.156 x .095 wide 613461

.160 612661

.165 613545

.172 612195

.178 612742

.183 613456

.195 613125

.198 x 3/16 wide 613967

.197 612746

NOTE

Blank die assembly (unhardened) 615135. All dies .400” wide unless otherwise noted.

The 612648 frame and military dies are available in kit form: (M22910/6-1) 613437.

612648 SINGLE HEX

HEX DIMENSION DIE SET #

.197 (closed frame) 612746

.202 613313

.213 612763

.218 612971

.232 x 3/16 wide 913968

.231 612748

.240 613455

.255 612766

.263 613573

.268 612676

.272 x 3/16 wide 613801

.290 x .400 wide 612893

.309 612978

.296 x 3/16 wide 612308

.314 612899

.324 612989

.327 614325

612648 SINGLE HEX

HEX DIMENSION DIE SET #

.333 613292

.343 612992

.359 (M22910/7-19) 613369

.372 613289

.384 (M22910/7-20) 613396

.401 (M22910/7-21) 613394

.415 613452

.425 614326

.429 612807

.431 (M22910/7-22) 613377

.440 612943

.454 (M22910/7-23) 613375

.475 (M22910/7-24) 613373

.501 (M22910/7-25) 613398

.532 (M22910/7-26) 613378

• Interchangeable dies • Cycle controlled

613214 SINGLE HEX

Hex Dimension Die Set #

.087 614243

.093 614245

.100 614414

.105 613812

.107 613035

.112 614342

.118 613845

.128 613848

.151 613003

.160 613847

.166 612494

NOTE

Blank die assembly (unhardened) - 613599.

All dies .375” wide unless otherwise noted.

612648 TRIPLE HEX

HEX DIMENSION DIE SET #

.067 x .177 x .212 612876

.068 x .178 x .213 614234

.105 x .128 x .151 613233

.105 x .128 x .197 612310

.105 x .128 x .178 612784

.105 x .128 x .202 613189

.105 x .134 x .202 612972

.105 x .151 x .255 612892

.112 x .128 x .213 612841

.112 x .160 x .197 613184

.128 x .160 x .213 612825

.128 x .160 x .218 612886

612648 DOUBLE HEX

A HEX WIDTH B HEX WIDTH MS # DIE SET #

.068 .125 .100 .125 613550

.068 .090 .213 .400 613869

.069 .093 .213 .400 612700

.096 .090 .251 .400 613870

.096 .125 .384 .400 613872

.096 .125 .431 .400 613871

.080 .093 .215 .400 612880

.084 .400 .244 .400 613569

.100 .400 .197 .400 613788

.100 .125 .324 .400 613146

.100 .125 .415 .400 613148

.100 .125 .429 .400 613802

.102 .400 .255 .400 612823

.102 .093 .255 .400 613842

.102 .400 .268 .400 612804

.105 .400 .128 .400 612665

.105 .400 .160 .400 613759

.105 .400 .328 .400 613249

.105 .400 .343 .400 M22910/7-11 613399

.105 .400 .429 .400 613207

.112 .400 .128 .400 612962

.120 .400 .197 .400 613779

.128 .400 .160 .400 612481

612648 DOUBLE HEX

A HEX WIDTH B HEX WIDTH MS # DIE SET #

.128 .400 .178 .400 612720

.128 .400 .213 .400 613279

.128 .400 .255 .400 612820

.128 .400 .324 .400 M22910/7-12 613392

.151 .400 .160 .400 613212

.151 .400 .255 .400 612791

.151 .400 .314 .400 M22910/7-13 613389

.160 .400 .195 .400 613730

.160 .400 .268 .400 613729

.160 .400 .309 .400 M22910/7-14 613387

.178 .400 .197 .400 612912

.178 .400 .231 .400 612663

.178 .400 .268 .400 613178

.178 .400 .290 .400 M22910/7-15 613386

.178 .400 .324 .400 613209

.197 .400 .268 .400 M22910/7-16 613371

.197 .400 .309 .400 612762

.213 .400 .250 .400 612997

.213 .400 .255 .400 M22910/7-17 613367

.213 .400 .290 .400 612673

.218 .400 .231 .400 M22910/7-18 613365

.218 .400 .290 .400 612787

.255 .400 .268 .400 612797

613214 SINGLE HEX

Hex Dimension Die Set #

.178 613849

.197 613810

.213 613851

.218 613005

.231 613846

.255 613850

.268 613009

.290 613011

.300 613099

.309 613013

CH Hex Die Crimping Tools 612648 (M22910/7-01), 613214 (continued)

PRODUCT LISTINGS

TOOL KITS

tool Kits

• Installation and removal tool kits

Let Astro’s experience and in-depth knowledge take the guesswork out of

your service kit requirements. It’s difﬁcult for you to have all the answers,

so Astro has done the work for you. Our research team has years of

experience in kit design. Let Astro put that knowledge to work for you!

Astro offers customized crimping tool kits for a wide variety of applications.

Many kits are designed for speciﬁc aircraft or system maintenance while

others cover a particular connector series or other special customer needs.

Astro Connector Service Kits for Maintenance and Production

Astro kit containers are constructed

of molded plastic, ﬁberglass or metal

depending upon varying applications or

customer preference.

Kits are not only a convenient way to keep all your tools together,

but they keep the information that you require for your connector

wiring repair at your ﬁngertips.

Whether you are buying individual tools or complete service kits,

Astro is in the connector assembly tool business to serve you and

to make your job faster and easier.

• Military aircraft kits • General aviation kits • Commercial aircraft kits

PRODUCT LISTINGS

Each kit contains instruction sheets that detail

application and explain how each tool is used.

Tool selection sheets further add to the ease of kit

use by referencing tool requirements for each

connector series covered by the kit. All reference

sheets in each kit are coated to protect against

the elements.

Components are contained in foam cavities, for protection and

ease of identiﬁcation. Contents charts, corresponding to each

foam cavity, identify components stored in that location.

ContaCt InsertIon and removal tools

InsertIon and removal tools are astro’s herItage…

Astro is dedicated to serving the connector tooling needs of the electronics

industry. We, therefore, top off our product package with a wide variety of

contact insertion and removal tools.

Although we supply both plastic and metal tools, we recommend the use of

the metal tools because of their durability. When used properly, they are more

cost effective because they withstand thousands of contact insertion and

removal cycles. The trend toward metal tools is actively encouraged by most

departments of the government.

Astro insertion and removal tools are of proven high quality and reliability. In

addition to the tools listed in the reference table, we have many more for other

connector applications. Consult our factory for details.

Illustrated on the following page are typical rear and front release retention

methods found in today’s connectors.

Pin Locking and Releasing Methods

ILL A

REAR RELEASE NAS 1599,

MIL-C-38999 RETENTION METHOD

These clips are one-piece, stamped metal parts,

rolled into a tubular shape with large tines

deﬂected inwardly. These tines lock securely

behind the shoulder of the contact, assuring

positive contact retention. To remove, insert

removal tool, ﬁrmly seat on shoulder of contact

pushing locking tines back, and then pull on wire

and tool together. This will pull the contact and

tool out as a unit.

See Illustrations 2, 10, & 17 for service tools

on pages 80, 81, & 83.

A. Contact in “locked” position.

B. Tool probe shown opening retaining clip.

C. While clip is open, plunger moves contact

out of the rear of connector.

ILL B, Fig 1

MIL-C-26482, 26500, 26636 & 5015 cutaway front release.

ILL B

Front release used in MIL-C-5015, MIL-C-26482,

26500 and 26636 type connectors for service tools.

See illustrations: 5 & 6 for removal and 2, 26, & 27

for installation of contacts on pages 80 & 86.

ILL A, FIG 1

ILL B, FIG 1

IDENTIFICATION INFORMATION

Pin Locking and Releasing Methods

ILL C

GANG RETENTION MIL-C-81511, SERIES 1 & 2

Using a rear locking screw, the retention

plate may be “locked” by compressing it to the

dielectric, (ﬁg. 1) or “unlocked” by backing the nut out,

releasing the locking plate. In an unlocked position

(ﬁg. 2), contacts may be inserted or removed with

proper tooling.

See tooling illustrations 3 & 7 for removal and

illustration 4 for insertion on pages 80 & 81.

ILL D

MIL-C-81511, SERIES 3 & 4

Rear release connectors using molded dielectric

locking clips. These contacts are removed by

using a rear removal tool. See tool illustrations

10 & 30 for removal and illustrations 2 & 30 for

insertion. See pages 80, 81, & 86.

ILL C, FIG 1

ILL C, FIG 2

ILL C, FIG 3

Unlocked

Locked

LOCKING PLATE

Contact being removed.

ILL E

FRONT RELEASE

This locking mechanism is carried on the contact. It is pushed into the

small diameter of the dielectric, collapsing the locking clip and permitting

the contact to be removed. See tool illustration 8 on page 81. This locking

method is common with Hughes Aircraft in sizes 22, 20, & 16.

ILL F

FRONT RELEASE CONNECTORS

Similar to Hughes locking clips, these

are found in some Winchester connectors.

The clip is expanded in a “locked”

position. To remove contact, insert tool,

probe will collapse the clip and unlock

the contact. The shedder (plunger) will

follow through ejecting the contact.

For contact insertion see tool illustrations

1 & 2 on page 80, and illustration 8 for

removal on page 81.

Contact in “Locked Position”

Probe unlocking (collapsing lock ring) by pushing into the

smaller diameter

Shedder ejecting the contact

Pin Locking and Releasing Methods

IDENTIFICATION INFORMATION

ILL H

FRONT RELEASE—

WINCHESTER, AMP

AND ELCO CONNECTORS

The contacts may be held in by a locking

clip or spear action. Some contacts of this

nature are machined with a locking clip

attached, while others are stamped with

the spur-lock made into them.

Pin Locking and Releasing Methods

ILL G

INTERFERENCE LOCK CONNECTORS

Used by Cannon, Bendix, and Amphenol, the

contacts are inserted and removed by force

using the proper tooling.

See tool illustrations 12 and 13 for insertion

tools and illustrations 14 & 15 for insertion/

removal kits on page 82.

For ATA 1052

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

CHART ABBREVIATIONS

I/R Insertion or Removal designation column

I Insertion Tool

R Removal Tool

I & R Insertion & Removal Tool

R/F Rear or Front Release designation column

R Rear Release

F Front Release

R & F Rear and Front Release

ILL Illustration reference number

GA Gage designation

NAATT Not Available At This Time

How to Read Selection Charts

AT A 1 052

ASTRO WILL DESIGN CUSTOM INSERTION AND REMOVAL TOOLS TO FIT YOUR NEEDS.

Astro Tool

Usually the First Initial of a

Connector Manufacturer or Company

for which tool was specially designed

(Number of letters may vary.)

