SPEC.No.MES-DG60B092 SPECIFICATION FOR MAGNETIC CARD READER (Manual Insertion type) Z U - M 2 1 2 1 S 2 1 JUN. 2001 Date : Signature for approval Read and agreed by MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD. MATSUSHITA INDUSTRIAL EQUIPMENT CO., LTD. OSAKA JAPAN REVISED RECORD Date Document No. Contents of revision Page CONTENTS 1. INTRODUCTION................................................................................................................... 1 2. PRODUCT NAME ................................................................................................................. 1 3. FUNCTION............................................................................................................................ 1 4. EQUIPMENT SPECIFICATION ............................................................................................ 1 5. CARD STANDARD ............................................................................................................... 2 6. CIRCUIT CONSTRUCTION.................................................................................................. 3 7. ENVIRONMENTAL CHARACTERISTICS............................................................................. 5 8. UNIT LIFE ............................................................................................................................. 6 9. LIMITED GUARANTEE OF ONE YEAR ............................................................................... 6 10. MAINTENANCE .................................................................................................................. 6 11. CAUTIONS ON THE USE................................................................................................... 6 12. APPEARANCE.................................................................................................................... 8 1. INTRODUCTION This specification describes about manual Insertion type magnetic card reader, featuring small size, light weight and high performance which enable to read card data encoded by following ISO 2 standard. 2. PRODUCT NAME 2.1 Product Name 2.2 Model No. 3. FUNCTION 3.1 Card operation 3.2 Read/Write 3.3 Read timing 4. Manual Insertion type magnetic card reader ZU-M2121S21 One way ,Insertion Read only Insertion EQUIPMENT SPECIFICATION 4.1 Card operating speed 4.2 Out dimension 4.3 Mass 10 cm/s120 cm/s (W) 61 mmx (D) 77 mmx (H) 18 mm Approximately 34 4.4 Supplied voltage (1)Supplied voltage (2)Current consumption (3)Absolute maximum applied voltage 4.5 Connector DC 5 V(tolerance10%) Ripple(Less than 50 mVp~p) TYP. 10 mA, MAX.13 mA DC 7 V IMSA-9204B-1-06Z002-GF 4.6 Environment requirement (IRISO ELECTRONICS CO.,Ltd)(Refer No 6.5) Indoor -1- 5. CARD STANDARD 5.1 Card standard Materials and dimensions of the card should be submitted to ISO standards. But defined items in this specification are prior to these standards. ISO 7810, ISO 7811 Card Standard Track 2 nd Recording density Recording capacity Recording method 75 BPI 23 Characters (5 bit code) F2F Note: Start sentinel,End sentinel and LRC are Included in the recording capacity. 5.2 Location of tracks 5.66 max. 8.46 8.97 8.97 8.46 11.76 12.27 12.52 12.01 15.32 15.82 85.47 85.72 7.44 0.51 (Track1, 2) 7.44 1.0 (Track 3) Track1 Track2 Track3 Mag stripe 53.92 54.03 center line of first data bit (Unit : mm) 0.68 ~ 0.84 Figure 6.2 Location of Tracks 5.3 Physical characteristics (1) Thickness (2) Transformation 0.76 mm (tolerance 0.08 mm) 2.5 mm (MAX.) (include relief height of embossed characters) 5.4 Magnetic characteristics (1) Coercive force (Hc) (2) Residual flux (r) (3) Squareness ratio (r/m) 5 2.4 x 10 A/m 2.4 x 10 A/m - - Wb/cm 0.15 x 10 Wb/cm 1.25 x 10 More than 0.70 -2- 6. CIRCUIT CONSTRUCTION 6.1 Block diagram Card detection Sensor Circuit ZU-M2121 A F2F /CLD M Decoding /RCL Magnetic /RDT Head DC 5 V P SGND circuit FGND Fig 6.1 Block diagram 6.2 Interface requirement (1) Signal Level (2) Signal Logic CMOS level Low active (3) Connection condition CMOS(MN6541S) Equivalent to 74HC04 (Card Reader side) Cable System side Fig 6.2 Connection of output circuit (4) Output voltage Table 6.2 Output voltage Min(V) Max(V) H level "0" 4.0 Vcc I = -1.0 mA L level "1" - 0.4 I = -3- Conditions 4.0 mA 6.3 Explanation of input/output signal (1) /CLD(CARD LOAD) The /CLD line