SECTION 4
Magnecraft Solution Guide 105A
Magnecraft Solution Guide 105AMagnecraft Solution Guide 105A
Input Indication
Green LED.
Optica
ll
y Coup
l
e
d
Circuit
NO Interference between
seperate circuits.
Panel Mounting
Internal Snubber
Protects from Transients.
Solid State Circuitry
No Moving Parts
Involved.
Finger Safe
Protects Operators
from live circuits.
Legacy
New
Optional Heat Sink
(SSR-HS-1)
Section 3 p.20
Optional Thermal Pad
(SSR-TP-1)
Section 3 p.21
Advantages of the Class 6 Solid State Relay
We at Magnecraft strive to be your one-stop-shop for all of your solid state relay needs. The new line of 6 series
solid-state relays give industrial relay users an energy-efficient current switching alternative. Depending on the
application, these solid-state relays offer a number of advantages over electromechanical relays, including
longer life cycles, less energy consumption and reduced maintenance costs. This is why great care and attention
was given when developing the next generation of “Hockey Puck” style SSRs. These new SSRs will be finger-
safe , fit a pre-cut heat transfer thermal pad (sold separately) and have the ability to be mounted onto a factory
tested pre-drilled and tapped heat sink (sold separately).
Magnecraft’s expertise in both SSR design and thermal management enables us to provide customers with a
solution to their solid state relay requirements. This solution comes ready-to-use, virtually eliminating in-house
assembly and complex heat sink calculations
. Furthermore, each SSR, thermal pad (sold separately) and heat
sink assembly (sold separately) utilizes the reliability and technology only available in our 6 series solid state
relays. These features, coupled with Magnecrafts superior customer service and engineering support team,
provide our customers with a level of convenience not easily found in the market today!
The Complete
System Solution!
4/18
Magnecraft Solution Guide 105A
Magnecraft Solution Guide 105AMagnecraft Solution Guide 105A
Input Indication
Green LED.
Optica
ll
y Coup
l
e
d
Circuit
NO Interference between
seperate circuits.
Panel Mounting
Internal Snubber
Protects from Transients.
Solid State Circuitry
No Moving Parts
Involved.
Finger Safe
Protects Operators
from live circuits.
Legacy
New
The Class 6 is also available
with Blade Terminals.
The newnger-safe Class 6* “Hockey Puck” Style Solid State Relay (SSR) expands and enhances the current
Magnecraft Solid State Relay product line.
This product features a finger-safe cover and LED Status Indicator. The optically coupled circuitry isolates the
input from the output to give pure solid state performance. This product carries with it agency certifications
from UL, CSA, and CE.
*Available for products up to 40 Amps (AC Load) and 12 Amps (DC Load).
SECTION 4
4/19
SECTION 4
Magnecraft Solution Guide 105A
Magnecraft Solution Guide 105A
NEW
NEW
NEW
NEW
NEW
WHITE
Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating
General Specifications (@ 25° C)
6210AXXSZS-AC90
6210ASX-1
SPST-NO
SCR (2)
10
24….280 AC
Zero Cross
200
8
4.5
50
83
24
8
600
1.6 AC
1.6 AC
72
90...280 AC/80...140 DC
10 AC
13K
20
N/A
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
3.5
100 (3.5)
Green
M3.5 or equivalent
M4 or equivalent
1.0
On
Off
Input to Output
Terminals to Chassis
Standard version
Storage
Operation
Input
Output Characteristics
Number and type of Contacts
Switching Device
Current rating
Switching voltage
Switching Type
Maximum Rate of Rise Off State Voltage (dv/dt)
Incandescent Lamp Ampere Rating (rms)
Motor Load Rating (rms)
Min. Load current to maintain on
Non-Repetitive Surge Current (1 cycle)
Max. RMS overload current (1 second)
Max. Off state leakage current (rms)
Peak Blocking Voltage
Typical On State Voltage Drop (rms)
Max. On State Voltage Drop (rms)
Maximum I² T for Fusing (A²)
Input Characteristics
Voltage Range
Must Release Voltage
Nominal Input Impedance
Typical Input Current @ 5VDC or 240VAC
Reverse Polarity Protection
Performance Characteristics
Operating Time (response time)
Rated Insulation Voltage
Dielectric strength
Environment
Product certifications
Ambient air temperature
around the device
Degree of protection
Miscellaneous Characteristics
Thermal Resistance (Junction to Case)
Weight
LED
Input Terminals
Output Terminals
Mounting Screw Torque
Units
A
V
V/us
A
A
mA
A
A
mA
Vpk
V
V
V
V
mA
ms
ms
V
V
°C
°C
°C/W
g (oz)
Nm
Solid State Circuitry.
