Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Single Phase
IGBT Inver ter Output
100 Amperes/1200 Volts
PM100DSA120
Outline Drawing and Circuit Diagram
647
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Servo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM100DSA120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 100 120
Dimensions Inches Millimeters
A 4.33 110.0
B 3.66±0.010 93.0±0.25
C 1.77 45.0
D 1.34 34.0
E 1.14 +0.04/-0.02 29.0 +1/-0.5
F 1.02 26.0
G 0.98 25.0
H 0.702 17.84
J 0.55 14.0
K 0.51 13.0
Dimensions Inches Millimeters
L 0.47 12.0
M 0.33 8.5
N 0.28 7.0
P 0.230 5.84
Q 0.22 Dia. Dia. 5.5
R M5 Metric M5
S 0.100 2.54
T 0.08 Dia. Dia. 2.0
U 0.08 2.0
N
J
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
F
E
K
H0.64 MM SQ. PIN
(10 TYP.)
SNR
VNC
FNO
VN1
CN1
VP1
SPR
CP1
VPC
FPO
N SIDE P SIDE
E2
SINK
SENS
OUT2
OUT1
GND
TEMP
C2E1
IN
VCC
VNC
SR
FO
CN1
SNR
FNO
VN1
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
VP1
FPO
SPR
CP1
VPC
C1
LUM
GGG B
A
D
C
P
S
S
S
S
1P
N
C2E1 E2 C1
21345
2345
T - DIA.
(4 TYP.)
Q - DIA.
(2 TYP.)
R - M5 THD.
(3 TYP.)
PM100DSA120
Intellimod™ Module
Single Phase IGBT Inver ter Output
100 Amperes/1200 Volts
648
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM100DSA120 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (Typical) — 340 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VP1-VPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (CP1-VPC, CN1-VNC)V
CIN 10 Volts
Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 5V) VCES 1200 Volts
Collector Current, ±IC100 Amperes
Peak Collector Current, ±ICP 200 Amperes
Supply Voltage (Applied between C1 - E2) VCC 900 Volts
Supply Voltage, Surge (Applied between C1 - E2) VCC(surge) 1000 Volts
Collector Dissipation PC595 Watts
649
PM100DSA120
Intellimod™ Module
Single Phase IGBT Inver ter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 145 230 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C 200 340 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 5 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply V oltage VDApplied between VP1-VPC, VN1-VNC 13.5 15 16.5 Volts
Circuit Current IDVD = 15V, VCIN = 5V, VN1-VNC —1926mA
VD = 15V, V CIN = 5V, VXP1-VXPC —1926mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
SXR Terminal Output V oltage VSXR Tj ≤125°C, Rin = 6.8 kV (SPR, SNR) 4.5 5.1 5.6 Volts
PM100DSA120
Intellimod™ Module
Single Phase IGBT Inver ter Output
100 Amperes/1200 Volts
650
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VCE = VCEX, Tj = 25°C——1mA
VCE = VCEX, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 100A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A — 2.3 3.2 Volts
VD = 15V, VCIN = 0V, IC = 100A, — 2.1 2.9 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.4 2.5 µS
trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS
tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µS
toff Tj = 125°C — 2.5 3.5 µS
tC(off) — 0.6 1.1 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.21 °C/Watt
Rth(j-c)D Each FWDi — — 0.35 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.060 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts
VDApplied between VP1-VPC, VN1-VNC 15 ± 1.5 Volts
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC 4.0 ~ VSXR Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 3.5 µS
651
PM100DSA120
Intellimod™ Module
Single Phase IGBT Inver ter Output
100 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0 12040 80
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
12 14 16 18 20
T
j
= 25
o
C
T
j
= 125
o
C
3
0
V
D
= 15V
V
CIN
= 0V
012
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
3
40
80
120
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V 13
15
20
60
100
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
1
10
2
10
3
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
1
10
2
t
rr
I
rr
001.0 2.5
10
0
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, -I
F
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
10
1
10
2
0.5 1.5 2.0
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
0
90
100
110
120
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
12 14 16 18 20
T
j
= 25
o
C
80
0
80
90
120
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0 50 100 150-50
V
D
= 15V
110
100
PM100DSA120
Intellimod™ Module
Single Phase IGBT Inver ter Output
100 Amperes/1200 Volts
652
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
00
40
60
80
100
120
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
11
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
UV TRIP-RESET LEVEL,
UV
t
, UV
r
, (VOLTS)
-50 150050100
UV
t
UV
r
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.21
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.35
o
C/W
10
-2
10
-3
