Advantages of the Class 6 Solid State Relay The Complete System Solution! SECTION 4 Optional Heat Sink (SSR-HS-1) Section 3 p.20 Optional Thermal Pad (SSR-TP-1) Section 3 p.21 We at Magnecraft strive to be your one-stop-shop for all of your solid state relay needs. The new line of 6 series solid-state relays give industrial relay users an energy-efficient current switching alternative. Depending on the application, these solid-state relays offer a number of advantages over electromechanical relays, including longer life cycles, less energy consumption and reduced maintenance costs. This is why great care and attention was given when developing the next generation of "Hockey Puck" style SSRs. These new SSRs will be fingersafe , fit a pre-cut heat transfer thermal pad (sold separately) and have the ability to be mounted onto a factory tested pre-drilled and tapped heat sink (sold separately). Magnecraft's expertise in both SSR design and thermal management enables us to provide customers with a solution to their solid state relay requirements. This solution comes ready-to-use, virtually eliminating in-house assembly and complex heat sink calculations. Furthermore, each SSR, thermal pad (sold separately) and heat sink assembly (sold separately) utilizes the reliability and technology only available in our 6 series solid state relays. These features, coupled with Magnecraft's superior customer service and engineering support team, provide our customers with a level of convenience not easily found in the market today! Legacy 4/18 Magnecraft Solution Guide 105A The Class 6 is also available with Blade Terminals. This product features a finger-safe cover and LED Status Indicator. The optically coupled circuitry isolates the input from the output to give pure solid state performance. This product carries with it agency certifications from UL, CSA, and CE. *Available for products up to 40 Amps (AC Load) and 12 Amps (DC Load). Finger Safe Protects Operators from live circuits. Input Indication Green LED. SECTION 4 The new finger-safe Class 6* "Hockey Puck" Style Solid State Relay (SSR) expands and enhances the current Magnecraft Solid State Relay product line. Optically Coupled Circuit NO Interference between seperate circuits. Solid State Circuitry No Moving Parts Involved. Internal Snubber Protects from Transients. Panel Mounting New Magnecraft Solution Guide 105A 4/19 Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating NEW NEW NEW NEW NEW WHITE General Specifications (@ 25 C) SECTION 4 Solid State Circuitry. No Moving Parts Green LED Status Lamp (UL 508) New Part # Superceding Part # Output Characteristics Number and type of Contacts Switching Device Current rating Switching voltage Switching Type Maximum Rate of Rise Off State Voltage (dv/dt) Incandescent Lamp Ampere Rating (rms) Motor Load Rating (rms) Min. Load current to maintain on Non-Repetitive Surge Current (1 cycle) Max. RMS overload current (1 second) Max. Off state leakage current (rms) Peak Blocking Voltage Typical On State Voltage Drop (rms) Max. On State Voltage Drop (rms) Maximum I T for Fusing (A) Rated Insulation Voltage Dielectric strength Environment Product certifications Ambient air temperature around the device Degree of protection Miscellaneous Characteristics Thermal Resistance (Junction to Case) Weight LED Input Terminals Output Terminals Mounting Screw Torque 4/20 Units A V V/us A A mA A A mA Vpk V V Input Characteristics Voltage Range Must Release Voltage Nominal Input Impedance Typical Input Current @ 5VDC or 240VAC Reverse Polarity Protection Performance Characteristics Operating Time (response time) Panel Mounting Internal Snubber 6210AXXSZS-AC90 6210ASX-1 SPST-NO SCR (2) 10 24....280 AC Zero Cross 200 8 4.5 50 83 24 8 600 1.6 AC 1.6 AC 72 V V mA 90...280 AC/80...140 DC 10 AC 13K 20 N/A On Off Input to Output Terminals to Chassis ms ms V V 8.3 8.3 4000 AC 4000 AC Standard version Storage Operation C C UR, CSA, CE -40...