No Moving Parts
Panel Mounting
Internal
Snubber
Green LED
Status Lamp
(UL 508)
New Part #
Superceding Part #
4/20
Magnecraft Solution Guide 105A
SECTION 4
Magnecraft Solution Guide 105A
Heat Sink
(SSR-HS-1)
Section 3 p.20
Thermal Pad
(SSR-TP-1)
Section 3 p.21 Blade Terminals
DPST-NO
www.magnecraft.com 847-441-2540
6225AXXSZS-AC90
6225ASX-1
SPST-NO
SCR (2)
25
24….280 AC
Zero Cross
500
16
8
120
250
40
8
600
1.6 AC
1.6 AC
312
90...280 AC/80...140 DC
10 AC
13K
20
N/A
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.02
100 (3.5)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6250AXXSZS-AC90
6250ASX-1
SPST-NO
SCR (2)
50
24….280 AC
Zero Cross
500
39
14
250
520
100
10
600
1.1 AC
1.8 AC
1250
90…280 AC/80…140 DC
10 AC
13K
20
N/A
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
0.63
135 (4.8)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6275AXXSZS-AC90
6275ASX-1
SPST-NO
SCR (2)
75
24….280 AC
Zero Cross
500
39
25
250
1150
150
10
600
1.8 AC
1.8 AC
5000
90…280 AC/80…140 DC
10 AC
13K
20
N/A
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
0.6
200 (7.1)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6210AXXSZS-DC3
6210DSX-1
SPST-NO
SCR (2)
10
24….280 AC
Zero Cross
200
8
4.5
50
83
24
10
600
1.6 AC
1.6 AC
83
3…32
1 DC
Current Regulator
16
Yes
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
3.50
100 (3.5)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6225AXXSZS-DC3
6225DSX-1
SPST-NO
SCR (2)
25
24….280 AC
Zero Cross
500
16
8
120
250
40
10
600
1.6 AC
1.6 AC
250
3…32
1 DC
Current Regulator
16
Yes
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.02
100 (3.5)
Green
M3.5 or equivalent
M4 or equivalent
1.0
4/21
SECTION 4
Magnecraft Solution Guide 105A
Magnecraft Solution Guide 105A
NEW
NEW
NEW
NEW
NEW
WHITE
UL Recognized
File No. E258297
Solid State Circuitry.
No Moving Parts
Panel Mounting
Internal
Snubber
Green LED
Status Lamp
6275AXXSZS-DC3
6275DSX-1
SPST-NO
SCR (2)
75
24….280 AC
Zero Cross
500
39
25
250
1150
150
10
600
1.8
1.8
5000
3….32
1 DC
Current Regulator
16
Yes
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
0.6
200 (7.1)
Green
M3.5 or equivalent
M4 or equivalent
1.0
Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating continued
General Specifications (@ 25° C)
On
Off
Input to Output
Terminals to Chassis
Standard version
Storage
Operation
Input
Output Characteristics
Number and type of Contacts
Switching Device
Current rating
Switching voltage
Switching Type
Maximum Rate of Rise Off State Voltage (dv/dt)
Incandescent Lamp Ampere Rating (rms)
Motor Load Rating (rms)
Min. Load current to maintain on
Non-Repetitive Surge Current (1 cycle)
Max. RMS overload current (1 second)
Max. Off state leakage current (rms)
Peak Blocking Voltage
Typical On State Voltage Drop (rms)
Max. On State Voltage Drop (rms)
Maximum I² T for Fusing (A²)
Input Characteristics
Voltage Range
Must Release Voltage
Nominal Input Impedance
Typical Input Current @ 5VDC or 240VAC
Reverse Polarity Protection
Performance Characteristics
Operating Time (response time)
Rated Insulation Voltage
Dielectric strength
Environment
Product certifications
Ambient air temperature
around the device
Degree of protection
Miscellaneous Characteristics
Thermal Resistance (Junction to Case)
Weight
LED
Input Terminals
Output Terminals
Mouniting Screw Torque
Units
A
V
V/us
A
A
mA
A
A
mA
Vpk
V
V
V
V
mA
ms
ms
V
V
°C
°C
°C/W
g (oz)
Nm
6250AXXSZS-DC3
6250DSX-1
SPST-NO
SCR (2)
50
24….280 AC
Zero Cross
500
39
14
250
520
100
8
600
