MPB125 Multiple-Output AC-DC Series Data Sheet Features * * * * * * * RoHS lead free and lead-solder-exempt products are available High power density in an industry-standard 3" x 5" footprint Power Factor Correction (PFC) meets EN61000-3-2 Main output remote sense Power Good signals CE marked to Low Voltage Directive Input transient & ESD compliance to EN61000-4-2/-3/-4/-5 * MTBF In excess of 1M hours based upon field data * Optional remote on/off with 5V standby (See page 4 for ordering information) Description The MPB125 Series incorporates patented high efficiency circuitry, high power density and active Power Factor Correction (PFC) to meet the requirements of networking and data communications systems, as well as commercial and industrial configurations. Dual output units deliver a regulated main output plus a second 12V output for fans or other system functions. Multiple output models provide tightly regulated DC power in a variety of configurations. The MPB125 is rated for convection as well as forced-air cooling. Full output power is available with as few as 5 Cubic Feet per Minute (CFM) forced-air cooling with the exception of the MPB1252003 and -2003D which need only 10 CFM for full power. Optional remote on/off with standby power is also provided (see Options). The MPB125 product line is approved to the latest international regulatory standards, and displays the CE Mark. Multiple Output Model Selection MODEL MPB125-2003 2 MPB125-2005 3, 4 MPB125-2012 3, 4, 5 MPB125-2015 3, 4, 5 MPB125-2024 3, 4, 5 MPB125-2048 3, 4, 5 MPB125-3000 MPB125-4250 MPB125-4350 6 6 6 OUTPUT VOLTAGE (VOLTS) MAXIMUM OUTPUT CURRENT (AMPS), 130 LFM TOTAL REGULATION % RIPPLE & NOISE 1 % pk-pk REGULATION RANGE +3.3V +12V +5V +12V +12V 12V +15V 12V +24V 12V +48V 12V +5V +12V -12V +2.5V +5V +12V -12V +3.3V +5V +12V -12V 30A 0.5A 25A 0.5A 10.5A 0.5A 8.3A 0.5A 5.2A 0.5A 2.6A 0.5A 16.5A 5A/9Apk 0.5A 12A 7 15A 7 5A/9Apk 0.5A 10A 7 15A 7 5A/9Apk 0.5A 3% 5% 3% 5% 3% 5% 3% 5% 3% 5% 3% 5% 4% 5% 5% 3% 4% 5% 5% 3% 4% 5% 5% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 1% 8 1% 1% 2% 1% 8 1% 1% 1.5% 1% 8 1% 1% 3.20V to 3.40V 11.80V to 12.60V 4.85V to 5.15V 10.80V to 12.60V 11.64V to 12.36V 11.40V to 12.60V 14.54V to 15.45V 11.40V to 12.60V 23.28V to 24.72V 11.40V to 12.60V 46.56V to 49.44V 11.40V to 12.60V 4.85V to 5.25V 11.40V to 12.60V -11.40V to -12.60V 2.42V to 2.58V 4.85V to 5.25V 11.40V to 12.60V -11.40V to -12.60V 3.20V to 3.40V 4.85V to 5.25V 11.40V to 12.60V -11.40V to -12.60V NOTES: 1 Maximum peak-to-peak noise expressed as a percentage of output voltage, 20 MHz bandwidth. 2 For MPB125-2003 and -2003D, a minimum airflow of 10 CFM is required to provide the maximum current of 30A on V1. V1 current can be as high as 25A with a minimum airflow of 5 CFM. 3 Maximum forced-air output power is 125 watts with 5 CFM airflow. 4 Maximum convection output power is 70 watts. 5 V2 is isolated from V1 and can be used as a negative or positive output. 