SIMATIC ET 200M IM 153-2 Interface Module 1 Introduction ______________ 2 Description ______________ SIMATIC ET 200M IM 153-2 Interface Module Product Information 08/2007 A5E01208335-01 3 Technical specifications ______________ Safety Guidelines Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards. Prescribed Usage Note the following: WARNING This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Trademarks All names identified by (R) are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Automation and Drives Postfach 48 48 90327 NURNBERG GERMANY Ordernumber: A5E01208335-01 08/2007 Copyright (c) Siemens AG 2007. Technical data subject to change Table of contents 1 2 3 Introduction................................................................................................................................................ 5 1.1 Introduction ....................................................................................................................................5 1.2 Compatibilities between the versions of IM 153-2 .........................................................................7 Description................................................................................................................................................. 9 2.1 Increased module count.................................................................................................................9 2.2 Support for 64-channel DI/DO modules.........................................................................................9 2.3 Support for I/O modules with expanded input data......................................................................10 2.4 Time stamp of a maximum of 32 digital inputs per slot ...............................................................10 2.5 Diagnostics with the IM 153-2BAx2 .............................................................................................12 2.6 Parameter assignment/operation of HART field devices by means of PDM ...............................14 2.7 Configuring with a GSD file..........................................................................................................14 2.8 Supplement to Chapter 9.3.8 of the operating instructions .........................................................15 2.9 Additional details added to Chapter 9.3.10 of the operating instructions ....................................15 Technical specifications........................................................................................................................... 17 3.1 Supplement to Chapter 10.1 of the operating instructions ..........................................................17 3.2 Technical specifications of the IM 153-2BAx2 .............................................................................18 Figures Figure 2-1 Structure of data record 240 for parameter assignment ..............................................................11 Figure 2-2 Supplement to slave diagnostics .................................................................................................13 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 3 Table of contents 4 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Introduction 1.1 1 Introduction Scope This Product Information supplements the ET 200M IM Distributed I/O Device Operating Instructions (EWA-4NEB7806006-01 07), Edition 02/2006, and describes the new features of the interface modules: IM 153-2; order number 6ES7153-2BA02-0XB0 IM 153-2 (outdoor); order number 6ES7153-2BA82-0XB0 The following information applies equally to both interface modules. If differences exist, the relevant module will be identified explicitly. Changes compared to the predecessor modules In comparison to their predecessors (6ES7153-2BAx1-0XB0), the interface modules indicated above contain the following new features: A maximum of 12 modules can be operated with the IM 153-2BAx2 Support for 64-channel DI/DO modules Support for I/O modules with expanded input data Time stamp for a maximum of 32 digital inputs per slot IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 5 Introduction 1.1 Introduction Additional documentation You will find the following supplementary documentation online at: http://support.automation.siemens.com/WW/view/en/ with the corresponding entry ID Name of manual Description Operating Instructions ET 200M Distributed I/O Device Entry ID: 1142798 Assignment planning; installation; connecting; commissioning; maintenance and service; functions; interrupt, error, and system messages; technical specifications Manual S7-300 Automation System Module Data Entry ID: 8859629 Function