PSI-MOS-RS422/FO... Fiber optic converter for RS-422/RS-485 4-wire/INTERBUS INTERFACE Data sheet 101974_en_04 1 (c) PHOENIX CONTACT - 2010-01-28 Description PSI-MOS-RS422/FO... devices convert RS-422/RS-485 4-wire and INTERBUS interfaces to fiber optics. A transparent protocol is used to convert all data rates up to a maximum of 2000 kbps. The integrated optical diagnostics enable fiber optic paths to be monitored continuously during installation and even during operation. The floating switch contact is activated when the signal level on the fiber optic paths reaches a critical level. This early alarm generation enables critical system states to be detected before they result in failure. PSI-MOS RS422/FO 850 ... devices are available for longer paths and can be used for distances up to 2800 m using HCS fiber and B-FOC fast connection technology and up to 4800 m using multi-mode glass fiber. The PSI-MOS system can be used with input voltages from 18 V DC to 32 V DC and in a temperature range from -20C to +60C. The main advantage of this system is the electrically isolated connection of devices, which prevents the negative effects of voltage equalization currents and electromagnetic interference on the data cables. This increases the overall availability of the system, and improves flexibility in terms of the design of the network topology in a linear or star structure. PSI-MOS RS422/FO 660 ... devices are networked using polymer fiber cable for distances up to 100 m and HCS fiber cable for distances up to 800 m. They are connected via F-SMA fast connection connectors, which can be assembled locally within a few minutes. If you have any technical problems, which you cannot resolve with the aid of this documentation, please contact us during the usual office hours at: Phone: +49 - 52 35 - 31 98 90 Fax: +49 - 52 35 - 33 09 99 E-mail: interface-service@phoenixcontact.com Make sure you always use the latest documentation. It can be downloaded at www.phoenixcontact.net/catalog. This data sheet is valid for all products listed on the following page: PSI-MOS-RS422/FO... Table of contents 1 Description.................................................................................................................................. 1 2 Ordering data.............................................................................................................................. 3 3 Technical data ............................................................................................................................ 4 4 Safety regulations and installation notes..................................................................................... 7 4.1 4.2 5 Installation and operation ............................................................................................................................... 7 Installation in zone 2 ....................................................................................................................................... 7 Supported network structures..................................................................................................... 8 5.1 5.2 5.3 5.4 Point-to-point connections.............................................................................................................................. 8 Linear structures............................................................................................................................................. 8 Star structures ................................................................................................................................................ 8 Use in INTERBUS networks ........................................................................................................................... 9 6 Function elements ...................................................................................................................... 9 7 Definition of fiber optic diagnostics ............................................................................................10 7.1 7.2 8 Configuration .............................................................................................................................11 8.1 8.2 8.3 8.4 8.5 8.6 8.7 9 Point-to-point connections............................................................................................................................ 10 Star structures .............................................................................................................................................. 