Amphenol Pcd Relay Sockets JRS/JRE Quick Mount Relay sockets Amphenol Pcd Quick Mount Relay Sockets Amphenol Pcd recently introduced the JRS/JRE line Quick-Mount Relay Sockets. These relay sockets snap mount into standard aircraft panel cutouts and eliminate all socket-to-bulkhead mounting hardware, simplifying installation and dramatically reducing weight and installed cost. JRS/JRE line sockets meet the applicable performance and dimensional requirements of MIL-PRF-12883, are compatible with MIL SPEC approved relays from any manufacturer, and can be utilized in existing avionic systems with standard slotted panel cutouts. JRS 4 Pole Relay Sockets JRS 3 Pole Relay Sockets JRS 2 Pole Relay Sockets JRS 1 Pole Relay Sockets JRE 2 Pole Relay Sockets JRE 4 Pole Relay Sockets Key Features and Benefits Socket Construction & Installation JRS/JRE sockets maintain the same MIL mounting configurations and construction (molded polyetherimide bodies and silicone rubber sealing grommets) as Amphenol Pcd's traditional relay sockets. A heel and toe snap-in system allows the socket to be mounted to the panel without hardware and held securely in place. The assembled socket and relay meet all shock and vibration requirements Lower Installed Cost Elimination of loose hardware and the time required to assemble individual hardware components to the sockets results in a reduction of over 45% in socket installation time. No Loose Hardware The combination of snap-in relay-to-panel mounting and pre-assembled relay hardware eliminates all loose hardware from the socket and relay mounting and installation process. The logistical and safety issues related with loose hardware are completely avoided. Relay Installation JRE/JRS Relay Sockets feature externally threaded mounting screws and spacer assemblies which are pre-assembled to the relay. These mounting screws are captured and aligned by a conical spring, and utilized to fasten the relay to the socket. The screws engage internally threaded bushings captured in the socket and once the relay is secured, the socket snap features are no longer under stress. Reduced Weight The elimination of socket mounting hardware and a streamlined polyetherimide body combine to reduce the weight of a Quick-Mount Relay Socket. When compared to Amphenol Pcd standard MIL-PRF-12883 relay sockets provided with traditional PIVOT MOTION SNAPS SOCKET SECURELY INTO mounting hardware, the weight is reduced by 30 to 40%. PANEL FOR RAPID AND RELIABLE INSTALLATION OF THE RELAY JRS SOCKET PANEL .064.005 THICK LOCATING BOSSES LOCATING SNAPS THREADED SPACER CAPTIVATES MOUNTING SCREW SOCKET HEEL CONICAL SPRING POSITIONS MOUNTING SCREW Amphenol Pcd CAPTIVE MOUNTING SCREW RELAY www.amphenolpcd.com Milaero@amphenolpcd.com 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 27 Quick Mount Relay Sockets Quick Mount Relay Sockets JRS 1 Pole / 25 Amp / Size 12 & 16 Replaces MIL-PRF-12883/55 Mates with M6106 Relays Socket Configurations Operating Range Materials Temperature: -65C to 125C Insulation Resistance: 1000 Megaohms