Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Half Phase
IGBT Inver ter Output
800 Amperes/1200 Volts
PM800HSA120
Outline Drawing and Circuit Diagram
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
–Shor t Circuit
–Over Current
–Over Temper ature
–Under Voltage
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM800HSA120 is a 1200V,
800 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 800 120
Dimensions Inches Millimeters
A3.94 100.0
B5.20 132.0
C1.33 +0.04/-0.02 33.7 +1.0/-0.5
D 3.23±0.010 82.0±0.25
E 4.33±0.010 110.0±0.25
F2.84 72.0
G1.42 36.0
H0.53 13.5
J0.06 1.5
K0.17 4.4
L0.15 3.8
M0.06 1.5
N0.35 9.0
P0.53 13.5
Dimensions Inches Millimeters
Q0.10 2.54
RM8 Metric M8
SØ 6.5 Ø 6.5
T1.02 26.0
U0.26 6.5
V0.025 0.64
W0.20 5.0
X1.97 50.0
AA 0.71 18.0
BB 0.55 14.0
CC 0.39 10.0
DD 1.14. 29.0
SENS
SINK
OUT2
OUT1
TEMP
VCC
GND
FO
SR
IN
VI
FO
SR
CI
VC
C
E
C
E
12 34 5
5
2
3
4
1
1.5 OHM
Rfo
C1
300 pf
Rref
AMP
Tm
BB
D
A
DD
AA EB
Q
T
FCC
X
W
G
N
C
P
∅K
∅M
∅L
HJ
S ∅
(4 HOLES)
R (2 REQD)
TYP
TYP
V SQ.(5 PLACES)
TYP
PM800HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
800 Amperes/1200 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM800HSA120 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M8 Main Terminal Screws — 95 in-lb
Module Weight (Typical) — 1100 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (V1-VC)V
D20 Volts
Input Voltage Applied between (C1-VC)V
CIN 10 Volts
Fault Output Supply Voltage (Applied between Fo-Vc)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) VCES 1200 Volts
Collector Current, ±IC800 Amperes
Peak Collector Current, ±ICP 1600 Amperes
Collector Dissipation PC4630 Watts
3
PM800HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
800 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C1000 1350 ---- Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C1350 1870 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 5 — µS
Over Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply V oltage VDApplied between V1-VC13.5 15 16.5 Volts
Circuit Current IDVD = 15V, VCIN = 5V, V1-VC—2340mA
Input ON Threshold Voltage VCIN(on) Applied between C1-VC1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) Applied between C1-VC1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-Ø Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
SXR Terminal Output V oltage VSXR Tj ≤125°C, Rin = 6.8 kΩ4.5 5.1 5.6 Volts
PM800HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
800 Amperes/1200 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C——1.0 mA
VCE = VCES, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 800A, VD = 15V, VCIN = 5V — 2.53.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 800A, — 2.5 3.5 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 800A, — 2.3 3.0Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.4 2.5 µS
trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS
tC(on) VCC = 600V, IC = 800A — 0.4 1.0 µS
toff Tj = 125°C 2.5 4.0 µS
tC(off) —0.6 1.2µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.027 °C/Watt
Rth(j-c)D Each FWDi — — 0.045 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.022 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts
VDApplied between V1-VC15 ± 1.5 Volts
Input ON Voltage VCIN(on) Applied between C1-VC0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) Applied between C1-VC4.0 ~ VSXR Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 4.0 µS
5
PM800HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
800 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0 200 400 600 800 1000
1.0
0
2.0
3.0
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER
SATURATON VOLTAGE CHARACTERISTICS
(TYPICAL)
0131517
1.0
0
2.0
3.0
I
C
= 800A
T
j
= 25°C
T
j
= 125°C
COLLECTOR-EMITTER VOLTAGE, V
CEsat
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL)
0 1.0 2.0 3.0
200
0
13
T
j
= 25
o
C
400
800
600
15
VD = 17V
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101
102103103
100
10-1
t
on
V
CC
= 600V
V
D
= 15V
t
off
T
j
= 25°C
T
j
= 125°C
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES,
t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
101
101102103
100
10-1
VCC = 600V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
t
c(on)
t
c(off)
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
101
102103104
10-1
10-2
I
rr
t
rr
V
CC
= 600V
V
D
= 15V
T
j
= 25°C
T
j
= 125°C
103
101
100
REVERSE RECOVERY CURRENT
,
I
rr
,
(
AMPERES
)
100102
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT,-I
E
, (AMPERES)
DIODE FORWARD CHARACTERISTICS
103
102
101
Tj = 25°C
Tj = 125°C
V
D
= 15V
0 1.0 2.0 3.0
PM800HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
800 Amperes/1200 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
101
10-1 10010 1
100
10-1
10-2
10-3 10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 0.027°C/W
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
,
(NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
101
10-1 10010 1
100
10-1
10-2
10-3 10-2
10-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)D = 0.045°C/W
SUPPLY VOLTAGE, V
D,
(VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
0131517
0.8
0
1.0
1.2
T
j
= 25°C
JUNCTION TEMPERATURE, T
j
, (°C)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
20 100 180
0.8
0
1.0
1.2
V
D
= 15V
JUNCTION TEMPERATURE, T
j
, (°C)
UV TRIP-RESET LEVEL, UV
t
, UV
r
, (VOLTS)
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDANCY
(TYPICAL)
20 100 180
11
0
13
15
V
D
= 15V
UV
t
UV
r
JUNCTION TEMPERATURE, T
j
, (°C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE DEPENDENCY (TYPICAL)
20 100 180
0.8
0
1.0
1.4
1.2
V
D
= 15V