10 Operation in a point-to-point connection (DIP 1)........................................................................................... 11 Operation in a linear structure (DIP 1) .......................................................................................................... 11 Operation in a star structure (DIP 1) ............................................................................................................. 12 Operation in an INTERBUS system.............................................................................................................. 12 Connection to fiber optic interfaces from third-party suppliers (DIP 2) .......................................................... 12 Activating the redundancy function (DIP 3)................................................................................................... 12 Disabling the second fiber optic port (DIP 4) ................................................................................................ 12 Connection notes ......................................................................................................................13 9.1 9.2 9.3 9.4 Combined assembly with a system power supply unit (modular star coupler) .............................................. 13 Assembly as an individual device in the control cabinet (stand-alone) ......................................................... 14 Assembly in potentially explosive areas ....................................................................................................... 14 Removal ....................................................................................................................................................... 14 10 Cabling notes.............................................................................................................................15 10.1 10.2 10.3 10.4 101974_en_04 Connecting the supply voltage ..................................................................................................................... 15 Connecting the data cables/bus termination................................................................................................. 15 Wiring the switch contact.............................................................................................................................. 17 Connecting the fiber optic cables ................................................................................................................. 18 PHOENIX CONTACT 2 PSI-MOS-RS422/FO... 2 Ordering data Fiber optic converters Description Type Order No. Pcs./Pkt. 660 nm PSI-MOS-RS422/FO 660 E 2708342 1 850 nm PSI-MOS-RS422/FO 850 E 2708355 1 660 nm PSI-MOS-RS422/FO 660 T 2708384 1 850 nm PSI-MOS-RS422/FO 850 T 2708397 1 Accessories Description Type Order No. Pcs./Pkt. System power supply unit for supplying a modular star coupler topology MINI-SYS-PS 100-240AC/24DC/1.5 2866983 1 System power supply unit for supplying a modular star coupler topology, for potentially explosive areas MINI-PS-100-240AC/24DC/1.5/EX 2866653 1 End clamps CLIPFIX 35 3022218 50 DIN rail connector, power supply and data (2 per device) ME 17,5 TBUS1,5/5-ST-3,81GN 2709561 10 Termination device with integrated optical diagnostics for converting the RS-422 interface to one fiber optic cable T-coupler with integrated optical diagnostics for converting the RS-422 interface to two fiber optic cables DIN rail connector, power supply only (2 per device) ME 17,5 TBUS1,5/PP000-3,81BK 2890014 10 Polymer fiber connectors (4 connectors in the set) PSM-SET-FSMA/4-KT 2799720 1 Polishing set for polymer fiber connectors (required to assemble polymer fiber connectors) PSM-SET-FSMA-POLISH 2799348 1 Fiber optic polymer fiber cable for indoor installation PSM-LWL-KDHEAVY 2744319 1 F-SMA HCS fiber connectors (4 connectors in the set) PSM-SET-FSMA/4-HCS 2799487 1 B-FOC (ST(R)) HCS fiber connectors (4 connectors in the set) PSM-SET-B-FOC/4-HCS 2708481 1 Tool set for HCS connectors (F-SMA) (required for HCS connector assembly) PSM-HCS-KONFTOOL 2799526 1 Tool set for HCS connectors (B-FOC (ST(R))) (required for HCS connector assembly) PSM-HCS-KONFTOOL/B-FOC 2708465 1 Fiber optic HCS cable for indoor installation PSM-LWL-HCS RUGGED-200/230 2799885 1 Fiber optic HCS cable for outdoor installation PSM-LWL-HCSO-200/230 2799445 1 Fiber optic glass fiber cable for indoor installation PSM-LWL-GDM-RUGGED-50/125 2799322 1 Fiber optic glass fiber cable for outdoor installation PSM-LWL-GDO-50/125 2799432 1 Measuring device for fiber optic