+100 -40...+80 IP 20 Input C/W g (oz) Nm 3.5 100 (3.5) Green M3.5 or equivalent M4 or equivalent 1.0 Magnecraft Solution Guide 105A www.magnecraft.com Blade Terminals DPST-NO Heat Sink (SSR-HS-1) Section 3 p.20 6225AXXSZS-AC90 6225ASX-1 SPST-NO SCR (2) 25 24....280 AC Zero Cross 500 16 8 120 250 40 8 600 1.6 AC 1.6 AC 312 6250AXXSZS-AC90 6250ASX-1 SPST-NO SCR (2) 50 24....280 AC Zero Cross 500 39 14 250 520 100 10 600 1.1 AC 1.8 AC 1250 6275AXXSZS-AC90 6275ASX-1 SPST-NO SCR (2) 75 24....280 AC Zero Cross 500 39 25 250 1150 150 10 600 1.8 AC 1.8 AC 5000 6210AXXSZS-DC3 6210DSX-1 SPST-NO SCR (2) 10 24....280 AC Zero Cross 200 8 4.5 50 83 24 10 600 1.6 AC 1.6 AC 83 6225AXXSZS-DC3 6225DSX-1 SPST-NO SCR (2) 25 24....280 AC Zero Cross 500 16 8 120 250 40 10 600 1.6 AC 1.6 AC 250 90...280 AC/80...140 DC 10 AC 13K 20 N/A 90...280 AC/80...140 DC 10 AC 13K 20 N/A 90...280 AC/80...140 DC 10 AC 13K 20 N/A 3...32 1 DC Current Regulator 16 Yes 3...32 1 DC Current Regulator 16 Yes 8.3 8.3 4000 AC 4000 AC 8.3 8.3 4000 AC 4000 AC 8.3 8.3 4000 AC 4000 AC 8.3 8.3 4000 AC 4000 AC 8.3 8.3 4000 AC 4000 AC UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 1.02 100 (3.5) Green M3.5 or equivalent M4 or equivalent 1.0 0.63 135 (4.8) Green M3.5 or equivalent M4 or equivalent 1.0 0.6 200 (7.1) Green M3.5 or equivalent M4 or equivalent 1.0 3.50 100 (3.5) Green M3.5 or equivalent M4 or equivalent 1.0 1.02 100 (3.5) Green M3.5 or equivalent M4 or equivalent 1.0 Magnecraft Solution Guide 105A SECTION 4 Thermal Pad (SSR-TP-1) Section 3 p.21 847-441-2540 4/21 Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating continued WHITE UL Recognized File No. E258297 NEW NEW NEW NEW NEW General Specifications (@ 25 C) SECTION 4 Solid State Circuitry. No Moving Parts Green LED Status Lamp (UL 508) 6250AXXSZS-DC3 6250DSX-1 SPST-NO SCR (2) 50 24....280 AC Zero Cross 500 39 14 250 520 100 8 600 1.8 1.8 1250 6275AXXSZS-DC3 6275DSX-1 SPST-NO SCR (2) 75 24....280 AC Zero Cross 500 39 25 250 1150 150 10 600 1.8 1.8 5000 V V mA 3....32 1 DC Current Regulator 16 Yes 3....32 1 DC Current Regulator 16 Yes On Off Input to Output Terminals to Chassis ms ms V V 8.3 8.3 4000 AC 4000 AC 8.3 8.3 4000 AC 4000 AC Standard version Storage Operation C C UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 0.63 135 (4.8) Green M3.5 or equivalent M4 or equivalent 1.0 0.6 200 (7.1) Green M3.5 or equivalent M4 or equivalent 1.0 Output Characteristics Number and type of Contacts Switching Device Current rating Switching voltage Switching Type Maximum Rate of Rise Off State Voltage (dv/dt) Incandescent Lamp Ampere Rating (rms) Motor Load Rating (rms) Min. Load current to maintain on Non-Repetitive Surge Current (1 cycle) Max. RMS overload current (1 second) Max. Off state leakage current (rms) Peak Blocking Voltage Typical On State Voltage Drop (rms) Max. On State Voltage Drop (rms) Maximum I T for Fusing (A) New Part # Superceding Part # Input Characteristics Voltage Range Must Release Voltage Nominal Input Impedance Typical Input Current @ 5VDC or 240VAC Reverse Polarity Protection Performance Characteristics Operating Time (response time) Rated Insulation