ACST6 Overvoltage protected AC switch Features OUT Triac with overvoltage protection Low IGT (< 10 mA) TO-220FPAB insulated package: 1500 V rms G OUT COM G OUT COM Benefits Enables equipment to meet IEC 61000-4-5 High off-state reliability with planar technology Needs no external overvoltage protection Reduces the power passive component count High immunity against fast transients described in IEC 61000-4-4 standards TO-220AB ACST610-8T TO-220FPAB ACST610-8FP OUT OUT G OUT COM G COM Applications AC mains static switching in appliance and industrial control systems Drive of medium power AC loads such as: - Universal motor of washing machine drum - Compressor for fridge or air conditioner DPAK ACST610-8G Figure 1. IPAK ACST610-8R Functional diagram OUT Description The ACST6 series belongs to the ACSTM/ACST power switch family built with A.S.D.(R) (application specific discrete) technology. This high performance device is suited to home appliances or industrial systems, and drives loads up to 6 A. This ACST6 switch embeds a Triac structure and a high voltage clamping device able to absorb the inductive turn-off energy and withstand line transients such as those described in the IEC 61000-4-5 standards. The ACST610 needs only low gate current to be activated (IGT < 10 mA) and still shows a high noise immunity complying with IEC standards such as IEC 61000-4-4 (fast transient burst test). July 2010 G COM Table 1. Device summary Symbol Value Unit IT(RMS) 6 A VDRM/VRRM 800 V IGT 10 mA TM: ACS is a trademark of STMicroelectronics. (R): A.S.D. is a registered trademark of STMicroelectronics Doc ID 7297 Rev 10 1/15 www.st.com 15 Characteristics ACST6 1 Characteristics Table 2. Absolute ratings (limiting values) Symbol IT(RMS) Parameter On-state rms current (full sine wave) Value TO-220FPAB Tc = 92 C TO-220AB/ D2PAK / I2PAK Tc = 106 C Unit 6 A 2 Non repetitive surge peak on-state current Tj initial = 25 C, ( full cycle sine wave) ITSM I2t D PAK with 1 cm2 copper Tamb = 62 C 1.5 F = 60 Hz tp = 16.7 ms 47 A F = 50 Hz tp = 20 ms 45 A tp = 10 ms 13 A2s Tj = 125 C 100 A/s I2t for fuse selection dI/dt Critical rate of rise on-state current IG = 2 x IGT, (tr 100 ns) VPP Non repetitive line peak pulse voltage (1) Tj = 25 C 2 kV Average gate power dissipation Tj = 125 C 0.1 W PGM Peak gate power dissipation (tp = 20 s) Tj = 125 C 10 W IGM Peak gate current (tp = 20 s) Tj = 125 C 1.6 A Tstg Storage temperature range -40 to +150 C Tj Operating junction temperature range -40 to +125 C Tl Maximum lead solder temperature during 10 ms (at 3 mm from plastic case) 260 C 1500 V PG(AV) F = 120 Hz TO-220FPAB VINS(RMS) Insulation rms voltage 1. According to test described in IEC 61000-4-5 standard and Figure 19. Table 3. Electrical characteristics Symbol Test conditions Quadrant Tj Value Unit MAX. 10 mA 25 C MAX. 1.0 V 125 C MIN. 0.2 V 25 C MAX. 25 mA I - III 25 C MAX. 30 mA II 25 C MAX. 40 mA VOUT = 67 % VDRM, gate open 125 C MIN. 500 V/s (dV/dt)c = 15 V/s 125 C MIN. 3.5 A/ms ICL = 0.1 mA, tp = 1 ms 25 C MIN. 850 V IGT(1) VOUT = 12 V, RL = 33 I - II - III 25 C VGT VOUT = 12 V, RL = 33 I - II - III VGD VOUT = VDRM, RL = 3.3 k I - II - III IH(2) IOUT = 500 mA IL IG = 1.2 x IGT IG = 1.2 x IGT IL dV/dt (2) (2) (dI/dt)c VCL 1. Minimum IGT is guaranteed at 5% of IGT max 2. For both polarities of OUT pin referenced to COM pin 2/15 Doc ID 7297 Rev 10 ACST6 Characteristics Table 4. Static characteristics Symbol