power measurement PSM-FO-POWERMETER 2799539 1 Type Order No. Pcs./Pkt. PSI-MOS-RS422/FO 1300 E 2708575 1 Other fiber optic converters in the PSI-MOS system The PSI-MOS-RS422/FO 1300 E is networked for distances up to 27 km using multi-mode glass fiber cable and up to 45 km using single mode glass fiber cable. Other fiber optic converters Description Fiber optic converter with integrated optical diagnostics, alarm contact, for RS-422/RS-485 4-wire and INTERBUS interfaces, termination device with one fiber optic interface (SC duplex), 1300 nm, for multi-mode and single mode glass fiber cable 101974_en_04 PHOENIX CONTACT 3 PSI-MOS-RS422/FO... 3 Technical data Interfaces Power supply 24 V DC (18 V DC ... 32 V DC) Nominal current consumption 130 mA, maximum Ready-to-operate indicator "VCC" LED (green) Maximum star coupler expansion 10 Serial RS-422/RS-485 4-wire interface According to ITU-T V.11, EIA/TIA-422, DIN 66348-1 Operating mode Full duplex Data format/encoding UART (11 bits, NRZ) Termination resistors Receiver 100 , pull-up/pull-down 220 Transmission speed (automatic detection) 0 kbps ... 2000 kbps (NRZ) Transmission length 1000 m, maximum (depending on the transmission speed) Connection COMBICON connector Optical interface Transmission protocol Transparent protocol to RS-422 interface Connection method F-SMA Wavelength 660 nm 850 nm Minimum transmission power (fiber type) -4.6 dBm (980/1000 m) -4.6 dBm (200/230 m) -16.6 dBm (200/230 m) -17.6 dBm (50/125 m) B-FOC (ST(R)) -13.6 dBm (62.5/125 m) Receiver sensitivity Minimum Minimum transmission length including 3 dB system reserve -31.2 dBm -33.2 dBm 100 m with F-P 980/1000; 230 dB/km 4200 m with F-G 50/125; 2.5 dB/km 800 m with F-K 200/230; 10 dB/km with quick mounting connectors 4200 m with F-G 62.5/125; 3.0 dB/km 2800 m with F-K 200/230; 8.0 dB/km General data Bit distortion input 35%, maximum Bit distortion output < 6.25% Bit delay < 1 bit Electrical isolation RS-422//power supply Test voltage 1.5 kVrms, 50 Hz, 1 min. Alarm output 60 V DC/42 V AC, 1 A, maximum Status and diagnostic indicators Power supply (VCC), transmit/receive data RS-422, fiber optic bar graph (FO SIGNAL), fiber optic error (FO ERR) Housing material PA V0, green Ambient temperature Operation -20C ... +60C Storage/transport -40C ... +85C Humidity 30% ... 95%, no condensation Dimensions (W x H x D) 35 mm x 105 mm x 99 mm Degree of protection IP20 Weight 200 g, approximately MTBF according to Telcordia standard Termination devices (E) T-couplers (T) 660 nm 850 nm 660 nm 850 nm Ambient temperature 25C 493 years 320 years 284 years 178 years Ambient temperature 40C 92 years 48 years 52 years 26 years Vibration resistance 5g according to IEC 60068-2-6, 2.5 h each in x, y, and z direction, criterion A Shock resistance 15g according to IEC 60068-2-27 with 11 ms pulse length, criterion C Free fall 1 m without packaging according to IEC 60950 Air and creepage distances DIN EN 60664-1/VDE 0110-1, DIN EN 50178, DIN EN 60950 101974_en_04 PHOENIX CONTACT 4 PSI-MOS-RS422/FO... Tests/approvals c U CE UL/CUL 1604 Ex listed u PROCESS CONTROL EQUIPMENT FOR HAZARDOUS LOCATIONS 31ZN Ex X II (2) GD [EX op is] IIC (PTB 06 ATEX 2042 u) X II 3G Ex nAC IIC T4 X Fiber optic interface Device Conformance with EMC Directive 2004/108/EC and Low Voltage Directive 2006/95/EC Noise immunity test according to EN 61000-6-21 Electrostatic discharge (ESD) EN 61000-4-2 Criterion B2 Air discharge 8 kV Contact discharge 6 kV Electromagnetic HF field EN 61000-4-3 Criterion A3 EN 61000-4-4 Criterion B2 10 V/m Amplitude modulation Fast transients (burst) 2 kV/5 kHz Signal 2 kV/5 kHz Power supply Surge current load (surge) EN 61000-4-5 Criterion B2 1 kV/42 Signal 0.5 kV/2 Power supply Conducted interference EN 61000-4-6 Criterion A3 10 V Noise emission test according to EN 61000-6-4 Noise emission of housing EN 550114 Class A5 1 EN 61000 corresponds to IEC 61000 2 Criterion B: Temporary adverse effects on the operating behavior, which the device corrects automatically. 3 Criterion A: Normal operating behavior within the specified limits. 