Series ST Single Output to 75A 600 Vac AC/DC Control Part Numbers Package & Chip Type ST Line Voltage1 24 48 Switch Type2 D ST 24 A ST 48 A Feature3 Output Current 12 25 40 50 75 25 50 25 -02 -16 -22 FEATURES/BENEFITS * Industry standard package * Internal MOV (certain models) * Control LED (certain models) * AC or DC control available * Excellent thermal performance * Tight zero-cross window for low EMI * High immunity to surges Part Number Example: ST48A25-22 NOTES 1) Line Voltage (nominal): 24 = 240 Vac; 48 = 480 Vac 2) Switch Type: D = Zero-cross turn-on; A = AC control, Zero-cross turn-on 3) Feature: -02 = Control LED: Standard on all ST48D Only available on ST24D 12A and 40A (standard) -16 = Internal MOV: Available only on ST24D 25A and 50A -22 = 24 Vac Control MECHANICAL SPECIFICATION DESCRIPTION The Series ST single-phase relays are designed for high-power applications. The design incorporates an SCR or triac output. The Series ST relays utilize optical isolation to protect the control from load transients. Control LED is available on certain models. All Series ST relays are zero crossing. Internal MOV is also available on ST24D 25A and 50A models. 1.06 (27) (.02) .9 (22.8) 1.1 (28) .77 (19.6) 4- 3+ 1.02 (25.8) 1.87 (47.6) 2~ 1 (25.4) TOLERANCE: .01 (0.3) WEIGHT: 3.18 oz. (90g) APPLICATIONS * Heating control * Industrial and process control * On/Off controls of AC equipment .2 (5.1) 1.7 (43.2) M4 1~ .26 (7.5) 2.29 (58.2) O.19 (O4.7) 1.75 (44.5) APPROVALS All models are UL recognized. UL File Number: E128555. M3 Figure 1 -- ST relays, dimensions in inches (mm) TYPICAL APPLICATION Line Voltage Line Protection - 4- Line Protection Line Protection - 1 Control + 4- - 1 + 2 * 1-2 can be changed * SSR must be mounted on a heat sink Figure 2a -- ST relays (c) 2003 TELEDYNE RELAYS LED 3+ + 2 1 3+ 2 * 1-2 can be changed * SSR must be mounted on a heat sink * 1-2 can be changed * SSR must be mounted on a heat sink Load 4- Control Control 3+ Line Voltage Line Voltage Load Figure 2b -- ST -02 option relays (800) 284-7007 * www.teledynerelays.com Load Figure 2c -- ST -16 option relays ST 1 ST\032003\Q1 Series ST CONTROL CHARACTERISTICS INPUT (CONTROL) SPECIFICATION Input Type Min Max Units ST24 D 4 30 Vdc A 90 240 Vac/Vdc ST48 D 5 30 Vdc A 17 80 Vac/Vdc 3 30 mA Input Current (mA) Control Range Input Current Range ST24DXX-02 4 48 mA ST24A 3 8 mA ST48D ST48A25-22 0 5 46 mA 50 26 mA 45 Must Turn-Off Voltage D 1 Vdc ST24 A 15 Vac ST48 A 3 Vac 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Figure 3a -- ST24D relays 5.6 ST 2 Control Voltage (V) 40 Input Current (mA) ST24D 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 35 30 25 20 15 10 5 0 0 Input Resistance (Typical) D 1000 Ohms ST D-02 600 Ohms ST A 3000 Ohms Reverse Voltage Protection S D S A 30 V NA 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Control Voltage (V) Figure 3b -- ST -02 relays 8 Input Current (mA) ST 2 6 4 2 OUTPUT (LOAD) SPECIFICATION Input Type Min Max Units 0 0 Operating Range ST24 12 280 Vrms ST48 24 600 Vrms 20 40 60 80 100 120 140 160 180 200 220 240 Control Voltage (V) Figure 3c -- ST24A relays Peak Voltage ST24 600 Vpeak ST48 1200 Vpeak Load Current Range (Resistive) ST 2 12A output current .005 12 Arms 25A output current .005 25 Arms 40A output current .005 40 Arms 50A output current .005 50 Arms 75A output current .005 75 Arms Input Current (mA) 30 25 20 15 10 5 0 0 10 20 30 40 50 60 70 80 Control Voltage (V) Figure 3d -- ST24A25-22 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE (c) 2003 TELEDYNE RELAYS ST\032003\Q1 Series ST OUTPUT (LOAD) SPECIFICATION (continued) Input Type Min Max SURGE CURRENT 150 Units Non-Repetitive 12A output current 120 A 25A output current 240 A 40A output current 350 A 50A output current 550 A 75A output current 1000 A Apeak Maximum Surge Current Rating (Non-Repetitive) 100 50 Repetitive with initial Tj = 70C 0 0.01 0.1 1 10 t(s) Figure 4a -- 12A output current 250 On-State Voltage Drop 12A output current 1.3 V 25A output current 