MVAD160-12 - MURATA MANUFACTURING

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MVAD160 Series

160W 2" X 4" AC-DC Power Supply Converter

MVAD160.A05 Page 1 of 6

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FEATURES

 110W Wide Operating Temperature range

AC-DC Power Supply

 IT (2nd Ed.) and Medical (3rd Ed. MOPP) safety

approved, excluding conduction cooling condi-

tion

 2" x 4" standard footprint

 High efﬁ ciency up to 93%

 Remote sense

 Remote On/Off (for V1, Negative logic)

 Universal AC input

 Low proﬁ le - 1U package

 Convection, conduction, and forced-air cooled

operation

 Complies with 5000m altitude (at class I IT

equipment)

 RoHS compliant

 Less than 0.3W input power at no load remote

“off”

 Complies with ErP/Energy star requirement

(average efﬁ ciency > 87%)

ORDERING GUIDE

Model Number Natural Convection

Cooling (@ta = 50°C)

Conduction Cooling

(@ta = 85°C)

Forced Air Cooling

(@350LFM /ta=50°C)

Main

Output (V1) Aux Output (V2)

MVAD160-125

110W 110W 160W

12V

5VMVAD160-245 24V

MVAD160-485 48V

MVAD160-12 12V no aux output

no remote sense

no V1 remote

MVAD160-24 24V

MVAD160-48 48V

INPUT CHARACTERISTICS

Parameter Conditions Min. Typ. Max. Units

Input Voltage Operating Range Single phase 851120/230 264 Vac

DC2200 300 Vdc

Input Frequency 47 50/60 63 Hz

Turn-on Input Voltage Input rising at full load 84 Vac

Turn-off Input Voltage Input falling at full load 84

Input Current 90Vac input, full load 2.1 A

Inrush Current At 264Vac, at 25°C cold start 100 Apk

OUTPUT CHARACTERISTICS

Model Number Main Output

Voltage (V1) Load Current Load Capacitance Line, Load, Cross

Regulation

Typical Efﬁ ciency

@230Vac full load

MVAD160-12x 12V 0 to 13.34A 0 to 1500µF

± 2%

92%

MVAD160-24x 24V 0 to 6.67A 0 to 680µF 93%

MVAD160-48x 48V 0 to 3.34A 0 to 330µF

Model Number Aux Output

Voltage (V2) Load Current Load Capacitance Line, Load,

Cross Regulation

MVAD0160-xx5 5V 0 to 0.1A 0 to 220pF ± 5%

Main Output Characteristics (all models)

Parameter Conditions Min. Max. Units

Transient Response 50% load step, min.5% load, 1A/µsec slew rate ± 5 %V1

Settling Time to 1% of Nominal 50% load step, min.5% load, 1A/µsec slew rate 2 msec

Turn On Delay After application of input power 1.5 sec

Output Voltage Rise Monotonic,5 0 to 100% load 200 msec

Setpoint Accuracy 115Vac, 110W load, 25°C ± 0.5 %V1

Output Holdup 100% load 10 msec

Temperature Coefﬁ cient 0.02 %/°C

Ripple Voltage & Noise3min. 5% load 1 %V1

Remote Sense

Compensates for up to total 400mV of positive

and negative lead drops with remote sense

connected.

400 mV

1 Refer to power derating curve vs. input voltage. Input test condition on safety approval : 100-240Vac ±10%.

2 Applicable for IT Equipment only.

3 Ripple and noise are measured with 0.1 µF of ceramic capacitance and 47 µF of electrolytic capacitance on each

of the power supply outputs. The output noise requirements apply over a 0 Hz to 20 MHz bandwidth. A short

coaxial cable with 50 scope termination is used.

4 Unless otherwise speciﬁ ed all readings are taken at 115Vac input and 25°C ambient temperature.

5 This power supply may exhibit up to 5% turn on overshoot.

Available now at

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DESCRIPTION

The MVAD160 series switching power supplies utilize advanced component and circuit technologies

to deliver high efﬁ ciency. Designed for Medical, Telecom, and Industrial applications to satisfy 1U

height design considerations, the MVAD160 Series measures only 2.0" x 4.0" x 1.5". All models offer

universal AC input and compliance to worldwide safety and EMC standards.

Test Certiﬁ cate

and Test Report

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MVAD160 Series

160W 2" X 4" AC-DC Power Supply Converter

MVAD160.A05 Page 2 of 6

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ENVIRONMENTAL CHARACTERISTICS

Parameter Conditions Min. Typ. Max. Units

Storage Temperature Range -40 85

°C

Operating Temperature Range Refer to power derating curve vs. operating temperature -40 85

