T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Doc No: ATS-639116000 Release Date: 06-29-10 UNCONTROLLED COPY Page 1 of 6
Revision: A Revision Date: 06-29-10
CONDUCTOR
BRUSH
STRIP LENGTH
SEAM
CONDUCTOR
CRIMP
CUT-OFF
TAB
BELL MOUTH
BEND
UP
TWISTING
ROLLING
BEND
DOWN
WIRE
T2 Terminator
Tooling Application Tooling
Specification Sheet
Order No. 63911-6000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: CRC™ (Compact Robot Connector) Power Crimp Pin and Socket Terminals, 18-22 AWG.
Wire Size Insulation Diameter Strip Length Terminal
Series No.
Terminal
Order No. AWG
mm² mm In. mm In.
56193-4028
56193-4085
56193 56193-4099
14-18
2.00-0.80
2.60-3.80
.102-.150
3.70-4.10
.146-.161
56194-9028
56194-9085
56194 56194-9099
14-18
2.00-0.80
2.60-3.80
.102-.150
3.70-4.10
.146-.161
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Doc No: ATS-639116000 Release Date: 06-29-10 UNCONTROLLED COPY Page 2 of 6
Revision: A Revision Date: 06-29-10
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush
Terminal Series No. mm In. mm In. mm In.
56193 0.10-0.50 .004-.020 0.25 .010 0.20-1.00 .008-.039
56194 0.10-0.50 .004-.020 0.25 .010 0.20-1.00 .008-.039
Punch Width mm (Ref)
Bend up Bend down
Twist Roll Conductor
Terminal Series No.
Degree (Max) Degree (Max)
mm In
56193 3 3 3 6 2.60 .102
56194 3 3 3 6 2.60 .102
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the crimp profiles should measure the following:
Conductor Crimp
Crimp Height Crimp Width (Ref.)
Pull Force
Minimum
Terminal
Series No.
Wire Size
Actual mm²
mm In. mm In. N Lb.
14 AWG 2.00 1.41-1.51
.056-.059
2.65 .104 147.0
33.05
16 AWG 1.30 1.39-1.49
.055-.058
2.65 .104 127.4
28.64
56193
18 AWG 0.80 1.20-1.30
.047-.051
2.65 .104 88.2 19.83
14 AWG 2.00 1.41-1.51
.056-.059
2.65 .104 147.0
33.05
16 AWG 1.30 1.39-1.49
.055-.058
2.65 .104 127.4
28.64
56194
18 AWG 0.80 1.20-1.30
.047-.051
2.65 .104 88.2 19.83
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Doc No: ATS-639116000 Release Date: 06-29-10 UNCONTROLLED COPY Page 3 of 6
Revision: A Revision Date: 06-29-10
PARTS LIST
T2 Terminator 63911-6000
Item Order No Engineering No. Description Quantity
Perishable Tooling
63911-6070 63911-6070 Tool Kit (All “Y” Items) REF
1 63457-0074 63457-0074 Conductor Punch 1 Y
2 63455-0101 63455-0101 Conductor Anvil 1 Y
3 63443-0005 63443-0005 Front Cut-Off Plunger 1 Y
4 63443-0012 63443-0012 Front Plunger Retainer 1 Y
Other Components
5 11-17-0022 1739-21 Hold Down Spring 1
6 11-18-4083 60707-8 Feed Guide 1
7 63443-0009 63443-0009 Front Scrap Chute 1
8 63443-0024 63443-0024 Key 1
9 63443-0085 63443-0085 Wire Stop L-Bracket 1
10 63443-0090 63443-0090 Wire Stop 1
11 63443-0093 63443-0093 Shank 1
12 63443-1719 63443-1719 18.90mm Height Spacer 1
13 63443-2214 63443-2214 14.00mm Spacer 1
14 63443-2315 63443-2315 3.75mm Spacer 1
15 63443-3101 63443-3101 Front Plunger Striker 1
16 63443-6007 63443-6007 Rear Cover 1
17 63454-0101 63454-0101 Punch Spacer 1
18 63890-0095 63890-0095 Terminal Hold Down 1
19 63700-0539 63700-0539 Cut-off Plunger Spring 1
Frame
20 63800-8500 63800-8500 T2 Terminator 1
Hardware
21 N/A N/A M3 by 6 Long FHCS 1**
22 N/A N/A M3 by 6 Long SHCS 2**
23 N/A N/A M3 by 8 Long SHCS 1**
24 N/A N/A M4 by 6 Long SHCS 2**
25 N/A N/A M4 by 12 Long BHCS 2**
26 N/A N/A M4 by 14 Long SHCS 2**
27 N/A N/A M4 by 45 Long SHCS 2**
28 N/A N/A M5 by 12 Long SHCS 1**
29 N/A N/A #10-32 by 3/8”Long BHCS 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Doc No: ATS-639116000 Release Date: 06-29-10 UNCONTROLLED COPY Page 4 of 6
Revision: A Revision Date: 06-29-10
3
15
16
14
19
21
1
17
12
10
(2)
Figure 1
20
13
6
5
7
2
4
8
18
22
24
25
11
9
10
(2)
24
(2)
(2)
23
26
27
28
29
Assembly Drawing
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Doc No: ATS-639116000 Release Date: 06-29-10 UNCONTROLLED COPY Page 5 of 6
Revision: A Revision Date: 06-29-10
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
11-40-0123
FEED FINGER ROD
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5307
FEED FINGER ROD
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
COTTER PIN
1/8” X .0295 DIA. WIRE
FEED FINGER ASSEMBLY
FOR PRESS TM42
TM42 PRESS TM40 PRESS AND
BASE UNIT AND ADAPTER
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
T2 Terminator for CRC™ Power Crimp Pin and Socket Terminals
Doc No: ATS-639116000 Release Date: 06-29-10 UNCONTROLLED COPY Page 6 of 6
Revision: A Revision Date: 06-29-10
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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