descriptions and technical specifications for the power supply modules and the digital and analog modules Configuring Manual ET 200M Signal Modules for Process Automation Configuring, parameter assignment, diagnostics, technical specifications Entry ID: 7215812 Manual Automation Systems S7-300, ET 200M IEx/O Modules Mechanical configuration, Ex digital modules, Ex analog modules, HART analog modules Entry ID: 1096709 System Manual Principles of Explosion Protection Entry ID: 12521844 Product overview, planning, commissioning, repair and maintenance Manual Automation System S7-300 Fail-Safe Signal Modules Entry ID: 19026151 Product overview; configuration options; configuring and parameter assignment; addressing and installing; wiring; fault reactions and diagnostics; digital, analog, and isolation modules Manual ET 200M Distributed I/O Device HART Analog Modules Entry ID: 22063748 Configuration, commissioning and operation; parameters; diagnostics and interrupts; HART analog modules; data record interface and user data Manual Isochrone Mode Entry ID: 15218045 Description of the "isochrone mode" system property Product Information Reassigning parameters in RUN mode Entry ID: 14835140 6 Requirements, steps, and specific details for individual modules IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Introduction 1.2 Compatibilities between the versions of IM 153-2 1.2 Compatibilities between the versions of IM 153-2 Compatibility with predecessor versions With regard to properties and features, the IM 153-2BAx2 interface module is fully compatible with its predecessor versions. In addition, there are individual new features available. You will find detailed information in the following table. Functions / Properties Interface module with order number 6ES7153-... 2AA.. 2BA.. 00 01 02 00 RS 485 interface Fiber-optic interface 12 modules can be operated after the interface module x - - x - - x - - x - - x - - SYNC, FREEZE Module change during operation Direct data exchange Direct data exchange with F-modules Expanded diagnostics * 96-byte diagnostic frame - x - - - x - - - x x - x x x - - - x as of E07 - - - x - * 130-byte diagnostic frame Forwarding of parameter assignment data from the PG/PC (e.g. for HART modules) Support for I/O modules with expanded input data Support for 64-channel DI/DO Parameterizable FM in an ET 200M Time-of-day synchronization on the PROFIBUS DP Time-of-day synchronization on the I/O bus Time stamping of input signals * In case of redundancy * * * with 1 ms precision outside of S7-400 For maximum of 32 DI per slot Redundancy 1 * Flying redundancy 2AB.. (FO) 01/81 02/82 2BB.. (FO) 00 01 00 x - x - x - - x - - x - x x x x x x x x - x - - - x x - x x x - x x -3 - x as of E06 x - x - x - x x x - x - x - x - - - - x - - - - - - - x - - x x - x x - x x x x x - x x - x x - x x - - - - - x - x x x x x - x - x - x - - as of E07 x x x - as of E06 x - - - - - - - - - - - x - - - x x x - x x x x x - - - - - - - x - - - x - - - - x x - - - System modification in RUN mode * In the redundant system * In the non-redundant system - - - - x - x x x x x x - - x - x x Clock synchronism 1 Identification and maintenance data (I&M) - - - - - - x x (I&A) x x x x - - - - x x (I&A) IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 7 Introduction 1.2 Compatibilities between the versions of IM 153-2 Interface module with order number 6ES7153-... Update via PROFIBUS DP Update via SIMATIC Micro Memory Card RC network with 10 M for unearthed configuration - - (1 M) - - as of E03 - - x x2 x x x - x x - x - - x - - x x2 x x DPV1 mode - - as of E09 x x x - as of E08 x IQ-sense - - - x (as of FW V3.0.1) x x - - x (as of FW V3.0.1) E = module version 1 SYNC, FREEZE should not be used for these functions. 2 not when operating with the bus module BM IM/IM 6ES7195-7HD00-0XA0 3 supports expanded diagnostics with the 96-byte diagnostic frame in the spare part scenario 8 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Description 2.1 2 Increased module count Module count A maximum of 12 modules can be operated with the IM 153-2BAx2 interface module, compared to 8 modules previously. Configuration variants The following configuration variants are available for the IM 153-2BAx2 with up to 12 modules: Standard configuration with rail and bus connectors between the modules Configuration with active bus modules for the "Module change during operation" and/or "Redundancy" functions The modules (up to a maximum of 12) are installed and connected according to the description in the ET 200M Distributed I/O Device ET 200M Operating Instructions. Configuration The modules (up to a maximum of 12) are configured