1000 Series Insertion

2000 Series Removal

3000 Series Multiple Application

and/or Special Application

Basic Inside Diameter of Tool in 1/1000

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AIRBORN ASTRO TOOL #

TIR 1610 ATIR 1610 I & R R Metal Tool, Tweezer 10 22 WTK

ATIR 1610-L I & R R Modiﬁed version of ATIR 1610 .62 tips 10 22 WTK

TR 1883 ATR 1883 I & R R Metal Tool, Tweezer-Straight 10 22 WTK

TR 1886 ATR 1886 I & R R Metal Tool, Tweezer-.455 ext. 10 22 WTK482

2597 See ATIR 1610 I & R R TIR 1610 (Same as TIR1610) 10 22 WTK

2598 See ATIR 1883 I & R R TR 1883 (Same as TR1883) 10 22 WTK

AT 4000 I R Pins & Sockets 2 22 TW

AT 4001 I R Pins & Sockets 2 20 TW

AT 4002 I R Comparable to ATH 1094 2 16 TM

AT 4003 I R Deep Insertion 2 20 W

AT 4004 I R Deep Insertion MRS, MRE, MRA, Joggled 2 16 C, M, R

AT 5000 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 22 TW

AT 5001 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 20 TW

AT 5001-S R F Pins Only, Metal Spring-Loaded Probe Tool 8 20 TW

AT 5002 R F Comparable to ATH 2102, Metal Spring-Loaded Probe Tool 8 16 TM

IDENTIFICATION INFORMATION

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL ASTRO TOOL #

294-27 ATA 1079 or I R Pins & Sockets 2 20 348

ATA 1080 I R Pins & Sockets 4 20 348

294-28 ATA 2042 or R F Pins Only 3 20 348

ATA 2348-20 R F Pins & Sockets 9 20 348

294-29 ATA 2038 or R F Sockets Only 7 20 348

ATA 2048 or R F Pins & Sockets 9 20 348

294-30 ATA 1102 or I R Pins & Sockets 2 16 348

ATA 1104 I R Pins & Sockets 4 16 348

294-31 ATA 2065 or R F Pins Only 3 16 348

ATA 2348-16 R F Pins & Sockets 9 16 348

294-32 ATA 2060 or R F Sockets Only 7 16 348

ATA 2348-16 R F Pins & Sockets 9 16 348

294-33 ATA 1159 or I R Pins & Sockets 2 12 348

ATA 1158 or I R Pins & Sockets 4 12 348

ATA1159-S I R Modiﬁed version of ATA 1159, Straight 1 12 348

294-34 ATA 2120 or R F Pins Only 3 12 348

ATA 2348-12 R F Pins & Sockets 9 12 348

294-35 ATA 2093 or R F Sockets Only 7 12 348

ATA2348-12 R F Pins & Sockets 9 12 348

294-39 ATA 3069 I & R F & R Tool Kit 15 16 69

294-40 ATA 3095 I & R F & R Tool Kit 15 12 69

294-48 ATA 2125 R R Metal Tool, Rear Release, Plunger 6 16 84, 94

294-58 ATA 2085 R F Short Metal Tool, Front Release, Plunger 6 20 84, 94

294-66 ATA 3050 I R Tool, Double-Ended Tip, Dual Purpose 9 16, 20 84

294-72 AT 1000-12 or I R Metal Tool, Joggled 2 12 48, 217

ATA 1144 I R Metal Interchangeable Probe Tool 26 12 48, 217

294-73 AT 2012 R F Metal Tool, Front Release, Plunger 6 12 48, 217

294-88 AT 1000-20 or I R Metal Tool, Joggled 2 20 48, 217

ATA 1086 I R Metal Interchangeable Probe Tool 26 20 48, 217

294-89 AT 2020 R F Metal Tool, Front Release, Plunger 6 20 48, 217

294-96 AT 1000-16 or I R Metal Tool, Joggled 2 16 48, 217

ATA 1101 I R Metal Interchangeable Probe Tool 26 16 48, 217

294-97 AT 2016 R F Metal Tool, Front Release, Plunger 6 16 48, 217

294-108 ATA 1080 and I R Metal Joggled Tool 2 20 M83723

ATA 2080 R R Metal Tool, Tweezer Tool 10 20 M83723

294-109 ATA 1107 and I R Metal Joggled Tool 2 16 M83723

ATA 2112 R R Metal Tool, Tweezer Tool 10 16 M83723

294-110 ATA 1160 and I R Metal Joggled Tool 2 12 M83723

ATA 2160 R R Metal Tool, Tweezer Tool 10 12 M83723

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL ASTRO TOOL #

294-123 ATD 1035 I R Metal Tool, Joggled 2 22

294-127 ATA 2255 R F #2 Sheilded Contacts 6 Coax 48

294-128 ATA 1189 I R #2 Sheilded Contacts 4 8 94

294-152 ATC 2040 and R F Pins & Sockets 9 20 67, 906

ATA 1075 I R Insertion tool for above 1 20 67, 906

294-155 ATA 2040 and R F Pins & Sockets 9 22 17

ATA 1040 I R Insertion tool for above 1 22 17

294-189 ATA 2185 R F #10 Contacts 6 10 213

294-190 ATA 1175 I R #10 Contacts 4 10 213

294-192 ATF 1101 or I R Metal Long-Slot Tool 27 16 246

ATF 1105 I R Comparable 2 16 246

294-219 ATF 2115 R F Metal Tool, Front Release, Plunger 5 16 246

294-229 ATF 1144 or I R Metal Long-Slot Tool 27 12 246

ATF 1160 I R Comparable 2 12 246

294-230 ATF 2162 R F Metal Tool, Front Release, Plunger 5 12 246

294-235 ATF 1558 or I R Metal Long-Slot Tool 27 0 246

ATF 1554 I R Comparable 2 0 246

294-236 ATF 1378 or I R Metal Long-Slot Tool 27 4 246

ATF 1359 I R Comparable 2 4 246

294-237 ATF 1260 or I R Metal Long-Slot Tool 27 8 246

ATF 1256 I R Comparable 2 8 246

294-238 ATA 2254 R F Coaxial 94-621 6 Coax 94

294-239 ATF 2336 R F Metal Tool, Front Release, Plunger 5 4 246

294-240 ATF 2252 R F Metal Tool, Front Release, Plunger 5 8 246

294-241 ATF 2518 R F Metal Tool, Front Release, Plunger 5 0 246

294-278 ATA 1052 or I R Pins & Sockets 2 22 348

ATA 1051 or I R Pins & Sockets 4 22 348

ATA 1052-S I R Modiﬁed Version of ATA 1052, straight 1 22 348

294-280 ATA 2079 R F Metal Tool, Front Release, Plunger 6 20 213

294-286 ATA 2030 or R F Pins Only 3 23 348

ATA2348-22 R F Pins & Sockets 9 23 348

294-287 ATA 2026 or R F Sockets Only 7 23 348

ATA 2348-22 R F Pins & Sockets 9 23 348

294-296 ATSE 2070 R F MIL-C-28840 5 20 213

294-465 ATA 1114 I R Tip for ATA 3069 Kit (16-A) 15 16 69

356-400-1, 3 ATA 1040 I R Pins & Sockets Min-Rac, Relia-Tac 1 22 17

356-400-5,6, 7, 8 ATA 2040 R F Pins & Sockets Min-Rac 9 22 17

356-400-11 ATA 1033 I R Pins & Sockets Min-Rac, Wire Form 1 22 17

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL ASTRO TOOL #

356-400-1, 3 ATA 1040 I R Pins & Sockets Min-Rac, Relia-Tac 1 22 17

356-400-5,6, 7, 8 ATA 2040 R F Pins & Sockets Min-Rac 9 22 17

356-400-11 ATA 1033 I R Pins & Sockets Min-Rac, Wire Form 1 22 17

356-400-12 ATA 2029 R F Sockets, Min-Rac, 220-501 1 22 17

356-400-13 ATA 2033 R F Pins Minc-Rac, Wire Form 1 22 17

ATA 2033-L R F Pins-Librascope, Long Tip 1 22 17

356-400-2 ATA 1109 I R Pins & Sockets Mini-Rac, Wire Form 9 22

356-400-15, 14 ATA 2032 R F Pins & Sockets Min-Rac, Wire Form 9 22 17

356-400-11, 12, 13 ATA 3032 I & R R & F Tool Kit, Min-Rac, 220-501 15 22 17

494-1 Handles ATA 3482 I & R R & F Tool, Double-Ended Tip-Filter Pins 9 20 482

494-1-2 Insertion

Tip

ATA 1186 I R Straight Coaxial 1 Coax

494-1-3 Removal

Tip

ATA 2073 R F Stamped Contacts 6 20 M

ATA 2112 R F Pins & Sockets 6 16 M

ATA 3035 I & R R & F Tool Kit, Pins & Sockets, Min-Rac, Wire Form 15 22 17

200-4000-240-20 ATA 3120 I & R R & F Contact Clip Removal & Replacement -- 16 5015

11-3695 ATBX 2-3695 R F Tool Kit 14 12, 16 AN/MS

11-3696 ATBX 2-3696 R F Tip Only 25 12 AN/MS

11-3697 ATBX 2-3697 R F Tip Only, Pins 25 16 AN/MS

11-3698 ATBX 2-3698 R F Tip Only, Sockets 25 12, 16 AN/MS

11-6147-1 ATBX 3-6147-1 -- -- Connector Plier -- --

11-6781 ATBX 1-6781 I R Plier for Pygmy CE Connector 12 16 CE

11-6782 ATBX 1-6782 I R Plier for Pygmy CE Connector 12 20 CE

11-6783 ATBX 2-6783 R F Tip, CE Pygmy Pins 25 20 CE

11-6784 ATBX 2-6784 R F Tip, CE Pygmy Sockets 25 20 CE

11-6900 ATBX 2-6900 R F Tool Kit, CE Pygmy 14 16, 20 CE

11-6911 0148-0141 Handle & Cap Only 14 --

11-7082 ATBX 1-7082 I R Solderless Contacts 12 12 AN/MS

11-7260 ATBX 2-7260 R F Tool Kit, CE COntacts incl. 14 12, 16, 20 AN/MS & CE

11-7345 ATBX 1-7345 I R Plier for 75, 81 & 85 Connector 12 16 AN/MS

11-7401-12 ATA 1144 or I R MS24254 & MS24255 CONTACTS, Metal Interchangeable Probe Tool 26 12 AN/MS

AT 1000-12 I R Metal Tool Joggled 2 12 AN/MS

11-7401-16 ATA 1101 or I R MS24254 & MS24255 CONTACTS, Metal Interchangeable Probe Tool 26 16 AN/MS

AT 1000-16 I R Metal Tool Joggled 2 16 AN/MS

11-7401-20 ATA 1086 or I R MS24254 & MS24255 CONTACTS, Metal Interchangeable Probe Tool 26 20 AN/MS

AT 1000-20 I R Metal Tool Joggled 2 20 AN/MS

11-7736 ATBX 1-7736 I R Angled Pliers (214000 Series) 13 16 AN/MS

11-7763 ATBX 1-7763 I R Angled Pliers (214000 Series) 13 12 AN/MS

11-7837 ATBX 2-8250 R F Tool Kit 14 8, 12, 16 AN/MS

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL/BENDIX ASTRO TOOL #

11-7880-8 ATBX 2291 R F Coaxial 6 8 SE/MS

11-7880-12 AT 2012 R F MS24254 & MS24255 CONTACTS 6 12 SE/MS

11-7880-16 AT 2016 R F MS24254 & MS24255 CONTACTS 6 16 SE/MS

11-7880-20 AT 2020 R F MS24254 & MS24255 CONTACTS 6 20 SE/MS

11-8107-16 ATBX 1-8107-16 I R Pliers, SE Contacts 12 16 SE

11-8107-20 ATBX 1-8107-20 I R Pliers, SE Contacts 12 20 SE

11-8154-1 ATBX 2288 R F Coaxial Contacts 6 8 SE

11-8220 ATBX 1-8220 I R Coaxial 8 AN/MS

11-8250 ATBX 2-8250 R F Tool Kit 14 8, 12, 16 AN/MS

11-8251 ATBX 2-8251 R F Tip Only, Sockets 14 8 AN/MS

11-8252 ATBX 2-8252 R F Tip Only, Pins 14 8 AN/MS

11-8475 ATBX 2-8475 R F Tool Kit 14 12, 16 AN/MS

11-8860-1 ATBX 1133 I R Coaxial contacts 10 PT-CE 2 Coax CE

11-8860-2 ATBX 1160 I R Coaxial contacts 10 PT-CE 2 Coax CE

11-8860-3 ATBX 1203 I R Coaxial contacts 10 PT-CE 2 Coax CE

11-8860-4 ATBX 1231 I R Coaxial contacts 10 PT-CE 2 Coax CE

11-8860-5 ATBX 1253 I R Coaxial contacts 10 PT-CE 2 Coax CE

11-8369-4 ATBX 1231 I R Coaxial contacts 10 PT-CE 2 Coax CE

11-8674-12 ATBX 1154 I R Metal Tool, Joggled 2 12 JT

ATBX 1154-90 I R Metal Tool, 90 Degree Angle 1 12 JT

ATBX 1157 I R Metal Tool, Tweezer Tool 10 12 JT

11-8674-16 ATBX 1103 I R Metal Tool, Pencil Style 24 16 JT

ATR 1107 I R Metal Tool, Joggled 2 16 JT

ATBX 1108 I R Metal Tool, Tweezer Tool 10 16 JT

11-8674-20 ATBX 1070 I R Metal Tool, Pencil Style 24 20 JT

ATBX 1071 I R Metal Tool, Straight Style 1 20 JT

ATBX 1073 I R Metal Tool, Offset 2 20 JT

ATBX 1072 I R Metal Tool, Tweezer Tool 10 20 JT

ATBX 1075 I R Metal Tool, Tweezer Tool, .75 tip length 10 20 JT

11-8674-22 ATBX 1057 I R Metal Tool, Pencil Style 24 22 JT

ATBX 1055 I R Metal Tool, Offset 2 22 JT

ATBX 1055-S I R Metal Tool, Special 1 22 JT

ATBX 1058 I R Metal Tool, Tweezer Tool 10 22 JT

ATBX 1059 I R Metal Tool, Tweezer Tool, .260 of Straight 10 22 JT

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL/BENDIX ASTRO TOOL #

11-8674-24 ATBX 1046 I R Metal Tool, Pencil Style 24 22M/D JT

ATBX 1046-90 I R Metal Tool, 90 Degree Angle 24 22M/D JT

ATBX 1046-135 I R Metal Tool, 45 Degree Angle 24 22M/D JT

ATBX 1049 I R Metal Tool, Offset 2 22M/D JT

ATBX 1049-S I R Metal Tool, Special 2 22M/D JT

ATBX 1052 I R Metal Tool for .052 dia. wire 2 22D JT

ATBX 1048 I R Metal Tool, Tweezer Tool 10 22M/D JT

ATBX 1051 I R Metal Tool, Tweezer Tool, .055 dia. wire 10 22M/D JT

11-8675-12 ATBX 2155 R R Metal Tool, Tweezer Tool 10 12 JT

11-8675-16 ATBX 2103 R R Metal Tool, Tweezer Tool 10 16 JT

11-8675-20 ATBX 2070 R R Metal Tool, Tweezer Tool 10 20 JT

ATBX 2075 R R Metal Tool, Tweezer Tool, .75 Tip Length 10 20 JT

11-8675-22 ATBX 2057 R R Metal Tool, Tweezer Tool 10 22 JT

ATBX 2058 R R Metal Tool, Tweezer Tool, Long Tip 10 22 JT

11-8675-24 ATBX 2046 R R Metal Tool, Tweezer Tool 10 22M/D JT

ATBX 2048 R R Metal Tool, Tweezer Tool, .560 Tip Length 10 22M/D JT

11-8794-12 ATBX 1159 I R Metal Tool, Tweezer Tool, Straight 10 12 JT

11-8794-16 ATBX 1109 I R Metal Tool, Tweezer Tool, Straight 10 16 JT

11-8794-20 ATBX 1078 I R Metal Tool, Tweezer Tool, Straight 10 20 JT

11-8794-22 ATBX 1060 I R Metal Tool, Tweezer Tool, Straight 10 22 JT

11-8794-24 ATBX 1054 I R Metal Tool, Tweezer Tool, Straight 10 22M/D JT

11-8795-12 ATBX 2160 R R Metal Tool, Tweezer Tool, Straight 10 12 JT

11-8795-16 ATBX 2109 R R Metal Tool, Tweezer Tool, Straight 10 16 JT

11-8795-20 ATBX 2073 R R Metal Tool, Tweezer Tool, Straight 10 20 JT

11-8795-22 ATBX 2059 R R Metal Tool, Tweezer Tool, Straight 10 22 JT

11-8795-24 ATBX 2050 R R Metal Tool, Tweezer Tool, Straight 10 22M/D JT

ATBX 2047 R R Metal Tool, Tweezer Tool, Modiﬁed Version of ATBX 2050 10 22M/D JT

11-8952 ATBX 2052 R R Metal Tool, Tweezer Tool, Oversize Wire, Min. 10 22M/D JT

11-8953-1 ATBX 1053 I R Modiﬁed version of ATBX 1048,

.375 Long Straight Section

10 22M/D JT

11-10050-1 ATX 2014 R R Unwired Contacts 16 22D JT

11-10050-2 ATX 2004 R R Unwired Contacts 16 22 JT

11-10050-3 ATX 2003 R R Unwired Contacts 16 20 JT

11-10050-4 ATX 2002 R R Unwired Contacts 16 16 JT

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL/MATRIX ASTRO TOOL #

90-0001-022 ATM 1046 I R Mini-Mate 23 22

ATM 1046-135 I R Modiﬁed version of ATM 1046, 45 degree angle 23 22

90-0002-022 ATM 2052 R F Mini-Mate, Metal Spring-Loaded Probe Tool 8 22

258-6018-16 ATR 2112 R R Metal Tool, Tweezer 10 16

258-6019-16 ATR 1107 I R Metal Tool, Joggled 2 16

259-6002-20 ATR 2080 R R Metal Tool, Tweezer 10 20

5000-026-22 ATRX 2052 R R Metal Tool, Tweezer 10 22

6500-001-20 ATR 1080 and I R Metal Tool, Joggled 2 20

ATR 2080 R R Metal Tool, Tweezer 10 20

6500-001-16 ATR 1107 and I R Metal Tool, Joggled 2 16

ATR 2112 R R Metal Tool, Tweezer 10 16

6500-001-12 ATR 1160 and I R Metal Tool, Joggled 2 12

ATR 2160 R R Metal Tool, Tweezer 10 12

6500-018-0 ATC 2565 R R 5015 Connector, Rear Release 19 0

6500-018-4 ATC 2426 R R 5015 Connector, Rear Release 19 4

6500-018-8 ATC 2281 R R 5015 Connector, Rear Release 19 8

6500-028-12 ATC 2157 R R Modiﬁed version of ATR 2160, straight 10 12

6500-028-16 ATC 2106 R R Modiﬁed version of ATR 2112, straight 10 16

6500-028-20 ATC 2079 R R Modiﬁed version of ATR 2080, straight 10 20

6500-029-12 ATR 2160 R R PLASTIC Tweezer, 70 degree angle 10 12

6500-029-16 ATR 2112-L R R PLASTIC Tweezer, 70 degree angle 10 16

6500-029-20 ATR 2080 R R PLASTIC Tweezer, 70 degree angle 10 20

6500-030-12 ATGH 1160 I R Straight In-Line, PLASTIC 1 12

6500-030-16 ATGH 1112 I R Straight In-Line, PLASTIC 23 16

6500-030-20 ATGH 1079 I R Straight In-Line, PLASTIC 23 20

6500-045-20 ATC 1071 and I R Metal Comparable for Hydraulic Research 23 20

ATC 2076 R R Metal Comparable for Hydraulic Research 10 20

ATM 1050 I R Special Close 90 degree Bend 23 22

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

AMPHENOL/MATRIX ASTRO TOOL #

90-0001-022 ATM 1046 I R Mini-Mate 23 22

ATM 1046-135 I R Modiﬁed version of ATM 1046, 45 degree angle 23 22

90-0002-022 ATM 2052 R F Mini-Mate, Metal Spring-Loaded Probe Tool 8 22

258-6018-16 ATR 2112 R R Metal Tool, Tweezer 10 16

258-6019-16 ATR 1107 I R Metal Tool, Joggled 2 16

259-6002-20 ATR 2080 R R Metal Tool, Tweezer 10 20

5000-026-22 ATRX 2052 R R Metal Tool, Tweezer 10 22

6500-001-20 ATR 1080 and I R Metal Tool, Joggled 2 20

ATR 2080 R R Metal Tool, Tweezer 10 20

6500-001-16 ATR 1107 and I R Metal Tool, Joggled 2 16

ATR 2112 R R Metal Tool, Tweezer 10 16

6500-001-12 ATR 1160 and I R Metal Tool, Joggled 2 12

ATR 2160 R R Metal Tool, Tweezer 10 12

6500-018-0 ATC 2565 R R 5015 Connector, Rear Release 19 0

6500-018-4 ATC 2426 R R 5015 Connector, Rear Release 19 4

6500-018-8 ATC 2281 R R 5015 Connector, Rear Release 19 8

6500-028-12 ATC 2157 R R Modiﬁed version of ATR 2160, straight 10 12

6500-028-16 ATC 2106 R R Modiﬁed version of ATR 2112, straight 10 16

6500-028-20 ATC 2079 R R Modiﬁed version of ATR 2080, straight 10 20

6500-029-12 ATR 2160 R R PLASTIC Tweezer, 70 degree angle 10 12

6500-029-16 ATR 2112-L R R PLASTIC Tweezer, 70 degree angle 10 16

6500-029-20 ATR 2080 R R PLASTIC Tweezer, 70 degree angle 10 20

6500-030-12 ATGH 1160 I R Straight In-Line, PLASTIC 1 12

6500-030-16 ATGH 1112 I R Straight In-Line, PLASTIC 23 16

6500-030-20 ATGH 1079 I R Straight In-Line, PLASTIC 23 20

6500-045-20 ATC 1071 and I R Metal Comparable for Hydraulic Research 23 20

ATC 2076 R R Metal Comparable for Hydraulic Research 10 20

ATM 1050 I R Special Close 90 degree Bend 23 22

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

BOEING ASTRO TOOL #

ATBO 1053 I R Special Plier Repair Tool for m39029/11-22 & 12-22 13 22

ATBO 1054 I R Modiﬁed version of ATC 1054, 1.1 Long Tip

(CIT DPXMA22-1)