4 EN 55011 corresponds to CISPR11 5 Class A: 101974_en_04 Industrial application, without special installation measures. PHOENIX CONTACT 5 PSI-MOS-RS422/FO... COMBICON Block diagram DC 24V (1) gn 0V (2) DC Broken fiber 11 (3) Alarm 12 (4) rd ERR A TD Fiber optic port A RD Fiber optic diagnostics port A SHD (5) 220 100 220 Bus management COMBICON GND (6) Function R(B) (7) ye R(A) (8) gn Fiber optic diagnostics port B Broken fiber T(B) (9) T(A) (10) 24 V 0 V GND Data Data A B DIN rail connector Figure 1 TD * Fiber optic port B RD rd ERR B * Only for PSI-MOS.../FO...T 101974a001 Block diagram Housing dimensions 35 105 PSI-MOS-RS485W2/FO 660T Ord. No. 27 08 300 99 VCC TD RD RS485 TERM. ON FO SIGNAL ERR A ERR B 101973A010 Figure 2 101974_en_04 Housing dimensions (in mm) PHOENIX CONTACT 6 PSI-MOS-RS422/FO... 4 Safety regulations and installation notes 4.1 Installation and operation Follow the installation instructions. NOTE: Installation, operation, and maintenance may only be carried out by qualified specialist personnel. When installing and operating the device, the applicable safety directives (including national safety directives), accident prevention regulations, as well as general technical regulations, must be observed. NOTE: The device must not be opened or modified apart from the configuration of the DIP switches. NOTE: The switches that can be accessed may only be actuated when the power supply to the device is disconnected. Do not repair the device yourself, replace it with an equivalent device. Repairs may only be carried out by the manufacturer. NOTE: The IP20 degree of protection (IEC 60529/EN 60529) of the device is intended for use in a clean and dry environment. The device must not be subject to mechanical strain and/or thermal loads, which exceed the limits described. For the safety data, please refer to the operating instructions and certificates (EC-type examination certificate, other approvals, if necessary). 4.2 Installation in zone 2 WARNING: Explosion hazard The device is designed for installation in zone 2 potentially explosive areas. Observe the specified conditions for use in potentially explosive areas. WARNING: Explosion hazard Install the device in suitable housing with IP54 protection, minimum, that meets the requirements of EN 60079-15. Observe the requirements of EN 60079-14. WARNING: Explosion hazard Disconnect the block power supply before: - Snapping it on or disconnecting it. - Connecting or disconnecting cables. WARNING: Explosion hazard Only devices which are designed for operation in zone 2 potentially explosive areas and are suitable for the conditions at the installation location may be connected to the supply and signal circuits in zone 2. WARNING: Explosion hazard The device must be stopped and immediately removed from the Ex area if it is damaged or was subject to an impermissible load or stored incorrectly or if it malfunctions. Installation in areas with a danger of dust explosions WARNING: Explosion hazard The device is not designed for installation in areas with a danger of dust explosions. If dust is present, install the device in suitable, approved housing. 101974_en_04 PHOENIX CONTACT 7 PSI-MOS-RS422/FO... 5 Supported network structures The PSI-MOS-RS422/FO... system can be used to create network topologies that are ideally adapted to the relevant application. The structures are described briefly below. 5.1 Point-to-point connections Two PSI-MOS-RS422/FO... E fiber optic termination devices can be used to easily convert a data link from copper cable to fiber optics. If necessary, the point-to-point connection can also be designed redundantly to increase availability using PSI-MOS-RS422/FO... T T-couplers. Redundant point-to-point connection Point-to-point connection 5.2 Linear structures Master PSI-MOS-RS422/FO... devices can be used to network several RS-422/RS-485 4-wire devices to form a linear structure. E FO In this case, it must be possible to address all the termination devices via communication software. T PSI-MOS-RS422/FO... E termination devices are used at the beginning and end of the fiber optic line. PSI-MOS-RS422/FO... T T-couplers with two fiber optic ports are used along the line. The cascadability of the fiber optic devices is limited by the data rate. Data rate Number of devices Data rate T FO Slaves: 1 x RS-422 Max. 31 x RS-485 4-wire Master/Slave line structure Number of devices 115.2 kbps 15 500 kbps 3 187.5 kbps 7 2000 kbps 2 375 kbps 5 5.3 FO Slaves: 1 x RS-422 Max. 31 x RS-485 4-wire Star structures RS-422/RS-485 4-wire devices can also be networked in a star structure. Depending on the number of star lines required, several T-couplers or termination devices are connected to an active star coupler. Up to ten PSI-MOS-RS422/FO... devices can be connected to each star coupler. Cross-wiring for data and for the supply voltage is provided automatically by the DIN rail connector (installation accessory, see page 3). If increased availability is required, redundant star distributors can also be created using PSI-MOS-RS422/FO... T T-couplers. 