Voltage Dielectric strength Environment Product certifications Ambient air temperature around the device Degree of protection Miscellaneous Characteristics Thermal Resistance (Junction to Case) Weight LED Input Terminals Output Terminals Mouniting Screw Torque 4/22 Panel Mounting Internal Snubber Input Units A V V/us A A mA A A mA Vpk V V C/W g (oz) Nm Magnecraft Solution Guide 105A www.magnecraft.com Blade Terminals DPST-NO Heat Sink (SSR-HS-1) Section 3 p.20 6210AXXTZS-DC3 6210DTX-1 SPST-NO Triac 10 24....280 AC Zero Cross 250 16 8 120 250 80 10 300 1.6 1.6 300 6425BXXTZB-DC3* 6425DTX-3* DPST-NO Alternistor 25 48....480 AC Zero Cross 250 N/A N/A 80 250 80 10 300 1.1 1.6 200 6312AXXMDS-DC3 6212DDX-1 SPST-NO MOSFET 12 3....200 DC DC Switching N/A N/A N/A 20 27 N/A 8 6325AXXMDS-DC3 6225DDX-1 SPST-NO MOSFET 25 3....200 DC DC Switching N/A N/A N/A 20 50 N/A 8 6340AXXMDS-DC3 6240DDX-1 SPST-NO MOSFET 40 3....200 DC DC Switching N/A N/A N/A 20 90 N/A 8 1.6 2.83 N/A 1.6 2.83 N/A 1.6 2.83 N/A 3....32 1 DC 1.5 K 2 Yes 3.5....32 1 DC Current Regulator 16 Yes 3....32 1 DC 1K 10 No 3....32 1 DC 1K 10 No 3....32 1 DC 1K 10 No 8.3 8.3 4000 AC 4000 AC 8.3 8.3 4000 AC 4000 AC 300 s 1 4000 AC 2500 AC 600 s 2.6 4000 AC 2500 AC 600 s 2.6 4000 AC 2500 AC UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 UR, CSA, CE -40...+100 -40...+80 IP 20 1.45 100 (3.5) Green M3.5 or equivalent M4 or equivalent 1.0 1.20 100 (3.5) Green 0.187" QC 0.250" QC 1.0 1.06 110 (3.9) Green M3.5 or equivalent M4 or equivalent 1.0 1.06 135 (4.8) Green M3.5 or equivalent M4 or equivalent 1.0 1.06 135 (4.8) Green M3.5 or equivalent M4 or equivalent 1.0 SECTION 4 Thermal Pad (SSR-TP-1) Section 3 p.21 847-441-2540 *Blade Terminal Magnecraft Solution Guide 105A 4/23 Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating continued NEW NEW NEW NEW NEW WHITE Screw Terminals Blade Terminals SPST-NO 2.28 (57.91) DPST-NO 0.66 (16.76) Screw Terminals *Finger-safe safety cover is available for products up to 40 Amps. SECTION 4 0.6 (15.12) 2.28 (57.91) 0.66 (16.76) 0.175 (4.44) Screw Terminals 1.74 (44.14) 0.175 (4.44) 0.6 (15.12) 1.74 (44.14) 1.4 (35.9) 1.87 (47.5) Blade Terminals 1.4 (35.9) 2.28 (57.91) 1.87 (47.5) 0.175 (4.44) 2.28 (57.91) Blade Terminals 1.74 (44.14) 0.175 (4.44) 1.74 (44.14) 1.87 (47.5) INPUT + POWER SUPPLY INPUT - - SSR INPUT POWER SUPPLY + + OUTPUT + WIRING DIAGRAM - 4/24 1.87 (47.5) LOAD INPUT + SSR AC INPUT LOAD OUTPUT + AC INPUT Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 Heat Sink/Class 6 SSR Relay Thermal management is a fundamental consideration in the design and use of Solid State Relays (SSRs) because of the contact dissipation (typically 1 W per amp). It is, therefore, vital that sufficient heat sinking is provided, or the life and switching reliability of the SSR will be compromised. The unique design of the Magnecraft aluminum heat sink maximizes heat dissipation. This heat sink is available for Magnecraft's panel mount SSRs and ensures reliable operation when properly selected for the specific application. For ease of installation, all mounting holes are pre-drilled and tapped. Optional Thermal Pad (SSR-TP-1) See Section 3 p.21 User Guide: The Magnecraft SSR should be firmly mounted on a clean, smooth heat sink surface using thermally conductive or suitable thermal transfer pads. * The Magnecraft heat sink matches heat dissipation requirements for Magnecraft 6 Series SSRs; up to 50 amps. * The Magnecraft heat sink design achieves outstanding thermal efficiency. * The Magnecraft heat sink is pre-drilled and