APPLIED POWER SYSTEMS, INC. IAP400T120 SixPacTM 400A / 1200V 3-phase Bridge IGBT Inverter IAP400T120 SixPacTM FEATURES INCLUDE * Multi-Function Power Assembly * Compact Size - 8.50" H X 23.62" W X 17.64" D * DC Bus Voltages to 800VDC * Snubber-less operation to 650VDC * Switching frequencies to up to 20kHz * Protective circuitry with fail-safe opto-isolated fault annunciation, including: * * * Configurable Power The IAP400T120 SixPacTM is a flexible, highly integrated IGBT based power assembly with a wide range of applications. These include inverters for motor controls, switch mode power supplies (SMPS), UPS, welders, etc. TM can be operated at The IAP400T120 SixPac TM frequencies up to 20kHz. The IAP300T120 SixPac is configured as a three-phase bridge inverter mounted on an air-cooled or liquid-cooled heat sink. Configurations include options for (full, half or no control) converter input circuitry, inverter output circuitry, cooling and a wide variety of drivers and safety features for the converter front end and IGBT inverter output stage. To operate at high switching frequencies, the IAP400T120 SixPacTM utilizes a low inductance laminated bus structure, optically isolated or fiber optically coupled gate drive interfaces, isolated gate power supplies and a DC-link capacitor bank. OverCurrent OverVoltage OverTemperature * * Short circuit P.S. UnderVoltage * Opto-isolated or fiber-optic gate drive and fault signal output for electrical isolation and noise immunity * Integrated cooling with temperature sensors and feedback * Many options - Available with IGBTs from 75A to 1400A TM The IAP400T120 SixPac provides built in protection features including: OverVoltage, UnderVoltage lockout, OverCurrent, OverTemperature, short circuit and optional airflow or liquid flow indicators. Flexibility is a key feature of the IAP400T120 SixPacTM. Options include: a choice of converter front ends, rectifier, half or full SCR control, with or without SCR gate firing boards and soft-start circuitry. A choice of cooling methods, forced air or liquid is also available. Customer provided PWM is optically coupled or a fiber optic link can be provided to the IGBT interface. Current feedback is provided by Hall effect current transducers. TM The IAP400T120 SixPac is rated to maximum input voltages up to 800 VDC, switching frequencies up to 20kHz, includes many safety features to protect the IGBTs and output circuitry and can be configured to meet your application. Schematic: 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 * Website: www.appliedps.com Page 1 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP400T120 SixPacTM 400A / 1200V 3-phase Bridge IGBT Inverter SixPacTM IAP400T120 Absolute Maximum Ratings - TJ=25C unless otherwise specified General IGBT Junction Temperature Storage Temperature Operating Temperature Voltage applied to DC terminals Isolation voltage, AC 1 minute, 60Hz sinusoidal IGBT Inverter Collector Current (TC=25C) Peak Collector Current (TJ<150C) Emitter Current Peak Emitter Current Maximum Collector Dissipation (TJ<150C) Gate Drive Board Unregulated +24V Power Supply Regulated +15V Power Supply PWM Signal Input Voltage Fault Output Supply Voltage Fault Output Current Symbol TJ TSTG TOP VCC VISO Value -40 to +150 -40 to +125 -25 to +85 800 2500 Units C C C Volts Volts IC ICM IE IEM PCD 400 800 400 800 1660 Amperes Amperes Amperes Amperes Watts 30 18 20 30 50 Volts Volts Volts Volts mA IGBT Inverter Electrical Characteristics, TJ=25C unless otherwise specified Parameter Collector Cutoff Current Collector-Emitter Saturation Voltage Emitter-Collector Voltage Inductive Load Switching Times Diode Reverse Recovery Time Diode Reverse Recovery Charge DC Link Capacitance Symbol ICES VCE(sat) VEC td(on) tr td(off) tr trr Qrr Test Conditions VCE=VCES, VGE=0V IC=400A, TJ=25C IC=400A, TJ=125C IE=400A VCC=600V IC=400A VGE=15V RG=1.6 Min - Typ 1.8 1.9 24.4 9,900 Max 1 2.4 3.2 300 80 500 300 200 - Min - Typ .045 75 130 130 70 Max 0.15 0.18 90 150 150 - Units mA Volts Volts Volts s s s s s C F Thermal and Mechanical Parameters Parameter IGBT Thermal Resistance, Junction to Case FWD Thermal Resistance, Junction to Case Heatsink Thermal Resistance Mounting Torque, AC terminals Mounting Torque, DC terminals Mounting Torque, case mounting Weight Symbol R(j-c) R(j-c) R(s-a) Test Conditions Per IGBT 1/2 module Per FWD 1/2 module 1500 LFM airflow