101974_en_04 Star structure Redundant star structure PHOENIX CONTACT 8 PSI-MOS-RS422/FO... 5.4 Use in INTERBUS networks PSI-MOS-RS422/FO... converters can also be used to create INTERBUS networks with fiber optic technology. For standard INTERBUS connections, the REMOTE IN and REMOTE OUT interfaces are converted to fiber optics using one PSI-MOS-RS422/FO... E termination device each. Redundant fiber optic connections can also be implemented for INTERBUS using PSI-MOS-RS422/FO... T T-couplers. INTERBUS network 6 Function elements 2 1 5 3 6 7 4 1 2 9 8 P S I-M O S -R S 4 2 2 /F O O r d .-N o . 2 7 0 8 3 8 4 1 1 1 0 6 6 0 T V C C T D R D 1 3 1 4 F O 1 5 S IG N A L 1 6 E R R E R R B A 1 7 T D T 2 0 2 1 2 2 2 3 D 1 8 2 4 1 9 2 5 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Transmit -: T(A) "VCC" LED "TD" LED "RD" LED "FO SIGNAL" LED (port A) "FO SIGNAL" LED (port A) "FO SIGNAL" LED (port A) "ERR" LED (port A) Fiber optic transmitter (port A) Fiber optic receiver (port A) "FO SIGNAL" LED (port B)1 "FO SIGNAL" LED (port B)1 "FO SIGNAL" LED (port B)1 "ERR" LED (port B)1 Fiber optic transmitter (port B)1 Fiber optic receiver (port B)1 Diagnostic and status indicators Des. VCC Color Green Function elements TD Yellow 24 V DC supply voltage connection 0 V DC supply voltage connection Switch contact, connection 11 Switch contact, connection 12 SHD, shield GND Receive +: R(B) Receive -: R(A) Transmit +: T(B) RD Green Figure 3 1 2 3 4 5 6 7 8 9 Redundant INTERBUS network 101974_en_04 Green FO SIGNAL Green Yellow ERR 1 Red Meaning Ready-to-operate Sending data at the RS-422 copper interface Receiving data at the RS-422 copper interface Very good Receiving power Good at fiber optic port Critical A/B Insufficient, (see page 10) broken fiber Only for PSI-MOS-RS422/FO... T PHOENIX CONTACT 9 PSI-MOS-RS422/FO... 7 Definition of fiber optic diagnostics The quality of the path is determined using the incoming optical power Popt and displayed using the LED bar graph. DIP 2 is used to switch the transmitters in the idle state (rest period between transmitting data) to steady light (INVERS), to enable continuous fiber optic diagnostics. 7.1 Point-to-point connections The COMBICON interface communicates directly with the fiber optic port. Communication with the DIN rail connector is disabled. Fiber optic port Critical Red Error 1 Yellow 0 Popt is considerably greater than the system reserve 0 Very good 0 Optical power Popt 1 Receive status As soon as the system reserve is reached, only the yellow LED remains lit. At the same time, the signaling relay drops and the switch contact opens. Data communication is still possible. 0 Popt is still greater than the system reserve Popt has reached the system reserve Popt has sapped the system reserve/broken fiber COMBICON T-BUS 103266A007 Figure 4 7.2 Communication between the interfaces for point-to-point connections, DIP 1 = "OFF" (LINE) Star structures All three interfaces (COMBICON, fiber optic port, and DIN rail connector) communicate directly with one another. Fiber optic port 1 0100100110 Good 1 0 1 LED bar graph Green Green Yellow Green Yellow 1 0100100110 If DIP 2 is set to "ON" (NORM), diagnostics are not available via the LED bar graph. 0101100011 0 Basic method of operation 0 0 0 0 1 1 0 1 0 1 1 1 0 0 0 0 COMBICON 1 1 The PSI-MOS device has a maximum of three interfaces for the RS-422 signal: the electrical interface (COMBICON connector), the fiber optic port, and the DIN rail connector (T-BUS). T-BUS 103266A008 Figure 5 101974_en_04 Communication between the interfaces for the star structure, DIP 1 = "ON" (STAR) PHOENIX CONTACT 10 PSI-MOS-RS422/FO... 8 The following tables provide an overview of the DIP switch functions. By default upon delivery, all DIP switches are in the "OFF" position. Configuration NOTE: Electrostatic discharge The device contains components that can be damaged or destroyed by electrostatic discharge. When handling the device, observe the necessary safety precautions against electrostatic discharge (ESD) according to EN 61340-5-1 and EN 61340-5-2. * * For configuration, release the housing cover using a screwdriver (A in Figure 6). Then carefully pull the PCB out of the housing as far as possible (B). 