tapped to suit the Magnecraft SSR 6 Series "hockey puck style" range. SECTION 4 Optional Heat Sink (SSR-HS-1) See Section 3 p.20 0.14 C/W (50A) 1.5 C/W HEAT SINK 0.14 C/W 0.14 C/W * * De-rating curve without fan. Magnecraft Solution Guide 105A 4/25 Class 6 Solid State Relays/SPST-NO, SPST-NC, DPST-NO, 10-125 Amp Rating continued WHITE UL Recognized File No. E258297 NEW NEW NEW NEW NEW Solid State Circuitry. No Moving Parts Green LED Status Lamp Standard Part Numbers BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Input Voltage Range AC Operated, DUAL MARKED SECTION 4 Panel Mounting Internal Snubber Output Voltage Range Contact Configuration SCR Output 24....280 VAC 24....280 VAC 24....280 VAC 24....280 VAC 24....280 VAC 48....480 VAC 48....480 VAC 48....480 VAC 48....480 VAC 48....480 VAC 48....600 VAC 48....600 VAC SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO Zero Zero Zero Zero Zero Zero Zero Zero Zero Zero Zero Zero Cross Cross Cross Cross Cross Cross Cross Cross Cross Cross Cross Cross 10 25 40 50 75 10 25 40 50 75 90 125 Cross Cross Cross Cross Cross Cross Cross Cross Cross Cross Cross Cross 10 25 40 50 75 10 25 40 50 75 90 125 Switching Type Rated Current Load (Amps) New Part # 6210AXXSZS-AC90 6225AXXSZS-AC90 6240AXXSZS-AC90 6250AXXSZS-AC90** 6275AXXSZS-AC90** 6410AXXSZS-AC90 6425AXXSZS-AC90 6440AXXSZS-AC90 6450AXXSZS-AC90** 6475AXXSZS-AC90** 6690AXXSZS-AC90** 66125AXXSZS-AC90** Supercedes W6210ASX-1 W6225ASX-1 W6240ASX-1 W6250ASX-1 W6275ASX-1 W6410ASX-1 W6425ASX-1 W6440ASX-1 W6450ASX-1 W6475ASX-1 W6690ASX-1 W66125ASX-1 90....280 90....280 90....280 90....280 90....280 90....280 90....280 90....280 90....280 90....280 90....280 90....280 DC Operated, DUAL MARKED New Part # 6210AXXSZS-DC3 6225AXXSZS-DC3 6240AXXSZS-DC3 6250AXXSZS-DC3** 6275AXXSZS-DC3** 6410AXXSZS-DC3 6425AXXSZS-DC3 6440AXXSZS-DC3 6450AXXSZS-DC3** 6475AXXSZS-DC3** 6690AXXSZS-DC3** 66125AXXSZS-DC3** Supercedes W6210DSX-1 W6225DSX-1 W6240DSX-1 W6250DSX-1 W6275DSX-1 W6410DSX-1 W6425DSX-1 W6440DSX-1 W6450DSX-1 W6475DSX-1 W6690DSX-1 W66125DSX-1 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC 24....280 24....280 24....280 24....280 24....280 48....480 48....480 48....480 48....480 48....480 48....600 48....600 VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO SPST-NO Zero Zero Zero Zero Zero Zero Zero Zero Zero Zero Zero Zero DC Operated, DUAL MARKED New Part # 6210AXXTZS-DC3 6225AXXTZS-DC3 6240AXXTZS-DC3 6210BXXTZB-DC3 6210XXATRS-DC3 6225XXATRS-DC3 6240XXATRS-DC3 6410AXXTZS-DC3 6425AXXTZS-DC3 6440AXXTZS-DC3 Supercedes W6210DTX-1 W6225DTX-1 W6240DTX-1 W6210DTX-3 W6210DTX-4 W6225DTX-4 W6240DTX-4 W6410DTX-1 W6425DTX-1 W6440DTX-1 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 3....32 VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC TRIAC Output 24....280 VAC 24....280 VAC 24....280 VAC 24....280 VAC 24....280 VAC 24....280 VAC 24....280 VAC 48....480 VAC 48....480 VAC 48....480 VAC SPST-NO SPST-NO SPST-NO DPST-NO SPST-NC SPST-NC SPST-NC SPST-NO SPST-NO SPST-NO Zero Cross Zero Cross Zero Cross Zero Cross Random Random Random Zero Cross Zero Cross Zero Cross 10 25 40 10 10 25 40 10 25 40 DC Operated, DUAL MARKED New Part # 6312AXXMDS-DC3 6325AXXMDS-DC3** 6340AXXMDS-DC3** Supercedes W6212DDX-1 W6225DDX-1 W6240DDX-1 3....32 VDC 3....32 VDC 3....32 VDC MOSFET Output 3....200 VDC 3....200 VDC 3....200 VDC SPST-NO SPST-NO SPST-NO Random Random Random 12 25 40 VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC **Only Legacy (superceding) part is currently available. 4/26 Magnecraft Solution Guide 105A