1.8
1.8
1250
3….32
1 DC
Current Regulator
16
Yes
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
0.63
135 (4.8)
Green
M3.5 or equivalent
M4 or equivalent
1.0
(UL 508)
New Part #
Superceding Part #
4/22
Magnecraft Solution Guide 105A
SECTION 4
Magnecraft Solution Guide 105A
Heat Sink
(SSR-HS-1)
Section 3 p.20
Thermal Pad
(SSR-TP-1)
Section 3 p.21
www.magnecraft.com 847-441-2540
6210AXXTZS-DC3
6210DTX-1
SPST-NO
Triac
10
24….280 AC
Zero Cross
250
16
8
120
250
80
10
300
1.6
1.6
300
3….32
1 DC
1.5 K
2
Yes
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.45
100 (3.5)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6425BXXTZB-DC3*
6425DTX-3*
DPST-NO
Alternistor
25
48….480 AC
Zero Cross
250
N/A
N/A
80
250
80
10
300
1.1
1.6
200
3.5….32
1 DC
Current Regulator
16
Yes
8.3
8.3
4000 AC
4000 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.20
100 (3.5)
Green
0.187” QC
0.250” QC
1.0
6312AXXMDS-DC3
6212DDX-1
SPST-NO
MOSFET
12
3….200 DC
DC Switching
N/A
N/A
N/A
20
27
N/A
8
1.6
2.83
N/A
3….32
1 DC
1K
10
No
300 µs
1
4000 AC
2500 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.06
110 (3.9)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6325AXXMDS-DC3
6225DDX-1
SPST-NO
MOSFET
25
3….200 DC
DC Switching
N/A
N/A
N/A
20
50
N/A
8
1.6
2.83
N/A
3….32
1 DC
1K
10
No
600 µs
2.6
4000 AC
2500 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.06
135 (4.8)
Green
M3.5 or equivalent
M4 or equivalent
1.0
6340AXXMDS-DC3
6240DDX-1
SPST-NO
MOSFET
40
3….200 DC
DC Switching
N/A
N/A
N/A
20
90
N/A
8
1.6
2.83
N/A
3….32
1 DC
1K
10
No
600 µs
2.6
4000 AC
2500 AC
UR, CSA, CE
-40…+100
-40…+80
IP 20
1.06
135 (4.8)
Green
M3.5 or equivalent
M4 or equivalent
1.0
*Blade Terminal
Blade Terminals
DPST-NO
4/23
SECTION 4
Magnecraft Solution Guide 105A
Magnecraft Solution Guide 105A
0.66
(16.76)
0.6
(15.12)
2.28
(57.91)
INPUT
+
+
INPUT OUTPUT AC INPUT
POWER SUPPLY
WIRING DIAGRAM
SSR
-
+
-
LOAD
1.4
(35.9)
2.28
(57.91)
1.74
(44.14)
1.87
(47.5)
Blade Terminals
1.87
(47.5)
1.74
(44.14)
Screw Terminals
0.175
(4.44)
0.175
(4.44)
NEW
NEW
NEW
NEW
NEW
WHITE
*Finger-safe safety cover is available for products up to 40 Amps.
Screw Terminals
SPST-NO
Blade Terminals
DPST-NO
INPUT
+
+
INPUT OUTPUT AC INPUT
POWER SUPPLY
WIRING DIAGRAM
SSR
-
+
-
LOAD
Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating continued
4/24
Magnecraft Solution Guide 105A
SECTION 4
Magnecraft Solution Guide 105A
User Guide:
The Magnecraft SSR should be firmly mounted on a clean, smooth heat sink surface using thermally conductive or
suitable thermal transfer pads.
• The Magnecraft heat sink matches heat dissipation requirements for Magnecraft 6 Series SSRs; up to 50 amps.
• The Magnecraft heat sink design achieves outstanding thermal efciency.
• The Magnecraft heat sink is pre-drilled and tapped to suit the Magnecraft SSR 6 Series “hockey puck style” range.
Heat Sink/Class 6 SSR Relay
Thermal management is a fundamental consideration in the design and use of Solid State Relays (SSRs) because of the
contact dissipation (typically 1 W per amp). It is, therefore, vital that sufficient heat sinking is provided, or the life and
switching reliability of the SSR will be compromised. The unique design of the Magnecraft aluminum heat sink maximizes
heat dissipation. This heat sink is available for Magnecraft’s panel mount SSRs and ensures reliable operation when
properly selected for the specific application. For ease of installation, all mounting holes are pre-drilled and tapped.