1 2 NOTE: After changing the device settings, disconnect the power to the device so that the settings can be applied. NOTE: When using T-couplers with an INTERBUS line with 2 Mbps and activated redundancy mode (DIP 3 = "ON"), DIP 4 must be left set to "OFF", as otherwise a bus reset is triggered. DIP switch 1 2 3 4 8.1 ON STAR NORM REDUNDANCY END OFF LINE INVERS - NEXT Operation in a point-to-point connection (DIP 1) No further settings are required in the default setting. * Leave all DIP switches in the "OFF" position. When using T-couplers, fiber optic port B must be deactivated. * Set DIP 4 to "ON" (END). 1 Figure 6 Opening the housing DIP switches 1 to 4 are then freely accessible. * Configure the DIP switches according to the planned application. 8.2 Operation in a linear structure (DIP 1) NOTE: Addressable RS-422/RS-485 4-wire devices and a suitable communication protocol are required for a linear structure. Please note that the number of devices that can be cascaded depends on the transmission speed (see page 8). First and last device in the line: In the default setting, no further settings are required when two termination devices are used. * Leave all DIP switches in the "OFF" position. When using T-couplers, fiber optic port B must be deactivated. * Set DIP 4 to "ON" (END). Figure 7 101974_en_04 Setting the DIP switches PHOENIX CONTACT 11 PSI-MOS-RS422/FO... Devices along the line: T-couplers must be used along the line. By default upon delivery, no changes to the setting are required. * Leave all DIP switches in the "OFF" position. 8.3 DIP 2 Idle setting OFF = INVERS Light on1 ON = NORM Light off 1 The LED bar graph can light up at high transmission speeds or flash at low transmission speeds. This display does not correspond to continuous evaluation of the optical power. Devices in the star coupler topology For each device in the star coupler topology, set DIP 1 to "ON" (STAR). NOTE: When connecting third-party devices, observe the receiver sensitivity and overrange of the fiber optic interfaces. Devices at the end of a star line No further settings are required in the default setting. * Leave all DIP switches in the "OFF" position. 8.4 Operation in an INTERBUS system No further settings are required in the default setting. * Leave DIP 1 set to "OFF" (LINE) and DIP 2 set to "OFF" (INVERS). When using T-couplers, fiber optic port B must be deactivated. * Set DIP 4 to "ON" (END). 8.5 8.6 For mixed operation of PSI-MOS with fiber optic interfaces from other manufacturers, proceed as follows. * Check the idle setting for the third-party interface: Logic 1 = Light off Logic 1 = Light on * If necessary, adjust the idle setting of PSI-MOS using DIP 2. 101974_en_04 Activating the redundancy function (DIP 3) For increased availability, redundant fiber optic connections can be created using T-couplers. In this case, the redundancy function must be activated at the start and end of the redundant fiber optic connection. * To do this, set DIP switch 3 (REDUNDANCY) to "ON". When the redundancy function is enabled, data communication takes place via fiber optic port A by default. In the event that the signal level of the standard cable drops to a critical level, it automatically switches to port B. NOTE: Always connect redundant fiber optic connections from fiber optic port A to port A of the opposite device or from port B to port B of the opposite device. Connection to fiber optic interfaces from third-party suppliers (DIP 2) During the idle phase, fiber optic interfaces return to an idle setting defined by the manufacturer. This idle setting may vary for different manufacturers and devices. As fiber optic interfaces can only be operated together if they have the same idle setting, this should be set using the DIP switches. Default setting NOTE: If DIP 2 is set to "ON", fiber optic diagnostics are not available via the LED bar graph. Operation in a star structure (DIP 1) NOTE: Addressable RS-422/RS-485 4-wire devices and a suitable communication protocol are required for a star structure. * Meaning Logic 1 Logic 1 8.7 Disabling the second fiber optic port (DIP 4) If the second fiber optic port (B) is not used for PSI-MOS-RS422/FO... T T-couplers, it must be disabled. Otherwise the red "ERR" LED will light up. * Set DIP 4 to "ON" (END). PHOENIX CONTACT 12 PSI-MOS-RS422/FO... 9 Connection notes WARNING: Only mount and remove devices when the power supply is disconnected. WARNING: PSI-MOS-... devices are designed for SELV operation according to IEC 60950/EN 60950/VDE 0805. * * Install the device on a 35 mm DIN rail according to DIN EN 60715. To avoid contact resistance only use clean, corrosion-free DIN rails. End clamps can be mounted on both sides of the device to stop the devices from slipping on the DIN rail (for ordering data, see page 3). WARNING: Connect the DIN rail to protective earth ground using a grounding terminal block. The devices are grounded when they are snapped onto the DIN rail (installation according to PELV). This ensures that the shielding is effective. Connect protective earth ground with low impedance. 