6 12V output's peak load maximum duration is 30 seconds. Average current must not exceed 5A. 7 Maximum power of 80 watts from V1 + V2 with 5 CFM forced-air cooling. See Application Note #M3 for details. 8 For loads less than 10 watts on V1 + V2 + V3, ripple and noise on the +5V output is Max. 2% peak-to-peak. OCT 24, 2005 revised to JUN 05, 2006 Page 1 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet Input Specifications PARAMETER CONDITIONS/DESCRIPTION MIN Input Voltage- AC Input Frequency Brownout Protection Hold-up Time Input Current Input Protection Inrush Surge Current Continuous input range. AC Input. Lowest AC input voltage that regulation is maintained with full rated loads. Over full AC input voltage range at full rated load. 90 VAC at full rated load. Non-user serviceable internally located AC input line fuse, 250 VAC, 3.15A. Internally limited by thermistor, 110VAC: one cycle, 25 C. 220VAC: Active PFC meets requirements of EN61000-3-2. Switching frequency of main transformer. 90 47 90 17 PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS Efficiency Full Load, 230VAC. Varies with distribution of loads among outputs. (Minimum efficiency reflects that of MPB125-2003D and -2005D models.) V1 + V2 + V3 for MPB125-4XXX and -3000. V1 for MPB125-2XXX for full regulation on V2. All models operate at no load without any damage and meet all specs on V1 above 0 amps. Full load, 20 MHz bandwidth. At 5 CFM forced-air cooling. See Application Note #M3 for details. Convection: Consult Factory Output voltage overshoot/undershoot at turn-on. Varies by output. Total regulation includes: line changes from 85-132 VAC or 170-264 VAC, changes in load starting at 20% load and changing to 100% load. Maximum deviation due to a 25% load change with unit at 75% load. All models except MPB125-2005 and -2005D. Model MPB125-2005 and -2005D. Time required for initial output voltage stabilization. Time required for output voltage to rise from 10% to 90% except for MPB125-2005 and -2005D. MPB125-2005 and MPB125-2005D. 73 80 85 % Power Factor Circuitry Operating Frequency NOM MAX UNITS 264 63 VAC Hz VAC ms ARMS 1.8 23 46 45 APK kHz Output Specifications Minimum Loads Ripple and Noise Output Power (Note 1) Overshoot /Undershoot Regulation Transient Response Turn-on Delay Turn-on Rise Time 5 5 Watts See Model Selection Chart 125 10 Watts % See Model Selection Chart 3 5 % 0.2 0.2 1.5 20 Sec ms 1 100 ms MAX UNITS Interface Signals and Internal Protection PARAMETER CONDITIONS/DESCRIPTION MIN NOM Overvoltage Protection V1 of dual and triple output models; V1 & V2 outputs of 4-output models. MPB125-2003 and -2003D 3.67 4.80 MPB125-4250 (V1) 3.20 4.00 MPB125-4350 (V1) 3.76 4.80 5V Output of MPB125-2005 and -2005D, MPB125-3000, or MPB125-4X50 5.74 7.00 VDC MPB125-2012 13.5 16.5 MPB125-2015 17.0 19.0 MPB125-2024 26.9 31.1 MPB125-2048 57.6 62.4 Overload Protection Fully protected against output short circuit or overload. Automatic recovery upon removal of overload condition. MPB125-2003, -2003D -2005, and -2005D latch OFF if overload occurs on V1 which requires an AC reset. Remote Sense (Note 2) Total (+sense and -sense) voltage compensation for cable losses on Dual Output Models dual output models. 