will be Low when a Magnetic Card exists in the Magnetic Card Reader. The /CLD line will be High at all other times. (2) (3) (4) (5) /RCL(READ CLOCK) This is used to sample the data line by it's falling edges. The time /RDT(READ DATA) relationship of the clock with respect to the order signals is shown in Figure 6.4.1. The moment /RCL change from High to Low ; /RDT is "1" when the SGND FGND /RDT line is Low , and /RDT is "0" Signal GND Frame GND when the /RDT line is High. 6.4 Output signal timing chart Card ejection Card insertion The magnetic head output /CLD /RCL /RDT All "0" Bit to be neglected All "0" Effective data Ignore data Indefinite signals MAX. 30 ms /RCL & /RDT Detail timing chart The magnetic head output /RCL /RDT 0 T1 "H" "L" 1 0 T2 T3 2 /3 T 2 1 2 /3 T 3 "H" "L" t1 Bit data 2 /3T1 0 "0" t2 "1" "0" "0" "1" Fig 6.4.1 Timing sequence (Detail) When the jitter of the magnetic head output is 0 % , the following equation is satisfied. T=T1=T2=T3 , t1=t2 2.54 cm/inch 1 x T(s) = Recording density (BPI) Card speed(cm/s) -4- 0 6.5 Terminal No. of connector : IRISO ELECTRONICS Co.,Ltd. (1) Maker : IMSA-9204B-1-06Z002-GF(Connect for PC.Board) (2) Model No Pin No. & Signal Name (Card reader side) Connector Signal Pin No. Name 1 FGND 2 SGND 3 DC 5 V 4 /RDT 5 /RCL 6 /CLD (Note) : Cable length shall be less than 300 mm . 7. ENVIRONMENTAL CHARACTERISTICS 7.1 Operating temperature Range -20 60 7.2 Operating humidity Range 10 %90 % RH (No condensation allowed) 7.3 Storage temperature Range -30 70 7.4 Storage humidity Range 10 %95 % RH (No condensation allowed) Place the card reader in the standard environment (temperature: 20 5 , humidity: 35 % to 60 %RH). Leave it for 12 hours, and measure the functions. Make sure no abnormality is found. 7.5 Vibration Vibration sweep 10 Hz50 Hz, 10 m/s , 0.5 oct/min X,Y,Z directions 7.6 Shock durability 294 m/s (30 G) 7.7 Others Confirmed the source of noise that may deteriorate the characteristics of the card reader is not present around the card reader. -5- 8. UNIT LIFE Life Magnetic head 300,000 operation (conditions) In a clean office room. In damp or dirty atmosphere, the life may be 1/3 to 1/5 of the above figure. 9. LIMITED GUARANTEE OF ONE YEAR If defects should occur within one year after the delivery of the card reader due to improper material or bad workmanship, the defective parts shall be replaced or repaired, free of charge. 10. MAINTENANCE Because of difficulty in changing components on the P.C Board, replacement of whole unit is recommended for service and maintenance. 11. CAUTIONS ON THE USE Please be noted that we do not guarantee proper performance of the card reader if it is used other than the indicated specification range. 11.1 At the installation (1)Be sure to install on a flat surface so as to prevent any force to be applied to the card reader at the installation. (2) Do not touth the P.C.B. with bear hands. (3)Do not drop or bump anything against a card reader. Otherwise, failure may be the result. (4) The card reader should avoid installation of the following environment. Watery, humid or dusty place. Near machines which generate magnetic field or inducted noise. (Printer ,LED display, CRT etc.) Place which gets direct sunlight. -6- 11.2 At the use (1) Be sure to use a card which conforms ISO standard. Anti-magnetic of the applied card should be 2.4x10 2.4x10 A/m of ISO standard. (2) Card operation speed should be within the specification range. Forced stop or change of speed during the card operation may cause a read error. Appropriate speed to maintain stable operation is 30 cm/s60 cm/s. (3) Store the card with caution to prevent dirt, scratch and distortion. Especially, no foreign matter shall be stuck on the magnetic stripe surface. Use of such card may result in a read error. (4) Insert a cleaning card and clean the head periodically to prevent wearing of the magnetic head. Head cleaning using the cleaning card should be performed about once a week if the room is not dusty. (5) Depends on installation environment (incorporation condition) or operation condition, external noise or electrostatics and so on may affect the machine, and which may cause an error or a wrong operation. Check the level of noise resistance and electrostatic resistance of your factory before using the card read. -7- 12. APPEARANCE -8-