9.1 * * * * Combined assembly with a system power supply unit (modular star coupler) Connect together the required number of DIN rail connectors for the connection station. Two DIN rail connectors are required for each device (see A in Figure 8). A maximum of ten devices are permitted in a connection station. Push the connected DIN rail connectors onto the DIN rail (B and C). Place the device onto the DIN rail from above. The upper holding keyway of the device must be hooked onto the top edge of the DIN rail (see Figure 8). Make sure that it is aligned correctly with the DIN rail connectors. Once the device has been snapped on properly, check that it is fixed securely on the DIN rail. A B C 101973A003 Figure 8 101974_en_04 Combined assembly PHOENIX CONTACT 13 PSI-MOS-RS422/FO... 9.2 Assembly as an individual device in the control cabinet (stand-alone) 9.3 Assembly in potentially explosive areas WARNING: Observe the safety notes on page 7. * * * Place the device onto the DIN rail from above. The upper holding keyway of the device must be hooked onto the top edge of the DIN rail (see Figure 9). Push the device from the front towards the mounting surface. Once the device has been snapped on properly, check that it is fixed securely on the DIN rail. - - 9.4 * Figure 9 Assembly in the control cabinet * * * 101974_en_04 Areas with a danger of gas explosions The devices are suitable for use in zone 2. Devices that are installed in zone 1 can be connected to the fiber optic interface. The fiber optic interface is an associated item of equipment with protection type "Ex op is". Areas with a danger of dust explosions The device is not designed for installation in areas with a danger of dust explosions. If dust is present, install the device in suitable, approved housing. When installed outside areas with a danger of dust explosions, devices installed in zone 22 or 21 can also be connected to the fiber optic interface. Removal Pull the locking latch down using a screwdriver, needle-nose pliers or similar. Pull the bottom edge of the module away from the mounting surface. Pull the module diagonally upwards away from the DIN rail. If removing a complete star distributor, remove the DIN rail connectors from the DIN rail as well. PHOENIX CONTACT 14 PSI-MOS-RS422/FO... 10 Cabling notes 10.1 Connecting the supply voltage 10.2 WARNING: The device is operated with a +24 V DC SELV. 0V NOTE: Use shielded twisted pair data cables. Connect the cable shielding at both ends of the transmission path. Redundant supply Individual supply 24 V 24 V 0V 24 V 0V SHD GND R(B) R(A) 102964A006 Figure 10 Connecting the data cables/bus termination T(B) T(A) Individual/redundant supply Operation as an individual device Supply the supply voltage to the module via terminal blocks 1 (24 V) and 2 (0 V). 103267A018 Figure 11 Shield connection Operation in a star coupler topology When the devices are operated in a star coupler topology, the supply voltage must only be supplied to the first device in the station. The remaining devices are supplied via the DIN rail connector. A redundant supply concept can be created by connecting a second power supply unit to another device in the topology. Using the MINI POWER system power supply unit As an alternative, the star coupler topology can also be supplied using the MINI-SYS-PS 100-240AC/ 24DC/1.5 (Order No. 2866983) or MINI-PS-100-240AC/24DC/1.5/EX (Order No. 2866653) system power supply unit. It is connected via two DIN rail connectors. Usually the system power supply unit is mounted as the first device in a topology. A second power supply unit can be used to create a redundant supply concept. 101974_en_04 * * Connect the cable shielding to terminal block 5. For optimum shield connection, use the supplied shield connection clamp. NOTE: The maximum length of the RS-422/RS-485 cables depends on the transmission speed. The values listed in the table must not be exceeded. Transmission speed [kbps] 187.5 500 1500 12000 Range [m] 1000 400 200 100 PHOENIX CONTACT 15 PSI-MOS-RS422/FO... Use in INTERBUS systems * * Use in RS-422/RS-485 4-wire applications Connect the INTERBUS connection to COMBICON terminal blocks 6 to 10. Please note the different pin assignment when connecting to REMOTE IN and REMOTE OUT. PSI-MOS-RS422-... INTERBUS REMOTE OUT 9-pos. D-SUB COMBICON R(A) 8 Yellow 1 DO R(B) 7 Green 6 DO Gray 2 DI T(A) 10 T(B) 9 Pink 7 DI GND 6 Brown 3 GND 5 9 Bridge Connection to INTERBUS REMOTE OUT INTERBUS REMOTE IN 9-pos. D-SUB COMBICON Connect the data cable to COMBICON terminal blocks 6 to 10. NOTE: In RS-485 master/slave networks, either a master device or up to 31 slave devices may be connected to each PSI-MOS device. 