PS21997-4, PS21997-4A Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts A R D N S P X C K L 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 DETAIL "B" 1 DETAIL "A" PS21997-4 PS21997-4A AG 19 U 20 21 22 23 H G Q 24 E 25 M HEATSINK SIDE T R AB (PS21997-4) Z P TERMINAL CODE J B DETAIL "C" 18 E AF V AA (PS21997-4A) 1 2 3 4 5 6 7 8 9 10 11 12 13 (VNC) VUFB VVFB VWFB UP VP WP VP1 VNC* UN VN WN VN1 14 15 16 17 18 19 20 21 22 23 24 25 FO CIN VNC* NC N N N W V U P NC *Use either Pin 9 or Pin 16 for the ground connection. AC HEATSINK SIDE AD W AE F AH W Y Y DETAIL "B" DETAIL "A" DETAIL "C" Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 1.500.02 38.00.5 S 0.070.008 1.7780.2 B 0.940.02 24.00.5 T 0.024 0.6 C 0.14 3.5 U 0.10.008 2.540.2 D 1.40 35.56 V 0.098 Min. 2.5 Min. E 0.570.02 14.40.5 W 0.10 2.656 F 0.118 Min. 3.0 Min. X 0.04 1.0 G 1.150.02 29.20.5 Y 0.05 1.2 H 0.14 3.5 Z 1.40 35.56 J 0.13 3.3 AA 0.550.02 14.00.5 K 0.016 0.4 AB 0.370.02 9.50.5 L 0.060.02 1.50.05 AC 0.220.02 5.50.5 M 0.031 0.8 AD 0 ~ 5 0 ~ 5 N 1.390.019 35.00.3 AE 0.06 Min. 1.5 Min. P 0.02 0.5 AF 0.05 1.2 Q 0.47 12.0 AG 0.063 Rad. 1.6 Rad. R 0.011 0.28 AH 0.11 Min. 2.756 Min. Description: DIPIPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Reduced Rth Applications: Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21997-4 is a 600V, 30 Ampere short pin DIP Intelligent Power Module. PS21997-4A - long pin type 10/09 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21997-4, PS21997-4A IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PS21997-4, PS21997-4A Units Tj -20 to 125 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature (Note 1) TC -20 to 100 C Mounting Torque, M3 Mounting Screws -- 6.9 in-lb Module Weight (Typical) -- 10 Grams Power Device Junction Temperature* Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** -- -50 to 100 m VCC(prot.) 400 Volts VISO 1500 Vrms Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate *The maximum junction temperature rating of the power chips integrated within the DIPIPM is 150C (@TC 100C). However, to ensure safe operation of the DIPIPM, the average junction temperature should be limited to Tj(avg) 125C (@TC 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s IGBT Inverter Sector Supply Voltage (Applied between P - N) VCC Supply Voltage, Surge (Applied between P - N) 450 Volts VCC(surge) 500 Volts VCES 600 Volts Collector-Emitter Voltage Each IGBT Collector Current, (TC = 25C) IC 30 Amperes Each IGBT Peak Collector Current, (TC = 25C, Less than 1ms) ICP 60 Amperes Collector Dissipation (TC = 25C, per 1 Chip) PC 47.6 Watts Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) VDB 20 Volts Input Voltage (Applied between UP, VP, WP, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Control Sector Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Note 1 - TC Measure Point Note 2 - Flatness Measurement Position CONTROL TERMINALS DIPIPM MEASUREMENT POINT 11.6mm 4.6mm + - 3.0mm 17.5mm IGBT CHIP FWDi CHIP TC POINT HEATSINK HEATSINK SIDE POWER TERMINALS 2 - + HEATSINK 10/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21997-4, PS21997-4A IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VD = VDB = 15V, IC = 30A, VIN = 5V, Tj = 25C -- 1.90 2.50 Volts VD = VDB = 15V, IC = 30A, VIN = 5V, Tj = 125C -- 2.00 2.60 Volts Tj = 25C, -IC = 30A, VIN = 0V -- 1.70 2.20 Volts ton VCC = 300V, 0.70 1.30 1.90 s trr VD = VDB = 15V, -- 0.30 -- s tC(on) IC = 30A, Tj = 125C, -- 0.40 0.60 s toff VIN = 0 5V, -- 1.70 2.65 s tC(off) Inductive Load (Upper and Lower Arm) -- 0.40 1.00 s ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA Total of VP1-VNC, VN1-VNC -- -- 2.80 mA VUFB-U, VVFB-V, VWFB-W -- -- 0.55 mA IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) Diode Forward Voltage VEC Switching Times Collector-Emitter Cutoff Current Control Sector Circuit Current ID VIN = 5V VD = VDB = 15V VIN = 0V Total of VP1-VNC, VN1-VNC -- -- 2.80 mA VUFB-U, VVFB-V, VWFB-W -- -- 0.55 mA VFOH VSC = 0V, FO Terminal Pull-up to 5V by 10k 4.9 -- -- Volts VFOL VSC = 1V, IFO = 1mA -- -- 0.95 Volts Fault Output Voltage Short Circuit Trip Level* Input Current VSC(ref) VD = 15V 0.43 0.48 0.53 Volts IIN VIN = 5V 0.70 1.00 1.50 mA Supply Circuit Under-voltage UVDBt Trip Level, Tj 125C 10.0 -- 12.0 Volts Protection UVDBr Reset Level, Tj 125C 10.5 -- 12.5 Volts Fault Output Pulse Width** ON Threshold Voltage UVDt Trip Level, Tj 125C 10.3 -- 12.5 Volts UVDr Reset Level, Tj 125C 10.8 -- 13.0 Volts tFO Vth(on) Applied between 40 -- -- s -- 2.1 2.6 Volts OFF Threshold Voltage Vth(off) UP, VP, WP, 0.8 1.3 -- Volts ON/OFF Threshold Hysteresis Voltage Vth(hys) UN, VN, WN-VNC 0.35 0.65 -- Volts * Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. **Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 40sec. On a UV condition the fault signal will be asserted as long as the UV condition exists or for 40sec, whichever is longer. 10/09 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21997-4, PS21997-4A IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Rth(j-c)Q Inverter IGBT (Per 1/6 Module) -- -- 2.1 C/Watt Junction to Case Rth(j-c)D Inverter FWDi (Per 1/6 Module) -- -- 3.0 C/Watt Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage Condition Min. Typ. Value Units VCC Symbol Applied between P-N Terminals 0 300 400 Volts VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts Applied between VUFB-U, 13.0 15.0 18.5 Volts dVD, dVDB -1 -- 1 V/s VDB Control Supply Variation VVFB-V, VWFB-W Arm Shoot-through Blocking Time tDEAD For Each Input Signal, TC 100C 2.0 -- -- s PWM Input Frequency fPWM TC 100C, Tj 125C -- -- 20 kHz 0.5 -- -- s 1.5 -- -- s 3.0 -- -- s -5.0 -- 5.0 Volts Allowable Minimum Input PWIN(on)** 200V VCC 350V, Pulse Width PWIN(off)*** 13.5V VD 16.5V, Below Rated Current 13.0V VDB 18.5V Between Rated Current -20C TC 100C, and 1.7 Times N-line Wiring Inductance Rated Current VNC Voltage Variation VNC Less than 10nH Between VNC-N (Including Surge) *The allowable rms current value depends on the actual application conditions. **Input signal with ON pulse width less than PWIN(on) may not respond. ***Input signal with OFF pulse width less than PWIN(off) may make no resonse or may have a delayed response to P-side input only. The delay is less than 4s. 4 10/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21997-4, PS21997-4A IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts Application Circuit +15V 1 C1 R1 D1 D1 R1 D1 + C2 DZ1 VVFB DZ1 VWFB CONTROLLER R2 UP C4 R2 C2 R2 C4 U C2 MOTOR V VNC VN INPUT SIGNAL CONDITIONING WN C4 VN1 +VCC FO DZ1 RSF W RSHUNT N OVER CURRENT PROTECTION VNC CSF UV PROT. FAULT LOGIC CIN R2 C4 GATE DRIVE UV PROT. UN C4 R2 R3 LEVEL SHIFT P VP1 C3 R2 GATE DRIVE UV PROT. WP C4 + LEVEL SHIFT +VCC VP C4 + C5 GATE DRIVE UV PROT. C6 C2 + R2 LEVEL SHIFT C2 + C1 HVIC VUFB + C1 R1 DZ1 25 GATE DRIVE +3.3 to +5V AC LINE LVIC NC 17 18 This symbol indicates connection to ground plane. Component Selection: Dsgn. Typ. Value Description D1 1A, 600V Boot strap supply diode - Ultra fast recovery DZ1 24V, 1.0W Control and boot strap supply over voltage suppression C1 10-100uF, 50V Boot strap supply reservoir - Electrolytic, long life, low Impedance, 105C (Note 5) C2 0.22-2.0uF, 50V Local decoupling/High frequency noise filters - Multilayer ceramic (Note 8) C3 10-100uF, 50V Control power supply filter - Electrolytic, long life, low Impedance, 105C C4 100pF, 50V Optional Input signal noise filter - Multilayer ceramic (Note 1) C5 200-2000uF, 450V Main DC bus filter capacitor - Electrolytic, long life, high ripple current, 105C C6 0.1-0.22uF, 450V Surge voltage suppression capacitor - Polyester/Polypropylene film (Note 9) CSF 1000pF, 50V Short circuit detection filter capacitor - Multilayer Ceramic (Note 6, Note 7) RSF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) RSHUNT 5-100mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) R1 10 ohm Boot strap supply inrush limiting resistor (Note 5) R2 330 ohm Optional control input noise filter (Note 1, Note 2) R3 10k ohm Fault output signal pull-up resistor (Note 3) Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the controller. 