500 mV Remote Sense (Note 2) On models MPB125-4250 and -4350 remote sense is provided on Triple & Quad Output Models the 2.5 and 3.3V outputs, respectively. MPB125-3000 does not have positive remote sense. Total voltage compensation for cable losses on +Sense. 200 mV Total voltage compensation for cable losses on -Sense. 100 NOTES: 1) For MPB125-2003, a minimum airflow of 10 CFM is required to provide the maximum current of 30A on V1. V1 current can be as high as 25A with a minimum airflow of 5 CFM. 2) -Sense must be connected to output common or load common for proper power supply operation. OCT 24, 2005 revised to JUN 05, 2006 Page 2 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet Interface Signals and Internal Protection (Cont.) PARAMETER CONDITIONS/DESCRIPTION Power Good Signal AC/DC indicator - This signal indicates the status of the AC input or DC outputs. When there is sufficient AC voltage and the outputs are operating normally, an open collector signal is provided. Turn-On delay time from application of AC: 50 Warning time before outputs go out of regulation: 5 Warning time before outputs deviate 10% from the nominal value: 15 Sync Current Pull-up Voltage Power Supply OK Signal Thermal Shutdown Current Share Isolation Diode MIN NOM MAX UNITS 500 ms Provided on dual-output models. Open collector signal intended to drive an LED. Closed collector occurs when the Power Good Signal is in its open collector state. Sync Current Pull-up Voltage 20 30 mA V 20 30 mA V MAX UNITS Protected against overtemperature conditions. Unit recovers when overtemperature condition is removed. Provided on dual-output models. Up to 4 units can be connected in parallel. There are some limits for parallel operation. See MPB125 Applications Note. N+1 redundancy is provided. V2 needs an external isolation diode for N+1 operation. An external diode is required on MPB125-2003 and MPB125-2005 models for redundancy on both V1 and V2, or when ordering, you can specify MPB125-2003D or -2005D which have an internal isolation diode. Internal isolation diode is provided on V1 for all dual-output models except the MPB125-2003 and MPB125-2005. Specify MPB125-2003D or MPB125-2005D, respectively, if an internal isolation diode is required for these models. Safety, Regulatory, and EMI Specifications PARAMETER CONDITIONS/DESCRIPTION Agency Approvals UL60950-1. CSA 22.2 No. 60950-1. EN60950 (TUV). IEC60950-1. AC to chassis. 1500 Input to output. 3000 EN55022 Conducted. B Per EN61000-4-2, Level 4 8 Per EN61000-3-3. Per EN61000-4-3. Per EN61000-4-4. 1 Per EN61000-4-5, Level 3, 2 kV (Line-to-Gnd) minimum, 1 kV (Line-to-Line) minimum. Per EN61000-4-6. 