Start up -40

Operating Humidity Non-condensing 10 95 %

Operating Altitude For class I IT equipment deployment -200 5000 m

Other -200 2000

MTBF Telcordia SR-332 M1C3 50°C, 110W 1M Hours

Shock

Operating, IEC60068-2-27, half-sine 5G, 6ms, 3 times

per face, 6 faces Complies

Non-operating, IEC60068-2-27, half-sine, 30G, 18ms, 3

times per face, 6 faces Complies

Vibration

Operating, IEC60068-2-6, 1.0G, 10-150Hz, 10minutes

per axis, on all 3 axes Complies

Non-operating, IEC60068-2-6, 2.0G, 10-150Hz, 10min-

utes per axis, on all 3 axes Complies

Safety

IEC60950-1:2005 2nd Ed.; Am1:2009

EN60950-1:2006; A11:2009; A1:2010; A12:2011

UL60950-1, 2nd Ed., 2011-12-19 & CSA C22.2 No. 60950-1-07, 2nd Ed., 2011-12

IEC60601-1:2005 3rd Ed. + CORR.1(2006) + CORR.2(2007)

ANSI/AAMI ES60601-1 (2005+C1:09 + A2:10), CSA-C22.2 No. 60601-1(2008), MOPP

CE Marking per LVD

Warranty 2 years6

Outside Dimensions 2.0" x 4.0" x 1.5" (50.8mm x 101.6mm x 38.1mm)

Weight 0.42lbs (190g) typical

PROTECTION CHARACTERISTICS

Parameter Conditions Min. Typ. Max. Units

Overvoltage Protection V1; Latching (50% load) 110 140

V2; Latching (50% load) 110 170

Overcurrent Protection V1; Hiccup mode; Auto Recovery 110 170

V2; Hiccup mode; Auto Recovery 0.11 0.4 A

Overtemperature Protection Auto recovery Complies

ISOLATION CHARACTERISTICS

Parameter Conditions Min. Typ. Max. Units

Isolation

Primary to Earth Ground (1x MOPP) 1500 Vac

Primary to Secondary (2x MOPP)74000

Secondary to Earth Ground 500 Vdc

Leakage Current (under normal conditions) 264Vac, 60Hz, 25°C 350 A

240Vac, 60Hz, 25°C 300 A

Touch Current 264Vac, 60Hz, 25°C 100 A

EMISSIONS AND IMMUNITY

Characteristic Standard Compliance

Input Current Harmonics IEC/EN 61000-3-2 Class D, Class C

Voltage Fluctuation and Flicker IEC/EN 61000-3-3 Complies

Conducted Emissions EN 55022 Class B, (Class A as Class II equipment deployment)

FCC Part 15 Class B, (Class A as Class II equipment deployment)

ESD Immunity IEC/EN 61000-4-2 Level 4, Criterion A

Radiated Field Immunity IEC/EN 61000-4-3 Level 2, Criterion A

Electrical Fast Transient Immunity IEC/EN 61000-4-4 Level 3, Criterion A

Surge Immunity IEC/EN 61000-4-5 Level 4, Criterion A

RF Conducted Immunity IEC/EN 61000-4-6 Level 2, Criterion A

Magnetic Field Immunity IEC/EN 61000-4-8 Level 2, Criterion A

Voltage dips, interruptions IEC/EN 61000-4-11 Level 3, Criterion B

6 At Ta<50°C.

7 Class I equipment deployment.

PERFORMANCE DATA

EMI CONSIDERATIONS

For optimum EMI performance, the power supply should be mounted to a metal plate grounded to all 4 mounting holes of the power supply. To comply with

safety standards, this plate must be properly grounded to protective earth (see mechanical dimension notes). Pre-compliance testing has shown that a stand-

alone power supply complies with EN55022 class A radiated emissions. Radiated emission results vary with system enclosure and cable routing paths.

SAFETY CONSIDERATIONS

1. This power supply is a component level power supply intended for use in Class I or Class II applications. Secondary ground traces need to be suit-

ably isolated from primary ground traces when used in class II applications.

2. When the power supply is used in Class II equipment, all ground traces and components connected to the primary side are considered primary for

spacing and insulation considerations.

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Efﬁciency (%)

Io (A)

Efﬁciency plot for MVAD160-12

Vin=115V

Vin=230V

0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0

Efﬁciency (%)

Io (A)

Efﬁciency plot for MVAD160-24

Vin=115V

Vin=230V

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5

Efﬁciency (%)

(

)

Efﬁciency plot for MVAD160-48

Vin=115V

Vin=230V

Inrush waveform (AC264V 25°C) Peak 84.0A

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MVAD160 Series

160W 2" X 4" AC-DC Power Supply Converter

MVAD160.A05 Page 3 of 6

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CONTROL SIGNAL

Parameter Conditions

V1 Remote

This signal must be pulled low state (maximum of 0.2Vdc, sink current >15mA) to V2 return terminal to turn on the main V1

output. The power supply shall include an internal pull up resistor to an internal 12Vdc to disable the main V1 output if the

signal is left open. The power supply shall not pull this signal down if there is no AC input. The open circuit voltage present

when in the “open” state shall not exceed 15Vdc.

The AUX output is independent of the V1 remote signal.