2 22

ATBO 1070 I R Contact BACC47DT&S - 20

ATBO 1075 I R NAS 1599 Connector - 20

ATBO 1075-L I R Modiﬁed version of ATBO 1075, Longer Tip - 20

ATBO 1081 I R Contact BACC47DT&S - 16

ATBO 1081-L I R Modiﬁed version of ATBO 1081, Longer Tip - 16

ATBO 1082 I R NAS 1599 Connector 2 20

ATBO 1105 I R Metal Tool, Tweezer Tool 10 16

ST 2342A-T1 ATBO 1107 I R Metal Tool, Joggled “Horses Head” 2 16

ATBO 1108 I R Arbor Press 2 16

ATBO 1108-90 I R Modiﬁed version of ATBO 1108, 90 Degree Angle 1 16

ST 2342A-T5 ATBO 1154 I R Metal Tool, Joggled “Horses Head” 2 12

ATBO 2054 R R Special Boeing Tool (CET DPXMA22) 2 22

ATBO 2073 R R Hypertronics Connector, Metal Spring-Loaded Probe Tool 8 20 K65

ATBO 2082 R R NAS 1599 -- Oversize Wire 2 20

ST 2342PB ATBO 2342-PB I R Handle inserts wire wrap contacts - -

ATBO 2342-PB (Replaceable tips for basic tool listed below)

/1 I R Original Tip - 22

/2 I R Modiﬁed .050 I.D. - 22

/3 I R Modiﬁed ATC 1054 Tip - 22

/4 I R Modiﬁed to .062 I.D. - 22

CHART ABBREVIATIONS

I/R Insertion or Removal designation column

I Insertion Tool

R Removal Tool

I & R Insertion & Removal Tool

R/F Rear or Front Release designation column

R Rear Release

F Front Release

R & F Rear and Front Release

ILL Illustration reference number

GA Gage designation

NAATT Not Available At This Time

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

BURNDY/FCI ASTRO TOOL #

J-1276-1 I & R R YHMM-22-1 Pins, plastic tip,

recommended ATB 3062-2

- 2 YHMM

J-1276-3 ATB 3062-2 I & R R YHMM-22-1 Pins, plastic tip 29 2 YHMM

J-1276-4 ATB 3062-4 I & R R YHMM-22-1 Pins, plastic tip (Longer Handle) 29 2 YHMM

RTM-12-5 ATA 1144 or I R MIL-C-26500, Metal Interchangeable Probe Tool 26 12 HYFEN

AT 1000-12 I R MIL-C-26500, Metal Tool, Joggled 2 12 HYFEN

RTM-12-8 ATBX 1157 I R MIL-C-38999, Metal Tool, Joggled 10 12 JT

RTM-16-2V ATA 1101 I R MIL-C-26482, Metal Interchangeable Probe Tool 26 16 HYFEN

RTM-16-4 ATBX 1108 I R MIL-C-38999, Metal Tool, Tweezer 10 16 JT

RTM-20-5 ATB 1064 or I R MIL-C-26482, 26500, 26636, Metal Interchangeable Probe Tool 26 20 HYFEN

ATB 1067 or I R Modiﬁed version of ATB 1064, Long Tip, Metal Interchangeable

Probe Tool

26 20 HYFEN

ATB 1068 I R Modiﬁed version of ATB 1067, Joggled 2 20 HYFEN

RTM-20-5PI ATB 1067-R I R Tip to ﬁt Burndy RTM-20-5 25 20 HYFEN

RTM-20-17 ATBX 1072 I R MIL-C-38999, Metal Tool, Tweezer 10 20 JT

RTM-22-1 ATBX 1058 I R MIL-C-38999, Metal Tool, Tweezer 10 22 JT

RTM-24-3 ATBX 1053 I R MIL-C-38999, Metal Tool, Tweezer 10 24 JT

RTM-20-16 AT1000-20 I R Metal Tool, Joggled 2 20

RX-8-1 ATH 2202 R F Metal Tool, Coaxial 6 8

RX-12-7 AT 2012 R F MIL-C-26636, 26482 6 12 HYFEN

RX-12-9 ATBX 2155 R R MIL-C-38999 10 12 JT

RX-16-7-V1 ATB 2114 R F Modiﬁed MS24256R-16, Revision E 6 16 HYFEN

RX-16-7-V2 ATB 2114 R F Modiﬁed MS24256R-16, Revision E 6 16 HYFEN

RX-16-8 AT 2016 R F MIL-C-26482 6 16 HYFEN

RX-16-9 ATBX 2103 R R MIL-C-38999 10 16 JT

RX-20-10 ATB 2088 R F MIL-C-26500, 26636, Metal Spring-Loaded Probe Tool 8 20 HYFEN

RX-20-24 AT 2020 R F MIL-C-26482 6 20 HYFEN

RX-20-24V3 ATB 2080 R F MIL-C-26482 (MS24256R-20, Revision E) Modiﬁed 6 20 HYFEN

RX-20-24V5 ATB 2080 R F MIL-C-26482 (MS24256R-20, Revision E) Modiﬁed 6 20 HYFEN

RX-20-36 ATBX 2070 R R MIL-C-38999 10 20 JT

RX-22-1 ATBX 2057 R R MIL-C-38999 10 22 JT

RX-24-3 ATBX 2046 R R MIL-C-38999 10 22D JT

ATB 1035 I R Unwired Contact 28-91-S-9000 1 22

ATB 1043 I R Unwired Contact 39029/18-20-20 1 20

ATB 1044 I R Unwired Contact 2749420 1 20

ATB 1066 I R Unwired Contact 0641-1-1631 1 16

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

COLLINS RADIO ASTRO TOOL #

372-8091-010 ATC 2026 R F Tuning Fork Contacts 11 --

372-8091-060 ATC 1032 I R Tweezer, Filter Pins 30 --

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

CONTINENTAL ASTRO TOOL #

2512 AT 5002 R F Metal Spring-Loaded Probe Tool 8 16 25

2534 AT 4002 I R Metal Tool, Joggled 2 16 25

2558 ATBX 1057 I R Metal Tool, Pencil Style 24 22 25

2559 ATCL 2061 R F Metal Spring-Loaded Probe Tool 8 22 25

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

DELPHI/HUGHES ASTRO TOOL #

TD-202-IT-000 AT 4003 I R Deep Insertions G. D. Pomona 2 20 W

TE-022-RT-001 ATH 2027 R F PC Connector Jack Pins, Metal Spring-Loaded Probe Tool 8 22 EMS

TG-22-IT ATH 1053 I R Metal Tool, Tweezer 10 22D W

TG-22-RT ATH 2053 R R Metal Tool, Tweezer 10 22D W

THM-22-B000 ATBX 2046 R R Metal Tool, Tweezer 10 22M W

TM-016-IT-001 AT 4002 or 4004 I R Joggled Push-In Style 2 16 C-M-R

TM-016-IT-003 AT 4004 I R Deep Insertion-MRS-MRE-MRA 2 16 MR

TM-016-RT-001 AT 5002 R F MRP Connector, Pins & Sockets, Metal Spring-Loaded Probe Tool 8 16 MR

TM-016-RT-006 ATH 2103 R F Pins & Sockets 6 16 M

TR-22D-IT ATH 1050 I R Metal Tool, Tweezer #1035415 10 22D W

TR-22D-RT ATH 2050 R R Metal Tool, Tweezer #1035416A 10 22D W

TU-016-IT-002 ATH 1102 I R Contacts UP 16Y16C000 2 16 U

TU-016-RT-000 ATH 2120 R F Universal Contacts, Metal Spring-Loaded Probe Tool 8 16 U

TU-016-RT-006 ATH 2121 R F Pins & Sockets 6 16 U

TU-020-IT-002 ATH 1067 I R UR-UTE-UTS 1 20 U

TU-020-RT-002 AT 5001-S R F URS-UTE-UTS, Metal Spring-Loaded Probe Tool 8 20 U

TU-020-RT-006 ATH 2088 R F Pins & Sockets 6 20 U

TU-180-RT-000 ATH 2221 R F Co-ax RG 180/U 6 8 U

TU-195-RT-000 ATH 2206 R F Co-ax RG 195/U 6 8 U

TW-020-IT-000 AT 4001 I R Pins & Sockets 2 20 W

TW-020-RT-002 AT 5001 R F WMS-WMW-O-Line, Metal Spring-Loaded Probe Tool 8 20 W

TW-020-RT-006 ATH 2088 R F Pins & Sockets 6 20 W

TW-022-IT-000 ATH 1046 I 22 W

TW-022-IT-001 AT 4000 I R Pins & Sockets 2 22 W

TW-022-IT-007 ATH 1052 I R Pins & Sockets 23 22 W

TW-022-RT-001 AT 5000 R F WSS 0244 P08-RN-549, Metal Spring-Loaded Probe Tool 8 22 W

TW·022-RT-006 ATH 2052 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 22 W

652636 AT 5000 R F WSS 0244P08 -Airborn, Metal Spring-Loaded Probe Tool 8 22 W

722698-328 AT 5002 R F Pins & Sockets -Documented, Metal Spring-Loaded Probe Tool 8 16 MR

722698-329 ATAMP 3070 Transfer Tool Termipoint Clib 21

722699-224 ATH 3260 Forming Tool Microelectronic Leads 20

722699-224-1 ATH 3261 Forming Pliers-To form leads before Insertion on circuit board 20

722699-224-2 ATH 3262 Forming Pliers-To form leads before Insertion on circuit board 20

722699-224-3 ATH 3263 Forming Pliers-To form leads before Insertion on circuit board 20

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

DEUTSCH ASTRO TOOL #

15513-12 ATA 1144 I R MIL-C-26636, Metal Interchangeable Probe Tool 26 12 DD, DTK, DPK

15513-16 ATA 1101 I R MIL-C-26636, Metal Interchangeable Probe Tool 26 16 DD, DTK, DPK

15513-20 ATA 1086 I R MIL-C-26636, Metal Interchangeable Probe Tool 26 20 DD, DTK, DPK

81515-20 ATD 1061 and I R MIL-C-81511, Series III & IV 2 20

ATD 2062 R F MIL-C-81511, Series III & IV 10 20

81515-16 ATD 1094 and I R MIL-C-81511, Series III & IV 2 16

ATD 2094 R F MIL-C-81511, Series III & IV 10 16

81517-23 ATD 2044 R R Metal Tool 17 22

81517-20 ATD 2058 R R Metal Tool 17 20

81517-16 ATD 2090 R R Metal Tool 17 16

81517-12 ATD 2150 R R Metal Tool 17 12

M-15513-12 ATA 1159 I R 800 Series 2 12 DS, MDR, DA

M-15513-16 ATR 1107 I R 800 Series 2 16 DS, MDR, DA

M-15513-20 ATD 1081 or I R 800 Series 2 20 DS, MDR, DA

ATD 1081-S I R Modiﬁed version of ATD 1081 Straight 1 20

M-15513-25 ATD 1206 I R Coaxial & 8 GA, Metal Long-Slot Tool 27 8

M-15514-12 AT 2012 R F MIL-C-26636 6 12 DD, DTK, DPK

M-15514-16 AT 2016 R F MIL-C-26636 6 16 DD, DTK, DPK

M-15514-20 AT 2020 R F MIL-C-26636 6 20 DD, DTK, DPK

M-15514-25 ATA 2254 R F 800 Series 6 Coax DD, DTK, DPK

M-15515-12 ATD 2191 or R F Pins & Sockets 17 12 DS

ATD 2190 R F Pins & Sockets 6 12 DS

M-15515-16 ATD 2127 or R F Connector #6820 17 16 DS

ATD 2128 R F Connector #6820 6 16 DS

M-15515-20 ATD 2097 or R F Pins & Sockets 17 20 DS

ATD 2095 R F Pins & Sockets, Spring Loaded 6 20 DS

M-15515-22P/S ATD 2040 R F Metal Tool 23 22 DS

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

DELPHI/HUGHES ASTRO TOOL #

ATH 1031 I R Special for General Dynamics 1 22

ATH 1033 I R Special for General Dynamics 2 22

ATH 1054 I R Metal Tool 23 22

ATH 1094 I R MIL-C-22857 1 16

ATH 2089 R F URS-UTE-UTS-Deep, Metal Spring-Loaded Probe Tool 8 20 U

ATH 2102 R F MIL-C-22857, Metal Spring-Loaded Probe Tool 8 16

ATH 3037-12 Contact Guide 12” Long used on rear insert 22 GA contacts 22

ATH 3037-18 Contact Guide 18” Long used on rear insert 22 GA contacts 22

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

DEUTSCH ASTRO TOOL #

M-15513-12 ATA 1159 I R 800 Series 2 12 DS, MDR, DA

M-15513-16 ATR 1107 I R 800 Series 2 16 DS, MDR, DA

M-15513-20 ATD 1081 or I R 800 Series 2 20 DS, MDR, DA

ATD 1081-S I R Modiﬁed version of ATD 1081 Straight 1 20

M-15513-25 ATD 1206 I R Coaxial & 8 GA, Metal Long-Slot Tool 27 8

M-15514-12 AT 2012 R F MIL-C-26636 6 12 DD, DTK, DPK

M-15514-16 AT 2016 R F MIL-C-26636 6 16 DD, DTK, DPK

M-15514-20 AT 2020 R F MIL-C-26636 6 20 DD, DTK, DPK

M-15514-25 ATA 2254 R F 800 Series 6 Coax DD, DTK, DPK

M-15515-12 ATD 2191 or R F Pins & Sockets 17 12 DS

ATD 2190 R F Pins & Sockets 6 12 DS

M-15515-16 ATD 2127 or R F Connector #6820 17 16 DS

ATD 2128 R F Connector #6820 6 16 DS

M-15515-20 ATD 2097 or R F Pins & Sockets 17 20 DS

ATD 2095 R F Pins & Sockets, Spring Loaded 6 20 DS

M-15515-22P/S ATD 2040 R F Metal Tool 23 22 DS

M-15515-25 ATD 2250 R F Coaxial, Metal Spring-Loaded Probe Tool 6 8 DSM

M-15570-12 ATR 1160 and I R Metal Tool, Joggled 2 12 JTA

ATR 2160 R R Metal Tool, Tweezer 10 12 JTA

M-15570-16 ATR 1107 and I R Metal Tool, Joggled 2 16 JTA

ATR 2112 R R Metal Tool, Tweezer 10 16 JTA

M-15570-20 ATR 1080 and I R Metal Tool, Joggled 2 20 JTA

ATR 2080 R R Metal Tool, Tweezer 10 20 JTA

M-15570-22 ATD 2048 R R Metal Tool 23 22 RSM-RTK

M-15570-22-1 ATD 1035 and I R Metal Tool, Joggled 2 22 RSM-RTK

ATD 2047 R R Metal Tool, Tweezer 10 22 RSM-RTK

ATD 1035-135 I R Joggled version of ATD 1035, 45 degree angle 2 22 RSM-RTK

M-15571 ATK 2115 R R NAS 1599, Unwired Contacts 17 12, 16,

JTA

M83723-31-12, 16

& 20

SEE THE NATIONAL AEROSPACE STANDARD SECTION

ATD 1020 I R RTK Connector Twist Pin 1 22 RTK

ATD 3312 Wire comb, 6” taper ﬂap,

modiﬁed version of ATWC 3312

-- --

ATDL 2050 R R MIL-C-38999, tweezer 10 22D

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

ELCO ASTRO TOOL #

061742-04 ATD 1081 I R Metal Tool, Joggled 2 20

T-06-1877-02 ATE 2057 R R D11890977 Connector, Metal Spring-Loaded Probe Tool 8 20

