Carlisle Interconnect Technologies (CarlisleIT) is one of the world's leading designers and manufacturers of high-performance wire and cable including fiber, RF/Microwave, specialty and filtered connectors, cable assemblies, complex harnesses, integrated installation kits and ARINC trays, racks and shelf assemblies, and offers engineering and certification services with DER, DAR, and DMIR personnel on staff. For over 70 years, CarlisleIT has been delivering highly reliable products to Aerospace, Defense, Medical, Industrial and other markets. Originally founded as the Tensolite Company in 1940, CarlisleIT has grown dramatically and now encompasses many recognized brands beyond Tensolite, including CDI, ECS, Jerrik, and QMI. CarlisleIT's commitment to innovation, global manufacturing and continuous improvement through the Carlisle Operating System (COS) make us ideally suited to support your most demanding programs and applications. Headquartered in St. Augustine, Florida CarlisleIT has operations in Arizona, California, Florida, Washington, Wisconsin and China. For more information, visit www.CarlisleIT.com. QUALITY * ON-TIME DELIVERY * TRACEABILITY * AOG SUPPORT * CUSTOM PACKAGING * TECHNICAL SUPPORT www.CarlisleIT.com BMS WIRE & CABLE Below is a typical BMS part number format. The following pages contain valuable information on BMS wire. BMS13-XX TXX CXX GXXX AWG NUMBER OF CONDUCTORS CONSTRUCTION BMS SPECIFICATION *Product Specifications are subject to change without notice. Specification Information contained herein is provided for reference only. BMS 13-48 Extruded Cross-Linked ETFE, 600V, Wire and Cable."General Purpose" for use in both pressurized, and unpressurized areas of aircraft. CLASS TYPE MIN MAX WIRE SIZE (AWG) MIN INSULATION THICKNESS JACKET SHIELD CONDUCTOR TEMPERATURE RATING (DEGREES C) (MIL) MAX MATERIAL COATING MATERIAL COATING MATERIAL Tin -- -- MIN MAX -- -65 150 1 1 5 24 10 6 Annealed Copper 2 1 5 24 16 6 High Strength Copper Alloy Nickel -- -- -- -65 150 3 1 5 24 10 6 Annealed Copper Tin Copper Tin ETFE -65 150 Tin -- -- ETFE -65 150 4 2 5 24 12 6 Annealed Copper 5 1 5 24 16 6 High Strength Copper Alloy Silver -- -- -- -65 150 6 1 5 24 16 6 High Strength Copper Alloy Silver Copper Tin ETFE -65 150 7 2 5 24 16 6 High Strength Copper Alloy Silver -- -- ETFE -65 150 Tin -- -- -- -65 150 8 1 6 24 4/0 10 Annealed Copper 9 1 6 24 16 10 High Strength Copper Alloy Silver -- -- -- -65 150 10 1 7 24 4/0 8 Annealed Copper Tin -- -- -- -65 150 11 1 6 24 16 8 High Strength Copper Alloy Silver -- -- -- -65 150 Tin Copper Tin ETFE -65 150 12 1 4 24 8 8 Annealed Copper 13 1 6 24 16 8 High Strength Copper Alloy Silver Copper Tin ETFE -65 150 14 2 5 24 12 8 Annealed Copper Tin -- -- ETFE -65 150 15 1 4 24 12 10 Annealed Copper Tin Copper Tin ETFE -65 150 Tin -- -- -- -65 150 16 1 6 24 10 15 Annealed Copper 17 2 5 20 12 15 Annealed Copper Tin -- -- ETFE -65 150 18 1 4 20 12 15 Annealed Copper Tin Copper Tin ETFE -65 150 Standard jacket color: White. (Except Type 08, and 10, 22AWG= pastel green.) Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange. 3 BMS WIRE & CABLE BMS 13-48 (continued) CLASS TYPE MIN MAX WIRE SIZE (AWG) MIN INSULATION THICKNESS SHIELD CONDUCTOR JACKET TEMPERATURE RATING (DEGREES C) (MIL) MAX MATERIAL COATING Silver MATERIAL COATING MATERIAL MIN MAX -- -- -- -65 150 19 1 6 24 16 15 High Strength Copper Alloy 20 2 5 20 18 15 High Strength Copper Alloy Silver -- -- ETFE -65 150 21 1 4 20 18 15 High Strength Copper Alloy Silver Copper Tin ETFE -65 150 22 1 6 24 16 15 High Strength Copper Alloy Nickel -- -- -- -65 150 23 1 6 24 16 10 High Strength Copper Alloy Nickel -- -- -- -65 150 24 1 4 24 16 10 High Strength Copper Alloy Nickel Copper Tin ETFE -65 150 25 1 5 24 12 6 Annealed Copper Tin Flat Copper Tin ETFE -65 150 26 1 5 24 16 6 High Strength Copper Alloy Nickel Flat Copper Tin ETFE -65 150 27 1 4 24 12 8 Annealed Copper Tin Flat Copper Tin ETFE -65 150 28 1 5 24 16 8 High Strength Copper Alloy Silver Flat Copper Tin ETFE -65 150 29 1 5 24 16 6 High Strength Copper Alloy Nickel Copper Tin ETFE -65 150 30 2 5 24 16 6 Annealed Copper Nickel -- -- ETFE -65 150 31 1 6 24 16 8 High Strength Copper Alloy Nickel -- -- -- -65 150 32 1 6 24 16 8 High Strength Copper Alloy Nickel Copper Tin ETFE -65 150 33 2 5 20 18 15 High Strength Copper Alloy Nickel -- -- ETFE -65 150 34 1 4 20 18 15 High Strength Copper Alloy Nickel Copper Tin ETFE -65 150 35 1 6 24 12 8 Annealed Copper Silver -- -- -- -65 150 36 1 6 24 12 8 Annealed Copper Silver Copper Tin ETFE -65 150 37 1 4 24 16 8 High Strength Copper Alloy Nickel Double Copper Braid Tin ETFE -65 150 38 1 4 22 10 8 Annealed Copper Tin Double Copper Braid Tin ETFE -65 150 39 1 4 24 16 8 High Strength Copper Alloy Nickel Flat Copper Tin ETFE -65 150 4 BMS 13-55 Insulated Thin Wall Fire Resistant, High Temperature, 600V, Wire and Cable WIRE SIZE CLASS TYPE MIN (AWG) MAX MIN INSULATION THICKNESS SHIELD CONDUCTOR JACKET (DEGREES C) (MIL) MAX TEMPERATURE RATING MATERIAL COATING MATERIAL COATING MATERIAL MIN MAX 1 1 4 22 10 25 Annealed Copper Nickel -- -- Inorganic Fiber PTFE Tape Braid 