700 SERIES ICE CUBE POWER RELAYS F E AT U R E S B E N E F I T S UL Recognized File No. E43641 FLAG INDICATOR: SHOWS RELAY STATUS IN MANUAL OR POWERED CONDITION. 40787 BI - POLAR L.E.D. STATUS LAMP: ALLOWS FOR REVERSE POLARITY APPLICATIONS, SHOWS COIL "ON" OR "OFF" STATUS. IDEAL IN LOW LIGHT CONDITIONS. COLOR CODED PUSH BUTTON: IDENTIFIES AC COILS WITH RED OR DC COILS WITH BLUE PUSH BUTTONS. ALLOWS FOR MANUAL OPERATION OF RELAY WITHOUT THE NEED FOR COIL POWER. IDEAL FOR FIELD SERVICE PERSONNEL TO TEST CONTROL CIRCUITS. LOCK-DOWN DOOR: WHEN ACTIVATED, HOLDS PUSH BUTTON AND CONTACTS IN THE OPERATE POSITION. EXCELLENT FOR ANALYZING CIRCUIT PROBLEMS. LISTED 367G IND. CONT. EQ. FINGER - GRIP COVER: WHEN USED WITH SOCKETS: 781:70-781D-1 782:70-782D-1 70-459-1 70-461-1 783:70-783D-1 784:70-784D-1 ALLOWS OPERATOR TO REMOVE RELAYS FROM SOCKETS MORE EASILY THAN CONVENTIONAL RELAYS. WHITE PLASTIC I.D. TAG/WRITE LABEL: USED FOR IDENTIFICATION OF RELAYS IN MULTI-RELAY CIRCUITS. COVER ADAPTERS: DIN RAIL ADAPTER OR TOP/BOTTOM FLANGE ADAPTER, ALLOWS THE 700 RELAYS TO BE DIRECT MOUNTED TO A DIN RAIL OR PANEL. C US COMPLIES WITH REQUIREMENTS OF * IEC STANDARDS 947-4-1 AND 947-5-1 LOW VOLTAGE DIRECTIVE = INTERNATIONAL * IEC ELECTROTECHNICAL COMMISSION TESTING AND EVALUATION * CE PERFORMED BY THE UNDERWRITERS LABORATORIES AS A THIRD PARTY PARTICIPANT C US CURRENT LIMITED TO RATING OF RELAY OR SOCKET WHICHEVER IS LESS 781 SPDT 15 AMPS DIN ADAPTER 16-781C 783 782 3PDT 15 AMPS SPDT 20 AMPS DPDT 15 AMPS DIN ADAPTER 16-782C FLANGE ADAPTER 16-781C1 784 4PDT 15 AMPS DIN ADAPTER 16-783C FLANGE ADAPTER 16-782C1 MANUFACTURED UNDER ISO 9002 & QS 9000 DIN ADAPTER 16-784C FLANGE ADAPTER 16-783C1 FLANGE ADAPTER 16-784C1 OPTIONAL ADAPTERS ORDERED SEPARATELY 9/04 1...12 PHONE: (843) 393-5778 FAX: (843) 393-4123 EMAIL: info@magnecraft.com 700 SERIES ICE CUBE POWER RELAYS GENER AL SPECIFICATIONS (@ 25 C ) COIL Pull-in Voltage AC (50/60 Hz):< Pull-in Voltage DC:< Dropout Voltage AC (50/60 Hz):> Dropout Voltage DC:> Maximum Voltage: Resistance: Coil Power AC (60 Hz): Coil Power DC: Insulation System Per UL Standard 1446: Maximum Coil Dissipation, AC (60 Hz): Maximum Coil Dissipation, DC: Duty: UNITS 781XAX 782XAX 782XBX 783 784 % of nominal % of nominal % of nominal % of nominal % of nominal % VA W 85 80 10 10 110 15 0.9 0.7 Class B (130 C) 2.55 2.3 Continuous 85 80 10 10 110 15 1.2 0.9 Class B (130 C) 2.55 2.3 Continuous 85 80 10 10 110 15 1.2 0.9 Class B (130 C) 2.55 2.3 Continuous 85 80 10 10 110 15 1.5 1.7 Class B (130 C) 3 3.4 Continuous 85 80 10 10 110 15 1.5 2 Class B (130 C) 3 2.3 Continuous Silver alloy, gold flashed 15 277 15 / 0.5 28 / 220 10 @ 240 1/2 @ 120 V 1 @ 