1.2 V 40A output current 1.4 V 50A output current 1.45 V Apeak 200 150 Non-Repetitive 100 50 Repetitive with initial Tj = 70C 0 0.01 0.1 1 10 t(s) ST48D50-02 1.4 V 75A output current 1.4 V Figure 4b -- 25A output current 400 S 12 D/A Vac Apeak 300 Zero-Cross Window (Typical) Non-Repetitive 200 100 Repetitive with initial Tj = 70C Off-State Leakage Current (60Hz) All relays 0 3 0.01 mA 0.1 1 10 t(s) Figure 4c -- ST24D40-02 Turn-On Time (60 Hz) ST D 8.3 ms ST A 24.9 ms Apeak 600 400 Non-Repetitive 200 Repetitive with initial Tj = 70C Turn-Off Time (60 Hz) 0 ST D 8.3 ms ST A 24.9 ms 0 0.1 1 10 t(s) Figure 4d -- 50A output current and ST48D40-02 1500 All relays 500 V/s Maximum di/dt (Non-Repetitive) All relays 50 A/s Apeak Off-State dv/dt 1000 Non-Repetitive 500 Repetitive with initial Tj = 70C 0 0.01 0.1 1 10 t(s) Figure 4e -- 75A output current Operating Frequency Range All relays 0.1 440 Hz NOTES: 1. Electrical specifications at 25C unless otherwise specified. 2. For 800Hz applications, contact factory. 3. For additional/custom options, contact factory. OPTIONAL ADD-ONS Please order add-ons separately: * -12 -- Thermal pad installed. * -14 -- Plastic touch-proof cover. (c) 2003 TELEDYNE RELAYS (800) 284-7007 * www.teledynerelays.com ST 3 ST\032003\Q1 Series ST T case max (C) OUTPUT (LOAD) SPECIFICATION (continued) 0.95C/W 40 Units 288 A2S ST48 25A output current 265 2 AS 40A output current 612 A2S 50A output current 1500 A2S 5000 2 ST24 25A output current 75A output current Power Dissipation (W) A2S 2 /W C/ /W 72 70 C 12A output current 2. 30 C 75 I2t for Match Fusing (<8.3ms) 6 W Full on state 0. 1. 35 C/ Max 1 Min 1. Input Type 80 W 90 25 20 100 50% duty cycle 6C/W 15 10 5 0 2 0 4 6 8 10 12 14 16 18 20 22 24 26 0 10 20 30 Load Current (Arms) AS 40 50 60 70 80 90 100 110 120 Ambient Temperature (C) Figure 5c -- 25A output current ENVIRONMENTAL SPECIFICATION Power Dissipation (W) ST24D40-02 2500 Vrms ST48D40-02 3300 Vrms 50A output current 3300 Vrms 75A output current 3300 Vrms W Vrms C/ 2500 1. 40 6 2. 35 70 5 25A output current /W Vrms 0.5 2500 C 12A output current 75 Output-Case Isolation /W Vrms C 4000 50 /W C Full on state 1 Input-Output Isolation 100 45 65 0. -40 100 C 55 1. Operating Temperature 60 C -40 T case max (C) Units 95 Storage Temperature Max 0. Min 75 80 C/ 2 W C/ 30 85 90 W 95 50% duty cycle 100 25 20 6C 15 /W 10 5 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 0 10 20 Load Current (Arms) 30 40 50 60 70 80 90 100 110 120 Ambient Temperature (C) Figure 5d -- ST24D40-02 T case max (C) 100 4C/W Full on state 90 14 12 Power Dissipation (W) Power Dissipation (W) 16 40 50% duty cycle C 95 20 100 10 80 /W 85 90 /W 95 /W 2.2 30 W 85 1.6 50 75 C/ 18 80 C 3 1.1C/W 2.2C/W 60 0. 20 1.1 Full on state C /W 75 70 95 /W C T case max (C) 1.6C/W 0. 80 C 55 THERMAL CHARACTERISTICS 70 75 0. 0. 90 C 100 /W 6C/W 10 6C/W 0 8 50% duty cycle 0 5 10 15 20 25 30 35 40 45 50 55 60 0 10 20 30 40 50 60 70 80 90 100 110 120 6 Load Current (Arms) Ambient Temperature (C) 4 Figure 5e-- 50A output current and ST48D40-02 2 0 0 1 2 3 4 5 6 7 8 9 10 11 12 0 10 Load Current (Arms) 20 30 40 50 60 70 80 90 100 110 120 Ambient Temperature (C) T case max (C) Figure 5a -- 12A output current 130 70 0.3 /W 0. Full on state Power Dissipation (W) 0. 90 75 95 C C 80 70 50% duty cycle 1. 1 1.6 50 40 85 /W 90 /W C/ 60 80 95 100 W Power Dissipation (W) /W 110 100 0. /W C C 55 120 75 Full on state 0. 90 C /W 30 C/ 20 6C/W C C 80 1. 70 50% duty cycle 1 C/ /W 80 85 /W 90 95 W 60 1. 50 40 100 6 2.2 30 C/ C W /W 6C/W 20 2. 2 95 /W 0.3 0. 130 100 75 C 70 140 0. 55 110 T case max (C) 75 C 120 10 0 W 0 10 20 30 40 50 60 70 80 90 0 Load Current (Arms) 10 10 20 30 40 50 60 70 80 90 100 110 120 Ambient Temperature (C) Figure 5f -- 75A output current 0 0 10 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80 90 100 110120 Load Current (Arms) Ambient Temperature (C) Figure 5b -- ST48D12-02 ST 4 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE (c) 2003 TELEDYNE RELAYS ST\032003\Q1