2 1 4 22 10 25 High Strength Copper Alloy Nickel -- -- Inorganic Fiber PTFE Tape Braid -65 260 3 1 4 22 14 25 Annealed Copper Nickel Copper Braid Nickel Inorganic Fiber PTFE Tape Braid -65 260 4 1 4 22 10 25 High Strength Copper Alloy Nickel Copper Braid Nickel Inorganic Fiber PTFE Tape Braid -65 260 -65 260 -65 260 5 1 1 22 10 35 High Strength Copper Alloy Nickel -- -- Inorganic Fiber PTFE Tape Braid 6 1 4 22 14 35 High Strength Copper Alloy Nickel Copper Braid Nickel Inorganic Fiber PTFE Tape Braid -65 260 Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green. BMS 13-58 Extreme Environment, Nickel Coated Copper Conductor, 600V, Wire and Cable Intended for use in areas where exposure to thermal changes and corrosive fluids are normal CLASS TYPE WIRE SIZE (AWG) MIN MAX MIN 1 1 8 24 2 1 4 24 3 1 4 4 2 5 INSULATION THICKNESS JACKET SHIELD CONDUCTOR (DEGREES C) (MIL) MAX 4/0 8 12 TEMPERATURE RATING MATERIAL COATING MATERIAL COATING 22 Annealed Copper Nickel -- -- -- -65 260 12 22 Annealed Copper Nickel Copper Braid Nickel -- -65 260 24 12 22 Annealed Copper Nickel -- -- PTFE/Tape -65 260 4 24 12 22 Annealed Copper Nickel -- -- PTFE/Tape -65 260 1 8 24 12 16 22 High Strength Copper Alloy Nickel Copper Braid Nickel -- -65 260 6 1 4 24 16 22 High Strength Copper Alloy Nickel Copper Braid Nickel -- -65 260 7 1 4 24 16 22 High Strength Copper Alloy Nickel Copper Braid Nickel PTFE/Tape -65 260 8 2 4 24 16 22 High Strength Copper Alloy Nickel -- -- PTFE/Tape -65 260 9 1 3 24 18 22 High Strength Copper Alloy Nickel Copper Braid Nickel PTFE/Tape -65 260 MATERIAL MIN MAX Standard jacket color: Light Gray. Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown, white. 5 BMS 13-60 Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable CLASS TYPE MIN MAX WIRE SIZE (AWG) MIN INSULATION THICKNESS JACKET SHIELD CONDUCTOR TEMPERATURE RATING (DEGREES C) (MIL) MAX MATERIAL COATING MATERIAL COATING MATERIAL MIN Tin -- MAX -- -- -65 150 1 1 8 22 4/0 8 Annealed Copper 2 1 4 22 10 8 Annealed Copper Tin Copper Braid Tin Polyimide/PTFE -65 150 3 2 4 22 10 8 Annealed Copper Tin -- -- Polyimide/PTFE -65 150 Nickel -- -- -- -65 260 4 1 8 24 16 8 High Strength Copper Alloy 16 10 8 8 High Strength Copper Alloy Annealed Copper Nickel Copper Braid Tin Polyimide/PTFE -65 150 5 1 4 24 14 6 2 4 24 16 8 High Strength Copper Alloy Nickel -- -- Polyimide/PTFE -65 260 7 1 8 22 4/0 19 Annealed Copper Nickel -- -- -- -65 260 Nickel Copper Braid Nickel Polyimide/PTFE -65 260 8 1 6 22 10 19 Annealed Copper 9 2 5 4 8 22 22 10 18 19 Annealed Copper Nickel -- -- Polyimide/PTFE -65 260 10 1 8 24 16 19 High Strength Copper Alloy Nickel -- -- -- -65 260 11 1 6 24 16 19 High Strength Copper Alloy Nickel Copper Braid Nickel Polyimide/PTFE -65 260 Nickel -- -- Polyimide/PTFE -65 260 12 2 4 24 16 19 High Strength Copper Alloy 13 1 6 22 10 6 Annealed Copper Tin Copper Braid Tin Polyimide/PTFE -65 150 14 2 6 22 10 6 Annealed Copper Tin -- -- Polyimide/PTFE -65 150 15 1 6 24 14 16 10 6 6 High Strength Copper Alloy Annealed Copper Nickel Copper Braid Tin Polyimide/PTFE -65 150 Nickel -- -- Polyimide/PTFE -65 260 16 2 6 24 16 6 High Strength Copper Alloy 17 1 6 22 10 6 Annealed Copper Nickel Copper Braid Nickel Polyimide/PTFE -65 260 18 2 6 22 10 6 Annealed Copper Nickel -- -- Polyimide/PTFE -65 260 19 1 8 22 4/0 8 Annealed Copper Nickel -- -- -- -65 260 Nickel Copper Braid Nickel Polyimide/PTFE -65 260 Nickel -- -- Polyimide/PTFE -65 260 -- -- -- -- -65 175 20 1 5 22 10 8 Annealed Copper 21 2 4 22 10 8 Annealed Copper 22 1 3 8 4/0 19 23 10 10 18 18 8 High Strength Copper Alloy Nickel -- -- Polyimide/PTFE -65 260 Tin Copper Braid Nickel Polyimide/PTFE -65 150 Nickel Double Copper Braid Nickel Polyimide/PTFE -65 260 EC Aluminum 24 7 7 20 20 8 Annealed Copper 25 1 4 24 16 8 High Strength Copper Alloy Standard jacket color: White. (Except Type 01 and 22AWG= pastel green). Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23). 6 BMS 13-60 (continued) Arc Resistant, 600V, Annealed Copper, Copper Alloy, and Aluminum Wire and Cable WIRE SIZE CLASS TYPE MIN (AWG) MAX MIN INSULATION THICKNESS JACKET SHIELD CONDUCTOR TEMPERATURE RATING (DEGREES C) (MIL) MAX MATERIAL COATING MATERIAL COATING MATERIAL MIN MAX 26 1 3 24 16 8 High Strength Copper Alloy 27 1 3 22 16 8 High Strength Copper Alloy NIckel Double Copper Braid Nickel Polyimide/PTFE -65 260 28 1 8 22 10 6 Annealed Copper Tin -- -- -- -65 150 29 1 8 22 10 6 Annealed Copper Nickel -- -- -- -65 260 30 1 8 24 16 6 High Strength Copper Alloy Nickel -- -- -- -65 260 31 1 6 22 16 6 Annealed Copper Tin Flat Copper Braid Tin Polyimide/PTFE -65 150 32 1 6 24 16 6 High Strength Copper Alloy Nickel Flat Copper Braid Tin Polyimide/PTFE -65 150 33 1 6 22 16 8 High Strength Copper Alloy Tin Flat Copper Braid Tin Polyimide/PTFE -65 150 34 1 6 24 16 8 High Strength Copper Alloy Nickel Flat Copper Braid Tin Polyimide/PTFE -65 150 35 1 8 26 16 6 High Strength Copper Alloy Silver -- -- -- -65 200 36 1 6 26 16 6 High Strength Copper Alloy Silver Flat Copper Silver Polyimide/PTFE -65 200 37 1 6 26 16 6 High Strength Copper Alloy Nickel Flat Copper Silver Polyimide/PTFE -65 200 38 1 6 22 10 6 Annealed Copper Nickel Flat Copper Silver Polyimide/PTFE -65 200 39 1 8 26 12 8 High Strength Copper Alloy Silver -- -- -- -65 200 40 1 6 26 16 8 High Strength Copper Alloy Silver Flat Copper Silver Polyimide/PTFE -65 200 41 1 6 24 16 8 High Strength Copper Alloy Nickel Flat Copper Silver Polyimide/PTFE -65 200 42 1 6 22 10 8 Annealed Copper Nickel Flat Copper Silver Polyimide/PTFE -65 200 43 1 6 22 10 19 Annealed Copper Nickel Flat Copper Nickel Polyimide/PTFE -65 260 44 1 4 22 16 10 Annealed Copper Nickel -- -- -- -65 260 45 1 4 24 20 10 High Strength Copper Alloy Nickel -- -- -- -65 260 46 1 4 24 16 8 High Strength Copper Alloy Nickel Copper Braid Nickel Polyimide/PTFE -65 260 47 1 4 20 10 8 Annealed Copper Nickel Copper Braid Nickel Polyimide/PTFE -65 260 48 1 4 24 16 6 High Strength Copper Alloy Nickel Double Copper Braid Nickel Polyimide/PTFE -65 260 49 1 4 22 10 6 Annealed Copper Nickel Double Copper Braid Nickel Polyimide/PTFE -65 260 50 1 4 26 16 6 High Strength Copper Alloy Nickel Copper Braid Nickel Polyimide/PTFE -65 260 51 1 4 26 16 6 High Strength Copper Alloy Nickel Flat Copper Nickel Polyimide/PTFE -65 260 52 1 4 22 10 6 Annealed Copper Nickel Flat Copper Nickel Polyimide/PTFE -65 260 53 1 3 22 16 6 High Strength Copper Alloy Nickel Double Copper Braid Nickel Polyimide/PTFE -65 260 54 1 4 22 10 19 Annealed Copper Nickel Double Copper Braid Nickel Polyimide/PTFE -65 260 NIckel Double Flat Copper Braid Tin Polyimide/PTFE -65 150 Standard jacket color: White. (Except Type 01 and 22AWG= pastel green). Multiconductor Standard colors= Red, blue, yellow, green, black, purple, orange, brown (except type 23). 7 BMS 13-65 Silver Coated Conductor, PTFE Dielectric, Double Braid, Light Weight, 50 ohms, COAX TYPE CENTER CONDUCTOR DIAMETER NOM O.D. IMPEDANCE MIN JACKET SHIELD CONDUCTOR INSULATION TEMPERATURE RATING (DEGREES C) MAX MATERIAL COATING MATERIAL COATING MATERIAL Silver Round and Flat Copper Silver FEP -55 200 Silver Round and Flat Copper Silver FEP -55 200 Silver FEP -55 200 OE 50 ohm .111 .0233 .0244 PTFE Annealed Copper OF 50 ohm .141 .0332 .0348 PTFE Annealed Copper Silver Round and Flat Copper MIN MAX OG 50 ohm .187 .0470 .049 PTFE Annealed Copper OH 50 ohm .252 .0650 .067 PTFE Annealed Copper Silver Round and Flat Copper Silver FEP -55 200 OJ 50 ohm .322 .0884 .0904 PTFE Annealed Copper Silver Round and Flat Copper Silver FEP -55 200 OK 50 ohm .488 .1430 .147 PTFE Annealed Copper Silver Round and Flat Copper Silver FEP -55 200 Standard jacket color: Brown. BMS 13-67 Insulated Fire Resistant, High Temperature Wire and Cable 1 2 WIRE SIZE CLASS TYPE (AWG) MAX MIN MAX -- -- -- -- 10 4 22 TEMPERATURE RATING (DEGREES C) MIN 1 JACKET SHIELD CONDUCTOR INSULATION MATERIAL COATING -- -- -- Inorganic Fiber PTFE Tape & Braid High Strength Copper Alloy MATERIAL COATING -- Nickel Copper MATERIAL MIN MAX -- -- -- -- Nickel Inorganic Fiber PTFE Tape & Braid -65 310 Standard jacket color: White with Red Stripe. Multiconductor Standard colors= Red, blue, yellow, green. BMS 13-71 Aerospace Grade Optical Fiber Cable TYPE CLASS GRADE DESCRIPTION TEMPERATURE RATING SECONDARY BUFFER STRENGTH MEMBER JACKET COATING MATERIAL MATERIAL MATERIAL Aramid Fiber/ Fiberglass Braid PFA -55 100 OPTICAL FIBER (DEGREES C) MIN MAX 1 1 A 62.5/125/250 Multimode Fiber Acrylate Polyimide Tape over Expanded PTFE 2 1 A 62.5/125/250 Multimode Fiber Acrylate Polyimide Tape over Expanded PTFE -- -- -55 100 3 1 A 62.5/125/250 Multimode Fiber Acrylate Polyimide Tape over Expanded PTFE Aramid Fiber/ Fiberglass Braid PFA -55 100 4 2 A 62.5/125/250 Multimode Fiber Acrylate Polyimide Tape over Expanded PTFE Aramid Fiber/ Fiberglass Braid PFA -55 100 BMS 13-72 100 ohm Databus Cable TYPE CLASS WIRE SIZE (AWG) INSULATION CONDUCTOR JACKET SHIELD TEMPERATURE RATING (DEGREES C) MATERIAL COATING MATERIAL COATING MATERIAL Silver Flat and Round copper Tin FEP -55 150 MIN MAX 3 4 24 PTFE High Strength Copper Alloy 4 4 22 PTFE High Strength Copper Alloy Silver Flat and Round copper Tin FEP -55 150 7 2 24 PTFE High Strength Copper Alloy Silver Flat and Round copper Tin FEP -55 150 8 2 24 PTFE High Strength Copper Alloy Silver Flat and Round copper Tin FEP -55 150 8 BMS 13-78 Arc Resistant, 1500V, Annealed Copper and Aluminum Wire and Cable CLASS TYPE MIN MAX INSULATION TYPE WIRE SIZE (AWG) MIN JACKET SHIELD CONDUCTOR (DEGREES C) & THICKNESS (MIL) MAX TEMPERATURE RATING MATERIAL COATING MATERIAL MATERIAL COATING MIN MAX 01 1 4 18 10 ETFE 25 mils 02 1 3 8 3/0 Flex-ETFE 33 mils Annealed Copper Fine Strand NIckel -- -- -- -65 175 03 1 3 8 4/0 Flex-ETFE 33 mils Aluminum Fine Strand -- -- -- -- -65 175 04 1 3 8 3/0 PTFE tape 33 mils Annealed Copper Fine Strand Nickel -- -- -- -65 260 05 1 4 18 10 ETFE 25 mils Annealed Copper Nickel Copper Braid Nickel ETFE -65 175 06 1 4 18 10 ETFE 25 mils Annealed Copper Nickel Double Copper Braid Nickel ETFE -65 175 07 1 3 18 10 PTFE tape 25 mils Annealed Copper Nickel -- -- -- -65 260 08 1 4 18 12 PTFE tape 25 mils Annealed Copper Nickel Copper Braid Nickel PTFE tape -65 260 09 3 3 16 14 PTFE tape 25 mils Annealed Copper Nickel