4) Use only one VNC Pin (either 9 or 16) and leave the other open. 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the OC function. 7) RSF, CSF set over current protection trip time. Recommend time constant is 1.5s-2.0s. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C5, C6, the DIP's P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C6 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolerance current sensing resistor. Connect resistor as close as possible to the DIP's N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 10/09 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21997-4, PS21997-4A IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts Protection Function Timing Diagrams Short Circuit Protection (N-side Only with External Shunt Resistor and RC Filter) a6 N-SIDE CONTROL INPUT a7 SET PROTECTION CIRCUIT STATE INTERNAL IGBT GATE RESET a3 a2 SC a1 a8 a4 OUTPUT CURRENT IC SC REFERENCE VOLTAGE SENSE VOLTAGE OF RS FAULT OUTPUT FO a5 RC CIRCUIT TIME CONSTANT DELAY a1: a2: a3: a4: a5: a6: a7: a8: Normal operation - IGBT turns on and carries current. Short circuit current is detected (SC trigger). All N-side IGBT's gate are hard interrupted. All N-side IGBT's turn off. FO output wirh a fixed pulse width (determined by the external capacitance CFO). Input "L" - IGBT off. Input "H" - IGBT on, but during the FO output perid the IGBT will not turn on. IGBT turns on when LH signal is input after FO is reset. Under-Voltage Protection (N-side , UVD) CONTROL INPUT PROTECTION CIRCUIT STATE UVDr CONTROL SUPPLY VOLTAGE VD SET RESET b1 UVDt b2 RESET b6 b3 b4 b7 OUTPUT CURRENT IC FAULT OUTPUT FO b5 b1: Control supply voltage VD rises - After VD level reaches under voltage reset level (UVDr), the circuits start to operate when next input is applied. b2 : Normal operation - IGBT turns on and carries current. b3: VD level dips to under voltage trip level (UVDt). b4: All N-side IGBT's turn off in spite of control input condition. b5: FO is low for a minimum period determined by the capacitance CFO but continuously during UV period. b6: VD level reaches UVDr. b7: Normal operation - IGBT turns on and carries current. 6 10/09 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21997-4, PS21997-4A IntellimodTM Module Dual In-line Intelligent Power Module 30 Amperes/600 Volts Protection Function Timing Diagrams Under-Voltage Protection (P-side, UVDB) CONTROL INPUT PROTECTION CIRCUIT STATE CONTROL SUPPLY VOLTAGE VDB SET RESET UVDBr c1 UVDBt RESET c5 c3 c4 c2 c6 OUTPUT CURRENT IC FAULT OUTPUT FO HIGH LEVEL (NO FAULT OUTPUT) c1: Control supply voltage VDB rises - After VDB level reaches under voltage reset level (UVDBr), the circuits starts to operate when next input is applied. c2: Normal operation - IGBT turns on and carries current. c3: VDB level dips to under voltage trip level (UVDBt). c4: P-side IGBT turns off in spite of control input signal level, but there is no FO signal output. c5: VDB level reaches UVDBr. c6: Normal operation - IGBT on and carries current. Typical Interface Circuit 5V LINE DIP-IPM 10k UP, VP, WP, UN, VN, WN MCU 3.3k (MIN) FO NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIPIPM input signal section integrates a 3.3k (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement. VNC (LOGIC) Wiring Method Around Shunt Resistor DIPIPM It is recommended to make the inductance under 10nH. For shunt resistors, it is recommended to use as low inductance type as possible. VNC N Shunt Resistor 10/09 Connect the wiring from VNC terminal at the point as close to shunt resistors' terminal as possible. 7