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MVAD160 Series

160W 2" X 4" AC-DC Power Supply Converter

MVAD160.A05 Page 4 of 6

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MECHANICAL DIMENSIONS

Dimensions: 2.0" x 4.0" x 1.5" (50.8mm x 101.6mm x 38.1mm)

All dimensions in inches (mm). Tolerance is +/-0.02" (0.5)

Mounting holes H3 and H4 should be earth-grounded for EMI purpose.

Mounting holes H4 is earth ground connection

This power supply requires mounting on standoffs minimum 0.197" (5.0) in height for forced air cooling.

1 Preferred screw type: VR

Output voltage and current Adjust Pots

for Factory Use

M3 (Metric screw threads)

Mounting hole 1

ĭ0.146”(ĭ3.7)

4 Places H1–H4

Max. screw head

Diameter ĭ0.244”(ĭ6.2)

Maximum earth ground contact area

PCB top and bottom

Diameter ĭ0.244”(ĭ6.2)

INPUT/OUTPUT CONNECTOR AND SIGNAL SPECIFICATION AND MATING CONNECTORS

Pin Description Mating Housing Crimp terminal/pins Outline

Input Connector CN1: TE Connectivity 5-1376382-1

TE Connectivity 1376388-1 TE Connectivity 1376348-1

1 Line (V-)

2 Neutral (V+)

Spade Connector: #250

GND Earth Ground

Output Connector CN2: Molex 39-28-8040

Molex 39-01-2040 Molex 39-00-0038

1, 2 V1

3, 4 V1 Return

Output Connector CN3: Molex 87438-0643

for models with auxiliary output

Molex 87439-0600 Molex 87421-0000

1V2

2 V2 Return

3 V1 Remote

4 V1 -Sense

5 N.C

6 V1 +Sense

THERMAL CONSIDERATIONS

Static Pressure (in. w.g.)

13mm [0.5 in] all s ide s

Air Flow

Power Supply

0.0100

0.0075

P-Q CURVE, DUCTED FLOW

0.0050

Ambient Temperature

0.0025

Measurement

Output Connector

0.0000

64mm [2.5in]

2.5 10 7.5 1512.5 17.5 20 22.5

Input Connector

AIRFLOW-(CFM @ 0.075 lbs/cu ft air density)

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MVAD160 Series

160W 2" X 4" AC-DC Power Supply Converter

MVAD160.A05 Page 5 of 6

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Conduction Cooling Image (and Preferred Interface Materials)

Aluminum Baseplate:

Preferred mounting on standoffs: 3.5mm

Thickness 2.5 to 3mm

Maximum operating temperature +85°C (measurement point: center on

the back side of baseplate)

Isolation sheet or Isolation tape

Preferred materials: thickness 50 to 130um, 94V -0

Thermal Sheet or Thermal Gel:

Preferred Materials:

Type: Sarcon 300G-ae (thickness 3mm, thermal conductivity 1.3W/m·K)

Manufacturer: Fuji Polymer

Type: GEL30 (thermal conductivity 3.5W/m·K)

Manufacturer: Parker

Forced Air Cooling

System thermal management is critical to the performance and reliability of the MVAC series power supplies. Performance derating curves are provided which

can be used as a guideline for what can be achieved in a system conﬁ guration with controlled airﬂ ow at various input voltage conditions.

The air ﬂ ow curves are generated using an AMCA 210-99 and ASHRAE 51-1999 compliant wind tunnel with heated inlet air and a controlled CFM providing a

duct test section having a calculated average LFM. A correlation between the test setup and the actual system environment is paramount to understanding what

can be achieved in an actual system. In a power supply of this density, cooling air moving both through the unit as well as around the unit strongly inﬂ uences

local temperatures. The wind tunnel test setup was constructed to produce a ﬂ ow with a slight back pressure to induce both ﬂ ow conditions by providing a small

gap between the power supply and duct walls of 0.5” (13mm). The optimal and characterized airﬂ ow direction is from the input connector to the output connec-

tor (see diagram below). The P-Q ﬂ ow curve for this test setup is also shown below.

100

105

80 90 100 110 120

Output power (%)

Input voltage (Vac)

Output Derating vs Input voltage

100

120

140

160

180

-40 -20 0 20 40 60 80 100

Output Power (W)

Ambient Temp. (°C)

Output Derating vs Ambient temp.

Convection

Conduction or Forced Air

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MVAD160 Series

160W 2" X 4" AC-DC Power Supply Converter

MVAD160.A05 Page 6 of 6

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Murata Manufacturing Co., Ltd. Power Device Product Division

Nagaokakyo-shi, Kyoto 617-8555 Japan

ISO 9001 and 14001 REGISTERED

This product is subject to operating requirements and the Life and

Safety Critical Application Policy. Click here to view policy.

Please contact us regarding restricted materials compliance beyond

the RoHS directive.

Murata makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or

sell equipment constructed in accordance therewith. Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards that anticipate dangerous consequences of failures, monitor failures and their consequences, lessen the likelihood of failures that might

cause harm, and take appropriate remedial actions. Buyer will fully indemnify Murata, its afﬁ liated companies, and its representatives against any damages arising out of the use of any Murata products in safety-critical applications. Speciﬁ cations are subject to change without notice.