Double Copper Braid Nickel PTFE tape -65 260 Annealed Copper NIckel -- -- -- -65 175 BMS 13-80 Wire, Electric, Twinax, 120 Ohm, Data Bus Cable TYPE CLASS WIRE SIZE (AWG) MIN SHIELD CONDUCTOR INSULATION JACKET MAX MATERIAL COATING MATERIAL COATING MATERIAL Silver Flat Copper and Round Copper Tin Polyimide/PTFE Silver Flat Copper and Round Copper Tin Polyimide/PTFE 1 2 26 20 PTFE High Strength Copper Alloy 2 2 26 20 PTFE High Strength Copper Alloy BMS 13-83 100 Ohm Databus Cable TYPE CLASS WIRE SIZE (AWG) JACKET SHIELD CONDUCTOR INSULATION TEMPERATURE RATING (DEGREES C) MATERIAL COATING MATERIAL COATING MATERIAL Silver Flat and Round copper Tin Polyimide/PTFE -55 150 MIN MAX 3 4 24 PTFE High Strength Copper Alloy 4 4 22 PTFE High Strength Copper Alloy Silver Flat and Round copper Tin Polyimide/PTFE -55 150 7 2 24 PTFE High Strength Copper Alloy Silver Flat and Round copper Tin Polyimide/PTFE -55 150 8 2 24 PTFE High Strength Copper Alloy Silver Flat and Round copper Tin Polyimide/PTFE -55 150 S280W502 100 Ohm Data Bus Cable TYPE CLASS WIRE SIZE (AWG) INSULATION SHIELD CONDUCTOR MATERIAL JACKET COATING MATERIAL COATING MATERIAL Silver Flat Copper and Round Copper Tin FEP 1 2 24 PTFE High Strength Copper Alloy 3 4 22 PTFE Annealed Copper Silver Flat Copper and Round Copper Tin FEP 4 4 24 PTFE High Strength Copper Alloy Silver Flat Copper and Round Copper Tin FEP 6 2 24 PTFE High Strength Copper Alloy Silver Flat Copper Tin FEP 9 AIRBUS SPECIFICATION WIRE & CABLE Airbus Specification Wire & Cable Hook up Wires - Airframe Wiring Specifications ASN/ABS/NSA EN Construction AWG Size Rating Temp. * Conductor : Nickel Plated Copper (AWG 22 to 10), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) * Insulation : Polyimide Tapes + Topcoat * Suitable for UV Laser Marking 26 to 10 200C 2266 2 CF or EN 2266 Basic Cores Twisted Cable 26 to 10 200C QF 2266 3 CF or EN 2266 Basic Cores Twisted Cable 26 to 10 200C ASN EO268 RF 2266 4 CF or EN 2266 Basic Cores Twisted Cable 26 to 10 200C ASN EO270 SJ 2713 1 CF or EN 2266 Basic Core + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat ASN 26 to 14 EN 26 to 10 200C ASN EO272 TK 2713 2 CF or EN 2266 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat ASN 26 to 12 EN 26 to 10 200C ASN EO274 UD 2713 3 CF or EN 2266 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat ASN 26 to 14 EN 26 to 12 200C VL 2713 4 EN 2266 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide Tapes + Topcoat EN 26 to 14 200C Ref. Type ASN EO261 CF ASN EO264 PF ASN EO266 Ref. 2266 Hook up Wires - Airframe Wiring Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type Specifications Cable Code EN Construction AWG Size Rating Temp. * Conductor : Nickel Plated Copper (AWG 22 to 06), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) * Insulation : Polyimide + PTFE Tapes * Suitable for UV Laser Marking 26 to 06 260C 2267-007B 2 DMA of EN 2267-007 Basic Cores Twisted Cable 26 to 06 260C QL 2267-007C 3 DMA of EN 2267-007 Basic Cores Twisted Cable 26 to 06 260C RK 2267-007D 4 DMA of EN 2267-007 Basic Cores Twisted Cable 26 to 06 260C GJ 2714-011A 1 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 26 to 10 260C MH 2714-011B 2 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 26 to 10 260C UU 2714-011C 3 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 26 to 10 260C VV 2714-011D 4 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 26 to 14 260C MJ 2714-012E 5 DMA or EN 2267-007 Basic Cores + Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 18 to 12 260C Ref. Ref. DM 2267-008A PN 10 Hook up Wires - Airframe Wiring Arc Tracking & Hydrolysis Resistant - Light Weight Specifications Cable Code EN Construction AWG Size Rating Temp. * Conductor : Nickel Plated Copper (AWG 22 to 2), High Strength Nickel Plated Copper Alloy (AWG 26 & 24) * Insulation : Special Polyimide Tape + PTFE Tape(s) * Suitable for UV Laser Marking 26 to 2 260C 2267-009B 2 DRA of EN 2267-009A Basic Cores Twisted Cable 26 to 4 260C DRC 2267-009C 3 DRA of EN 2267-009A Basic Cores Twisted Cable 26 to 4 260C DRD 2267-009D 4 DRA of EN 2267-009A Basic Cores Twisted Cable 26 to 14 260C MLA 2714-013A 1 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes 26 to 10 260C MLB 2714-013B 2 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes 26 to 10 260C MLC 2714-013C 3 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes 26 to 10 260C MLD 2714-013D 4 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes 26 to 14 260C MME 2714-014E 5 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes 18 to 12 260C MMF 2714-014F 260C 2714-014G : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes : Nickel Plated Copper Spiral Shield * Sheath : Polyimide + PTFE Tapes On request MMG 6 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking 7 DRA or EN 2267-009A Basic Core * Shield Suitable for UV Laser Marking 24 260C Ref. Ref. DR 2267-010A DRB Hook up Wires - Airframe Wiring Arc Tracking & Hydrolysis Resistant - Hybrid Insulation Type - Aluminum Conductors Specifications ABS EN Construction AWG Size Rating Temp. * Conductor : Nickel Copper Clad Aluminum (AWG 24 