as usual: With STEP 7 V5.4 + SP 3 or later With a GSD file (SI04801E.GSG) Restrictions Use of the high-accuracy time stamp (1 ms accuracy) is only possible with 8 modules. In this case, a maximum of 8 input modules can be inserted after the IM 153-2BAx2 interface module in the ET 200M. 2.2 Support for 64-channel DI/DO modules The IM 153-2BAx2 supports 64-channel DI/DO modules. For more detailed information, refer to the documentation on the respective modules. The 64-channel modules are configured the same as the other DI/DO modules. IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 9 Description 2.3 Support for I/O modules with expanded input data 2.3 Support for I/O modules with expanded input data The IM 153-2BAx2 interface module supports I/O modules with expanded input data (> 16 bytes). For more detailed information, refer to the documentation on the respective modules. Expanded output data are not supported. For the ET 200M, this means that: The I/O module in use must support provision of expanded input data. The IM 153-2BAx2 supplies the substitute value "0" in the expanded input data of an I/O module that is starting up or that has been removed. The total amount of input data must not exceed the following values: - 128 bytes per slot - 244 bytes per IM 153-2BAx2. i.e., per ET 200M These limits are checked during configuration. "Standard" and expanded input data are internally consistent but not consistent relative to each other. The following figure illustrates this point. %\WH %\WH %\WH 6WDQGDUGLQSXWGDWD DOOE\WHVDUHFRQVLVWHQW %\WH %\WH %\WH %\WH 6XEVWLWXWHYDOXHVDUHGHWHUPLQHG IURPWKHPRGXOHW\SH HJ)))+IRUDQDORJ VLJQDOPRGXOHV &RQVLVWHQF\OLPLW ([SDQGHGLQSXWGDWD DOO[E\WHVDUHFRQVLVWHQW 7KHVXEVWLWXWHYDOXHVDUH XSWR PD[ E\WH The expanded input data are updated in longer time intervals than the "standard" input data. 2.4 Time stamp of a maximum of 32 digital inputs per slot The IM 153-2BAx2 interface module supports time stamping of input signals from a maximum of 32 digital inputs per slot. The existing limit of a maximum of 128 time-stamped channels (DI) per ET 200M is retained. 10 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Description 2.4 Time stamp of a maximum of 32 digital inputs per slot Within S7-400, the parameters for the digital inputs whose signals are to be time-stamped are assigned the same as previously with STEP 7. Outside S7-400, the parameter assignment is made using data record 240. The parameter assignment data in data record 240 for assigning the time stamping parameters is structured as follows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igure 2-1 Structure of data record 240 for parameter assignment IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 11 Description 2.5 Diagnostics with the IM 153-2BAx2 2.5 Diagnostics with the IM 153-2BAx2 The IM 153-2 interface module (order number 6ES7153-2BAx2-0XB0 and higher) supplies the same diagnostic information as the existing IM 153-2 interface module. The maximum length of the diagnostics is now 130 bytes. Due to the 12 available slots, the IM 153-2BAx2 has a partially expanded diagnostic structure. In addition, the length of the diagnostic interrupt has been expanded. The following changes have been made in the diagnostics: The identifier-related diagnostic information comprises 3 bytes, same as previously. Byte 8 contains an additional 4 bits for the new slots (slots 12 to 15). The module status is 1 byte longer and now comprises 8 bytes. Slots 12 to 15 now contain 2 new bits each. The diagnostic interrupt can have a maximum of 63 bytes. For the meaning of the bits, refer to the ET 200M Distributed I/O Device Operating Instructions, Chapter Structure of the diagnosis. 12 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Description 2.5 Diagnostics with the IM 153-2BAx2 %\WH %\WH %\WH 6WDWLRQVWDWXVWR 0DVWHU352),%86DGGUHVV %\WH %\WH %\WH +LJK%\WH /RZ%\WH 0DQXIDFWXUHU,' ([SDQGHGGLDJQRVWLFV %\WH %\WH ,GHQWLILHUUHODWHGGLDJQRVWLFV '39 %\WH 0RGXOHVWDWXV %\WH %\WH %\WH %\WH %\WH %\WH] +6WDWXV RQO\ZLWKWKH 6+DQGVWDQGDUG UHGXQGDQF\ %\WH] %\WH &KDQQHOVSHFLILF GLDJQRVWLFV E\WHVSHUHUURU PHVVDJH 0D[ %\WH ,QWHUUXSWV RQO\LQWHUUXSW SHUVODYHGLDJQRVWLFIUDPH LVSRVVLEOH 1HZO\DVVLJQHGELWV Figure 2-2 Supplement to slave diagnostics IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 13 Description 2.6 Parameter assignment/operation of HART field devices by means of PDM 2.6 Parameter assignment/operation of HART field devices by means of PDM Starting situation For the HART field devices, the following starting situation exists: The HART field devices are connected to HART input/output modules. The HART input/output modules are distributed among 12 slots of an ET 200M with IM 153-2BAx2. Parameter assignment/operation For the starting situation described above, the following requirements apply to parameter assignment/operation of HART field devices: EDD (for ET 200M) Version V1.1.8 or higher EDD (Electronic Device Description) is required to set up HART field devices. It is included on the PDM Device Library CD (as of Edition 2, dated 2007) supplied with PDM. PDM V6.0 SP3 Note If an older PDM version is used together with the EDD indicated above, an error message is not issued. However, then HART field devices on HART input/output modules that plug into slots 12 to 15 cannot be operated. 