VTM(1) Test conditions Value Unit 1.4 IOUT = 2.1 A, tp = 500 s IOUT = 8.5 A, tp = 500 s Tj = 25 C MAX. V 1.7 VT0(1) Threshold voltage Tj = 125 C MAX. 0.9 V Rd(1) Dynamic resistance Tj = 125 C MAX. 80 m IDRM IRRM Tj = 25 C MAX. 20 A VOUT = VDRM/ VRRM Tj = 125 C MAX. 500 A Value Unit 1. For both polarities of OUT pin referenced to COM pin Table 5. Thermal resistances Symbol Parameter Junction to ambient Rth(j-a) Junction to ambient (soldered on 1 cm2 copper pad) Rth(j-c) Junction to case for full cycle sine wave conduction Figure 2. 8 Maximum power dissipation versus Figure 3. rms on-state current P(W) = 180 7 7 180 TO-220AB TO-220FPAB 60 I2PAK 65 D2PAK 45 C/W TO-220FPAB 4.25 TO-220AB D2PAK , I2PAK 2.5 C/W On-state rms current versus case temperature (full cycle) IT(RMS)(A) = 180 6 TO-220FPAB 6 5 TO-220AB DPAK IPAK 5 4 4 3 3 2 2 1 1 IT(RMS)(A) 0 0 1 2 3 4 5 TC(C) 0 6 0 Doc ID 7297 Rev 10 25 50 75 100 125 3/15 Characteristics Figure 4. ACST6 On-state rms current versus ambient temperature (free air convection, full cycle) Figure 5. IT(RMS)(A) 2.5 1.0E+00 1.5 K = [Zth / Rth] Zth(j-c) =180 D2PAK with copper surface = 1 cm2 2.0 Relative variation of thermal impedance versus pulse duration Zth(j-a) TO-220AB DPAK IPAK TO-220FPAB TO220AB 1.0E-01 TO-220FPAB I2PAK 1.0 0.5 Ta(C) 0.0 0 25 Figure 6. 3.0 50 75 100 125 Relative variation of gate trigger current (IGT) and voltage (VGT) versus junction temperature IGT, VGT[Tj] / IGT, VGT[Tj = 25 C] (typical values) tp(s) 1.0E-02 1.0E-03 Figure 7. 2.5 1.0E-01 1.0E+01 1.0E+03 Relative variation of holding current (IH) and latching current (IL) versus junction temperature IH, IL[Tj] / IH, IL[Tj = 25 C] (typical values) IGT Q3 2.5 2.0 IGT Q1-Q2 2.0 1.5 1.5 1.0 VGT Q1-Q2-Q3 1.0 IL 0.5 0.5 Tj (C) 0.0 -50 -25 Figure 8. 50 0 25 50 75 100 125 Surge peak on-state current versus number of cycles IH 0.0 -50 Figure 9. ITSM(A) 1000 Tj(C) -25 0 25 50 75 100 125 Non repetitive surge peak on-state current and corresponding value of I2t versus sinusoidal pulse width ITSM(A), It (As) dl /dt limitation: 100 A / s Tj initial = 25 C t = 20 ms 40 One cycle ITSM 100 Non repetitive Tj initial = 25 C 30 20 It Repetitive TC =106 C 10 10 Number of cycles tp(ms) Number of cycles 0 1 4/15 10 100 1000 1 0.01 Doc ID 7297 Rev 10 0.10 1.00 10.00 ACST6 Characteristics Figure 10. On-state characteristics (maximum values) Figure 11. Relative variation of critical rate of decrease of main current (dI/dt)c versus junction temperature ITM(A) 100 8 (dl/dt)c [Tj] / (dl/dt)c[Tj = 125 C] 7 6 5 10 4 Tjmax: Vto = 0.90 V Rd = 80 m 3 2 Tj = 125 C Tj = 25 C 1 VTM(V) 1 0 1 2 3 4 25 5 Figure 12. Relative variation of static dV/dt immunity versus junction temperature (gate open) 6 Tj(C) 0 50 75 100 125 Figure 13. Relative variation of leakage current versus junction temperature IDRM/IRRM [Tj; VDRM / VRRM] / IDRM/IRRM[Tj = 125 C; 800 V] dV/dt [Tj] / dV/dt [Tj = 125 C] 1.0E+00 VD = VR = 536 V VDRM = VRRM = 800V 5 Different blocking voltages VDRM = VRRM = 600 V 1.0E-01 4 3 1.0E-02 2 VDRM = VRRM = 200 V 1 Tj(C) 0 25 50 75 100 Figure 14. Relative variation of clamping voltage (VCL) versus junction temperature (minimum values) 1.15 Tj(C) 1.0E-03 125 25 50 75 100 125 Figure 15. Thermal resistance junction to ambient versus copper surface under tab 80 VCL[Tj] / VCL [Tj = 25 C] Rth(j-a)(C/W) 1.10 60 1.05 50 DPAK Printed circuit board FR4, copper thickness = 35 m 70 40 1.00 30 0.95 20 0.90 10 Tj(C) -50 -25 0 