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

FLIGHT CONN. ASTRO TOOL #

ATF 1101 I R Metal Long-Slot Tool 27 16

716-1227-000 ATF 1105 I R Joggled version of ATF 1101 2 16

ATF 1144 I R Metal Long-Slot Tool 27 12

712-1229-000 ATF 1160 I R Joggled version of ATF 1144 2 12

708-1258-000 ATF 1256 I R Version of ATF 1260 2 8

ATF 1260 I R Metal Long-Slot Tool 27 8

704-1260-000 ATF 1359 I R Joggled version of ATF 1378 2 4

ATF 1378 I R Metal Long-Slot Tool 27 4

700-1262-000 ATF 1554 I R Joggled version of ATF 1558 2 0

ATF 1558 I R Metal Tool 27 0

716-1168-000 ATF 2115 R F Front Release 5 16

712-1172-000 ATF 2162 R F Front Release 5 12

708-1138-000 ATF 2255 R F Front Release 5 8

704-1134-000 ATF 2336 R F Front Release 5 4

700-1130-000 ATF 2518 R F Front Release 5 0

LISTED BY CONTACT MANUFACTURER

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

IDENTIFICATION INFORMATION

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

G & H TECHNOLOGY ASTRO TOOL #

847-101-COTO-1 &-2 ATGH 1055 I & R R Single Tip, No Wire Slot 23 22 847/848

847-101-COTO-3 &-4 ATGH 1081 I & R R Single Tip, No Wire Slot 23 20 847/848

847-101-COTO-5 &-6 ATGH 1104 I & R R Single Tip , No Wire Slot 23 16 847/848

847-101-COTO-7 &-10 ATGH 2057 I & R R Single Tip 23 22 847/848

847-101-COTO-8 &-11 ATGH 2081 I & R R Single Tip 23 20 847/848

847-101-COTO-9 & -12 ATGH 2105 I & R R Single Tip 23 16 847/848

866-1078-COTO-3 ATGH 2048 I & R R Single Tip , Straight with Slot 23 22 866

866 -1078-COTO-4 ATGH 1070 I & R R Single Tip, Straight 23 20 866

882-94 ATGH 2110 R R Metal Tool, Tweezer 10 16

885-277-COTO-OO1 ATGH 2051 R R MIL-C-38999, Breech Lok 10 22D

885-277-COTO-002 ATGH 2078 R R MIL-C-38999, Breech Lok 10 20

885-277-COTO-003 ATGH 2109 R R MIL-C-38999 , Breech Lok 10 16

998-062 ATGH 1079 I R NAS 1599 Connectors 23 20 843

998-063 ATGH 2079 R R NAS 1599 Connectors 23 20 843

998-102 ATGH 1112 I R NA S 1599 Connectors 23 16 843

998-103 ATGH 1160 I & R R NAS 1599 Connectors 1 12 843

998-104 ATGH 1190 I & R R NAS 1599 Connectors 1 8 843

998105 ATGH 1079 I & R R NAS 1599 Connectors 23 20 843

998-142-001 ATGH 2330 R R Coaxial, Metal Long-Slot Tool 27 Coax

998-145-001 ATGH 1050 I R Metal Tool, Tweezer 10 22 847/848

998-145-002 ATGH 2052 R R Metal Tool, Tweezer 10 22 847/848

998-145-003 ATGH 1076 I R Metal Tool, Tweezer 10 20 847/848

998-145-004 ATGH 2076 R R Metal Tool, Tweezer 10 20 847/848

998-145-005 ATGH 1101 I R Metal Tool, Tweezer 10 16 847/848

998-145-006 ATGH 2101 R R Metal Tool, Tweezer 10 16 847/848

ATGH 1071 I & R R Modiﬁed for Lockheed S-2406-30 23 20

ATGH 1077 I R Modiﬁed version of ATBX 1072 .66 tip length , MIL-C-38999 10 20

ATGH 1109 I R Modiﬁed version of ATBX 1108 .66 tip length , MIL-C-38999 10 16

ATGH 2049 R R Metal Tool, Tweezer 10 22 847/848

ATGH 2054 R R Metal Tool, Tweezer 10 22 847/848

ATGH 2075 R R Metal Tool, Tweezer 10 20 847/848

ATGH 2077 R R Metal Tool, Tweezer 10 20 847/848

ATGH 2080 R R Modiﬁed version of ATBX 2070 .66 tip length, MIL-C-38999 10 20

ATGH 2103 R R Metal Tool, Tweezer 10 16

ATGH 2104 R R NAS1599, 15° tip angle 10 16

ATGH 2108 R R Modiﬁed version of ATBX 2103 .66 tip length, MIL-C-38999 10 16

ATGH 2160 R R Metal Tool, Tweezer 10 12

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

ITT/CANNON ASTRO TOOL #

CET 4 ATC 2234 R F Push out, Pins & Sockets 9 4 RX

CET 8 ATC 2150 R F Push out, Pins & Sockets 9 8 RX

CET 8-2 ATC 2281 R R MS3483-1 (Ref. 5015) 19 8 5015

CET 12 ATC 2092 R F Impact Tool, Ring-Lok Connector 22 12 KMBA

CET 12-1A ATC 2105 R F Push out, Pins & Sockets 9 12 CA/RX

CET 12-2 ATC 2105 R F Push out, Pins & Sockets 9 12 MS-E, EX-G

CET 12-4 ATR 2160 R R Metal Tool, Tweezer, NAS 1599 10 12

CET 12-16 0159-0051 Tip Only, Delrin

CET 16 ATC 2062 R F Impact Tool, Ring-Lok DPGM 22 16 KMBA

CET 16-3A ATC 2070 R F Push out, Pins & Sockets 9 16 CA/RX

CET 16-4 ATC 2070 R F Push out, Pins & Sockets 9 16 MS-E, EX-G

CET 16-9 ATR 2212 R R MIL-C-83723 10 16

CET 16-21 ATML 3006 Tip Only, Delrin

CET 16KJ ATBX 2103 R R MIL-C-38999 10 16 KJ

CET 20-3 ATC 2040-L R F Push out, Pins & Sockets (Long Tip) 9 20 RX

CET 20-4 ATC 2040 R F Push out, Pins & Sockets 9 20 KPTM

CET 20-5A ATC2046 R F Impact Tool DDSMF Ring-Lok 22 20 D*SM

CET 20-8 ATR 2080 R R Metal Tool, Tweezer, NAS 1664 10 20

CET 20-11 ATC 2071 R R Metal Tool, Tweezer 10 20 D*C

CET 20-11, 20HD ATC 2076 R R Metal Tool, Tweezer, DCB-DPX-DDCE 10 20 DD

CET 20-24 ATML 3005 Tip Only, Derlin

CET 20-A ATC 2046-L R F Impact Tool Ring-Lok, Long Tip 22 20 DPGM

CET 20-D ATC 2071 R R Metal Tool, Tweezer 10 20 D*C

CET 20-D-1 ATC 2073 R R Metal Tool, Tweezer (Dwg. #995-0001-768) 10 20

CET 20KJ ATBX 2070 R R MIL-C-38999 10 20 KJ

CET 22KJ ATBX 2057 R R MIL-C-38999 10 22 KJ

CET 22M-KJ ATBX 2046 R R MIL-C-38999 10 22M KJ

CET C1 ATC 2170 R F Impact Tool 22 20

CET C4 ATC 2200 R F Impact Tool 22 Coax DPXMS

CET C6B ATC 2188 R F D Miniature Coax 6 Coax DPXA26

CET C11 ATC 2276 R F D Sub-Miniature 6 Coax

CET DPKB 22 ATC 2053 R R Metal Tool, Tweezer 10 22 DPK

CET DPKB 22

Revision C

ATC 2054 R R Metal Tool, Tweezer 10 22 DPK

CET FRF-0 ATF 2518 R F MIL-C-5015, Front Release 5 0

CET FRF-4 ATF 2336 R F MIL-C-5015, Front Release 5 4

CET FRF-8 ATF 2252 R F MIL-C-5015, Front Release 5 8

CET FRF-12 ATF 2162 R F MIL-C-5015, Front Release 5 12

CET FRF-16 ATF 2115 R F MIL-C-5015, Front Release 5 16

CET KPSE 20A AT 2020 R F MIL-C-26500, 26482, 26636 6 20

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

ITT/CANNON ASTRO TOOL #

CET P-CTA ATC 2035 R F Centi Lok 2DD Pins 1 22 DD

CET S-CTA ATC 2036 R F Centi Lok 2DD Sockets 1 22 DD

CET TF ATC 2026 R F Tuning Fork Contacts 11 --

CET VE-0 ATC 2565 R R MIL-C-5015, Rear Release 19 0

CET VE-4 ATC 2426 R R MIL-C-5015, Rear Release 19 4

CET VE-8 ATC 2281 R R MIL-C-5015, Rear Release 19 8

CET VE-12 ATC 2184 R R MIL-C-5015, Rear Release 10 12

CET VE-16 ATC 2136 R R MIL-C-5015, Rear Release 10 16

CIET 12 ATR 1160 I R Metal Tool, NAS 1664 for NAS 1599 2 12 KV/PV/DPK

ATR 2160 R R Metal Tool, NAS 1664 for NAS 1599 10 12 KV/DPK/PV

CIET 16 ATR 1107 I R Metal Tool, NAS 1664 for NAS 1599 2 16 DPXME

ATR 2112 R R Metal Tool, NAS 1664 for NAS 1599 10 16 DPXME

CIET 20 ATR 1080 I R Metal Tool, NAS 1664 for NAS 1599 2 20 DPXME

ATR 2080 R R Metal Tool, NAS 1664 for NAS 1599 10 20 DPXME

CIET 20-18 ATC 1081 I R Metal Tool, Joggled 2 20 D*C

ATC 2076 R R Metal Tool, Tweezer 10 20 D*C

CIET 20HD ATC 1076 I R Metal Tool, Tweezer 10 20 D*RA

ATC 2076 R R Metal Tool, Tweezer 10 20 D*RA

CIET 20HDL ATC 2076-L R R Metal Tool, Tweezer, Long Tip 10 20 DPXME

CIET CK-1 ATC 3050 R R Metal Tool 3 22 DPX

CIET 22 ATC 1054 I R Metal Tool, Joggled 2 22 DPX2MA

ATC 2053 R R Metal Tool, Tweezer (ref. ATC 2054) 10 22 CENTI-K

ATC 2053-70 R R Modiﬁed version of ATC 2053 (70 degree angle) 10 22

ATC 1054-S I R Modiﬁed version of ATC 1054 (straight) 1 22

CIT 4 ATC 1377 I R Metal Tool, Straight 1 4 RX

CIT 8 ATC 1265 I R Metal Tool, Straight 1 8 RX

CIT 12 ATC 1160 I R DP*M, DPS, MS-E, KMBA Connector 2 12 RX

CIT 12-1 ATC 1160 I R RX Contacts 2 12 RX

CIT 12-2 ATC 1160 I R RX Contacts 2 12 RX

CIT 16 ATC 1111 I R Ring-Lok DP*M, KMB, SRC 2 16 RX

CIT 16-1 ATC 1111 I R Ring-Lok DP*M, KMB, SRC 2 16 RX

CIT 16-2 ATC 1111-1 I R Ring-Lok DP*M, KMB, SRC, Long Tip 2 16 RX

CIT 16-9 ATC 1112 I R Ring-Lok DP*M, KMB, SRC 2 16 RX

CIT 16KJ ATBX 1108 I R MIL-C-38999 10 16 KJ

CIT 20 ATA 1086 I R DP*M, KQ, KR, KTM, MIL-C-26636, Metal Interchangeable Probe

Tool

26 20 SRC

CIT 20-2 ATC 1079 I R DSM 2 20 BFRX

CIT 20-5A ATC 1084 I R KPTM 2 20 KPTM

CIT 20-18 ATC 1081 I R 038894-0018 2 20 KPTM

CIT 20A ATC 1055 I R DDSMI 2 20 D

CIT 20D ATC 1072 I R DPXME-20 H.D. 2 20 D

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

ITT/CANNON ASTRO TOOL #

CIT 20KJ ATBX 1072 I R MIL-C-38999 10 20 KJ

CIT 22KJ ATBX 1058 I R MIL-C-38999 10 22 KJ

CIT 22M-KJ ATBX 1048 I R MIL-C-38999 10 22M/D KJ

CIT C2 ATC 1156 I R DP*M 2 COAX DP

CIT CTA-1 ATC 1046 I R Metal Tool, Tweezer 10 22 CTA

CIT DPKB ATC 1053 I R DPKB 2 22 DPKB

CIT DPX2MA22 ATC 1054 I R DPX 2 22 DPX

CIT DPXMA22-1 ATC 1052 I R DPXMA 2 22 DPXMA

CIT PS-CTA-22 ATC 1046 I R Tweezer, Pins & Sockets 10 22 D

CIT SS-14 ATCS 1105 I R Super Seal Connector 1 20 SS

CIT TF/FP ATC 1032 I R Metal Tool, Tweezer, Filter Pins 30 -- --

ATC 1071 I R D*C Connectors 23 20 D*

ATC 1080 I R Equivalent NSN 5120-00-409-5217 1 20

CET-CTA-2 ATC 3035 I & R F & R Tool Kit, Centi Lok Pins & Sockets 15 22 DD

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

KLIXON ASTRO TOOL #

ATK 1052 I R Klixon circuit breaker contacts 1

ATK 1130 I R Insertion Kit - MIL-C-26482, 26500, 26636 connectors, Metal

Interchangeable Probe Tool

26 12,16,20

ATK 2115 R R Removal Kit for unwired contacts, NAS 1599 17 12,16,20

ATK 2120 R F Removal Kit-MIL-C-26482, 26500, 26636 connectors, Metal

Interchangeable Probe Tool

26 12,16,20

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

LOCKHEED ASTRO TOOL #

L525C19-24 ATL 1112 I R Tip used with L525C19-44 Handle 25 16

L525C19-28 ATL 2097 R F Tip used with L525C19-44 Handle 25 12

L525C19-32 ATL 2095 R F Tip used with L525C19-44 Handle 25 12 69

L525C19-40 ATL 1108 I R Tip used with L525C19-44 Handle 25 20

L525C19-42 ATL 1105 I R Tip used with L525C19-44 Handle 25 20

L525C19-58 ATL 2040 R F Tip used with L525C19-44 Handle 25 20 69

L525C19-59 ATL 2064 R F Tip used with L525C19-44 Handle 25 16 69

L525C19-68 ATL 2044 R F Tip used with L525C19-44 Handle 25 20

L525C19-69 ATL 2062 R F Tip used with L525C19-44 Handle 25 16

L525C19-86 ATL 1154 I R Tip used with L525C19-44 Handle 25 12

LITTON ATL 2048 R R MIL-C-38999 with wire wrap pins for wrapped contacts

(Developed for Litton).