Min. Dielectric Withstanding Voltage: 1500 VRMS at Sea Level 500 VRMS at 80,000 ft. Vibration: MIL-STD-202, Method 204 Test Condition G Shock: MIL-STD-213, Method 213 Test Condition C Socket Body: Polythermide per ASTM-D5205 Grommet: Silicone Rubber per A-A-59588 Contact Retainers: Stainless Steel Internal Socket Contacts: Copper Alloy, Hard Gold Finish per SAE-AMS-2422 Extended Height Relay Sockets APCD P/N QTY Size Contact 2 16/16 /92-533 3 12/12 /92-535 2 16/16 /92-533 3 12/12 /92-535 JRS500100 JRS500200 A M6106/19, M6106/20 A M6106/19, M6106/20 B B Relay Socket Weight Relay Socket Low Profile Configuration Mating Relay Pounds .042 Grams 19 Relay Socket Dimensions Side View Mounting Hardware GASKET SUPPLIED WITH RELAY RELAY .890 Required Mounting Panel Cutout MTG SCREW PHILLIPS HEAD .068 CAPTURED SPRING Top View 2X .100 SPACER 1.406 PANEL .064 .005 THICK SOCKET .234 .432 WIRE SEALING GROMMET .630 Bottom View Part Number Instructions .53 MAX 1.710 Amphenol Pcd 28 www.amphenolpcd.com Milaero@amphenolpcd.com APCD P/N Hardware Contacts JRS500100 NONE NONE JRS500101 NONE YES JRS500110 YES NONE JRS500111 YES YES 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 Quick Mount Relay Sockets JRS 2 Pole / 10 Amp / Size 16 Quick Mount Relay Sockets Operating Range Materials Temperature: -65C to 125C Insulation Resistance: 1000 Megaohms Min. Dielectric Withstanding Voltage: 1500 VRMS at Sea Level 500 VRMS at 80,000 ft. Vibration: MIL-STD-202, Method 204 Test Condition G Shock: MIL-STD-213, Method 213 Test Condition C Socket Body: Polythermide per ASTM-D5205 Grommet: Silicone Rubber per A-A-59588 Contact Retainers: Stainless Steel Internal Socket Contacts: Copper Alloy, Hard Gold Finish per SAE-AMS-2422 Replaces MIL-PRF-12883/41 Mates with M83536 Relays Extended Height Relay Sockets Socket Configurations 16/16 /92-533 M83536 B JRS200300 8 16/16 /92-533 M83536 C 1 X1 2 2 3 A B A X1 8 B A JRS200200 1 A X2 M83536 2 /92-533 3 16/16 B 8 1 JRS200100 X1 Configuration A Mating Relay X2 Contact B Size X2 QTY 3 APCD P/N C Relay Socket Weight Relay Socket Dimensions Side View Mounting Hardware 1.070 Relay Socket Low Profile RELAY Pounds .042 Grams 19 MATING SCREW PHILLIPS HEAD .89 GASKET SUPPLIED WITH RELAY CAPTURED SPRING Required Mounting Panel Cutout SPACER Top View PANEL .064 .005 THICK 1.406 1.406 1.160 2X O .200 .555 MIN SOCKET .200 .200 TYP WIRE SEALING GROMMET 4X R .055 MAX Bottom View POLARIZING HOLE KEYED .52 1.71 www.amphenolpcd.com Milaero@amphenolpcd.com Part Number Instructions APCD P/N Hardware Contacts JRS200100 NONE NONE JRS200101 NONE YES JRS200110 YES NONE JRS200111 YES YES 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 Amphenol Pcd 29 Quick Mount Relay Sockets Quick Mount Relay Sockets JRS 3 Pole / 25 Amp / Size 12 & 16 Replaces MIL-PRF-12883/48 Mates with M6106 & MS27743 Relays Socket Configurations Operating Range Materials Temperature: -65C to 125C Insulation Resistance: 1000 Megaohms Min. Dielectric Withstanding Voltage: 1500 VRMS at Sea Level 500 VRMS at 80,000 ft. Vibration: MIL-STD-202, Method 204 Test