Units C/W C/W C/W In-lb In-lb In-lb lb 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 * Website: www.appliedps.com Page 2 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP400T120 SixPacTM 400A / 1200V 3-phase Bridge IGBT Inverter Gate Drive Board Electrical Characteristics Parameter Unregulated +24V Power Supply Regulated +15V Power Supply PWM Input On Threshold PWM Input Off Threshold Output OverCurrent Trip OverTemperature Trip OverVoltage Trip DC Link Voltage Feedback Heatsink Temperature Feedback Output Current Feedback Min Typ Max 20 24 30 14.4 15 18 12 15 0 2 600 88 90 92 900 See Figure Below See Figure Below See Figure Below DC Link Feedback Heatsink Temperature Feedback Heatsink Temperature (C) 1000 DC Link Voltage (Volts) 900 800 700 600 500 400 300 200 100 0 0 1 2 3 4 5 6 Units Volts Volts Volts Volts Amperes C Volts Volts Volts Volts 7 8 9 120 110 100 90 80 70 60 50 40 30 20 10 0 0 10 1 2 3 4 5 6 7 8 9 10 Feedback Voltage (Volts) Feedback Voltage (Volts) Output Current Feedback 600 500 Output Current (Amps) 400 300 200 100 0 -100 -200 -300 -400 -500 -600 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 Output Feedback Voltage (Volts) 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 * Website: www.appliedps.com Page 3 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP400T120 SixPacTM 400A / 1200V 3-phase Bridge IGBT Inverter Performance Curves SixPacTM 400 Amp Three Phase Inverter 120 110 Heatsink Temp 100 90 10 KHz 5 KHz 80 1 KHz OVT 70 60 50 40 100 120 140 160 180 200 220 240 260 280 300 Output Current RMS Conditions Ambient Temperature DC Bus Voltage Load Power Factor Airflow Switching Conditions Symbol TA VCC COS - Value 40 600 0.8 1500 3-phase PWM, 60Hz sinusoidal output Units C Volts LFM 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 * Website: www.appliedps.com Page 4 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP400T120 SixPacTM 400A / 1200V 3-phase Bridge IGBT Inverter Interface Pin Signal Name 1 Shield 2 Lo Side Switch (PWM-) 3 Phase Error1 4 5 High Side Switch (PWM+) Overtemp1, 4 6 7 8 9 10 11 12 13 14 15 16 24 VDC input power2 24 VDC input power2 15 VDC input power2 15 VDC input power2 GND GND Heatsink Temperature5 GND3 IOUT GND3 DC Link Voltage NOTES: 1. 2. 3. 4. 5. Description Connected to circuit ground 0 - 15V signal controlling the duty cycle of Lo Side Switch IGBT Open collector output, external pull-up resistor required LOW = No Error; Floating = Phase A overcurrent or short circuit 0 - 15V signal controlling the duty cycle of High Side Switch IGBT Open collector output, external pull-up resistor required LOW = No Error; Floating = heatsink overtemp 20 - 30 VDC input voltage range 20 - 30 VDC input voltage range 14.4 - 18 VDC input voltage range 14.4 - 18 VDC input voltage range Ground reference for 15 and 24 VDC inputs Ground reference for 15 and 24 VDC inputs Analog voltage representation of heatsink temperature Ground reference for analog signals Analog voltage representation of output current Ground reference for 15 and 24 VDC inputs Analog representation of DC Link voltage; 0V represents 0V on the DC Link, 9V represents 900V on DC Link Open collectors can be pulled up to 30VDC Max and sink 50mA continuous. DO NOT connect a 15VDC and 24VDC source to the unit at the same time. Use one or the other. GND signals to be used for analog feedback signals, i.e. twisted pair with IOUT Phase A. The error signal on pin 5 is the ORed output of the OverVoltage, OverTemp and UVLO fault signals. An LED will illuminate on the board to differentiate specific faults. The gate drive board can be configured with a 14 pin connector, providing either heatsink temperature or DC Link Voltage at pin 12. Gate Drive Interface Connector Description Gate Drive Interface Header Recommending Mating Socket Recommended Strain Relief Symbol J1 - Type 0.100" x 0.100" latching header, 26 pin 0.100" x 0.100" IDC socket, 26 pin Plastic strain relief Manufacturer 3M #3429-6002 or equivalent 3M #3399-7600 or equivalent 3M #3448-3026 or equivalent 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 * Website: www.appliedps.com Page 5 of 6 Rev.120706-01 APPLIED POWER SYSTEMS, INC. IAP400T120 SixPacTM 400A / 1200V 3-phase Bridge IGBT Inverter Mechanical Information 124 Charlotte Avenue * Hicksville, NY 11801 * Ph: 516.935.2230 * Fax: 516.935.2603 * Website: www.appliedps.com Page 6 of 6 Rev.120706-01