0.15 to 80 MHz (1 kHz sinewave) Per EN61000-4-8. Per EN61000-4-11. Input to output. Per EN60950 (264 VAC) Dielectric Withstand Voltage Electromagnetic Interference ESD Susceptibility Flicker Radiated Susceptibility EFT/Burst Input Transient Protection RF Immunity Magnetic Fields Voltage Dips Insulation Resistance Leakage Current OCT 24, 2005 revised to JUN 05, 2006 MIN Page 3 of 9 NOM VAC VDC Class kV 3 V/m kV 3 1 V/m A/m 10 1.0 M mA www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet Environmental Specifications PARAMETER CONDITIONS/DESCRIPTION Altitude Operating Non-Operating Derate linearly from 50 to 70C to 50% power at 70C. At 100% load: MPB125 models will operate at -20C, but will not meet all specifications. Operating Temperature MIN Storage Temperature Forced-Air Cooling 1 Temperature Coefficient Relative Humidity Shock Forced-air cooling of 5 CFM is required for full output power except for MPB125-2003 and -2003D. Air velocity is measured with power supply mounted on 0.375" (9.5mm) standoffs. Airflow direction is from the input section to the output section. See Application Note #M3 for details. Included in total regulation of outputs. Non-Condensing. Operating: 11 3ms, 3 axes, Half Sine. Non-operating: 11 3ms, 3 axes, Half Sine. Operating: Random vibration, 5-500 Hz, 10 minutes each axis. Non-Operating: Random vibration, 5-500 Hz, 10 minutes each axis. Vibration NOM MAX UNITS ASL Feet 0 10K 50K 50 -40 85 C 5 95 15 %RH 40 2.4 6.0 C Gpk GRMS GRMS Options DESCRIPTION NOTES Remote On/Off Standby Output (Option R) Remote On/Off is a TTL-comatible signal. A logic "high" or open circuit turns the unit on. Reverse inhibit logic can be achieved by changing the position of the J6 connector. A logic "low" inhibits all outputs except the 5V standby. At remote off, the Power Good signal will warn the host equipment 2 milliseconds before the main output goes out of regulation. The rating of the standby output is +5V @ 0.2 Amps. Total regulation is 5 %. Maximum noise and ripple is 50 mV peak-to-peak @ a 20 MHz bandwidth. NOTE: The addition of Option "R" increases the supply width from 3.0 to 3.8 inches. Consult factory for availability. NOTES: 1 For MPB125-2003 and -2003D, a minimum airflow of 10 CFM is required to provide the maximum current of 30A on V1. V1 current can be as high as 25A with a minimum airflow of 5 CFM. Ordering Information: OPTIONS SUFFIXES TO ADD TO PART NUMBER RoHS lead solder exempt 1 No RoHS suffix character required. RoHS compliant for all 6 substances Add "G" as the last character of the part number. 1 The solder exemption refers to all the restricted materials except lead in solder. OCT 24, 2005 revised to JUN 05, 2006 Page 4 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet Mechanical Drawing (-2012, -2015, -2024, & -2048 Models) WEIGHT: 0.63 lb. (0.3 kg) J 1 - A C INPUT CONNECTOR Pin 1 Pin 2 Pin 3 NEUTRAL N O PIN LINE 5.00" (127.0) O 0.16" (4 PL) (4.06) 4.55" (115.57) J 2 - V 1 DC OUTPUT CONNECTOR TOP VIEW PIN #1 2.56" (65.02) J3- SIGNAL CONNECTOR PIN #1 PIN #1 J4- V2 DC OUTPUT CONNECTOR SAFETY GROUND CONNECTION POINT FASTENER CLEARANCE AREA (4 PL) SCREWS SHOWN FOR REFERENCE ONLY 0.06" (1.5) CIRCUIT 1 2 3 4 5 6 -2015 +15V +15V +15V RTN RTN RTN -2024 +24V +24V +24V RTN RTN RTN -2048 +48V +48V +48V RTN RTN RTN Pin Pin Pin Pin Pin Pin 1 2 3 4 5 6 RTN - SENSE + SENSE CURRENT SHARE POWER GOOD POWER SUPPLY OK J4 Pin 1 Pin 2 +12V +12V RTN 1.00" (25.4) 1.25" (31.75) PRINTED Pin Pin Pin Pin Pin Pin MPB125 -2012 +12V +12V +12V RTN RTN RTN J3 - PIN #1 3.00" 2.78" (76.2) (70.6) J2 - BOARD END VIEW SIDE VIEW 0.19" (4.8) Mating Connectors NOTE: Part numbers are MOLEX; equivalents are acceptable. OCT 24, 2005 revised to JUN 05, 2006 MPB125 -2012 -2015 -2024 -2048 09-50-8031 J1 Housing Pins 08-52-0113 J2 Housing 09-50-8061 Pins 08-52-0113 J3 Housing 22-01-3067 Pins 08-50-0114 J4 Housing 22-01-3027 Pins 08-50-0114 Page 5 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet Mechanical Drawing (-2003, -2003D, -2005, and -2005D Models) WEIGHT: 0.63 lb. (0.3 kg) J1 - AC INPUT CONNECTOR Pin 1 Pin 2 Pin 3 NEUTRAL NO PIN LINE J2 - 5.00" (127.0) O 0.16" (4 PL) (4.06) 4.55" (115.57) J2 - V1 DC OUTPUT CONNECTOR TOP VIEW 3.00" 2.78" (76.2) (70.6) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 MPB125 MPB125 -2005 -2003 +5V +3.3V +5V +3.3V +5V +3.3V +5V +3.3V +5V +3.3V RTN RTN RTN RTN RTN RTN RTN RTN RTN RTN J3 - 2.56" (65.02) PIN #1 PIN #1 PIN #1 J4- V2 DC OUTPUT CONNECTOR SAFETY GROUND CONNECTION POINT PIN #1 SCREWS SHOWN FOR REFERENCE ONLY J3- SIGNAL CONNECTOR 0.06" (1.5) SHARE - SENSE + SENSE POWER SUPPLY OK POWER GOOD J4 Pin 1 Pin 2 +12V +12V RTN 1.00" (25.4) 1.25" (31.75) PRINTED CIRCUIT BOARD FASTENER CLEARANCE AREA (4 PL) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 END VIEW SIDE VIEW 0.19" (4.8) Mating Connectors NOTE: Part numbers are MOLEX; equivalents are acceptable. OCT 24, 2005 revised to JUN 05, 2006 MPB125 -2005 09-50-8031 J1 Housing Pins 08-52-0113 J2 Housing 09-50-8103 Pins 08-52-0113 J3 Housing 22-01-3057 Pins 08-50-0114 J4 Housing 22-01-3027 Pins 08-50-0114 Page 6 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet Mechanical Drawing (-3000, -4250, & -4350 Models) J1 - AC INPUT CONNECTOR WEIGHT: 0.63 lb. (0.3 kg) Pin 1 Pin 2 Pin 3 5.00" (127.0) O 0.16" (4 PL) (4.06) 4.55" (115.57) J1- INPUT CONNECTOR 2.56" (65.02) J2 - DC OUTPUT CONNECTOR TOP VIEW 3.00" 2.78" (76.2) (70.6) PIN #1 PIN #1 FASTENER CLEARANCE AREA (4 PL) J2 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 NEUTRAL NO PIN LINE MPB125 -3000 -12V +12V N/C N/C N/C RTN RTN RTN RTN RTN +5V +5V +5V +5V MPB125 -4250 -12V +12V +2.5V +2.5V +2.5V RTN RTN RTN RTN RTN +5V +5V +5V +5V MPB125 -4350 -12V +12V +3.3V +3.3V +3.3V RTN RTN RTN RTN RTN +5V +5V +5V +5V J3 SAFETY GROUND CONNECTION POINT PIN #1 J3 SCREWS SHOWN FOR REFERENCE ONLY Pin 1 Pin 2 Pin 3 -SENSE +SENSE POWER GOOD 1.00" (25.4) 1.25" (31.75) PRINTED CIRCUIT BOARD 0.06" (1.5) SIDE VIEW END VIEW 0.19" (4.8) Mating Connectors NOTE: Part numbers are MOLEX; equivalents are acceptable. J1 J2 J3 OCT 24, 2005 revised to JUN 05, 2006 Housing Pins Housing Pins Housing Pins MPB125 -3000 -4250 -4350 09-50-8033 08-52-0113 09-50-8143 08-52-0113 22-01-3037 08-50-0114 