25 50 75 100 SCU(cm) 0 0.85 125 0 Doc ID 7297 Rev 10 5 10 15 20 25 30 35 40 5/15 Application information ACST6 2 Application information 2.1 Typical application description The ACST6 device has been designed to control medium power load, such as AC motors in home appliances. Thanks to its thermal and turn off commutation performances, the ACST6 switch is able to drive an inductive load up to 6 A with no turn off additional snubber. It also provides high thermal performances in static and transient modes such as the compressor inrush current or high torque operating conditions of an AC motor. Thanks to its low gate triggering current level, the ACST6 can be driven directly by an MCU through a simple gate resistor as shown Figure 16 and Figure 17. Figure 16. Compressor control - typical diagram Compressor Compressor AC Mains AC Mains 2 PTC Electronic starter 1 logical circuitry PTC ACST Start switch 3 ACST ACST Run switch Electronic thermostat ACST Rg Rg Power supply Gate Driver Power supply Compressor with integrated e-starter 6/15 Doc ID 7297 Rev 10 Rg Gate Driver Compressor with external electronic drive ACST6 Application information Figure 17. Universal drum motor control - typical diagram Universal motor Stator Rotor 12V AC Mains Motor direction setting MCU Speed motor regulation ACST Rg Vcc MCU 2.2 AC line transient voltage ruggedness In comparison with standard Triacs, which are not robust against surge voltage, the ACST6 is self-protected against over-voltage, specified by the new parameter VCL. The ACST6 switch can safely withstand AC line transient voltages either by clamping the low energy spikes, such as inductive spikes at switch off, or by switching to the on state (for less than 10 ms) to dissipate higher energy shocks through the load. This safety feature works even with high turn-on current ramp up. The test circuit of Figure 18 represents the ACST6 application, and is used to stress the ACST switch according to the IEC 61000-4-5 standard conditions. With the additional effect of the load which is limiting the current, the ACST switch withstands the voltage spikes up to 2 kV on top of the peak line voltage. The protection is based on an overvoltage crowbar technology. The ACST6 folds back safely to the on state as shown in Figure 19. The ACST6 recovers its blocking voltage capability after the surge and the next zero current crossing. Such a non repetitive test can be done at least 10 times on each AC line voltage polarity. Doc ID 7297 Rev 10 7/15 Application information ACST6 Figure 18. Overvoltage ruggedness test circuit for resistive and inductive loads for IEC 61000-4-5 standards R = 18 , L = 2 H, Vsurge = 2 kV Rg = 220 Surge generator 2kV surge Rgene Model of the load Filtering unit R L ACST6 AC Mains Rg Figure 19. Typical current and voltage waveforms across the ACST6 during IEC 61000-4-5 standard test Vpeak = VCL 1.2/50 s voltage surge V 0 Ipeak = 120 A I 8/20 s current surge 0 dI/dt = 150 A/s 8/15 Doc ID 7297 Rev 10 ACST6 3 Ordering information scheme Ordering information scheme Figure 20. Ordering information scheme ACS T 6 10 - 8 G TR AC switch Topology T = Triac On-state rms current 6=6A Triggering gate current 10 = 10 mA Repetitive peak off-state voltage 8 = 800 V Package FP = TO-220FPAB T = TO-220AB R = IPAK G = DPAK Delivery mode TR = Tape and reel Blank = Tube Doc ID 7297 Rev 10 9/15 Package information 4 ACST6 Package information Epoxy meets