- 22M

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

MASTER SPEC.. ASTRO TOOL #

ATMS 2050 R R Modiﬁed version of ATBX 2046, Tip .8 10 22M

800-P2 ATMS 2062 R R Indicator light case contacts - 22

ATMS 2073 R R Unwired contacts NAS 1599 17 20

ATMS 2101 R R Unwired contacts NAS 1599 17 16

ATMS 2148 R R Unwired contacts NAS 1599 17 12

ATMS 90562-1 R F MIL-C-22992, Class L Connector - 4/0

ATMS 90562-2 R F MIL-C-22992, Class L Connector - 2/0

ATMS 90562-3 R F MIL-C-22992, Class L Connector - 1/0

ATMS 90562-4 R F MIL-C-22992, Class L Connector - 2

ATMS 90562-5 R F MIL-C-22992, Class L Connector - 4

ATMS 90562-6 R F MIL-C-22992, Class L Connector - 6

ATMS 3115 R F MIL-C-38300 Ultra-mate Connector - 16

ATMS 3080 R F MIL-C-38300 Ultra-mate Connector - 20

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

MOLEX ASTRO TOOL #

HT 2285 ATMO 2081 R F 20 GA rolled contacts 6 20

HT 2038 ATMO 2124 R F 16 GA rolled contacts 6 16

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

NAT’L. AERO ASTRO TOOL #

NAS 1664-12 ATR 1160 and I R Single Tip Tool 2 12

ATR 2160 R R Metal Tool, Tweezer 10 12

ATR 1160-135 I R Modiﬁed Version of ATR 1160, 45 degree angle 2 12

ATR 1153 I R Metal Tool, Tweezer 10 12

ATR 2160-S R R Modiﬁed Version of ATR 2160, straight 10 12

NAS 1664-16 ATR 1107 and I R Single Tip Tool 2 16

ATR 2112 R R Metal Tool, Tweezer 10 16

ATR 1107-135 I R Modiﬁed Version of ATR 1107, 45 degree angle 2 16

ATR 1105 I R Metal Tool, Tweezer 10 16

ATR 2112-L R R Same as ATR 2112 10 16

ATR 2112-LS R R Modiﬁed Version of ATR 2112, long tip-straight 10 16

NAS 1664-20 ATR 1080 and I R Single Tip Tool 2 20

ATR 2080 R R Metal Tool, Tweezer 10 20

ATR 1080-135 I R Modiﬁed Version of ATR 1080, 45 degree angle 2 20

ATR 1078 I R Metal Tool, Tweezer 10 20

ATR 2080-S R R Modiﬁed Version of ATR 2080, straight 10 20

ATR 2109 R R MS3162 contacts, tip extension to one inch 10 16

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

S.A.E. ASTRO TOOL #

M81969/33-01 ATSE 1077 I R MIL-C-28840 2 20

M81969/33-02 ATSE 1078 I R MIL-C-28840 1 20

M81969/34-01 ATSE 2071 R F MIL-C-28840 5 20

ATSE 2070 R F MIL-C-28840 5 20

T10149-0 ATC 2565 R R MIL-C-5015, Rear Release 19 0

T10149-4 ATC 2426 R R MIL-C-5015, Rear Release 19 4

T10149-8 ATC 2281 R R MIL-C-5015, Rear Release 19 8

T10149-12 ATSE 2166 R R MIL-C-5015, Rear Release 10 12

T10149-16 ATSE 2109 R R MIL-C-5015, Rear Release 10 16

T10150-0 ATF 1554 I R MIL-C-5015, Rear Release 2 0

T10150-4 ATF 1359 I R MIL-C-5015, Rear Release 2 4

T10150-8 ATF 1256 I R MIL-C-5015, Rear Release 2 8

T10150-12 ATSE 1158-B I R MIL-C-5015, Rear Release 2 12

T10150-16 ATSE 1108 I R MIL-C-5015, Rear Release 2 16

T10438 ATSE 1077 I R MIL-C-28840 1 20

ATSE 1080 I R Metal Tool, Joggled 2 20

ATSE 2049 R R Metal Tool, Tweezer 10 22

ATSE 2112 R R 5015 connector, Tweezer 10 16

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

TRANSITRON ASTRO TOOL #

PCD 91-023 ATT 1059 I R Metal Tool, Straight 1 22

ATT 1060-B I R Metal Tool, Straight 1 22

ATT 1060-SGA I R Metal Tool, Tweezer

PCD 91-021 ATT 2059 R R Metal Tool, Tweezer 10 22

ATT 2059-S R R Modiﬁed version of ATT 2059, straight 10 22

ATT 2060-S R R Metal Tool, Tweezer, Straight 10 22

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

POSITRONICS ASTRO TOOL #

9081 ATG 2103 R F Metal Spring-Loaded Probe Tool 8 16

9099 AT 4004 I R Metal Tool, Joggled 2 16

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

LISTED BY CONTACT MANUFACTURER

IDENTIFICATION INFORMATION

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

POSITRONICS ASTRO TOOL #

9081 ATG 2103 R F Metal Spring-Loaded Probe Tool 8 16

9099 AT 4004 I R Metal Tool, Joggled 2 16

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

TYCO/AMP ASTRO TOOL #

20823-2 AT 2016 R F Metal Tool, Front Release, Plunger 6 16 2017

20823-3 AT 2020 R F Metal Tool, Front Release, Plunger 6 20 2017

200826-1 AT 1000-20 I R Metal Tool, Joggled 2 20 2017

200826-2 AT 1000-16 I R Metal Tool, Joggled 2 16 2017

305141-1 ATAMP 2302 R F Coaxial 6 Coax

305183-0 A 305183 R F AMP 16, 20 17 16, 20 M, W

305183-2 ATAMP 2103 R F Metal Spring-Loaded Probe Tool 8 20

91002-1 ATAMP 1085 I R Series M, Type 3 1 20, 16 M

91039-1 ATSE 1078 I R MIL-C-28840 1 20 Sub 20

91040-1 ATSE 2070 R F MIL-C-28840 5 20 Sub 20

91040-7 ATF 2518 R F MIL-C-5015 5 0

91066-1 ATC 1054 and I R Metal Tool, Joggled 2 22 RME

ATC 2053 R R Metal Tool, Tweezer Tool 10 22 RME

91066-2, 4 ATC 1071 and I R Metal Straight Probe Tool 23 20 RME

ATC 2071 R R Metal Tool, Tweezer Tool 10 20 RME

91066-3 ATR 1107 and I R Metal Tool, Joggled 2 16 RME

ATR 2112 R R Metal Tool, Tweezer Tool 10 16 RME

91067-1 ATBX 1048 and I R Metal Tool, Tweezer Tool 10 22D

ATBX 2046 R R Metal Tool, Tweezer Tool 10 22D

91067-2 ATBX 1055 and I R Metal Tool, Tweezer Tool 10 22

ATBX 2057 R R Metal Tool, Tweezer Tool 10 22

91067-3 ATC 1076-L and I R 10 20

ATC 2076-L R R 10 20

91074-1 ATAMP 2250 R R Metal Tool, Tweezer Tool 10 Coax RM #5

ATA 2073 R F Metal Tool, Front Release, Plunger 6 20 M

ATA 2112 R F Metal Tool, Front Release, Plunger 6 16 M

202476-6 ATAMP 1231 I R Connector #202476-6 1

ATAMP 3040 Miniclip Transfer Tool for .025 Square Pins 21

ATAMP 3070 Transfer Tool Kit-transfers AMP terminal climps from gun to

terminal’s single wires.

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

U.S.

COMPONENDTS

ASTRO TOOL #

R.T.2260 ATBX 2046 R R Metal Tool, Tweezer 10 22D

ATUS 1050 I R #2260 contacts 23 22

ATUS 2052 R F Pins & Sockets, Metal Spring-Loaded Probe Tool 8 22

Insertion and Removal Tool Selection Charts Listed by Contact Manufacturer

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

VEAM/WINCHESTER ASTRO TOOL #

107-1001 ATW 2104 R F Metal Spring-Loaded Probe Tool 8 16 MRAC

107-1005 AT 5002 R F Comparable to ATH 2102, Metal Spring-Loaded Probe Tool 8 16 MRAC

107-1007 ATW 2055 R Flat contacts 8617 11 --

107-1011 ATW 1055 I R Proto at Litton 1 22 SREC

107-1012 ATCL 2061 R F Winchester 4040-4024, Metal Spring-Loaded Probe Tool 8 22D SREC

107-1015 ATH 1094 I R MIL-C-22857 1 16 MRAC

107-1026 ATS 2133 R F Submarine Connector 6 16

ATWC 3032 -- -- Wire comb, 8” long, hook on one end, blade on other -- --

ATWC 3312 -- -- 12” long phenolic 5/16” dia., point on one end, blade on other -- --

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

VIKING ASTRO TOOL #

000407-0003 ATV 1086 I R Metal Tool, Straight 1 20

000407-0004 ATV 2073 R F Metal Spring-Loaded Probe Tool 8 20

000407-0006 AT 2016 R F Miniature relay sockets 6 16

000407-0027 ATA 1101 or I R MIL-R-6106, Metal Long-Slot Tool 27 16

AT 1000-16 I R MIL-R-6106 2 16

000407-0031 ATV 2052 R F Metal Spring-Loaded Probe Tool 8 22

000407-0603 ATV 2073 R F Revision B, Metal Spring-Loaded Probe Tool 8 20

980-0007-002 ATR 1107 and I R NAS 1599 metal tools 2 16

ATR 2112 R R NAS 1599 metal tools 10 16

ATV 2075 R F Modiﬁed version of ATV 2073 I.D. .075, Metal Spring-Loaded Probe

Tool

8 20

ATV3125 R F Impact Tool 22 20

TOOL IDENTIFICATION NUMBERS I/R R/F USAGE/

DESCRIPTION

ILL. GAGE CONNECTOR

SERIES

VIRGINIA PANEL ASTRO TOOL #

166223 ATVP 2101 R F Locktite Extraction -- 20

223848 ATVP 1120-2 I R Locktite 12 1 20

223849 ATVP 1120-1 I R Locktite 14-20 AWG 1 20

223850 ATVP 1120-3 I R Locktite 22-24 AWG 1 20

Insertion and Removal Tool Selection Charts

LISTED BY CONTACT MANUFACTURER

LISTED BY MILITARY STANDARD

TOOL IDENTIFICATION NUMBERS

I/R COMMENTS

MILITARY

STANDARD ILL. ASTRO TOOL #

ASTRO FUNCTIONAL ALTERNATIVE

ILL.

MS3156-16 28 SEE M81969/1 ATR 1107 and 2 I Used on MIL-C-81659 Series II

ATR 2112 10 R

MS3156-20 28 SEE M81969/1 ATC 1072 and 2 I

ATC 2076 10 R

MS3156-22 28 SEE M81969/1 ATC 1054 and 2 I

ATC 2053 10 R

MS3159-12 17 ATD 2150 17 R MIL-C-81511 Series III & IV, Unwired contacts

MS3159-16 17 ATD 2090 17 R

MS3159-20 17 ATD 2058 17 R

MS3159-22 17 ATD 2044 17 R

MS3159-12A 17 0214-1251 17 R Tip Only

MS3159-16A 17 0214-1641 17 R Tip Only

MS3159-20A 17 0214-2031 17 R Tip Only

MS3159-22A 17 0214-2251 17 R Tip Only

MS3165-16 28 SEE M81969/29 ATC 2136

MS3165-8 28 SEE M81969/29 ATC 2281 19 R MIL-C-5015 Rear Release Contacts

MS3165-4 28 SEE M81969/29 ATC 2426 19 R

MS3165-0 28 SEE M81969/29 ATC 2565 19 R

MS3323-12 4 ATA 1158 ATA 1159 2 I MIL-C-81511 Series I & II Pins & Contacts

MS3323-16 4 ATA 1104 ATA 1102 2 I

MS3323-20 4 ATA 1080 ATA 1079 2 I

MS3323-22 4 ATA 1051 ATA 1052 2 I

MS3342-12 3 ATA 2120 ATA 2348-12* 9 R MIL-C-81511 Series I & II Pins

MS3342-16 3 ATA 2065 ATA 2348-16* 9 R

MS3342-20 3 ATA 2042 ATA 2348-20* 9 R

MS3342-23 3 ATA 2030 ATA 2348-22* 9 R

MS3344-12 7 ATA 2093 ATA 2348-12* 9 R MIL-C-81511 Series I & II Sockets

MS3344-16 7 ATA 2060 ATA 2348-16* 9 R

MS3344-20 7 ATA 2038 ATA 2348-20* 9 R

MS3344-23 7 ATA 2026 ATA 2348-22* 9 R

* ATA 2348XX tool removes both pins and sockets

MS3347-12 28 SEE M81969/14 ATR 1160 and 2 I NAS 1599 Connector Series

ATR 2160 10 R

MS3347-16 28 SEE M81969/14 ATR 1107 and 2 I

ATR 2112 10 R

MS3347-20 28 SEE M81969/14 ATR 1080 and 2 I

ATR 2080 10 R

Verify QPL status (if required) at time of purchase.

Insertion and Removal Tool Selection Charts listed by Military Standard

Insertion and Removal Tool Selection Charts Insertion and Removal Tool Selection Charts

TOOL IDENTIFICATION NUMBERS

I/R COMMENTS

MILITARY

STANDARD ILL. ASTRO TOOL #

ASTRO FUNCTIONAL ALTERNATIVE

ILL.

MS3448-001 17 ATK 2115 17 R NAS 1599 Unwired contacts

MS3448-001A 17 0161-0031 17 R Tip Only

17 ATMS 2073 17 R Single Tip Tool

MS3448-001B 17 0160-0041 17 R Tip Only

17 ATMS 2101 17 R Single Tip Tool

MS3448-001C 17 0159-0051 17 R Tip Only

17 ATMS 2148 17 R Single Tip Tool

MS3483-1 (or size 8) 19 ATC 2281 19 R MIL-C-5015 Rear Release Contacts

MS3483-2 (or size 4) 19 ATC 2426 19 R

MS3483-3 (or size 0) 19 ATC 2565 19 R

MS17805 1 ATH 1094 AT 4002 2 I MIL-C-22857 Connector Series

MS17806 7 ATH 2102 AT 5002 8 R

MS18278-1 19 NONE ATC 1072 and 2 I MIL-C-24308 Connector Series

ATC 2076 10 R

MS24256A-12 27 ATA 1144 AT 1000-12 2 I MIL-C-26482, 265000 & 26636 Connectors

MS24256A-16 27 ATA 1101 AT 1000-16 2 I

MS24256A-20 27 ATA 1086 AT 1000-20 2 I

MS24256B-20 27 ATB 1064 ATB 1067 or 1 I

ATB 1068 1 I

MS24256K 26 ATK 1130 I

MS24256R-12 6 AT 2012 R

MS24256R-16 6 AT 2016 R

MS24256R-20 6 AT 2020 R

MS24256RH-16 -- ATMS 3115 -- R MIL-C-38300 ultra-mate Connectors

MS24256RH-20 -- ATMS 3080 -- R

MS27495A-12 10 ATBX 1157 ATBX 1154 2 I MIL-C-38999 Connectors -“S” designates straight in-line version

MS27495A-16 10 ATBX 1108 ATR 1107 2 I

MS27495A-20 10 ATBX 1072 ATBX 1073 2 I

MS27495A-22 10 ATBX 1058 ATBX 1055 2 I

MS27495A-22D 10 ATBX 1048 ATBX 1049 2 I

MS27495A-22M 10 ATBX 1048 ATBX 1049 2 I

MS27495A-12-S 10 ATBX 1159 I

MS27495A-16-S 10 ATBX 1109 I

MS27495A-20-S 10 ATBX 1078 I

MS27495A-22-S 10 ATBX 1060 I

MS27495A-22D-S 10 ATBX 1054 I

MS27495A-22M-S 10 ATBX 1054 I

CHART ABBREVIATIONS

I/R Insertion or Removal

designation column

I Insertion Tool

R Removal Tool

I & R Insertion & Removal Tool

R/F Rear or Front Release

designation column

R Rear Release

F Front Release

R & F Rear and Front Release

ILL Illustration reference number

GA Gage designation

NAATT Not Available At This Time

Verify QPL status (if required) at time of purchase.

Insertion and Removal Tool Selection Charts

LISTED BY MILITARY STANDARD

TOOL IDENTIFICATION NUMBERS

I/R COMMENTS

MILITARY

STANDARD ILL. ASTRO TOOL # ASTRO FUNCTIONAL ALTERNATIVE ILL.

MS27495R-12 10 ATBX 2155 R MIL-C-38999 Connectors -“S” designates straight in-line version

MS27495R-16 10 ATBX 2103 R

MS27495R-20 10 ATBX 2070 R

MS27495R-22 10 ATBX 2057 R

MS27495R-22D 10 ATBX 2046 R

MS27495R-22M 10 ATBX 2046 R

MS27495R-12-S 10 ATBX 2160 R

MS27495R-16-S 10 ATBX 2109 R

MS27495R-20-S 10 ATBX 2073 R

MS27495R-22-S 10 ATBX 2059 R

MS27495R-22D-S 10 ATBX 2050 R

MS27495R-22M-S 10 ATBX 2050 R

MS27509 28 NONE Use MS27495 series tools 10 I & R MIL-C-38999 Connectors - plastic double-ended tool

MS27534 28 SEE M81969/14 Use MS27495 series tools 10 I & R MIL-C-38999 Connectors - plastic double-ended tool

M83723-12 28 SEE M81969/14 ATR 1160 and 2 I Astro Metal Equivalents for Plastic Tools

ATR 2160 10 R

M83723-16 28 SEE M81969/14 ATR 1107 and 2 I

ATR 2112 10 R

M83723-20 28 SEE M81969/14 ATR 1080 and 2 I

ATR2080 10 R

MS90455-0 27 ATF 1558 ATF 1554 2 I MIL-C-005015 Connectors

MS90455-4 27 ATF 1378 ATF 1359 2 I

MS90455-8 27 ATF 1260 ATF 1256 2 I

MS90455-12 27 ATF 1144 ATF 1160 2 I

MS90455-16 27 ATF 1101 ATF 1105 2 I

MS90456-0 5 ATF 2518 5 R MIL-C-005015 Series 3400

& MIL-C-81659 (16 GA only)

front release contacts

MS90456-4 5 ATF 2336 5 R

MS90456-8 5 ATF 2252 5 R

MS90456-12 5 ATF 2162 5 R

MS90456-16 5 ATF 2115 5 R

MS90562-1 -- ATMS 90532-1 -- R MIL-C-22992, Class L Connector,

MS90566, MS90559 & MS90560

MS90562-2 -- ATMS 90532-2 -- R

MS90562-3 -- ATMS 90532-3 -- R

MS90562-4 -- ATMS 90532-4 -- R

MS90562-5 -- ATMS 90532-5 -- R

MS90562-6 -- ATMS 90532-6 -- R

Verify QPL status (if required) at time of purchase.