Page 7 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet MPB125 Series "R" Option Mechanical Drawing (-2012R, -2015R, -2024R, & -2048R Models) POSITION FOR REVERSE INHIBIT LOGIC POSITION FOR STANDARD INHIBIT LOGIC J1 - AC INPUT CONNECTOR Pin 1 Pin 2 Pin 3 NEUTRAL NO PIN LINE WEIGHT: 0.63 lb. (0.3 kg) J2 - 5.00" (127.0) 4.55" (115.57) 0.80" (20.3) J5 O 0.16" (6 PL) (4.06) 1.025" (26.04) J6 J3 - PIN #1 J2 - V1 DC OUTPUT CONNECTOR TOP VIEW PIN #1 3.80" 2.78" (97) (70.6) J3- SIGNAL CONNECTOR PIN #1 PIN #1 J4- V2 DC OUTPUT CONNECTOR SAFETY GROUND CONNECTION POINT FASTENER CLEARANCE AREA (4 PL) SCREWS SHOWN FOR REFERENCE ONLY Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 RTN - SENSE + SENSE CURRENT SHARE POWER GOOD POWER SUPPLY OK J4 - PIN #1 2.56" (65.02) Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 MPB125 -2012 -2015 -2024 -2048 +12V +15V +24V +48V +12V +15V +24V +48V +12V +15V +24V +48V RTN RTN RTN RTN RTN RTN RTN RTN RTN RTN RTN RTN 0.06" (1.5) Pin 1 Pin 2 +12V +12V RTN J5 Pin 1 Pin 2 Pin 3 +5V STANDBY RTN REMOTE ON/OFF 1.00" (25.4) 1.25" (31.75) PRINTED CIRCUIT BOARD END VIEW SIDE VIEW 0.19" (4.8) RECOMMENDED MOUNTING OPTIONAL MOUNTING Mating Connectors NOTE: Part numbers are MOLEX; equivalents are acceptable. OCT 24, 2005 revised to JUN 05, 2006 MPB125 -2012 -2015 -2024 -2048 09-50-8033 J1 Housing Pins 08-52-0113 J2 Housing 09-50-8063 Pins 08-52-0113 J3 Housing 22-01-3067 Pins 08-50-0114 J4 Housing 22-01-3027 Pins 08-50-0114 J5 Housing 22-01-3037 Pins 08-50-0114 Page 8 of 9 www.power-one.com MPB125 Multiple-Output AC-DC Series Data Sheet MPB125 Series "R" Option Mechanical Drawing (-3000R, -4250R, & -4350R Models) POSITION FOR REVERSE INHIBIT LOGIC POSITION FOR STANDARD INHIBIT LOGIC WEIGHT: 0.63 lb. (0.3 kg) J1 - AC INPUT CONNECTOR 5.00" (127.0) 0.80" (20.3) Pin 1 Pin 2 Pin 3 J5 4.55" (115.57) NEUTRAL NO PIN LINE J2 1.025" (26.04) O 0.16" (6 PL) (4.06) J6 Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 13 Pin 14 PIN #1 J1- INPUT CONNECTOR 3.80" (97) 2.56" (65.02) J2 - DC OUTPUT CONNECTOR TOP VIEW 2.78" (70.6) PIN #1 PIN #1 FASTENER CLEARANCE AREA (6 PL) MPB125 -3000 -12V +12V N/C N/C N/C RTN RTN RTN RTN RTN +5V +5V +5V +5V SCREWS SHOWN FOR REFERENCE ONLY J3 PIN #1 0.06" (1.5) Pin 1 Pin 2 Pin 3 -SENSE +SENSE POWER GOOD Pin 1 Pin 2 Pin 3 +5V STANDBY RTN REMOTE ON/OFF 1.00" (25.4) 1.25" (31.75) PRINTED CIRCUIT BOARD MPB125 -4350 -12V +12V +3.3V +3.3V +3.3V RTN RTN RTN RTN RTN +5V +5V +5V +5V J5 - J3 SAFETY GROUND CONNECTION POINT MPB125 -4250 -12V +12V +2.5V +2.5V +2.5V RTN RTN RTN RTN RTN +5V +5V +5V +5V END VIEW SIDE VIEW 0.19" (4.8) Mating Connectors RECOMMENDED MOUNTING OPTIONAL MOUNTING NOTE: Part numbers are MOLEX; equivalents are acceptable. J1 J2 J3 J5 Housing Pins Housing Pins Housing Pins Housing Pins MPB125 -3000R -4250R -4350R 09-50-8033 08-52-0113 09-50-8143 08-52-0113 22-01-3037 08-50-0114 22-01-3037 08-50-0114 NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. OCT 24, 2005 revised to JUN 05, 2006 Page 9 of 9 www.power-one.com