to 4), Nickel Plated Aluminum (AWG 3 to 000) * Insulation : Special Polyimide Tape + PTFE Tape(s) * Suitable for UV Laser Marking 24 to 4 3 to 000 180C ADB 2 ADA of ABS 1354 Basic Cores Twisted Cable 24 to 4 3 to 000 180C ABS 1354 ADC 3 ADA of ABS 1354 Basic Cores Twisted Cable 24 to 4 3 to 000 180C ABS 1354 ADD 4 ADA of ABS 1354 Basic Cores Twisted Cable 24 to 4 3 to 1 180C ABS 1354 ADE 1 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 24 180C ABS 1356 VNA 2 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 24 to 10 180C ABS 1356 VNB 3 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 24 to 10 180C ABS 1356 VNC 4 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 24 to 10 180C ABS 1356 VND 5 ADA or ABS 1354 Basic Core Suitable for UV Laser Marking * Shield * Sheath : Nickel Plated Copper Spiral Shield : Polyimide + PTFE Tapes 24 to 14 180C Ref. Type ABS 0949 AD ABS 1354 Ref. 11 Coaxial Cables Specifications ASN/ABS/NSA EN Ref. MILC 17 Ref. Type ECS 0757 KE ASN E0406 WD EN 4604008 No similar type ASN E0691 WM EN 4604006 No similar type ASN E0692 WN EN 4604007 No similar type WS EN 4604004 No similar type ASN E0752 WZ Ref. No similar type EN 4604003 No similar type NSA 935 344 XE M17/138 00001 RG 188 AU ASN E0293 XF M17/175 00001 RG 400 U ASN E0690 WL ASN E0634 WH EN 4604005 Construction No similar type M17/137 00001 * Inner Conductor * Dielectric Core * Outer Conductor * Jacket : Silver Plated Copper Alloy : PTFE : 3 Silver Plated Copper Braids : 2 FEP Jackets * Inner Conductor * Dielectric Core * Outer Conductor * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket : Silver Plated Copper : Foamed FEP : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper : Low Density PTFE : 1 Silver Plated Copper Tape : FEP : Silver Plated Copper : Low Density PTFE : 1 Silver Plated Copper Tape + Silver Plated Copper Braid : PTFE * Inner Conductor * Dielectric Core * Outer Conductor : Silver Plated Copper : PTFE : Silver Plated Copper Braid + High Immunity Tape + Silver Plated Copper Braid : Polyimide Tape : Silver Plated Copper : Low Density PTFE : 1 Metalized Foil + 1 Silver Plated Copper Braid : FEP : Silver Plated Annealed Copper Covered Steel : PTFE : 1 Silver Plated Copper Braid : PTFE : Silver Plated Copper : PTFE : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper Alloy : Low Density Fluorocarbon : 2 Silver Plated Copper Braids : PFA : Silver Plated Annealed-Copper-Covered Steel : PTFE : 1 Silver Plated Copper Braid : PFA * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket * Inner Conductor * Dielectric Core * Outer Conductor * Jacket 12 Overall Diameter Characteristic Rating (nominal) mm Impedance Temp. 3.45 50 200C 7.70 50 200C 3.85 50 200C 8.00 50 200C 2.50 50 200C 3.55 50 200C 2.70 50 200C 4.95 50 200C 2.30 75 200C 3.58 95 200C Twinax Bus Specifications ASN/ABS/NSA Type Ref. EN Overall Diameter (nominal) mm AWG Size Rating Temp. 3.30 24 200C 4.50 24 150C 3.10 24 200C 3.00 26 200C 3.70 24 150C 3.70 24 200C 3.80 24 200C 2.90 26 200C 2.50 26 200C Overall Diameter (nominal) mm AWG Size Rating Temp. 4.40 24 125C Construction Ref. Shielded & Sheathed 100 Data Bus Twisted Pair ABS 0386 WF ASN E0259 HE ASN E0290 XM ASN E0849 HJ ASN E0479 WJ EN 4604004-B WJ EN 3375004-B WV EN 3375004-C ECS 0700 WW EN 3375005 ASN E0811 WY Shielded & Sheathed 125 Data Bus Twisted Pair Shielded & Sheathed 78 Data Bus Twisted Pair EN 3375006 Shielded & Sheathed 75 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair Shielded & Sheathed 77 Data Bus Twisted Pair * Conductor * Insulation * Shield * Sheath * Conductor * Insulation * Shield * Sheath * Conductor * Insulation * Shield * Sheath : Nickel Plated Copper Alloy : PTFE : Nickel Copper Braid : Polyimide Tapes : Silver Plated Copper Alloy : PTFE : Nickel Plated Copper Braid : Polyimide Tapes : Silver Plated Copper Alloy : PTFE : Nickel Plated Copper Braid : Polyimide Tapes * Conductor : Nickel Plated High Strength Copper Alloy * Insulation : Polyimide Tape(s) + PTFE Topcoat * Shield : Nickel Plated Copper Braid + 2 High Immunity Tapes * Sheath : Polyimide Tapes * Conductor : Silver Plated Copper Alloy * Insulation : PTFE * Shield : 2 Tinned Plated Copper Braids * Sheath : FEP * Conductor : Silver Plated Copper Alloy * Insulation : PTFE * Shield : 2 Silver Plated Copper Braids * Sheath : FEP * Conductor : Silver Plated Copper Alloy * Insulation : PTFE * Shield : Silver Plated Copper Braid + 1 High Immunity Tape + Silver Plated Copper Braid * Sheath : FEP * Conductor * Insulation * Shield * Sheath * Conductor * Insulation * Shield * Sheath : Silver Plated Copper Alloy : PTFE : 2 Silver Plated Copper Braids : FEP : Silver Plated Copper Alloy : PTFE : 1 Silver Plated Copper Braid : FEP Quad Ethernet Specifications ASN/ABS/NSA Type Ref. ABS 1503 EN Construction Ref. Shielded Quad Cable 100 Suitable for UV laser marking KD * Conductor * Insulation * Shield * Sheath : Silver Plated Copper : FEP + Separator Tape : 1 Silver Plated Copper Braid : FEP Optical Cable ABS 0963 Optical Fiber Cable 003LF : 62.5/125 Silica, Silicone coating 400um : Zero Halogen Copolymer : Polymer Aromatic Fiber