UL94, V0 Cooling method: by conduction (C) Recommended torque value (TO220AB, TO220FPAB): 0.4 to 0.6 N*m In order to meet environmental requirements, ST offers these devices in different grades of ECOPACK(R) packages, depending on their level of environmental compliance. ECOPACK(R) specifications, grade definitions and product status are available at: www.st.com. ECOPACK(R) is an ST trademark. Table 6. TO-220AB dimensions Dimensions Ref. Dia Min. Max. Min. Max. A 4.40 4.60 0.173 0.181 C 1.23 1.32 0.048 0.051 D 2.40 2.72 0.094 0.107 E 0.49 0.70 0.019 0.027 F 0.61 0.88 0.024 0.034 F1 1.14 1.70 0.044 0.066 F2 1.14 1.70 0.044 0.066 G 4.95 5.15 0.194 0.202 G1 2.40 2.70 0.094 0.106 H2 10 10.40 0.393 0.409 C L5 L7 L6 L2 F2 D L9 L4 L2 F M G1 Inches A H2 F1 Millimeters 16.4 typ. 0.645 typ. L4 13 14 0.511 0.551 L5 2.65 2.95 0.104 0.116 L6 15.25 15.75 0.600 0.620 L7 6.20 6.60 0.244 0.259 L9 3.50 3.93 0.137 0.154 E G M Diam. 10/15 Doc ID 7297 Rev 10 2.6 typ. 3.75 3.85 0.102 typ. 0.147 0.151 ACST6 Package information Table 7. TO-220FPAB dimensions Dimensions Ref. Millimeters Inches Min. Max. Min. Max. A 4.4 4.6 0.173 0.181 B 2.5 2.7 0.098 0.106 D 2.5 2.75 0.098 0.108 E 0.45 0.70 0.018 0.027 F 0.75 1 0.030 0.039 F1 1.15 1.70 0.045 0.067 F2 1.15 1.70 0.045 0.067 G 4.95 5.20 0.195 0.205 G1 2.4 2.7 0.094 0.106 H 10 10.4 0.393 0.409 A B H Dia L6 L2 L7 L3 L5 F1 L4 D F2 F L2 E G1 G Doc ID 7297 Rev 10 16 Typ. 0.63 Typ. L3 28.6 30.6 1.126 1.205 L4 9.8 10.6 0.386 0.417 L5 2.9 3.6 0.114 0.142 L6 15.9 16.4 0.626 0.646 L7 9.00 9.30 0.354 0.366 Dia. 3.00 3.20 0.118 0.126 11/15 Package information Table 8. ACST6 D2PAK dimensions Dimensions Ref. Millimeters Inches Min. Max. Min. Max. A 4.40 4.60 0.173 0.181 A1 2.49 2.69 0.098 0.106 A2 0.03 0.23 0.001 0.009 B 0.70 0.93 0.027 0.037 B2 1.14 1.70 0.045 0.067 C 0.45 0.60 0.017 0.024 C2 1.23 1.36 0.048 0.054 D 8.95 9.35 0.352 0.368 E 10.00 10.40 0.393 0.409 G 4.88 5.28 0.192 0.208 L 15.00 15.85 0.590 0.624 L2 1.27 1.40 0.050 0.055 L3 1.40 1.75 0.055 0.069 M 2.40 3.20 0.094 0.126 A E C2 L2 D L L3 A1 B2 R C B G A2 M * V2 * FLAT ZONE NO LESS THAN 2mm R V2 0.40 typ. 0 8 Figure 21. Footprint (dimensions in mm) 16.90 10.30 5.08 1.30 8.90 12/15 Doc ID 7297 Rev 10 3.70 0.016 typ. 0 8 ACST6 Package information Table 9. I2PAK double track dimensions Dimensions Ref. A E C2 L2 L D Cropping direction L3 A1 G C B2 B Doc ID 7297 Rev 10 Millimeters Inches Min. Max. Min. Max. A 4.40 4.60 0.173 0.181 A1 2.49 2.69 0.098 0.106 B 0.70 0.93 0.027 0.037 B2 1.14 1.70 0.045 0.067 C 0.45 0.60 0.018 0.024 C2 1.23 1.36 0.048 0.053 D 8.95 9.35 0.352 0.368 E 10 10.40 0.394 0.409 G 4.88 5.28 0.192 0.208 L 16.70 17.5 0.657 0.689 L2 1.27 1.40 0.050 0.055 L3 13.82 14.42 0.544 0.568 13/15 Ordering information 5 ACST6 Ordering information Table 10. Ordering information Order code Package Weight Base Qty Packing mode ACST610-8FP TO-220FPAB 2.4 g 50 Tube ACST610-8G D2PAK 1.5 g 50 Tube D2PAK 1.5 g 1000 Tape and reel 2PAK 2.3 g 50 Tube TO-220AB 1.5 g 50 Tube ACST610-8GTR Marking ACST6108 ACST610-8R I ACST610-8T 6 Revision history Table 11. 14/15 Document revision history Date Revision Changes Jan-2002 7F 09-May-2005 8 Layout update. No content change. 18-Dec-2009 9 Document structure and parameter presentation revised for consistency with other ACST documents. No technical changes. Order codes updated. 01-Jul-2010 10 Updated Figure 20. Previous issue. 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