250 V B300 AC15 3600 360 100 @ 5 VDC or 0.5 W Silver alloy, gold flashed 20 277 20 / 0.5 28 / 220 Silver alloy, gold flashed 15 / 12 120 / 277 12 / 0.5 28 / 220 Silver alloy, gold flashed 15 / 12 120 / 277 15/ 0.5 28 / 220 Silver alloy, gold flashed 15 / 12 120 / 277 15 / 0.5 28 / 220 1/2 @ 120 V 1 @ 250 V B300 AC15 3600 360 100 @ 5 VDC or 0.5 W 1/2 @ 120 V 1 @ 250 V B300 AC15 3600 360 100 @ 5 VDC or 0.5 W 1/2 @ 120 V 3/4 @ 250 V B300 AC15 3600 360 100 @ 5 VDC or 0.5 W 1/2 @ 120 V 3/4 @ 250 V B300 AC15 3600 360 100 @ 5 VDC or 0.5 W ms ms 20 20 20 20 25 20 25 20 20 20 V rms V rms V rms megohms minimum @ VDC 2500 1500 2500 1500 100 @ 500 100 @ 500 2500 1000 2500 100 @ 500 2500 1000 2500 100 @ 500 2500 1000 2500 100 @ 500 VA W CONTA CONTACTS Contact Material: Contact Rating AC Amperes (AC1): Contact Rating AC Voltage: Contact Rating DC Amperes (DC1): Contact Rating DC Voltage: General Purpose Rating (75%-80% pf): Horse Power (AC): Horse Power (AC): Pilot Duty (60 Hz): Utilization Category: VA Rating Make: VA Rating Break: Minimum Recommended Load: TIMING Operate Time: Release Time: DIELECTRIC S TRENGTH Coil to Contacts: Across Open Contacts: Pole to Pole: Insulation Resistance: VIBR ATION RESIS TANCE Functional: A V A V A@V HP HP IEC VA VA ma gs 10-55 Hz, 6 gs,1mm 10-55 Hz, 6gs 1mm 10-55 Hz, 6gs 1mm 10-55 Hz, 6gs 1mm 10-55 Hz, 6gs1mm double amplitude double amplitude double amplitude double amplitude double amplitude SHOCK RESIS TANCE Functional: gs 10 10 10 10 10 TEMPER ATURE Operating, AC Lower: Operating, AC Upper: Operating, DC Lower: Operating, DC Upper: Storage, Lower: Storage, Upper: C C C C C C -40 +70 -40 +70 -40 +105 -40 +70 -40 +70 -40 +105 -40 +70 -40 +70 -40 +105 -40 +70 -40 +70 -40 +105 -40 +70 -40 +70 -40 +105 LIFE EXPECTANC Y EXPECTANCY Electrical @ Rated Load (AC1): operations 100,000 200,000 150,000 150,000 Mechanical @ no Load : operations 15 A: 100,000 20 A: 50,000 10,000,000 10,000,000 10,000,000 10,000,000 10,000,000 MISCELLANEOUS Operating Position: Insulation Material: Enclosure Material: Cover Protection Category: Terminals: 94V-0 94V-0 IP Inch (mm) Weight: grams Any Any Any Any Any Molded plastic Molded plastic Molded plastic Molded plastic Molded plastic Polycarbonate Polycarbonate Polycarbonate Polycarbonate Polycarbonate 40 40 40 40 40 0.187, 0.1, 0.08 x 0.020 0.187, 0.08 x 0.020 0.187, 0.08 x 0.020 0.187, 0.08 x 0.020 0.187, 0.08 x 0.020 (4.47, 2.54, 2.03 x 0.508) (4.47, 2.03 x 0.508) (4.47, 2.03 x 0.508) (4.47, 2.03 x 0.508) (4.47, 2.03 x 0.508) 80 36 36 60 29 9/04 PHONE: (843) 393-5778 FAX: (843) 393-4123 EMAIL: info@magnecraft.com 1...13 781 - 1 POLE ICE CUBE POWER RELAY SPDT, 15 AMPS WIRING DIAGRAM (VIEWED