Braid : Zero Halogen Copolymer + FEP * Core * Jacket * Mechanical Strength * Outer Jacket 1.8 125C Special Cables MBBN 3320 YH 004-006 ASN EO385 HH ASN EO488 HL NSA 935 306 YK EN 4049004 Thermocouple Cable * Conductors * Insulation * Shield * Jacket FEP Sheathed Coil Cord : Nickel Chromium/Nickel Aluminum : PTFE + Polyimide + PTFE Tapes : Nickel Plated Copper Braid : Polyimide Tape + PTFE Tape 3 CF 16 + 3 CF 22 Basic Wires + 7 PTFE Fillers * Sheath : FEP FEP Sheathed Coil Cord 6 CF 24 + 2 CF 20 + 1 CF 16 Basic Wires * Sheath : FEP Shielded & Sheathed Low Noise Twisted Pair * Conductor * Insulation * Shield * Sheath * Jacket : Silver Plated Annealed Copper-Cover Steel : PTFE + Low Noise Treatment : Nickel Plated Copper Braid : Polyimide + PTFE Tapes : Polyimide Tape + PTFE Tape 13 4.00 AWG 22 4.55 AWG20 22 to 20 260C 200C 200C 4.36 Max 22 260C Flight Test Cable Specifications ASN/ABS/NSA Construction Overall Diameter (nominal) mm AWG Size Rating Temp. 0.97 24 200C Ref. Type ASN EO409 BG Suitable for UV laser marking ASN EO410 SU 1 ASN EO409 BG Basic Core + Suitable for UV laser marking * Shield * Sheath : Nickel Plated Copper Spinning : Polyimide + PTFE Tape 1.42 24 200C ASN EO411 TV 2 ASN EO409 BG Basic Core Twisted Cable + PTFE + Separator Tape Suitable for UV laser marking * Shield * Sheath : Nickel Plated Copper Spinning : Polyimide + PTFE Tape 2.54 24 200C ASN EO412 VF : Nickel Plated Copper Spinning : Polyimide + PTFE Tape 3.00 24 200C ASN EO413 HK : Nickel Chromium/Nickel Aluminum : PTFE Tape : Nickel Plated Copper Braid : Polyimide + PTFE Tape 2.70 24 260C AWG Size Rating Temp. * Conductor : Nickel Plated Copper (suitable for solderability) * Insulation : PTFE Tape 4 ASN EO409 BG Basic Cores Twisted * Shield Cable + PTFE Separator Tape + * Sheath Suitable for UV laser marking * Conductor Thermocouple Cable * Insulation * Shield * Sheath Fire Resistant Cables Specifications ASN/ABS/NSA Type Ref. EN Construction Ref. ASN EO437 DL EN 2346003 * Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG * Insulation : Silica Fiber + Fiberglass Braid + PTFE Tape * Application : Fire Resistant Wires 22 to 16 260C ECS O741 DW EN 2346005 * Conductor : 27% Nickel Clad Copper Alloy for AWG 22, 27% Nickel Clad Copper Alloy for other AWG * Insulation : Fire Resistant Insulation + PTFE Tape * Application : Fire Proof Wires * Suitable for UV Laser Marking 22 to 14 260C ECS 0741 DWB EN 2346003 2 DWA Basic Cores Twisted Cable * Application : Fire Proof Wires 22 to 14 260C ECS 0741 DWC EN 2346005 3 DWA Basic Cores Twisted Cable * Application : Fire Proof Wires 22 to 14 260C ECS 0742 GPA EN 4608004 1 DWA Basic Core + Suitable for UV Laser Marking * Shield : Nickel Plated Copper Braid * Sheath : PTFE Tapes * Application : Fire Proof Wires 22 to 14 260C ECS 0742 GPB EN 4608004 2 DWA Basic Core + Suitable for UV Laser Marking * Shield : Nickel Plated Copper Braid * Sheath : PTFE Tapes * Application : Fire Proof Wires 22 to 14 260C ECS 0742 GPC EN 4608004 3 DWA Basic Core + Suitable for UV Laser Marking * Shield : Nickel Plated Copper Braid * Sheath : PTFE Tapes * Application : Fire Proof Wires 22 to 14 260C Power Feeder Cables Specifications ASN/ABS/NSA EN Construction AWG Size Rating Temp. 06 to 0000 180C 06 180C * Conductor : Aluminum Alloy * Insulation : Polyimide Tapes + Aromatic Polyimide Braid coated with Nonflammable Lacquer 04 to 0000 150C * Conductor * Insulation * Conductor * Insulation 10 to 0000 260C 3 to 0000 180C 3 to 0000 3 to 1 180C Ref. Type ASN EO438 YV * Conductor : Nickel Plated Aluminum Alloy * Insulation : PTFE Tape + Aromatic Polyimide Braid coated with Nonflammable Lacquer ASN EO471 GP 3 ASNE0438 Basic Cores Twisted Cable NSA 935 308 YU NSA 935 131 DG ABS 0949 AD ABS 1354 ADB, ADC, ADD Ref. EN 2854 : Nickel Plated Copper : Composite Polyimide fiber glass Tape + PTFE Tape(s) : Nickel Plated Aluminum : Special Polyimide Tape + PTFE Tape(s) 2, 3 or 4 ADA or ABS 1354 Basic Cores Twisted Cable 14 Military Specification Wire and Cable MIL-W-16878 (NEMA HP3, HP4) PART NUMBER (Former) Mil-W-16878 PART NUMBER (Replacement) Mil-W-22759 Mil-W-22759/11 Mil-W-16878/4-D Mil-W-22759/22 Part Number Breakdown M16878/ 4 B F B * COLOR CODE MILITARY DESIGNATION CONDUCTOR STRANDING SPECIFICATION SHEET CONDUCTOR MATERIAL GAUGE CONDUCTOR MATERIAL A = Bare Copper; B = Coated Copper; C = Coated Copper-Covered Steel; D = Coated High Strength Copper Alloy Gauge AWG 32 Letter Letter AWG Letter AWG Letter AWG A 20 G 10 M 1 U T 30 B 18 H 8 N 0 28 C 16 J 6 P 00 W 26 D 14 K 4 R 000 Y 24 E 12 L 2 S 0000 Z 22 F Number of Strands Letter Number of Strands Letter Conductor Stranding Number of Strands Letter Number of Strands 1 A 26 F 133 L 1045 M 1330 T N P R 1672 V 2109 W Letter 7 B 37 G 259 10 C 41 H 427 16 19 D 65 J 665 E 105 K 817 Color Code No. Designator AWG Letter Color No. Designator Black 0 Yellow 4 Gray 8 Brown 1 Green 5 White 9 Red 2 Blue 6 Orange 3 Violet 7 Color 15 S MILITARY SPECIFICATION WIRE & CABLE Mil-W-16878/4-B Military Specification Wire and Cable MILITARY SPECIFICATION WIRE & CABLE NEMA WC27500 (Formerly MIL-DTL-M27500) M27500 - 22 SD 2 T 23 JACKET STYLE (EXTRUDED WHITE ETFE) SHIELD STYLE (TIN COATED COPPER) NUMBER OF WIRES IN CABLE BASIC WIRE SPEC (M22759/34) GAUGE OF BASIC WIRE (#22) COLOR-CODE DESIGNATOR SPECIFICATION NUMBER Basic Wire Specification & Symbol SYMBOL A AA AB AD B C CA CB CC E EA F H JA JB JC JD JE JF LE LH MD ME MF MG MH MJ MK SPECIFICATION Mil-W-5086/1 Mil-W-5086/5 Mil-W-5086/6 Mil-W-5086/7 Mil-W-5086/2 Mil-W-5086/3 Mil-W-22759/13 Mil-W-22759/14 Mil-W-22759/15 Mil-W-22759/2 Mil-W-22759/1 Mil-W-8777, MS27110 Mil-W-8777, MS25471 Mil-W-25038/1 Mil-W-22759/28 Mil-W-22759/29 Mil-W-22759/30 Mil-W-22759/31 MIL-W-25038/3 Mil-W-22759/9 Mil-W-22759/10 Mil-W-81044/5 Mil-W-81044/6 Mil-W-81044/7 Mil-W-81044/8 Mil-W-81044/9 Mil-W-81044/10 Mil-W-81044/11 SYMBOL SPECIFICATION ML MM MR MS MT MV MW MY NA NB NE NF NG NH NK NL P RA RB RC RE SA SB SC SD SE SM SN Mil-W-81044/12 Mil-W-81044/13 Mil-W-81381/7 Mil-W-81381/8 Mil-W-81381/9 Mil-W-81381/10 Mil-W-81381/11 Mil-W-81381/12 Mil-W-81381/13 Mil-W-81381/14 Mil-W-81381/17 Mil-W-81381/18 Mil-W-81381/19 Mil-W-81381/20 Mil-W-81381/21 Mil-W-81381/22 Mil-W-5806/4 Mil-W-22759/3 Mil-W-22759/4 Mil-W-22759/11 Mil-W-22759/12 Mil-W-22759/7 Mil-W-22759/32 Mil-W-22759/33 Mil-W-22759/34 Mil-W-22759/35 Mil-W-22759/41 Mil-W-22759/42 16 SYMBOL SP SR SS ST TA TE TF TG TH TK TL TM TN VA WA WB WC WE WF WG WH WJ WK WL WM WN WP WR SPECIFICATION Mil-W-22759/43 Mil-W-22759/44 Mil-W-22759/45 Mil-W-22759/46 Mil-W-22759/8 Mil-W-22759/16 Mil-W-22759/17 Mil-W-22759/18 Mil-W-22759/19 Mil-W-22759/20 Mil-W-22759/21 Mil-W-22759/22 Mil-W-22759/23 Mil-W-22759/5 Mil-W-22759/6 Mil-W-22759/80 Mil-W-22759/81 Mil-W-22759/82 Mil-W-22759/83 Mil-W-22759/84 Mil-W-22759/85 Mil-W-22759/86 Mil-W-22759/87 Mil-W-22759/88 Mil-W-22759/89 Mil-W-22759/90 Mil-W-22759/91 Mil-W-22759/92 Shield Style Jacket Style Color Code DOUBLE SHIELD U T S N F C M P G H * J E I -V W Y Z R K L A B # D X Q SINGLE JACKET SYMBOL DOUBLE JACKET SYMBOL 00 01 02 03 04 05 06 07 08 09 10 11 12 14 15 16 17 18 20 21 22 23 24 00 51 52 53 54 55 56 57 58 59 60 61 62 64 65 66 67 68 70 71 72 73 74 SHIELD MAX TEMP SHIELD STYLE No Shield Tin Coated Copper, Round Silver Coated Copper, Round Nickel Copper, Round Stainless Steel, Round Heavy Nickel Coated Copper, Round Silver Coated High-Strength Copper Alloy, Round Nickel Coated High-Strength Copper Alloy, Round Silver Coated Copper, Flat Silver Coated High Strength Copper Alloy, Flat Nickel Coated Copper, Flat Tin Coated Copper, Flat Nickel Coated High Strength Copper Alloy, Flat Nickel Chromium Alloy, Flat -150C (302F) 200C (392F) 260C (500F) 400C (752F) 400C (752F) 200C (392F) 260C (500F) 200C (392F) 200C (392F) 260C (500F) 150C (302F) 260C (500F) 400C (752F) TEMP. LIMIT FOR JACKET MATERIAL JACKET STYLE -90C (194F) 105C (221F) 105C (221F) 150C (302F) 200C (392F) 260C (500F) 260C (500F) 150C (302F) 200C (392F) 125C (257F) 200C (392F) 200C (302F) 150C (302F) 150C (302F) 200C (392F) 150C (302F) 150C (302F) 260C (500F) 260C (500F) 200C (392F) 200C (392F) 200C (392F) No Jacket Extruded White PVC Extruded Clear Polyamide in accordance with ASTM D4066 White Polyamide Braid impregnated with Clear Polyamide Finisher over Polyester Tape Polyester Braid impregnated with High Temp Finishers over Polyester Tape Extruded Clear FEP Extruded or Taped and Heat Sealed White PTFE White PTFE Treated Glass Braid impregnated and Coated with PTFE Finisher over Presintered PTFE Tape Crosslinked White Extruded Polyvinylidene (PVF) Extruded White FEP Extruded Clear PVF Tape of Natural Polyamide/FEP Heat Sealed with FEP outer surface Tape of Natural Polyamide/FEP Wrapped and Heat Sealed with Polyamide Outer Surface Extruded White ETFE (tefzel) Extruded Clear ETFE (tefzel) Braid of Aromatic Polyamide with Hig-Temp Finisher over Presintered PTFE Tape (Nomex) White Extruded ECTFE Clear Extruded ECTFE Extruded White PFA Extruded Clear PFA Tape of Polyamide/FEP Wrapped and Heat Sealed with Opaque Polyamide Outer Surface White Crosslinked Extruded Modified XLETFE Tape Layer of PTFE Wrapped over a Tape Layer of Natural Polyamide Combined with FEP and Heat Sealed DESIGNATION 1 COND -A B C D E F G H J K L M N 9 2 COND 3 COND 4 COND 5 COND 6 COND 9, 96, 93, 95, 92, 90 9, 96, 93 9, 96 9, 96, 93, 95 9, 96, 93, 95, 92 9, 6, 3, 5, 2, 0 9, 6, 3 9, 6 9, 6, 3, 5 9, 6, 3, 5, 2 Solid color, color denotes wire size (refer table III C, per spec), Identify by banding marks (refer table III D, per spec) Same as "--" Same as "A" Same as "B" 92, 96, 94, 95, 9, 90 92, 96, 94 92, 96 92, 96, 94, 95 92, 96, 94, 95, 9 2, 6, 4, 5, 9, 0 2, 6, 4 2, 6 2, 6, 4, 5 2, 6, 4, 5, 9 92, 96, 94, 95, 9, 90 92, 96, 94 92, 96 92, 96, 94, 95 92, 96, 94, 95, 9 2, 6, 4, 5, 9, 0 2, 6, 4 2, 6 2, 6, 4, 5 2, 6, 4, 5, 9 Solid color, color denotes wire size (refer table III C, per spec), Identify wire by numbering Insulation shall be white or natural, Identify wire by numbering (refer table III D per spec) Same as "K" Same as "L" 17 SHIELD COVERAGE 85% 85% 85% 90% 90% 90% 85% 85% 90% 90% 85% 85% 90% 90% MILITARY SPECIFICATION WIRE & CABLE SYMBOL Aerospace Grade 10/100/1000BASE-T Ethernet Cables IMPEDANCE 100 ohms 100 ohms 100 ohms 100 ohms 100 ohms 100 ohms