Condition G Shock: MIL-STD-213, Method 213 Test Condition C Socket Body: Polythermide per ASTM-D5205 Grommet: Silicone Rubber per A-A-59588 Contact Retainers: Stainless Steel Internal Socket Contacts: Copper Alloy, Hard Gold Finish per SAE-AMS-2422 Extended Height Relay Sockets APCD P/N JRS300100 12 13 11 C B A 2 3 JRS310100 QTY Size Contact 2 2 16/16 /92-533 9 12/12 /92-535 5 16/16 /92-533 6 12/12 /92-535 Mating Relay Configuration M6106/13, MS27743 A M6106/13, MS27743 B X2 X1 X2 X1 1 B A 1 A B Relay Socket Weight Relay Socket Low Profile Pounds .075 Grams 34 Relay Socket Dimensions Side View Mounting Hardware RELAY MATING SCREW PHILLIPS HEAD Required Mounting Panel Cutout GASKET SUPPLIED WITH RELAY CAPTURED SPRING SPACER Top View PANEL .064 .005 THICK SOCKET WIRE SEALING GROMMET Bottom View Part Number Instructions Amphenol Pcd 30 www.amphenolpcd.com Milaero@amphenolpcd.com APCD P/N Hardware Contacts JRS300100 NONE NONE JRS300101 NONE YES JRS300110 YES NONE JRS300111 YES YES 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 Quick Mount Relay Sockets JRS 4 Pole / 10 Amp / Size 16 Quick Mount Relay Sockets Operating Range Materials Temperature: -65C to 125C Insulation Resistance: 1000 Megaohms Min. Dielectric Withstanding Voltage: 1500 VRMS at Sea Level 500 VRMS at 80,000 ft. Vibration: MIL-STD-202, Method 204 Test Condition G Shock: MIL-STD-213, Method 213 Test Condition C Socket Body: Polythermide per ASTM-D5205 Grommet: Silicone Rubber per A-A-59588 Contact Retainers: Stainless Steel Internal Socket Contacts: Copper Alloy, Hard Gold Finish per SAE-AMS-2422 Replaces MIL-PRF-12883/40 Mates with M83536, 83726 & MS27709 Relays Extended Height Relay Sockets Size Socket Configurations Contact Mating Relay Configuration APCD P/N QTY JRS400100 14 16/16 /92-533 M83536, M83726, MS27709 A JRS400200 14 16/16 /92-533 M83536, M83726, MS27709 B JRS400300 14 16/16 /92-533 M83536, M83726, MS27709 C JRS400400 14 16/16 /92-533 M83536, M83726, MS27709 D JRS400500 16 16/16 /92-533 M83536, M83726, MS27709 E A B C D E Relay Socket Dimensions Side View Relay Socket Weight Mounting Hardware RELAY MATING SCREW PHILLIPS HEAD .890 .068 GASKET SUPPLIED WITH RELAY CAPTURED SPRING SPACER Relay Socket Low Profile Pounds .068 Grams 31 Required Mounting Panel Cutout Top View PANEL .064 .005 THICK 1.406 .200 TYP 1.406 SOCKET .200 TYP 1.406 3X O .200 .625 1.160 1.110 MIN WIRE SEALING GROMMET Bottom View 4X R. 055 MAX Part Number Instructions 1.000 MAX 1.170 www.amphenolpcd.com Milaero@amphenolpcd.com APCD P/N Hardware Contacts JRS400100 NONE NONE JRS400101 NONE YES JRS400110 YES NONE JRS400111 YES YES 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 Amphenol Pcd 31 Quick Mount Relay Sockets Quick Mount Relay Sockets JRE 2 Pole / 5 Amp / Size 20 Replaces MIL-PRF-12883/41 Mates with M83536 & M6106 Relays Socket Configurations B A B A 1 1 1 2 2 2 B A -X2 -X1 -X2 -X1 -X2 -X1 3 3 3 A B Pounds .042 Materials Temperature: -65C to 125C Insulation Resistance: 1000 Megaohms Min. Dielectric Withstanding Voltage: 1000 VRMS at Sea Level 500 VRMS at 