Plastic Insertion & Removal Tool Selection Charts

Verify QPL status (if required) at time of purchase.

Plastic Insertion and Removal Tool Selection Charts listed by MIL#

CHART ABBREVIATIONS

I/R Insertion or Removal

designation column

I Insertion Tool

R Removal Tool

I & R Insertion & Removal Tool

R/F Rear or Front Release

designation column

R Rear Release

F Front Release

R & F Rear and Front Release

ILL Illustration reference number

GA Gage designation

NAATT Not Available At This Time

MIL # MANUFACTUERS

P/N

COLOR CODE SIZE APPLICATION

REFERENCE

ASTRO TOOL

METAL

EQUIVALENT

MIL-C-83723 83723/31-12 Yellow - Ins. 83723 ATML 08209B

White - Rem. 83723 ATML 08210B

83723/31-16 Blue - Ins. 83723 ATML 08207B

White - Rem. 83723 ATML 08208B

83723/31-20 Red - Ins. 83723 ATML 08205B

White - Rem. 83723 ATML 08206B

83723/31-22 Brown - Ins. 83723 ATBX 1058

White - Rem. 83723 ATBX 2057

83723/31-22D Black - Ins. 83723 ATBX 1048

White - Rem. 83723 ATBX 2046

MIL-I-81969 M81969/1-01* Green - Ins. 22 MIL-C-24308 ATC 1054

MIL-C-81659

Series II

ATC 2053

White - Rem.

M81969/1-02* Red - Ins. 20 MIL-C-24308 ATC 1076-L

MIL-C-81659

Series II

ATC 2076-L

White - Rem.

M81969/1-03* Blue - Ins. 16 MIL-C-81659

Series II

ATR 1105

White - Rem. ATR 2112

M81969/1-04* Green - Ins. 22D MIL-C-24308 --

White - Rem.

* Plastic body with metal tips

M81969/14-01 Green - Ins. 22D MIL-C-38999 ATML 0801B

(Ins.)

White - Rem.

MIL-C-24308 ATML 0802B

(Rem.)

MIL-C-83733

MIL-T-81714

MIL-C-55302/68/69

M81969/14-02 Red - Ins. 20 MIL-C-38999 ATML 0805B

(Ins.)

White - Rem.

ATML 0806B

(Rem.)

ATR 1078

(Ins.)

MIL-C-26482

Series II

ATR 2080

(Rem.)

MIL-C-81703

Series III

ATML 08205B

(Ins.)

MIL # MANUFACTUERS

P/N

COLOR CODE SIZE APPLICATION

REFERENCE

ASTRO TOOL

METAL

EQUIVALENT

MIL-I-81969 M81969/14-02 MIL-C-83723

Series I & III

ATML 08206B

(Rem.)

MIL-C-83733

MIL-T-81714

(Size 20 & 22)

M81969/14-03 Blue - Ins. 16 MIL-C-38999 ATML 0807B

(Ins.)

White - Rem. ATML 0808B

(Rem.)

MIL-C-5015

(MS3450 Series)

ATR 1105

(Ins.)

MIL-C-26482

Series II

ATR 2112

(Rem.)

MIL-C-81703

Series III

ATML 08207B

(Ins.)

MIL-C-83723 ATML 08208B

(Rem.)

MIL-T-81714

MIL-C-83733

MIL-C-81659

M81969/14-04 Yellow - Ins. 12 MIL-C-38999 ATML 0809B

(Ins.)

White - Rem. ATML 0810B

(Rem.)

MIL-C-5015

(MS3450 Series)

ATR 1153

(Ins.)

MIL-C-81703

Series III

ATR 2160

(Rem.)

MIL-T-81714

Series III

ATML 08209B

(Ins.)

MIL-C-83723 ATML 08210B

(Ins.)

MIL-C-83723

MIL-C-26482

Series II

MIL-C-81659

M81969/14-05 Gray - Ins. 10 MIL-C-38999 ATML 0811B

(Ins.)

White - Rem. ATML 0812B

(Rem.)

LISTED BY MIL #

Plastic Insertion & Removal Tool Selection Charts

MIL # MANUFACTUERS

P/N

COLOR CODE SIZE APPLICATION

REFERENCE

ASTRO TOOL

METAL

EQUIVALENT

MIL-I-81969 M81969/14-06 Red - Rem. 8 MIL-C-83723 ATML 0813B

(Ins.)

MIL-C-5015 ATML 0814B

(Rem.)

Suggested

Application

Suggested

ATML 1501

M81969/14-07 Blue - Rem. 4 MIL-C-83723 Suggested

ATML 1502

MIL-C-5015

M81969/14-08 Yellow - Rem. 0 MIL-C-83723 Suggested

ATML 1503

MIL-C-5015

M81969/14-09 Brown - Ins. 22 MIL-C-55302/169,

MIL-C-55302/171 only ATML 0803B

(Ins.)

White - Rem. ATML 0804B

(Rem.)

M81969/14-10 Red - Ins. 20 MIL-C-38999 ATML 0805B

(Ins.)

Orange-Rem. ATML 0806B

(Rem.)

M81969/14-11 Red - Ins. 20 MIL-C-26482

Series II

ATML 08205B

(Ins.)

White - Rem. MIL-C-81703

Series III

ATML 08206B

(Rem.)

MIL-C-83723

Series I & III

MIL-C-83733

MIL-T-81714

(Size 20 & 22)

M81969/14-12 Green - Rem. 8 MIL-C-38999 ATML 0813B

(Ins.)

ATML 0814B

(Rem.)

M81969/29-01 Blue - Rem. 16 MIL-C-5015 Suggest ATC

2136

M81969/29-02 Red - Rem. 8 MIL-C-5015 ATC 2281

M81969/29-03 Blue - Rem. 4 MIL-C-5015 ATC 2426

M81969/29-04 Yellow - Rem. 0 MIL-C-5015 ATC 2565

M81969/39 Green - Ins. MIL-C-24308 Suggest ATC

1072

White - Rem. (Size 20) Suggest ATC

2076

MIL # MANUFACTUERS

P/N

COLOR CODE SIZE APPLICATION

REFERENCE

ASTRO TOOL

METAL

EQUIVALENT

M81969/29 MS3165-0 MIL-C-5015 ATC 2565

MS3165-4 MIL-C-5015 ATC 2426

MS3165-8 MIL-C-5015 ATC 2281

M81969/14 MS27534-12 White - Rem. MIL-C-38999 ATBX 2155

Yellow - Ins. MIL-C-38999 ATBX 1157

MS27534-16 White - Rem. MIL-C-38999 ATBX 2103

Blue - Ins. MIL-C-38999 ATBX1108

MS27534-20 White - Rem. MIL-C-38999 ATBX 2070

Red - Ins MIL-C-38999 ATBX 1072

MS27534-22 White - Rem. MIL-C-38999 ATBX 2057

Brown - Ins. MIL-C-38999 ATBX 1058

MS27534-22D White - Rem. MIL-C-38999 ATBX 2046

Black - Ins. MIL-C-38999 ATBX 1048

MS27534-22M White - Rem.

Black - Ins. MIL-C-38999 ATBX 1048

NAS 1664-12 Yellow - Ins. NAS 1599

Connector

ATR 1160

White - Rem. NAS 1599

Connector

ATR 2160

NAS 1664-16 Blue - Ins. NAS 1599

Connector

ATR 1107

White - Rem. NAS 1599

Connector

ATR 2112

NAS 1664-20 Red - Ins. NAS 1599

Connector

ATR 1080

White - Rem. NAS 1599

Connector

ATR 2080

Verify QPL status (if required) at time of purchase.

MANUFACTURER MANUFACTURERS

P/N

COLOR

CODE

APPLICATION

REFERENCE

ASTRO TOOL

METAL

EQUIVALENT

AMPHENOL 294-108 Red - Ins. NAS 1664-20 ATR 1080

White - Rem. NAS 1664-20 ATR 2080

294-109 Blue - Ins. NAS 1664-16 ATR 1107

White - Rem. NAS 1664-16 ATR 2112

294-110 Yellow - Ins. NAS 1664-12 ATR 1160

White - Rem. NAS 1664-12 ATR 2160

AMPHENOL /

BENDIX

MS27534-22D Black - Ins. JT/LJT, MIL-C-38999 ATBX 1048

White - Rem. JT/LJT, MIL-C-38999 ATBX 2046

MS27534-22 Brown - Ins. JT/LJT, MIL-C-38999 ATBX 1058

White - Rem. JT/LJT, MIL-C-38999 ATBX 2057

MS27534-20 Red - Ins. JT/LJT, MIL-C-38999 ATBX 1072

White - Rem. JT/LJT, MIL-C-38999 ATBX 2070

MS27534-16 Blue - Ins. JT/LJT, MIL-C-38999 ATBX 1108

White - Rem. JT/LJT, MIL-C-38999 ATBX 2103

MS27534-12 Yellow - Ins. JT/LJT, MIL-C-38999 ATBX 1157

White - Rem. JT/LJT, MIL-C-38999 ATBX 2155

AMPHENOL /

MATRIX

6500-001-12 Yellow - Ins. ATR 1160

White - Rem. ATR 2160

6500-018-0 Yellow-Rem. MS3165-0 ATC 2565

6500-018-4 Blue - Rem. MS3165-0 ATC 2426

6500-018-4 Red - Rem. MS3165-0 ATC 2281

6500-028-12 White - Rem. NAS 1599 Connector ATR 2157

6500-029-12 White - Rem. NAS 1599 Connector ATR 2160

6500-030-12 Yellow - Ins. NAS 1599 Connector ATGH 1160

6500-028-16 White - Rem. NAS 1599 Connector ATR 2106

6500-029-16 White - Rem. NAS 1599 Connector ATR 2112

6500-030-16 Blue - Ins. NAS 1599 Connector ATGH 1112

6500-028-20 White - Rem. NAS 1599 Connector ATR 2080

6500-029-20 White - Rem. NAS 1599 Connector ATR 2080

6500-030-20 Red - Ins. NAS 1599 Connector ATGH 1079

6500-045-20 Green - Ins. ATC 1071

White - Rem. ATC 2076

BURNDY/FCI RXT 22-10 Red - Ins. ATR 1080

White - Rem. ATR 2080

RXT 16-1 Blue - Ins. ATR 1107

White - Rem. ATR 2112

RXT 12-1 Yellow - Ins. ATR 1160

White - Rem. ATR 2160

DEUTSCH 81515-23 Yellow - Ins. 81511 3 & 4 ATD 1049

White - Rem. 81511 3 & 4 ATD 2047

81515-20 Red - Ins. 81511 3 & 4 ATD 1061

White - Rem. 81511 3 & 4 ATD 2062

81515-16 Blue - Ins. 81511 3 & 4 ATD 1094

White - Rem. 81511 3 & 4 ATD 2094

M15570-12 Yellow - Ins. 83723 ATR 1160

White - Rem. 83723 ATR 2160

M15570-16 Blue - Ins. 83723 ATR 1107

White - Rem. 83723 ATR 2112

MANUFACTURER MANUFACTURERS

P/N

COLOR

CODE

APPLICATION

REFERENCE

ASTRO TOOL

METAL

EQUIVALENT

DEUTSCH (con’t) M15570-20 Red - Ins. 83723 ATR 1080

White - Rem. 83723 ATR 2080

M15570-22 Green - Ins. 83723 ATC 1054

White - Rem. 83723 ATD 2048

M15570-22-1 Yellow - Ins. 83723 ATD 1035

White - Rem. 83723 ATD 2047

ITT/CANNON CET-0-1 MIL-C005015 Series ATC 2565

CET-4-8 MIL-C005015 Series ATC 2526

CET-8-2 MIL-C005015 Series ATC 2281

CET-12-4 DPD ATR 2160

CET-16-9 DPJ ATR 2112

CET-20-8 Red - Rem. 83723-20 ATR 2080

CET-20-11 Green - Rem. D*MA ATC 2071

CET-20-11HD Green - Rem. D*MA ATC 2076

CET-20-14 DF D*MA ATR 2080

CET-C8 MIL-C005015 Series ATC 2281

CIET 12 Yellow - Ins. NAS 1664-12 ATR 1160

White - Rem. NAS 1664-12 ATR 2160

CIET 16 Blue - Ins. NAS 1664-16 ATR 1107

White - Rem. NAS 1664-16 ATR 2112

CIET 20 Red - Ins. NAS 1664-20 ATR 1080

White - Rem. NAS 1664-20 ATR 2080

CIET 20-18 - Ins. D*C ATC 1081

White - Rem. D*C ATC 2076

CIET 20HD - Ins. D*C ATC 1076

White - Rem. D*C ATC 2076

CIET 20HDL - Ins. D*C ATC 1076-L

White - Rem. D*C ATC 2076-L

CIET 22 Yellow - Ins. DPX*MA ATC 1054

White - Rem. DPX*MA ATC 2053

CIET 22D 38999

38999

TRANSITRON 91-021 White - Rem. ATT 2059

91-023 Green - Ins. ATT 1059

TYCO/AMP 91066-1 Black - Ins.

White - Rem.

MS3156-22 ATC 1054

MS3156-22 ATC 2053

91066-4 Red - Ins. MS3156-20 ATC 1071

White - Rem. MS3156-20 ATC 2071

91066-3 Blue - Ins. MS3156-16 ATR 1107

White - Rem. MS3156-16 ATR 2112

91067-1 Black - Ins. MS27534-22M ATBX 1048

White - Rem. MS27534-22M ATBX 2046

91067-2 Yellow - Ins. MS27534-22 ATBX 1055

White - Rem. MS27534-22 ATBX 2057

Plastic Insertion and Removal Tool Selection Charts listed by Manufacturer

Verify QPL status (if required) at time of purchase.

LISTED BY MANUFACTURER

Plastic Insertion & Removal Tool Selection Charts

LISTED BY ASTRO TOOL #

Special Service Tools for Connectors

VARIOUS SPECIAL TOOLS FOR CONNECTORS

ASTRO TOOL # NOMENCLATURE USAGE

ATA 3120 Wire Contact Clip Insertion & removal clip for 16 GA.

ATAMP 3040 Miniclip Transfer Tool Transfers terminal clips for .025 square pins.

ATAMP 3070 Transfer Tool Kit HAC #722698-329 Transfers AMP terminal clips from gun to terminal’s single wires.

ATBX 3050 Special Removal Tool Special rear release tool for 22M/D contact using .060 dia. wire.

ATBX 3-6147-1 Special Connector Plier Assembly & disassembly of connectors.

ATC 2046-100 Compliant Pin Tool Insertion/removal of compliant pins

ATD 3312 Wire Comb Six inch long phenolic 5/16” diameter with a point on one end and a blade on the other end.

ATH 3037-12 Contact Guide Twelve inch long guide used on rear insert 22 GA contacts.

ATH 3037-18 Contact Guide Eighteen inch long guide used on rear insert 22 GA contacts.

ATH 3260, 3261,

3262, & 3263

Forming Plier Forms joggled leads for ﬂatpack circuits while removing from carrier - HAC P/N 772699-224, -1, -2, & -3.

ATWC 3032 Wire Comb Eight inch long metal comb with a hook on one end and a blade on the other end.

ATWC 3312 Wire Comb Twelve inch long phenolic 5/16” diameter with a point on one end and a blade on the other end.

RETENTION TEST TOOLS

ASTRO TOOL # NOMENCLATURE USAGE

ATC 3074 Retention Test Tool Tests contact retention in 22 GA Connector.

ATC 3075 Retention Test Tool Tests contact retention in 20 GA Connector.

ATC 3076 Retention Test Tool Tests contact retention in 16 GA Connector.

ATC 3077 Retention Test Tool Tests contact retention in 12 GA Connector.

The above Retention Test Tool are designed to universally cover MIL-C-5015, MIL-C-26482, MIL-C-26500, MIL-C-38999, MIL-C-81511, MIL-C-83723, MIL-C-81703.

Consult the factory for special applications.

ATC 3078 Retention Test Tool Tests pin and socket contact retention in co-axial connector.

