7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 PART NUMBER REVISION DESCRIPTION FEED TYPE 2151528 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC 2151528 -5 D 2151528 -6 D NON-CRIMP HEIGHT ADJUST 2151528 -7 D FINE CRIMP HEIGHT ADJUST 7- 2151528 -7 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST D CRIMP TOOLING KIT 4 APPLICATOR STYLE CONVERSION CHART CONVERT TO SERVO LATCH PLATE 4 SERVO LATCH PLATE 12 NONE - 2119951-1 - 8- 2151528 -5 2161326-1 - 8- 2151528 -4 PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 - - - - - - - - - 2119641-1 - - - - - - - 1901094-3 - - - - 2168400-6 2119799-1 - 2063440-1 - - 7 - - - - - - - - - - - - 6 - WIRE INSUL SIZE - TYPE 0.61 mm [.024] APPLICATOR INSTRUCTIONS 408-10389 - 8 F F 0.64 mm [.025] - - HIROSE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION - TERMINALS APPLIED TE TERMINAL 1949699-1 1949699-2 n TAD-P 0506 C1__DWG_PN_1_1 DF20B-2830SCFA C1__DWG_PN_1_2 - INSULATION DIAMETER RANGE - - 0.50-0.60 mm [.020-.024 IN] - - - - - - - 10 HIROSE TERMINAL DF20F-2830SCFA C1__DWG_PN_1_0 - HIROSE CRIMP SPECIFICATION HIROSE TERMINAL TERMINAL NAME: C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - HIROSE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - C1__DWG_PN_2_2 - WIRE SIZE 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.52+/-0.02 [.020+/-.001] 0.50+/-0.02 [.020+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 6 - 9 10.3 10.4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - 6 - 7 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - 2151528 -4 2151528 -5 2151528 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 12 A - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 - - - -77 -7 1 - - 2119957-2 -6 -5 -2 PART NO APPLICATOR SHIM PACK DESCRIPTION 1 2119957-2 260 ITEM NO 1 1 1 1 - 1 - - 1 - - P LTR DESCRIPTION DATE ECR-15-007505 1 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - -2 PART NO 2 1 1 REF REF REF - - - - - - - - - 1 1 - 1 REF REF - 1 1 1 1 1 - 1 1 - 1 1 1 REF REF 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 4 - 1 1 1 4 - 1 1 - 4 - 2 1 - 4 3 2 1 - 1 3 2 1 2 1 - 2 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 1 1 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 - - 1 REF - 1 - 1 1 1 1 - - - 1 - 1 2 - - 1 1 2 - 1 1 1 - - 1 1 1 1 - 1 1 1 1 1 1 1 1 - - 1 - - 1 1 - - 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-1 2079764-1 2119083-1 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2119944-1 2119955-1 1-690438-0 2168083-1 2168083-6 1803078-5 2119956-1 1-2119791-4 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 1338685-1 2168400-1 18023-9 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 4-1752356-7 2079383-5 2161328-1 1320908-8 2-1901086-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1633927-3 1-2119757-9 2-238011-8 1633962-8 1803078-6 1-1633713-7 1 - - -77 -7 ATLANTIC VERSION AMP 4805 REV 31MAR2000 - 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 13. TERMINAL REQUIRES LUBRICATION. - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT. 66 DWN APVD MR 14MAY2015 GB (QUANTITY 2) - CRIMP A D D APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED SMART APPLICATOR - LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, PRECISION DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, PRECISION CRIMPER, WIRE PREMIUM DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-1 1 2079764 1 2119083 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119944-1 1 2119955-1 1 1-690438-0 2 2168083-1 1 2168083-6 1 1803078-5 1 2119956-1 1 1-2119791-4 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 1338685-1 4 2168400-1 3 18023-9 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 4-1752356-7 2 2079383-5 1 2161328 1 1320908-8 1 2-1901086-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-1 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1633927-3 1 1-2119757-9 1 2-238011-8 1 1633962-8 1 1803078-6 1 1-1633713-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 252 250 249 248 247 246 245 244 243 242 240 238 213 198 172 166 164 163 137 136 135 133 121 119 117 113 96 95 93 82 71 70 69 67 66 63 62 61 60 56 54 49 46 44 41 40 39 38 37 35 34 33 32 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 8-21084-0_GATD Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 6 62 6 40 D 247 38 246 39 FEED TYPE PNEUMATIC 250 2 260 44 7 252 245 35 244 7 249 63 A 2 0.00 [ 0.000 ] 2 2 2 TERMINAL SUPPORT LOCATION 243 166 238 8 242 2 82 1 137 C 1 2 3 172 C 1 4 59 SERVO LATCH PLATE 70 69 56 133 4 11 135 198 5 41 2 164 66 33 67 A 24 213 A 30 SERVO FEEDER NOT INCLUDED B 6 163 136 240 D 95 117 REF 19 10 96 20 9 21 12 B 1 121 11 27 61 CAM POSITIONS ITEM 30 LOCATED AT FRONT HOLES 29 REF 30mm STROKE 113 29 25 26 23 32 93 46 34 54 8 1 60 54 10 1 30 REF 119 248 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 A Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151528 -1 DESCRIPTION D 2- 2151528 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST D FINE CRIMP HEIGHT ADJUST D FINE CRIMP HEIGHT ADJUST 2- 2151528 -7 D FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151528 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151528 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - 5-18022-5 - 8- 2151528 -5 8- 2151528 -4 1338685-1 5-18022-5 - 8- 2151528 -5 - 8- 2151528 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 2168400-6 - - 2119799-1 - (QUANTITY 2) - - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - - TYPE APPLICATOR INSTRUCTIONS 408-10389 - HIROSE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 1.20-1.90 mm [.047-.075 IN] C TERMINAL APPLICATION SPECIFICATION n TAD-P 0506 - HIROSE CRIMP SPECIFICATION HIROSE TERMINAL TERMINAL NAME: - - INSULATION DIAMETER RANGE - 0.50-0.60 mm [.020-.024 IN] - - - - - TERMINALS APPLIED TE TERMINAL 1949699-1 1949699-2 HIROSE TERMINAL C1__DWG_PN_1_0 DF20F-2830SCFA DF20B-2830SCFA C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 HIROSE TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - C1__DWG_PN_2_2 - WIRE SIZE 28 AWG 30 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.52+/-0.02 [.020+/-.001] 0.50+/-0.02 [.020+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 10.3 10.4 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 6 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151528 -4 2151528 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - & 242. - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 1 1 1 - 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 1 2119782 251 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 ITEM NO - - 1 P LTR DESCRIPTION DATE SEE SHEET 1 - 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - - 1 1 - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 - 1 1 2119640-1 2079988-1 1-22279-3 2119082-1 2079764-1 2119083-1 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2119944-1 2119955-1 1-690438-0 2168083-1 2168083-6 1803078-5 2119956-1 1-2119791-4 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 1338685-1 2168400-1 18023-9 2079383-7 2119645-1 2119957-1 2119644-1 4-1752356-7 2079383-5 2161328-1 1320908-8 2-1901086-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 3-22280-3 1-356885-5 2119805-1 1803095-6 1633927-3 1-2119757-9 2-238011-8 1633962-8 1803078-6 1-1633713-7 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2 - 1 2 1 2 - 3 2 - 2 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 2 1 - 1 1 1 1 REF 1 - 1 1 - - - 1 1 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 2 - 1 1 1 2 - 1 1 1 2 - - 1 1 2 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, PRECISION DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, PRECISION CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 PACIFIC VERSION AMP 4805 REV 31MAR2000 - 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. A - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 12. TERMINAL REQUIRES LUBRICATION. 66 - 2063440-1 - 0.61 mm [.024] A PART NUMBERS REQUIRED F F 0.64 mm [.025] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-1 1 2079764 1 2119083 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 1-18028-2 1 2119944-1 1 2119955-1 1 1-690438-0 2 2168083-1 1 2168083-6 1 1803078-5 1 2119956-1 1 1-2119791-4 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 1338685-1 2 2168400-1 3 18023-9 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 4-1752356-7 2 2079383-5 1 2161328 1 1320908-8 1 2-1901086-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-1 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-1 1 1803095-6 1 1633927-3 1 1-2119757-9 1 2-238011-8 1 1633962-8 1 1803078-6 1 1-1633713-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 250 249 246 244 243 242 240 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 119 117 113 96 95 93 82 71 70 69 67 66 63 62 61 56 54 49 41 40 39 38 34 33 32 30 29 27 26 25 24 23 21 20 19 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DATE SEE SHEET 1 - 251 62 DESCRIPTION DWN APVD - - - 6 40 145 38 246 39 D 7 FEED TYPE 140 152 2 2 D 2 244 7 139 243 PNEUMATIC 8 250 166 242 2 0.00 [ 0.000 ] 238 82 163 1 1 70 136 69 2 137 C 6 63 249 A 2 3 TERMINAL SUPPORT LOCATION 1 4 172 C 5 59 SERVO LATCH PLATE 41 56 240 133 4 135 164 198 11 2 66 33 67 A 24 10 A 213 19 30 20 SERVO FEEDER NOT INCLUDED B 95 117 REF 21 96 9 B 1 12 121 ITEM 30 LOCATED AT FRONT HOLES 27 CAM POSITIONS 11 30 REF 61 REF 29 30mm STROKE 113 151 29 25 26 23 93 141 32 34 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 20OCT2011 CHK 20OCT2011 APVD 20OCT2011 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151528 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: TE Connectivity: 2151528-2