AWG DESCRIPTION QUAD QUAD SHIELDED PAIRS QUAD SHIELDED PAIRS QUAD #20 #22 #22 #24 #24 #26 Shielding consists of inner flat Tin or Silver, and outer round Tin or Silver braids. The Jackets are extruded FEP. The cables are rated for maximum service at 150 C (Tin), and 200 C (Silver). Applications * Fiber Channel * Ethernet 10/100/1000 BaseT High Speed Transmissions The use of extruded, expanded PTFE as the dielectric provides the best time delay performance and the lowest loss. The result is lower attenuation and a larger bandwidth. AEROSPACE GRADE DATA CABLES * Arinc 628, 629 & 664 * LVDS Low Smoke and Flame Generation * USB * Flammability meets or exceeds FAR25.869 requirements. * Smoke and toxicity meet or exceed Boeing and Airbus requirements. * IEEE 1394 * CEPT-E1 * CAN BUS Custom Designs Available * Digital Video Interface (DVI) There are a variety of configurations from simple twisted, shielded pairs, full duplex and quad cables to complex multi-conductor designs. * Serial ATA Individual (Duplex) 18 Quad (Duplex) Twisted Pair (Simplex) Controlled Impedance Data Cables Variety of Aerospace Grade Cables in stock Spectrum Capris 50-300ES & Spectrum Capris 60 Ultraviolet Laser Marking Custom Composite Cable Design Capability * Laser Marking offers a non-destructive and effective alternative to the traditional "Hot Stamping" method of wire marking * Clear print, quality mark * Variable font sizes * Permanent under all known operating conditions with no effect on the wire's electrical or mechanical properties Contact CarlisleIT for assistance in selecting cable suitable for applications such as: * USB * ARINC 429 * ARINC 746 * Video * Custom Applications * We offer marking of white and colored insulations including PTFE, ETFE, XLETFE and FEP * Marks horizontally and vertically * 96 characters per identification * Complies with Mil-W-5088L and BAC5152 specs 19 LASER MARKING * Fiber Optic * Broadband * RS232 * RS422 * RS485 * We offer marking of single conductor wires/jacketed multi conductor cables, shielded and unshielded Test Capabilities Equipment: * Omnitester Model 2501 * Cirris 1500V Touch-1 Systems * Cable Scan * Fluke 8842 Meter * HP RF Network Analyzer HP8714C * Fluke DSP 4300 & DTX * Fluke LCR Bridge * Slaughter AC Hi-Pot Cirris 1500V Touch-1 test station: 256 and 384 point stations on the production floor. Expandable up to 1024 test points. LASER MARKING Available Tests: * Insulation Resistance (IR) * Dielectric Withstand Voltage (DWV) * Continuity & Isolations * RF Testing Fiber Optic: Single and multimode testing. * Components, resistors, capacitors and Diodes * Custom Testing Test reports available upon request 20 Carlisle Interconnect Technologies is one of the world's leading designers and manufacturers of high performance interconnect systems. The skills and expertise we've developed over a half-century in business provide customers with resources of technical leadership and in-depth knowledge of their industry. The net results are cabling and interconnect solutions that meet and exceed our customers' expectations. Please contact us for your manufactured cable needs. CUSTOM CABLE ASSEMBLY 21 Other Products and Services Bulk Wire & Cable Cable Assemblies * Tufflite(R) - General Purpose Airframe Wire * Custom Build-to-Print or Custom Designed * Netflight(R) - Copper Databus Cables * Aerospace and Defense Assemblies * LITEflightTM - Optical Fiber * Harsh Environment Fiber Optic Assembly * AccuPhase(R) - Microwave Coaxial Cable * AccuPhase(R) and Other Microwave Assemblies * Stocking and Distribution Services * HDRFI(R) - High Density RF Interconnect * Military Spec & Industry Standard Cables * HDSI(R)- High Density Shielded Interconnect Connectors Structures * RF and Microwave Connectors * ARINC and Custom Trays * Filter Connectors * LRU Enclosures * Specialty * Instrument Panels * Integrated Structures Custom Components Engineering Services * Backshells * EZMount(R) Electronic Flight Bag (EFB) Arms * Avionics Systems Integration * Structural and Mechanical Components * Structured & Mechanical Design * Cooling / Filtration / Shock Vibration Kitting * RF & Electrical Component / Assembly Design * Loose Parts Kits * Full Certification Support CUSTOM CABLE ASSEMBLY * Mechanical Mounting Tray Kits * Integrated Installation Kits * Doubler & Antenna Kits 22 Memberships * SAE-Society of Automotive Engineers * ARINC Standards Committee * WAEA - World Airline Entertainment Association * NBAA - National Business Aviation Association * WHMA - Wire Harness Manufacturer's Association * AEA - American Electronics Association * BiCSi - Registered Communication Distribution Designers (RCDD) * Boeing Approved Quality System * FAA Approved Quality Systems * UL - Underwriters Laboratory * CSA - Canadian Standards Association * ASQ - American Society of Quality * ISO 9001:2000 Certified 23 6801 SOUTH 180TH ST. TUKWILA, WA 98188 TEL: 800.227.5953 FAX: 425.251.8826 sales@CarlisleIT.com www.CarlisleIT.com (c) Carlisle Interconnect Technologies, 2011. All trademarks, registered trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved. Rev. 041511-2500