FROM PIN END) (12) 1 (14) 5 (11) (A1) 9 OUTLINE DIMENSIONS DIMENSIONS SHOWN IN INCHES & (MILLIMETERS). Plain Cover With Flag & Optional Push Button Orange Flag Indicator QUICK CONNECT SOLDER / PLUG-IN TERMINALS PRINTED CIRCUIT TERMINALS PRINTED CIRCUIT MOUNTING HOLE LAYOUT ( TOP VIEW ) Clear Window 0.53 (13.4) 0.55 (14) 1 Push button Orange Flag Indicator Standard Cover 0.18 (4.7) 5 1.10 MAX. (27.9) 1.06 (26.9) 0.23 (5.9) 9 13 0.25 (6.6) 14 0.17 (4.4) Frosted Panel Green BI-Polar L. E. D. Status Lamp 14 ALTERNATE NEMA OR IEC ( ) NUMBERS VIEWED FROM PIN SIDE 1.6 MAX. (40.6) Standard Cover 1.40 MAX. (35.5) (A2) 13 0.10 (2.54) DIA. 5 Holes Plastic I.D. Tag/ Write Label ORDERING CODE 781 XAX ML -120A ALSO UL RATED 20 AMPS @ 277/28 DC - 50,000 OPERATIONS CLASS: Mating Sockets 70-781D-1: SCREW/DIN, 70-781F-1: SOLDER, 70-781T-1: PRINTED CIRCUIT See section 7 CONTACT CONFIGURATION: SPDT: XAX OPTIONAL PLAIN COVER: CODE C TERMINAL STYLE: QUICK CONNECT SOLDER / PLUG-IN TERMINALS: NO CODE PRINTED CIRCUIT TERMINALS: CODE T FULL FEATURED VERSION: PUSH BUTTON : CODE M BI - POLAR L.E.D. STATUS LAMP: CODE L OPTIONAL PLAIN COVER FEATURES: PUSH BUTTON : CODE M POLARIZED L.E.D. STATUS LAMP: CODE L (OBSERVE POLARITY ) COIL VOLTAGE: 6, 12, 24, 120, 220/230, 240 ADD A FOR AC COILS 6, 12, 24, 48, 110 ADD D FOR DC COILS 9/04 1...14 PHONE: (843) 393-5778 FAX: (843) 393-4123 EMAIL: info@magnecraft.com COIL MEASURED @ 25 C FULL FEATURED PLAIN COVER WITH FLAG AC OPERATED - SOLDER/PLUG-IN, 781XAXML-24A 781XAXC-24A 781XAXML-120A 781XAXC-120A 781XAXML-220/230A 781XAXML-240A DC OPERATED - SOLDER/PLUG-IN, 781XAXML-12D 781XAXML-24D 781XAXC-24D 781XAXML-110D NOMINAL NOMINAL INPUT RESISTANCE VOLTAGE (OHMS) 15 AMP 24 VAC, 50/60Hz 160 W 110/120 VAC, 50/60Hz 4,430 W 220/230 VAC, 50/60HZ 15,720 W 240 VAC, 50/60HZ 15,720 W 15 AMP 12 VDC 180 W 24 VDC 750 W 110/125 VDC 13,800 W AC OPERATED - PRINTED CIRCUIT, 15 AMP 110/120 VAC, 50/60Hz 781XAXTML-120A DC OPERATED - PRINTED CIRCUIT, 15 AMP 781XAXTML-12D 781XAXTML-24D 12 VDC 24 VDC RETROFITS IDEC RH1B- & RH1V2-. SEE END OF SECTION 1 FOR CROSS REFERENCE CADMIUM-FREE CONTACTS AVAILABLE, CONTACT FACTORY FOR DETAILS 4,430 W 188 W 750 W 782/78 - 1 POLE ICE CUBE POWER RELAY SPDT, 20 AMPS OUTLINE DIMENSIONS DIMENSIONS SHOWN IN INCHES & (MILLIMETERS). Class 78 Plain Cover With Flag Orange Flag Indicator WIRING DIAGRAM (VIEWED FROM PIN END) 1 4 (42) (14) 5 8 (44) 9 12 (41) (12) QUICK CONNECT SOLDER / PLUG-IN TERMINALS PRINTED CIRCUIT TERMINALS (11) (A1)13 1.40 MAX. (35.5) Standard Cover Push Button & Lock-Down Door Standard Cover ( TOP VIEW ) 0.83 MAX. (21.08) Clear Window Orange Flag Indicator 1.10 MAX. (27.9) 1.06 (26.9) 1 2 3 4 5 6 7 Green