TEN 40-4812WIR - TRACO Power

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DC/DC Converters

TEN 40WIR Series, 40 Watt

Features

◆ 2” x 1” metal package

◆ Ultra wide 4:1 input voltage range

9–36, 18–75, 43–160 VDC

◆ EN 50155 approval for railway

applications

◆ Thermal shock and vibration resistant

according EN 61373

◆ High efﬁciency up to 92%

◆ No minimum load required

◆ Operating temperature range

–40°C to +85°C

◆ Under voltage lock-out circuit

◆ Remote On/Off

◆ Output voltage adjustable

◆ Lead free design, RoHS compliant

◆ 3-year product warranty

The TEN 40WIR series is a family of high performance 40 Watt dc/dc converter

modules featuring ultra wide 4:1 input voltage ranges in a 2” x 1” package with

industry-standard footprint. Input voltages up to 160 VDC, excellent EMC char-

acteristics and EN 50155 approval make this product the best choice for many

demanding applications in railroad and transportation systems. Further standard

features include remote On/Off, over voltage protection, under voltage lockout and

short circuit protection. Low input current characteristics at minimal load make these

converters also the ideal solution for battery-operated systems. Typical applications

are in wireless networks, telecom/datacom, industry control systems and measure-

ment equipments.

Order code Input voltage range Output voltage Output current max. Efﬁciency typ.

TEN 40-2410WIR 3.3 VDC 10‘000 mA 90 %

TEN 40-2411WIR 5.0 VDC 8000 mA 91 %

TEN 40-2412WIR 9 – 36 VDC 12 VDC 3333 mA 92 %

TEN 40-2413WIR (24 VDC nominal) 15 VDC 2666 mA 92 %

TEN 40-2415WIR 24 VDC 1666 mA 91 %

TEN 40-2422WIR ±12 VDC ±1666 mA 90 %

TEN 40-2423WIR ±15 VDC ±1333 mA 90 %

TEN 40-2425WIR ±24 VDC (48 VDC)* ±833 mA 91 %

TEN 40-4810WIR 3.3 VDC 10‘000 mA 90 %

TEN 40-4811WIR 5.0 VDC 8000 mA 91 %

TEN 40-4812WIR 18 – 75 VDC 12 VDC 3333 mA 92 %

TEN 40-4813WIR (48 VDC nominal) 15 VDC 2666 mA 92 %

TEN 40-4815WIR 24 VDC 1666 mA 91 %

TEN 40-4822WIR ±12 VDC ±1666 mA 90 %

TEN 40-4823WIR ±15 VDC ±1333 mA 90 %

TEN 40-4825WIR ±24 VDC (48 VDC)* ±833 mA 91 %

TEN 40-7210WIR 3.3 VDC 10‘000 mA 88 %

TEN 40-7211WIR 5.0 VDC 8000 mA 89 %

TEN 40-7212WIR 43 – 160 VDC 12 VDC 3333 mA 90 %

TEN 40-7213WIR (110 VDC nominal) 15 VDC 2666 mA 91 %

TEN 40-7215WIR 24 VDC 1666 mA 90 %

TEN 40-7222WIR ±12 VDC ±1666 mA 89 %

TEN 40-7223WIR ±15 VDC ±1333 mA 89 %

TEN 40-7225WIR ±24 VDC (48 VDC)* ±833 mA 91 %

Models

Scheme

UL 60950-1UL 60950-1

* The outputs can also be used in serial circuit for single 48 VDC operation. Free-wheeling diodes are not necessary but recommended for

increased performance for start-up with inductive/capacitive load and at dynamic load operation.

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All speciﬁcations valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

DC/DC Converters

TEN 40WIR Series 40 Watt

Input Specifications

Input current (no load) 24 Vin models: 15 mA typ.

48 & 110 Vin models: 10 mA typ.

Start-up voltage 24 Vin models: 9.0 VDC (or lower)

48 Vin models: 18 VDC (or lower)

110 Vin models: 43 VDC (or lower)

Under voltage shut down (lock-out circuit) 24 Vin models: 8.0 VDC typ.

48 Vin models: 16 VDC typ.

110 Vin models: 40 VDC typ.

Surge voltage (1 sec.) 24 Vin models: 50 V max.

48 Vin models: 100 V max.

110 Vin models: 170 V max.

Reflected ripple current 20 mAp-p typ.

Conducted noise EN 55022 class A with external components

– see application note document www.tracopower.com/overview/ten40wir

EMC immunity EN 50155, EN 50121-3-2

– ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ±6 kV,

perf. criteria A

– Radiated immunity EN 61000-4-3, 20 V/m, perf. criteria A

– Fast transient / surge (with external input capacitor) EN 61000-4-4, ±2 kV, perf. criteria A

EN 61000-4-5, ±2 kV perf. criteria A

24 & 48 Vin models:

Nippon chemi-con KY 220 µF, 100 V, ESR 48 mOhm

110 Vin models:

Ruby-con BXF 68 µF, 200 V, 3pcs in parallel.

– Conducted immunity EN 61000-4-6, 10 V, perf. criteria A

Output Specifications

Voltage set accuracy ±1 %

Voltage adjustment range (single output models only) 15 & 24 VDC models: +20 %, -10 %

other models: ±10 %

Regulation – Input variation Vin min. to Vin max. 0.2 % max.