Special Service Tools for Connectors

METAL UNWIRED CONTACT TOOL

ASTRO TOOL # NOMENCLATURE USAGE

ATX 2001 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts

ATX 2002 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts

ATX 2003 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts

ATX 2004 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts

ATX 2005 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts

ATX 2006 Metal Unwired Contact Tool NAS-1599 Uncrimped Contacts

ATX 2007 Metal Unwired Contact Tool NAS-1599 Uncrimped Contacts

ATX 2008 Metal Unwired Contact Tool NAS-1599 Uncrimped Contacts

ATX 2009 Metal Unwired Contact Tool Deutsch RSM & RTK Uncrimped Contacts

ATX 2010 Metal Unwired Contact Tool Cannon D*C Uncrimped Contacts

ATX 2011 Metal Unwired Contact Tool Cannon CK, DPX2MA, DPKB Uncrimped Contacts

ATX 2012 Metal Unwired Contact Tool Douglas 2022B Uncrimped Contacts

ATX 2013 Metal Unwired Contact Tool G & H Tech. Uncrimped Contacts (ATGH 2054)

ATX 2014 Metal Unwired Contact Tool MIL-C-38999 Uncrimped Contacts

Plastic Insertion & Removal Tool Selection Charts

CURRENT

DOCUMENT

ASTRO

TOOL #

I/R ILL. GAGE SUPERSEDED

DOCUMENT

MIL-I-81969/1-01 M81969/1-01 I & R 28 22 MS3156-22

MIL-I-81969/1-02 M81969/1-02 I & R 28 20 MS3156-20,

MS24308/18-2

MIL-I-81969/1-03 M81969/1-03 I & R 28 16 MS3156-16,

MS24308/18-3

MIL-I-81969/1-04 M81969/1-04 I & R 28 22D MS24308/18-1

FOR ASTRO’S METAL EQUIVALENTS OF /1 TOOLS SEE PAGE 73.

MIL-I-81969/2-01 ATML 0201 I 4 23 MS3323-22

MIL-I-81969/2-02 ATML 0202 I 4 20 MS3323-20

MIL-I-81969/2-03 ATML 0203 I 4 16 MS3323-16

MIL-I-81969/2-04 ATML 0204 I 4 12 MS3323-12

MIL-I-81969/3-01 ATML 0301 R 7 23 MS3344-23

MIL-I-81969/3-02 ATML 0302 R 7 20 MS3344-20

MIL-I-81969/3-03 ATML 0303 R 7 16 MS3344-16

MIL-I-81969/3-04 ATML 0304 R 7 12 MS3344-12

MIL-I-81969/3-05 ATML 0305 R 3 23 MS3344-23

MIL-I-81969/3-06 ATML 0306 R 3 20 MS3344-20

MIL-I-81969/3-07 ATML 0307 R 3 16 MS3344-16

MIL-I-81969/3-08 ATML 0308 R 3 12 MS3344-12

MIL-I-81969/4-01 R MIL-C-55302/106

MIL-I-81969/4-02 R

MIL-I-81969/5-01 I MIL-C-55302/105

MIL-I-81969/6-01 R MIL-C-21097/18C

MIL-I-81969/7-01 I & R MIL-C-21097/12B

MIL-I-81969/8-01 ATML 0801B I 10 22M MS27495A22M,

M55302/79-01

MIL-I-81969/8-02 ATML 0802B R 10 22M MS27495R22M,

M55302/79-02

MIL-I-81969/8-03 ATML 0803B I 10 22 MS27495A22

MIL-I-81969/8-04 ATML 0804B R 10 22 MS27495R22

MIL-I-81969/8-05 ATML 0805B I 10 20 MS27495A20

MIL-I-81969/8-06 ATML 0806B R 10 20 MS27495R20

MIL-I-81969/8-07 ATML 0807B I 10 16 MS27495A16

MIL-I-81969/8-08 ATML 0808B R 10 16 MS27495R16

MIL-I-81969/8-09 ATML 0809B I 10 12 MS27495A12

MIL-I-81969/8-10 ATML 0810B R 10 12 MS27495R12

MIL-I-81969/8-11 ATML 0811B I 10 10

MIL-I-81969/8-12 ATML 0812B R 10 10

CURRENT

DOCUMENT

ASTRO

TOOL #

I/R ILL. GAGE SUPERSEDED

DOCUMENT

MIL-I-81969/8-13 ATML 0813B I 10 8

MIL-I-81969/8-14 ATML 0814B R 10 8

MIL-I-81969/8-205 ATML 08205B I 10 20

MIL-I-81969/8-206 ATML 08206B R 10 20

MIL-I-81969/8-207 ATML 08207B I 10 16

MIL-I-81969/8-208 ATML 08208B R 10 16

MIL-I-81969/8-209 ATML 08209B I 10 12

MIL-I-81969/8-210 ATML 08210B R 10 12

MIL-I-81969/9-01 R MIL-C-55302/28-01

MIL-I-81969/10-01 I MIL-C-55302/86

MIL-I-81969/10-02 R

MIL-I-81969/11-01 R MIL-C-28731/22

MIL-I-81969/12-01 ATML 1201 I & R 10 22 --

MIL-I-81969/11-01 R MIL-C-28731/22

MIL-I-81969/12-01 ATML 1201 I & R 10 22 --

MIL-I-81969/12-02 ATML 1202 I & R 10 22 --

MIL-I-81969/13-01 ATML 1301 I MIL-C-28731/21

MIL-I-81969/14-01 M81969/14-01 I & R 28 22D MS27534-22D

MIL-I-81969/14-02 M81969/14-02 I & R 28 20 NAS 1664-20,

MS3447-20,

M83723/31-20,

MS27534-20

MIL-I-81969/14-03 M81969/14-03 I & R 28 16 NAS 1664-16,

MS3447-16,

M83723/31-16,

MS27534-16

MIL-I-81969/14-04 M81969/14-04 I & R 28 12 NAS 1664-12,

MS3447-12,

M83723/31-12

MIL-I-81969/14-05 M81969/14-05 I & R 28 10

MIL-I-81969/14-06 M81969/14-06 R 28 8

MIL-I-81969/14-07 M81969/14-07 R 28 4

MIL-I-81969/14-08 M81969/14-08 R 28 0

MIL-I-81969/14-09 M81969/14-09 I & R 28 22

MIL-I-81969/14-10 M81969/14-10 I & R 28 20

MIL-I-81969/14-11 M81969/14-11 I & R 28 20

MIL-I-81969/14-12 M81969/14-12 R 28 8

FOR ASTRO’S METAL EQUIVALENTS OF /14 TOOLS SEE PAGE 73 & 74.

Mil-I-81969 Cross Reference Chart

MIL-I-81969 Cross Reference Chart

CHART ABBREVIATIONS

I/R Insertion or Removal

designation column

I Insertion Tool

R Removal Tool

I & R Insertion & Removal Tool

R/F Rear or Front Release

designation column

R Rear Release

F Front Release

R & F Rear and Front Release

ILL Illustration reference number

GA Gage designation

NAATT Not Available At This Time

LISTED BY MIL DOCUMENT

Verify QPL status (if required) at time of purchase.

CURRENT

DOCUMENT

ASTRO

TOOL #

I/R ILL. GAGE SUPERSEDED

DOCUMENT

MIL-I-81969/20-01 ATML 2001 R 7 16, 20 MS17806

MIL-I-81969/20-02 ATML 2002 R -- 22 --

MIL-I-81969/21-01 ATML 2101 I & R -- -- --

MIL-I-81969/22-01 ATML R -- 16, 20 --

MIL-I-81969/23-01 ATML I -- 16, 20 --

MIL-I-81969/23-02 ATML I -- 16, 20 --

MIL-I-81969/23-03 ATML I -- 16, 20 --

MIL-I-81969/23-04 ATML I -- 16, 20 --

MIL-I-81969/24-01 R -- -- --

MIL-I-81969/25-01 I & R 18

MIL-I-81969/25-02 I & R 18

MIL-I-81969/25-03 I & R 16

MIL-I-81969/25-04 I & R 16

MIL-I-81969/25-05 I & R 16

MIL-I-81969/25-06 I & R 16

MIL-I-81969/26-01 R -- --

MIL-I-81969/27-01 ATML 2701 R -- 4/0 MS90562-1

MIL-I-81969/27-02 ATML 2702 R -- 2/0 MS90562-2

MIL-I-81969/27-03 ATML 2703 R -- 1/0 MS90562-3

MIL-I-81969/27-04 ATML 2704 R -- 2 MS90562-4

MIL-I-81969/27-05 ATML 2705 R -- 4 MS90562-5

MIL-I-81969/27-06 ATML 2706 R -- 6 MS90562-6

MIL-I-81969/28-01 ATML 2801 R -- 5, 9 MS3178-001

MIL-I-81969/28-02 ATML 2802 R -- 12 MS3178-002

MIL-I-81969/28-03 ATML 2803 R -- 8 --

MIL-I-81969/29-01 M81969/29-01 R -- 16 MS3165-16

MIL-I-81969/29-02 M81969/29-02 R -- 8 MS3165-8,

M83723/32-08

MIL-I-81969/29-03 M81969/29-03 R -- 4 MS3165-4,

M83723/32-04

MIL-I-81969/29-04 M81969/29-04 R -- 0 MS3165-0,

M83723/32-00

FOR ASTRO’S METAL EQUIVALENTS OF /29 TOOLS SEE PAGE 74.

CURRENT

DOCUMENT

ASTRO

TOOL #

I/R ILL. GAGE SUPERSEDED

DOCUMENT

MIL-I-81969/15-01 ATML 1501 R 19 8 MS3483-1

MIL-I-81969/15-02 ATML 1502 R 19 4 MS3483-2

MIL-I-81969/15-03 ATML 1503 R 19 0 MS3483-3

MIL-I-81969/16-01 M81969/16-01 I & R 28 20 MS3160-20

MIL-I-81969/16-02 M81969/16-02 I & R 28 16 MS3160-16

MIL-I-81969/16-03 M81969/16-03 I & R 28 12 MS3160-12

MIL-I-81969/16-04 M81969/16-04 I & R 28 22 MS3160-22

MIL-I-81969/17-01 ATML 1701 I 27 16 MS90455-16

MIL-I-81969/17-02 ATML 1702 I 27 12 MS90455-12

MIL-I-81969/17-03 ATML 1703 I 27 20 MS90455-A20

MIL-I-81969/17-04 ATML 1704 I 27 16 MS90455-A16

MIL-I-81969/17-05 ATML 1705 I 27 12 MS90455-A12

MIL-I-81969/17-06 ATML 1706 I 27 8 MS90455-8

MIL-I-81969/17-07 ATML 1707 I 27 4 MS90455-4

MIL-I-81969/17-08 ATML 1708 I 27 0 MS90455-0

MIL-I-81969/17-09 ATML 1709 I 27 20 MS90455-B20

MIL-I-81969/18-01 ATML 1801 I 1 16, 20 MS17805

MIL-I-81969/18-02 ATML 1802 I 1 22

MIL-I-81969/19-01 ATML 1901 R 5 16 MS90456-16

MIL-I-81969/19-02 ATML 1902 R 5 12 MS90456-12

MIL-I-81969/19-03 ATML 1903 R 5 8 MS90456-8

MIL-I-81969/19-04 ATML 1904 R 5 4 MS90456-4

MIL-I-81969/19-05 ATML 1905 R 5 0 MS90456-0

MIL-I-81969/19-06

MIL-I-81969/19-07 ATML 1907 R 6 20 MS24256-R20

MIL-I-81969/10-01 I MIL-C-55302/86

MIL-I-81969/10-02 R

MIL-I-81969/11-01 R MIL-C-28731/22

MIL-I-81969/12-01 ATML 1201 I & R 10 22 --

MIL-I-81969/19-08 ATML 1908 R 6 16 MS24256-R16

MIL-I-81969/19-09 ATML 1909 R 6 12 MS24256-R12

MIL-I-81969/19-10 ATML 1910 R -- 20 MS24256-RH20

MIL-I-81969/19-11 ATML 1911 R -- 16 MS24256-RH16

CURRENT

DOCUMENT

ASTRO

TOOL #

I/R ILL. GAGE SUPERSEDED

DOCUMENT

MIL-I-81969/31-01 MS3178-20-1

MIL-I-81969/31-02 I MS3178-20-2

MIL-I-81969/31-03 R MS3178-20-3

MIL-I-81969/31-04 R MS3178-20-4

MIL-I-81969/31-05 I MS14035-02

MIL-I-81969/31-06 I MS14035-03

MIL-I-81969/31-07 R MS14035-01

MIL-I-81969/31-08 I MS14036-01

MIL-I-81969/31-09 I MS14036-02

MIL-I-81969/21-10 I MS14036-03

MIL-I-81969/32-01 R

MIL-I-81969/33-01 ATML 3301 I

MIL-I-81969/33-02 ATML 3302 I

MIL-I-81969/34-01 ATML 3401 R

MIL-I-81969/38-01

MIL-I-81969/38-02

MIL-I-81969/38-03

MIL-I-81969/38-04

MIL-I-81969/38-05

MIL-I-81969/38-06

MIL-I-81969/38-07

MIL-I-81969/38-08

MIL-I-81969/38-09

MIL-I-81969/38-10

MIL-I-81969/38-11

MIL-I-81969/38-12

MIL-I-81969/38-13

MIL-I-81969/38-14

MIL-I-81969/38-15

MIL-I-81969/38-16

MIL-I-81969/38-17

MIL-I-81969/38-18

MIL-I-81969/39-01 M81969/39-01 I & R 28 20

Mil-I-81969 Cross Reference Chart

CURRENT

DOCUMENT

ASTRO

TOOL #

I/R ILL. GAGE SUPERSEDED

DOCUMENT

MIL-I-81969/30B-01 ATML 3001B R 17 22 MS3159-22

MIL-I-81969/30B-02 ATML 3002B R 17 20 MS3159-20

MIL-I-81969/30B-03 ATML 3003B R 17 16 MS3159-16

MIL-I-81969/30B-04 ATML 3004B R 17 12 MS3159-12

MIL-I-81969/30B-05 ATML 3005B R 17 20 MS3448-001A

MIL-I-81969/30B-06 ATML 3006B R 17 16 MS3448-001B

MIL-I-81969/30B-07 ATML 3007B R 17 12 MS3448-001C

MIL-I-81969/30B-08 ATML 3008B R 17 22D

MIL-I-81969/30B-09 ATML 3009B R 17 22M

MIL-I-81969/30B-10 ATML 3010B R 17 22

MIL-I-81969/30B-11 ATML 3011B R 17 20

MIL-I-81969/30B-12 ATML 3012B R 17 16

MIL-I-81969/30B-13 ATML 3013B R 17 12

MIL-I-81969/30B-19 ATML 3019B R 17 22D-12

MIL-I-81969/30B-20 ATML 3020B R 17 --

MIL-I-81969/30B-21 ATML 3021B R 17 22

MIL-I-81969/30B-22 ATML 3022B R 17 20

MIL-I-81969/30B-23 ATML 3023B R 17 16

MIL-I-81969/30B-24 ATML 3024B R 17 12

MIL-I-81969/30B-25 ATML 3025B R 17 20

MIL-I-81969/30B-26 ATML 3026B R 17 16

MIL-I-81969/30B-27 ATML 3027B R 17 12

MIL-I-81969/30B-28 ATML 3028B R 17 22D

MIL-I-81969/30B-29 ATML 3029B R 17 22M

MIL-I-81969/30B-30 ATML 3030B R 17 22

MIL-I-81969/30B-31 ATML 3031B R 17 20

MIL-I-81969/30B-32 ATML 3032B R 17 16

MIL-I-81969/30B-33 ATML 3033B R 17 12

MIL-I-81969/30B-34 ATML 3034B R 17 22-12

MIL-I-81969/30B-35 ATML 3035B R 17 20-12

MIL-I-81969/30B-36 ATML 3036B R 17 22D-12

NOTE: ATML 30567 is available as a set consisting of a handle and

1 each of ATML 3005, ATML 3006, ATML 3007

MS3448-001

Verify QPL status (if required) at time of purchase.

Mil-I-81969 Cross Reference Chart

LISTED BY MIL DOCUMENT

IDENTIFICATION INFORMATION

Mil-I-81969 Cross Reference Chart

INSERTION TOOLS

Straight (ILL. 1) and joggled tools (ILL. 2) hold contact and wire in line with

center or side of the tool handle. Tool sizes are “0” to “24” gage. Handles are

color coded aluminum. Tools range from 4 1/2” to 6” long with replaceable tips.

FRONT RELEASE

Front release connecters are easily serviced with these

military spec removal tools. Handles are color coded for

contact size. Replaceable tips are available.

REF: MIL-C-005015, MIL-C-26482, MIL-C-26500,

and MIL-C-26636 Connectors.

FRONT REMOVAL, REAR INSERTION TOOLS

Both front removal (Ill. 3) and rear insertion (Ill. 4) Military

Standard tools offer a convenient and practical approach to

servicing the MIL-C-81511, Series 1 & 2 connectors. Tools are

color coded for contact size with half-inch hex metal handles.