80,000 ft. Vibration: MIL-STD-202, Method 204 Test Condition G Shock: MIL-STD-213, Method 213 Test Condition C Socket Body: Polythermide per ASTM-D5205 Grommet: Silicone Rubber per A-A-59588 Contact Retainers: Stainless Steel Internal Socket Contacts: Copper Alloy, Hard Gold Finish per SAE-AMS-2422 Extended Height Relay Sockets APCD P/N QTY Size Contact Mating Relay Configuration JRE200100 8 20/20 /101-533 M83536, M6106 A JRE200200 8 20/20 /101-533 M83536, M6106 B JRE200300 8 20/20 /101-533 M83536, M6106 C Applies to all plug-in type relays of these documents C Relay Socket Weight Relay Socket Low Profile Operating Range Grams 19 Relay Relay Socket Socket Dimensions Dimensions Side View Mounting Hardware MTG SCREW RELAY Recommended Mounting Panel Cutout CONICAL SPRING .68 SPACER PANEL .064 .005 THICK .07 Top View 1.075 .965 POLARIZING HOLE 2X O .150 1 2 -X2 .39 3 B .425 MIN GASKET SUPPLIED WITH RELAY .07 3-48 THREADED INSERT SOCKET A -X1 4X R .050 MAX WIRE SEALING GROMMET 1.44 SECTION A-A SCALE 5:3 Bottom View Part Number Instructions 1.075 .150 Amphenol Pcd 32 .150 TYP www.amphenolpcd.com WIRE SUPPORT Milaero@amphenolpcd.com APCD P/N Hardware Contacts JRE200100 NONE NONE JRE200101 NONE YES JRE200110 YES NONE JRE200111 YES YES 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 Quick Mount Relay Sockets JRE 4 Pole / 5 Amp / Size 20 Quick Mount Relay Sockets Operating Range Materials Temperature: -65C to 125C Insulation Resistance: 1000 Megaohms Min. Dielectric Withstanding Voltage: 1000 VRMS at Sea Level 500 VRMS at 80,000 ft. Vibration: MIL-STD-202, Method 204 Test Condition G Shock: MIL-STD-213, Method 213 Test Condition C Socket Body: Polythermide per ASTM-D5205 Grommet: Silicone Rubber per A-A-59588 Contact Retainers: Stainless Steel Internal Socket Contacts: Copper Alloy, Hard Gold Finish per SAE-AMS-2422 Replaces MIL-PRF-12883/44 Mates with M83536 Relays Extended Height Relay Sockets APCD P/N QTY Socket Configurations Size Contact Mating Relay Configuration 20/20 /101-533 M83536/5, M83536/6, M83536/7 A 1 JRE400100 10 2 -X2 3 1 D D C C 12 20/20 /101-533 M83536/5, M83536/6, M83536/7 B B -Y2 A A +X1 JRE400300 /101-533 20/20 12 M83536/5, M83536/6, M83536/7 +X1 A C 1 2 B -X2 1 3 2 +Y1 +Y1 20/20 12 /101-533 D M83536/5, M83536/6, M83536/7 3 -X2 D D JRE400400 3 -X2 +Y1 B JRE400200 2 C C B B -Y2 -Y2 A A +X1 +X1 C D Relay Socket Weight Relay Relay Socket Socket Dimensions Dimensions Side View Mounting Hardware MTG SCREW .619 RELAY Relay Socket Low Profile Pounds .068 Grams 31 CONICAL SPRING SPACER PANEL .064 .005 THICK .060 Required Mounting Panel Cutout .07 Top View 4X R .050 MAX 1.437 MAX 0.79 GASKET SUPPLIED WITH RELAY .07 3-48 THREADED INSERT .825 MIN SOCKET SECTION A-A SCALE 5:3 Bottom View .500 WIRE SEALING GROMMET .150 TYP .150 TYP 3X O .150 WIRE SUPPORT .965 1.075 Part Number Instructions .500 1.075 www.amphenolpcd.com Milaero@amphenolpcd.com APCD P/N Hardware Contacts JRE400100 NONE NONE JRE400101 NONE YES JRE400110 YES NONE JRE400111 YES YES 1-978-624-3400 72 Cherry Hill Drive Beverly, MA 01915 Amphenol Pcd 33