– Load variation 0 – 100 % single output models: 0.5 % max.

dual output models: 1 % max. (balanced load)

5 % max. (Load cross variation 25 % / 100 %)

Minimum load not required

Temperature coefficient ±0.02 %/K

Ripple and noise (20 MHz bandwidth, 3.3 & 5.0 VDC models: 100 mVp-p max.

measured with 1 µF/ 50 V MLCC) 24 VDC models: 200 mVp-p max.

other models: 125 mVp-p max.

Start up time – Power On 60 ms typ.

(constant resistive load) – Remote On 60 ms typ.

Transient response (25% load step change) 250 µs typ.

Short circuit protection indefinite (automatic recovery)

Over load protection 150 % of Iout max. typ.

Over voltage protection (only single output models) 3.3 VDC models: 3.9 V

5 VDC models: 6.2 V

12 VDC models: 15 V

15 VDC models: 20 V

24 VDC models: 30 V

http://www.tracopower.com Page 3 of 4

All speciﬁcations valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

DC/DC Converters

TEN 40WIR Series 40 Watt

Output Specifications

Capacitive load (max. values) 3.3 VDC models: 26’600 µF

5.0 VDC models: 20’000 µF

12 VDC models: 3900 µF

15 VDC models: 2600 µF

24 VDC models: 1300 µF

±12 VDC models: 2600 µF (each output)

±15 VDC models: 1600 µF (each output)

±24 VDC models: 650 µF (each output)

General Specifications

Temperature ranges – Operating –40°C to +85°C (with derating)

– Casing temperature +105°C max.

– Storage –55°C to +125°C

Power derating – Natural convection 2.5 %/K above +60°C

– Natural convection with heat sink (optional) 2.8 %/K above +65°C

Thermal impedance – Natural convection 10.8 K/W

– Natural convection with heat sink (optional) 10.3 K/W

Humidity (non condensing) 5 – 95 % rel. H

Isolation voltage (60 sec.) – Input / Output 24 & 48 Vin models: 1600 VDC

110 Vin models: 3000 VDC

Isolation resistance – Input / Output >1 G Ohm

Isolation capacitance – Input / Output 1’500 pF max.

Switching frequency 250 kHz typ. (pulse width modulation PWM)

Thermal shock, mechanical shock & vibration EN 50155, EN 61373

Safety approcals – UL UL/cUL 60950-1

– CB test certificate IEC/EN 60950-1

– certification documents www.tracopower.com/overview/ten40wir

Remote On/Off – On: 3.0 ... 12 VDC or open circuit

– Off: 0 ... 1.2 VDC or short circuit pin 3 and pin 2

– Off idle current: 3.0 mA

Reliability, calculated MTBF (MIL-HDBK-217F, at +25°C, ground benign) 900’000 h

Environmental compliance – Reach document

www.tracopower.com/info/reach-declaration.pdf

– RoHS RoHS directive 2011/65/EU

– Flamability identified acc. EN 45545-2

www.tracopower.com/info/en45545-declaration.pdf

Physical Specifications

Casing material copper

Baseplate material non conductive FR4

Potting material silicone (UL94V-0 rated)

Weight 32 g (1.13oz)

Soldering temperature max. +265°C / 10 sec.

Page 4 of 4

Speciﬁcations can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com

www.tracopower.com

DC/DC Converters

TEN 40WIR Series 40 Watt

Outline Dimensions

Rev. March 7. 2018

56.0 (2.2) max.

14.5 (0.57)

16.8 (0.66)

max.

Converter

Heat-sink

Thermal pad

Clamp

Note:

Before attaching the heatsink, the product

label on converter has to be removed for

optimal performance.

For volume orders we can supply the

converters with heatsink already mounted.

Please contact us for a relative quotation.

Order code: TEN-HS1

(cont.: heat-sink, thermal pad, 2 clamps)

Material: Aluminum

Finish: Anodic treatment (black)

Weight: 17 g (0.60oz) without converter

Thermal impedance after assembling: 10.3 K/W

Pin Single Dual

1+Vin (Vcc) +Vin (Vcc)

2–Vin (GND) –Vin (GND)

3Remote On/Off

4+Vout +Vout

5–Vout Common

6trim –Vout

Pin-Out

Dimensions in [mm], () = Inch

Pin diameter: 1.0 ±0.1 (0.04 ±0.004)

Pin pitch tolerances: ±0.25 (± 0.01)

Case tolerances: ±0.5 (±0.02)

10.2

5.1

50.8

(2.0)

(0.4)

(0.2)

Bottom View

45.72

(1.8)

2.54

(0.1)

7.62

(0.3)

17.78

(0.7)

10.16

(0.4)

20.32

(0.8)

25.4

(1.0)

2.54

(0.1)

2.54

(0.1)

Dimensions in mm, () = Inch

Heat-Sink (Option)

3D drawings and application note at: www.tracopower.com/overview/ten40wir

Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

TRACO Power:

TEN 40-7215WIR TEN 40-2411WIR TEN 40-2412WIR TEN 40-2422WIR TEN 40-2415WIR TEN 40-7210WIR

TEN 40-4815WIR TEN 40-7211WIR TEN 40-7213WIR TEN 40-4811WIR TEN 40-7212WIR TEN 40-2413WIR TEN

40-2423WIR TEN 40-7223WIR TEN 40-4823WIR TEN 40-4813WIR TEN 40-4810WIR TEN 40-4822WIR TEN 40-

7222WIR TEN 40-4812WIR TEN 40-2410WIR TEN 40-2425WIR TEN 40-7225WIR TEN 40-4825WIR