BI-Polar L. E. D. Status Lamp ALTERNATE NEMA OR IEC ( ) NUMBERS VIEWED FROM PIN SIDE PRINTED CIRCUIT MOUNTING HOLE LAYOUT 1.54 MAX. (39.1) 0.56 (14.2) 0.70 0.52 (17.7) (13.2) 0.28 (7.11) 8 0.10 (2.54) DIA. 8 Holes 0.39 (9.91) Frosted Panel 14(A2) Plastic I.D Tag/Write Label Mating Sockets 70-782D-1, 70-459-1: SCREW/DIN SOLDER 70-402-1: PRINTED CIRCUIT 70-401-1: SOLDER TERMINAL See section 7 ORDERING CODE 782 XAX M4L -120A CLASS: CONTACT CONFIGURATION: SPDT: XAX OPTIONAL PLAIN COVER: CODE C TERMINAL STYLE: QUICK CONNECTSOLDER/ PLUG-IN TERMINALS: NO CODE PRINTED CIRCUIT TERMINALS: CODE T FULL FEATURED VERSION: PUSH BUTTON & LOCK-DOWN DOOR: CODE M4 BI - POLAR L.E.D. STATUS LAMP: CODE L OPTIONAL FULL FEATURED DELETION: PUSH BUTTON WITHOUT LOCK-DOWN DOOR: CODE M OPTIONAL PLAIN COVER FEATURES: PUSH BUTTON WITHOUT LOCK-DOWN DOOR: CODE M POLARIZED L.E.D. STATUS LAMP: CODE L (OBSERVE POLARITY ) COIL VOLTAGE: 6, 12, 24, 120, 220/230, 240 ADD A FOR AC COILS 6, 12, 24 ,48, 110 ADD D FOR DC COILS PHONE: (843) 393-5778 FAX: (843) 393-4123 EMAIL: info@magnecraft.com STANDARD PART NUMBERS FULL FEATURED PLAIN COVER WITH FLAG AC OPERATED SOLDER/PLUG -IN, 20 AMP COIL MEASURED @ 25 C NOMINAL INPUT VOLTAGE NOMINAL RESISTANCE (OHMS) DUAL MARKED NEW PART NUMBER SUPERCEDES W78ARCSX-108 12 VAC, 50/60Hz 782XAXM4L-12A 782XAXC-12A W78ARCSX-109 24 VAC, 50/60Hz 782XAXM4L-24A 782XAXC-24A 782XAXM4L-120A 782XAXC-120A W78ARCSX-111 110/120 VAC,50/60Hz 220/230VAC,50/60Hz 782XAXM4L-220/230A 782XAXC-220/230A 782XAXM4L-240A 782XAXC-240A W78ARCSX-112 240 VAC, 50/60HZ DC OPERATED SOLDER/PLUG -IN, 20 AMP 12 VDC W78RCSX-97 782XAXM4L-12D 782XAXC-12D 24 VDC W78RCSX-98 782XAXM4L-24D 782XAXC-24D 110/125 VDC 782XAXM4L-110D 782XAXC-110D W78RCSX-100 AC OPERATED SOLDER/PLUG -IN, 20 AMP WITH STATUS LED LAMP 24 VAC, 50/60Hz 782XAXCL-24A W78ARNCSX-8 782XAXCL-120A W78ARNCSX-9 110/120 VAC,50/60Hz 782XAXCL-240A W78ARNCSX-10 240 VAC, 50/60HZ DC OPERATED SOLDER/PLUG -IN, 20 AMP WITH STATUS LED LAMP 24 VDC 782XAXCL-24D W78RNCSX-10 AC OPERATED PRINTED CIRCUIT TERMINALS, 20 AMP 12 VAC, 50/60Hz 782XAXTM4L-12A 782XAXCT-12A W78ARPCX-81 24 VAC, 50/60Hz 782XAXTM4L-24A 782XAXCT-24A W78ARPCX-82 782XAXTM4L-120A 782XAXCT-120A W78ARPCX-84 110/120 VAC,50/60Hz DC OPERATED PRINTED CIRCUIT TERMINALS, 20 AMP 12 VDC 782XAXTM4L-12D 782XAXCT-12D W78RPCX-79 24 VDC 782XAXTM4L-24D 782XAXCT-24D W78RPCX-83 110 /125 VDC 782XAXTM4L-110D 782XAXCT-110D W78RPCX-85 46 180 4,430 15,000 15,700 W W W W W 160 W 650 W 13,800 W 180 W 4,430 W 15,700 W 650 W 46 W 180 W 4,430 W 160 W 650 W 13,800 W NOTE: CLASS 782C IS AN ENHANCED VERSION OF THE 78, IT HAS SUPERIOR RATINGS, A FLAG INDICATOR, & DISPLAYS BOTH PART NUMBERS. 9/04 1...15