Insertion & Removal Tool Illustrations

ILL 1

ILL 2

ILL 3

ILL 4

ILL 5

ILL 6

FRONT REMOVAL SPRING-LOADED PROBE CONTACT TOOLS

Employing the ﬂoating tip concept, these tools offer quality, as well as ease

in operation. Body and handle are anodized aluminum alloy and color coded.

Replaceable tips are available and require no special insertion tools.

INTERFERENCE FIT CONTACTS

A collect grip in the handle allows for a multi-purpose tool. The tips can be set

to remove both pins and sockets or insert multi-sized contacts by reversing the

replaceable tip. Handles are aluminum alloy and color coded. Sizes are from

1/8" diameter to 1/4" diameter.

ILL 8

ILL 7

ILL 9

ILL 10, FIG 1

The tips can be custom designed.

ILL 10, FIG 2

REAR REMOVAL AND INSERTION TWEEZERS

Tools are for sizes 8 to 24 contacts. Used in NAS 1599,

MIL-C-38999 and other rear release connectors

Insertion & Removal Tool Illustrations

IDENTIFICATION INFORMATION

FLAT CONTACT REMOVAL TOOLS

Tool is used in the Elco, Winchester, Tri-Star and Collins Radio

connectors. Tool slides down both sides of contact from front

and releases locking clip (spur). Shedder then ejects contact

out of the rear.

INSERTION PLIERS

Rear insertion pliers are for Amphenol/Bendix, CE, SE, AN/MS

and Type “F” contacts in sizes 12, 16, & 20 gage. Handles are

color coded. These pliers are used in conjunction with kits in

illustration 14.

KIT TOOLS

The hollow handle kit tools carry the tips inside the handle and

come with an assortment of tips, (usually 3 to 5 per kit). Various

kits include sizes 20 to 12 gage. ILL. 14 is similar to the Bendix tool

kits and ILL. 15 is similar to the Amphenol tool kits.

Insertion & Removal Tool Illustrations

ILL 11

ILL 12

ILL 13

ILL 14

ILL 15

METAL UNWIRED CONTACT TOOLS

Tool removes unwired contacts from connectors and

is available in two styles. The metal style (ILL.16) employs

a locking wedge and removes contacts from terminal block

as well as from the connectors.

RETENTION TEST TOOL

This tool is designed to test contacts in connectors to verify a properly “locked in” condition after insertion. These tools

impose a controlled spring pressure against pin or socket contacts and will displace when not properly locked.

Each tool has interchangeable probes for testing either pin or socket contacts and three sizes of compression springs

(light, medium or heavy, covering from 1 ½ to 18 lbs). Tool is easily adjusted to any requirement. Design features a

“visual check” with an indicator button showing when full compression is reached.

The Military Standard tools (ILL.17) use plastic probes

which are interchangeable and available in sizes 12,16,

20 (MS3448-001 kit) and 12 through 22 (MS3159), series

NAS 1599 and MIL-C-81511, Series 3 and 4.

ILL 16

ILL 17

ILL 18

Insertion & Removal Tool Illustrations

IDENTIFICATION INFORMATION

TRANSFER KITS

This tool is designed to move the wired clips from one pin

to another with ease. Two sizes are available; .025 square

and .058 x .028 pins kits.

FLAT PACK

This tool forms straight leads into offset leads for

printed circuit boards and is available in four sizes.

REAR RELEASE PLIERS

This tool unlocks MIL-C-005015 contacts

and sizes are 0, 4 and 8 gage.

ILL 19

ILL 20

ILL 21

IMPACT TOOLS

Tool is used mainly on Cannon’s “Ring-Lok” contacts. The

contacts are “snapped” out by the impact tool. Sizes are

coax to 20 gage and remove both pin and socket contacts.

The probes are replaceable and handles are color coded.

TIPS

Replacement tips come in many shapes and sizes.

Lockheed (ﬁgure A)

Bendix (ﬁgure B)

Burndy (ﬁgure C)

INSERTION AND REMOVAL TOOLS

This tool uses 3/8" hex aluminum handle and is used

in the smaller gage sizes. Tips are normally straight,

from 1" to 4" long.

Delrin handles with 20° offset tips work well when

inserting 16 to 22M contacts in the MIL-C-38999

connectors. ILL 22

ILL 23 ILL 24

ILL 25

FIG C

FIG A

FIG B

Insertion & Removal Tool Illustrations

IDENTIFICATION INFORMATION

INTERCHANGEABLE PROBE REMOVAL KIT

Common handle and 3 tips for sizes 12, 16 and

20 gage contacts, with shedders for MIL-C-26482,

26500 and 26636 connectors.

INTERCHANGEABLE PROBE INSERTION KIT

Common handle and 3 tips for sizes 12, 16 and

20 gage contacts for MIL-C-26482, 26500 and

26636 connectors.

This long-slot tool illustrates the standard for MIL-C-005015

insertion tools. Modiﬁed versions are available on request.

PLASTIC TOOLS vs. ASTRO METAL TOOLS

Plastic tools are used throughout the industry. Astro Tool Corp’s policy is to

give our customers the greatest savings for the best quality tools we can

manufacture. Metal tools, although initially more costly, offer a quality

product and a lower tooling cost in servicing electrical connectors. Please

refer to our cross-reference lists for any plastic to metal replacement

equivalents you may need.

The tools are available in two basic lengths

with a metal or plastic insertion foot.

ILL 26

ILL 27

ILL 29

CUSTOM KITS ARE AVAILABLE.

BURNDY’S YHMM TOOL

ILL 28

ILL 30

COLLIN’S RADIO FILTER PIN

INSERTION TOOL

APPENDIX

appendix

IDENTIFICATION INFORMATION

(a) APPLICABLE TERMS AND CONDITIONS: These Terms and Conditions

exclusively control any sale between ATC and purchaser. If purchaser

fails to object in writing to ATC’s Terms and Conditions within ten

(10) days of receipt of these Terms and Conditions, then Purchaser’s

acceptance of the goods will be deemed an acceptance of the terms and

conditions set forth herein. ATC expressly rejects any pre-printed terms

and conditions set forth in any of purchaser’s forms. Any proposed terms

and conditions proposed by purchaser not contained in a pre-printed

form shall not be binding upon ATC unless such terms and conditions

are expressly agreed upon by ATC in writing.

(b) CHANGES: If the purchaser at any time changes within the general

scope of any order and if any such changes cause an increase or

decrease in the cost of, or the time required for the performance of any

purchase order or any other order affected by such change, an equitable

adjustment in the price, the delivery schedule or both shall be made and

such order shall be modiﬁed accordingly.

plant. Notwithstanding this, if ATC prepays the transportation changes

purchaser will be obligated to reimburse ATC upon receipt of invoice for

the prepaid transportation charges. Any Special or abnormal packaging

required will be included in the unit price of the item to be delivered or

as a separate line item.

(d) DELIVERY: Delivery will be accomplished within the time speciﬁed

on the face of the acknowledgment or if no time is speciﬁed within the

normal lead time necessary for ATC to deliver its products in question.

Anything to the contrary notwithstanding, ATC shall not be liable to

any reasonable delay in production or delivery. In the event a delay

in production or delivery occurs beyond a reasonable period of time,

which delay is occasioned by ﬁre, strikes, civil or military authority, war,

hostility, riots, government action, energy crises, parental leave, or by

other causes beyond the control of ATC or without its fault or negligence,

the failure of date or dates of delivery of the products ordered hereunder

shall be extended for a period of time lost by reason of any such delay.

(e) PAYMENTS: In the event any payments of purchaser under any order

are not made in a timely manner ATC may either: (t) declare purchaser’s

performance in breach and terminate any other order for default, (2)

withhold future shipments under any order until delinquent payments

are made, (3) deliver future shipments under any order on a C.O.D. or

cash in advance basis even after the delinquency is cured, (4) charge

interest on the delinquency at a rate of 2% per month or the maximum

rate permitted by law, if lower, for each month or part thereof the

delinquency in payment plus applicable storage charges or inventory

carrying charges, if any, or (5) combine any of the above rights and

remedies as a practicable and permitted by law. Nothing herein shall

waive any other rights or remedies of ATC permitted by law or set forth

in this or any other order between purchaser and ATC and all rights and

remedies set forth herein shall be considered cumulative with all other

available rights and remedies.

(f) MATERIAL SHORTAGES AND ALLOCATIONS: In the event ATC in unable

to obtain in a timely manner material sufﬁcient to fulﬁll all of its orders

on hand, ATC shall have the right as a result of said material shortages

to equitably allocate lesser quantities of the products to be delivered to

all purchasers on the proportionate basis. Unless speciﬁcally agreed in

writing to the contrary, purchaser agrees to accept partial shipments.

(g) INSPECTIONS: The purchaser shall inspect and accept any products

delivered immediately after purchaser takes custody of such products.

In the event the products do not meet the drawings, designs, and/or

speciﬁcations, the purchaser shall notify ATC of such noncompliance

in writing and give ATC a reasonable opportunity to correct any such

noncompliance. The purchaser shall be deemed to have accepted any

products delivered and to have waived any such noncompliance in the

event a written notiﬁcation that the products delivered do not comply

with the drawings, design, and/or speciﬁcations, is not received by

ATC within 15 days after the purchaser takes custody of the products

delivered.

(h) INSOLVENCY: ATC may cancel the whole or any part of any order

in the event of the suspension of purchaser’s business, insolvency of

purchaser, the institution, by the purchaser of others, of bankruptcy

reorganization, arrangement of liquidation proceedings involving or

affecting the purchaser or any assignment for the beneﬁt of creditors

of purchaser or receivership that purchaser places itself in or may be

placed in. Such cancellation shall be deemed a cancellation for default

of purchaser.

(i) RIGHT TO COMMUNICATE: If purchaser is a reseller of ATC products,

ATC shall have the absolute right to freely communicate with purchaser’s

customers concerning the reasons for delay or non-delivery of ATC

product. If purchaser is on credit hold for any reason, ATC shall have the

absolute right to furnish ATC product directly to purchaser’s customer.

Purchaser waives all right to claim that such communications and

actions are slanderous, libelous, defamatory or constitute interference

with a business arrangement.

(j) SPECIAL TOOLING: Title to dies, tools, jigs, ﬁxtures, patterns or any

other type of special tooling shall remain vested in ATC, whether or not

paid for or amortized over the products manufactured under any other

purchaser.

(k) TAXES: Unless otherwise speciﬁcally stated in writing by ATC,

prices quoted by ATC do not include sums necessary to cover any

taxes or duties including but not limited to Federal, State, Municipal

excise, sales or use taxes or import duties upon the production, sale,

distribution, or delivery of equipment or furnishing of service hereunder.

Any taxes or duties that are due and owing shall be paid by the

purchaser. Accordingly, ATC reserves the right to revise any contract

between itself and others to include any and all taxes or duties that

may become due and ATC may involve purchaser for said additional

amount. This cause shall survive the acceptance and complete

performance of any order.

Terms & Conditions of Sale

90 90

TERMS & CONDITIONS OF SALE

(l) SET-OFF: All moneys owed under any order shall be due and payable at

Beaverton, Oregon and the purchaser is prohibited from setting off said

sums due ATC under this order form sums, whether liquidated or not, that

are or may be due the purchaser which arise out of a different transaction

with ATC, its divisions, subsidiaries or afﬁliates.

(m) VENUE: Washington County, Oregon shall be the proper venue for any

actions arising out of or because of the breach of any agreement entered

into with ATC.

(n) ATTORNEYS’ FEES AND SUIT COSTS: Should ATC have to initiate legal

action to collect any moneys owed arising out of any contract, or should

ATC be sued by a customer under any contract, then if ATC prevails in

whole or in part, customer agrees to pay ATC’s attorneys’ fees, witness

fees, and court costs.

(o) TITLE: Title to the goods shall pass to the purchaser on identiﬁcation

of the goods to the contract. Purchaser grants ATC a security interest in

the goods identiﬁed on this document, to secure payment of the purchase

price, including all amounts that come due under the Sale Document.

(p) NON-WAIVER: No course of dealing or failure of ATC to strictly enforce

any term, right or condition of any contract shall be construed as a waiver

of such term, right or condition.

(q) CHOICE OF LAW: The construction, interpretation and performance of

any agreements entered into and all transactions under such agreements

shall be governed by the laws of the State of Oregon.

(r) CANCELLATION COSTS: In the event of cancellation of any order by

purchaser, purchaser shall be liable for reasonable cancellation costs

which shall not exceed the contract price for the items canceled.

(s) RISK OF LOSS: Purchaser shall be liable for any loss which occurs

after goods leave their F.O.B. point which shall be Factory, Beaverton,

Oregon, unless otherwise stated on the reverse side of this document.

(t) ERRORS SUBJECT TO CORRECTION: All typographical, stenographic

and arithmetical errors are subject to correction.

(u) LIABILITY FOR PATENT INFRINGEMENT: If goods are made to

purchaser’s speciﬁcations or design, purchaser assumes liability

for patent and copyright infringement and agrees to hold ATC

harmless from any actions arising out of any alleged infringement.

(v) RESPONSIBILITY FOR SAFETY TRAINING: Purchaser and end

users stipulate and agree that tampering with, or the improper

or unsafe operation of ATC products, especially power actuated

products, can cause severe bodily injury or death. Purchaser and

end users agree to assume complete and sole responsibility for

fully training and continually supervising each of their operators

in the proper use and safe operation of all products from ATC.

IDENTIFICATION INFORMATION

Limited Warranty and

Limitations of Liability

(w) LIMITED WARRANTY: ATC warrants each new product sold by it to

be free from defects in material and workmanship under normal use

and service. ATC’s obligation under this warranty is limited to the free

correction or, at ATC’s option , the refund of the purchase price of any

such product which proves defective in normal service within ninety (90)

days after delivery to the ﬁrst user, provided that the product is returned

to ATC with all transportation charges prepaid and which shall appear

to ATC’s satisfaction, after ATC’s inspection, to have been defective in

material or workmanship, it being understood that ATC products are

not consumer products. This warranty shall not cover any damage to

any product which, in the opinion of ATC, was caused by normal wear,

misuse, improper operation, tampering, neglect, or accident. This

warranty is in lieu of all other warranties express or implied.

No warranty, express or implied, is made or authorized to be made or

assumed with respect to products of Astro Tool Corporation other than

those herein set forth.

(x) LIMITATION OF LIABILITY: ATC IS NOT LIABLE FOR CONSEQUENTIAL

OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE

USE, OR MISUSE OF ANY OF ITS PRODUCTS. OWNERS AND USERS OF

ATC PRODUCTS ASSUME FULL RESPONSIBILITY FOR INSTRUCTING THEIR

EMPLOYEES IN THE PROPER AND SAFE USE OF SUCH PRODUCTS.

(y) SEVERABILITY: If any provision herein is held to be in violation of any

Federal, State or Local statute or regulation of illegal or unenforceable

for any reason, said provision shall be self-deleting without affecting the

validity of the remaining provisions.

(z) TOOLING OR TOOLING COMBINATIONS SUGGESTED BY ATC may or

may not cover a user’s speciﬁc contract manufacturing requirements. It

is the user’s responsibility to conduct sufﬁcient testing to validate the

suitability of the ATC product(s) selected for the speciﬁc requirements

of each particular application. ATC DISCLAIMS ANY LIABILITY DIRECT OR

CONSEQUENTIAL ARISING FROM USER’S FAILURE TO CARRY OUT SUCH

VALIDATION TESTING.

Warranty, Liabilities & Certiﬁcates

Certiﬁcate of Conformance

Astro Tool Corporation certiﬁes that documentary evidence in the

form of test reports and inspection records on this material and/

or associated processes indicating conformance to applicable

speciﬁcations are on ﬁle and available for review, by appointment,

at its home ofﬁce. The parts so submitted meet dimensional,

unctional and quality requirements as covered by the applicable

purchase order, part numbers and/or speciﬁcations.

CERTIFICATES OF CONFORMANCE: A standard Certiﬁcate of

Conformance is printed on the back of invoices and packing

lists. There will be an additional charge for additional and/or

non-standard Certiﬁcates of Conformance.

Certiﬁcate of Calibration/Inspection

The parts so submitted by Astro Tool Corporation meet dimensional,

functional and quality requirements as covered by the applicable

purchase order, part numbers and/or speciﬁcations. The quality system

meets IS09001/AS9000. ATC’s metrology system is maintained according

to ANSI/NCSL Z540-1-1994 and uses test equipment and material

traceable to N.I.S.T.