1.5 ºC/W
0.14 ºC/W
HEAT SINK
0.14 ºC/W
0.14 ºC/W (50A)
* De-rating curve without fan.
*
Optional Heat Sink
(SSR-HS-1)
See Section 3 p.20
Optional Thermal Pad
(SSR-TP-1)
See Section 3 p.21
www.magnecraft.com 847-441-2540
4/25
SECTION 4
Magnecraft Solution Guide 105A
Magnecraft Solution Guide 105A
Standard Part Numbers BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED
**Only Legacy (superceding) part is currently available.
NEW
NEW
NEW
NEW
NEW
WHITE
UL Recognized
File No. E258297
AC Operated, DUAL MARKED
New Part #
6210AXXSZS-AC90
6225AXXSZS-AC90
6240AXXSZS-AC90
6250AXXSZS-AC90**
6275AXXSZS-AC90**
6410AXXSZS-AC90
6425AXXSZS-AC90
6440AXXSZS-AC90
6450AXXSZS-AC90**
6475AXXSZS-AC90**
6690AXXSZS-AC90**
66125AXXSZS-AC90**
Supercedes
W6210ASX-1
W6225ASX-1
W6240ASX-1
W6250ASX-1
W6275ASX-1
W6410ASX-1
W6425ASX-1
W6440ASX-1
W6450ASX-1
W6475ASX-1
W6690ASX-1
W66125ASX-1
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
90….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
48….480 VAC
48….480 VAC
48….480 VAC
48….480 VAC
48….480 VAC
48….600 VAC
48….600 VAC
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
10
25
40
50
75
10
25
40
50
75
90
125
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
48….480 VAC
48….480 VAC
48….480 VAC
48….480 VAC
48….480 VAC
48….600 VAC
48….600 VAC
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
SPST-NO
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Zero Cross
10
25
40
50
75
10
25
40
50
75
90
125
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
3….32 VDC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
24….280 VAC
48….480 VAC
48….480 VAC
48….480 VAC
SPST-NO
SPST-NO
SPST-NO
DPST-NO
SPST-NC
SPST-NC
SPST-NC
SPST-NO
SPST-NO
SPST-NO
Zero Cross
Zero Cross
Zero Cross
Zero Cross
Random
Random
Random
Zero Cross
Zero Cross
Zero Cross
10
25
40
10
10
25
40
10
25
40
3….32 VDC
3….32 VDC
3….32 VDC
3….200 VDC
3….200 VDC
3….200 VDC
SPST-NO
SPST-NO
SPST-NO
Random
Random
Random
12
25
40
DC Operated, DUAL MARKED
New Part #
6210AXXSZS-DC3
6225AXXSZS-DC3
6240AXXSZS-DC3
6250AXXSZS-DC3**
6275AXXSZS-DC3**
6410AXXSZS-DC3
6425AXXSZS-DC3
6440AXXSZS-DC3
6450AXXSZS-DC3**
6475AXXSZS-DC3**
6690AXXSZS-DC3**
66125AXXSZS-DC3**
Supercedes
W6210DSX-1
W6225DSX-1
W6240DSX-1
W6250DSX-1
W6275DSX-1
W6410DSX-1
W6425DSX-1
W6440DSX-1
W6450DSX-1
W6475DSX-1
W6690DSX-1
W66125DSX-1
New Part #
6210AXXTZS-DC3
6225AXXTZS-DC3
6240AXXTZS-DC3
6210BXXTZB-DC3
6210XXATRS-DC3
6225XXATRS-DC3
6240XXATRS-DC3
6410AXXTZS-DC3
6425AXXTZS-DC3
6440AXXTZS-DC3
Supercedes
W6210DTX-1
W6225DTX-1
W6240DTX-1
W6210DTX-3
W6210DTX-4
W6225DTX-4
W6240DTX-4
W6410DTX-1
W6425DTX-1
W6440DTX-1
New Part #
6312AXXMDS-DC3
6325AXXMDS-DC3**
6340AXXMDS-DC3**
Supercedes
W6212DDX-1
W6225DDX-1
W6240DDX-1
MOSFET Output
TRIAC Output
SCR Output
Input Voltage
Range Output Voltage
Range Contact
Configuration Switching Type Rated Current
Load (Amps)
DC Operated, DUAL MARKED
DC Operated, DUAL MARKED
Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating continued
Solid State Circuitry.
No Moving Parts
Panel Mounting
Internal
Snubber
Green LED
Status Lamp
4/26