2.7 Configuring with a GSD file Note If you configure the ET 200M (IM 153-2BAx2) with a GSD file, the length of the parameter assignment frame (maximum 244 bytes) can lead to limitations in the number of assignable modules. 14 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Description 2.8 Supplement to Chapter 9.3.8 of the operating instructions 2.8 Supplement to Chapter 9.3.8 of the operating instructions The following information is added to Chapter 9.3.8 Channel-specific diagnostics: Error type 31D in Table 9-9 Error type of channel-specific diagnostics - manufacturer-specific has a new meaning. Error type 11111B 2.9 31D Error text Meaning Remedy Channel temporarily unavailable e.g., due to calibration, firmware update, manual mode, etc. Different, depending on the cause; e.g., wait until the initiated function (calibration, FW update) is finished. Additional details added to Chapter 9.3.10 of the operating instructions The following details are added to Chapter 9.3.10 Interrupts: For the interrupt type (Figure 9-7): - Byte x+3, Bits 3 to 7: Interrupt sequence number, only relevant for S7-400H For interrupt details (Figures 9-9 to 9-13): - Byte x+8, Bit 7 = 0: No additional channel type available in the diagnostics - Byte x+8, Bit 7 = 1: No additional channel type available in the diagnostics IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 15 Description 2.9 Additional details added to Chapter 9.3.10 of the operating instructions 16 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 Technical specifications 3.1 3 Supplement to Chapter 10.1 of the operating instructions The FM certification in Chapter 10.1 Standards and approvals is supplemented with the following warning notices: WARNING Personal injury and material damage can be incurred. In potentially explosive environments, there is a risk of injury or damage if you disconnect any cable connections while the ET 200M is in operation. When operating the ET 200M in potentially explosive environments, make sure that it is deenergized before disconnecting the cable connections. WARNING Explosion hazard If components are swapped, the suitability for Class I, Div.2 can be become invalid. WARNING This device is only suitable for use in Class I, Div. 2, Group A, B, C, D or in non-potentially explosive areas. IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01 17 Technical specifications 3.2 Technical specifications of the IM 153-2BAx2 3.2 Technical specifications of the IM 153-2BAx2 The technical specifications for all functions of the IM 153-2BAx2 are provided in the following table. Technical specifications IM 153-2BAx2 Manufacturer ID 801EH GSD file for DPV1 SI04801E.GSG Dimensions and weight Dimensions W x H x D (mm) 40 x 125 x 117 Weight, approx. 360 g PROFIBUS DP interface Baud rates Up to 12 MBaud Baud rate detection Yes Interface RS 485 FREEZE capability Yes SYNC capability Yes PROFIBUS addresses 1 to 125 permissible System modification in RUN mode Yes Time synchronization / time stamping Yes * Accuracy class 10 ms / 1 ms * Time resolution 466 ps * Number of digital input signals * * * Message buffer 15 message buffers with in each case max. 20 messages * Time interval for sending the message buffers when there is a message 1s * Time stamping * * * * Time stamp in the case of rising / falling edge as incoming or outgoing signal * Time format RFC 1119 Internet (ISP) Max. 32 per slot Max. 128 per ET 200M Per digital input Per digital input module total ET 200M Voltages, currents, potentials Rated voltage DC 24 V (DC 20.4 to 28.8 V) Current consumption at 24 V Max. 0.6 A Inrush current 3.0 A Current on the I/O bus (for supplying power to the I/O modules) Max. 1.5 A I2t 0.1 A2s Recommended external fusing for supply lines In a configuration with grounded reference potential a fuse is required for redundant interface modules (recommendation: 2.5 A). Power dissipation, typ. 5.5 W 18 IM 153-2 Interface Module Product Information, 08/2007, A5E01208335-01