103267A015 PSI-MOS-RS422-... * NOTE: When using RS-422 termination devices, only one device may be connected to the electrical interface per PSI-MOS device. 5 Figure 12 NOTE: Please note the crossover between transmit and receive cables. Master and slave devices must not be mixed in a common electrical segment. NOTE: In star coupler stations, always connect the master device to the data interface of the first PSI-MOS device. Combined use of the data interfaces of the other PSI-MOS devices is not possible. T(A) 10 Yellow 1 DO T(B) 9 Green 6 DO PSI-MOS-RS422-... R(A) 8 Gray 2 DI COMBICON Pink 7 DI Brown 3 R(B) 7 GND 6 5 9 GND Bridge 5 103267A016 Figure 13 I/O device T(B) 9 T(B)/T+ T(A) 10 T(A)/T- R(B) 7 R(B)/R+ R(A) 8 R(A)/R- GND 6 GND Connection to INTERBUS REMOTE IN 5 /SHD 103267A017 Figure 14 101974_en_04 Connection to RS-422/RS-485 4-wire PHOENIX CONTACT 16 PSI-MOS-RS422/FO... 10.3 Wiring the switch contact PSI-MOS-RS422/FO... converters are equipped with a floating switch contact for error diagnostics (connection terminal blocks 3 and 4 in Figure 3 on page 9). This contact opens on the affected device if: - The supply voltage fails - An interrupt is detected on the fiber optic path - The system reserve for the fiber optic path is not reached The switch contact is an N/C contact and can be connected to a local digital input, e.g., on the PLC, to support error detection. When using a device topology (modular star coupler), the individual contacts can be connected to separate input points or the individual contacts can be looped to generate a group message (Figure 15). NOTE: The maximum load capacity of the relay contact is 60 V DC/42 V AC, 1 A. 24 V DC 24 V DC 101973A006 Individual message Figure 15 101974_en_04 Group message Individual and group message PHOENIX CONTACT 17 PSI-MOS-RS422/FO... 10.4 Connecting the fiber optic cables WARNING: Risk of eye injury B-FOC (ST(R)) connection (PSI-MOS-RS422/FO 850 ...) Standardized B-FOC (ST(R)) connectors are used with PSI-MOS-RS422/FO 850 ... devices. During operation, do not look directly into transmitter diodes or use visual aids to look into the glass fibers. The infrared light is not visible. 2 NOTE: Dust protection caps should only be removed just before the connectors are connected. They prevent contamination of the transmit and receive elements. The same applies for the protective caps on the connectors. NOTE: The following fiber optic lengths must not be exceeded: PSI-MOS-RS422/FO 660 ... - 100 m with F-P 980/1000; 230 dB/km - 800 m with F-K 200/230; 10 dB/km PSI-MOS-RS422/FO 850 ... - 2800 m with F-K 200/230; 8 dB/km - 4200 m with F-G 50/125; 2.5 dB/km - 4200 m with F-G 62.5/125; 3.0 dB/km NOTE: When using fiber optics, observe the fiber optic installation guidelines, DB GB IBS SYS FOC ASSEMBLY (Order No. 9393909). F-SMA connection (PSI-MOS-RS422/FO 660 ...) PSI-MOS-RS422/FO 660 ... devices use F-SMA connectors for the fiber optic connection. F-SMA is a standardized fiber optic connection. 1 Figure 17 * * B-FOC connection Connect the fiber optic cable to the B-FOC (ST(R)) connector for the transmit and receive channel and push the connector clamp mechanism downwards. Secure the connection with a quarter turn to the right (see 2 in Figure 17). Measuring and connecting devices Due to the integrated optical diagnostics, there is no need to measure the path. NOTE: Note the fiber optic cable signal direction when coupling two PSI-MOS devices: Device 1 fiber connection "TD" (transmitter) to device 2 fiber connection "RD" (receiver) (Figure 18). NOTE: Due to different operating wavelengths, PSI-MOS-RS422/FO 660 ..., PSI-MOS-RS422/FO 850 ..., and PSI-MOS-RS422/FO 1300 E devices should not be connected directly with one another via fiber optic cables. 2 1 Figure 16 * F-SMA connection The connectors are secured on the device by manually tightening the screw collar (see 2 in Figure 16). 101974_en_04 101973A009 Figure 18 Crossed cables PHOENIX CONTACT GmbH & Co. KG * 32823 Blomberg * Germany * Phone: +49 - 52 35 - 30 0 PHOENIX CONTACT * P.O.Box 4100 * Harrisburg * PA 17111-0100 * USA * Phone: +717-944-1300 www.phoenixcontact.com 18