PM100CLA060 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM L-Series Three Phase IGBT Inverter 100 Amperes/600 Volts P A E TERMINAL CODE D F G 1 VUPC L 2 UFO M H 3 UP J J J K 4 VUP1 K 5 VVPC K K 6 VFO 7 VP 8 VVP1 9 VWPC 10 WFO Y N 11 WP B 1 Y 5 9 12 VWP1 19 13 VNC P N W 14 VN1 15 NC V B U V 16 UN W 17 VN S 18 WN 19 FO Q AE R U AG (2 PLACES) U T U AC (2 PLACES) AB (6 PLACES) AF AD AA X Z C N W V VUPC OT IN UFO VUP1 Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using 5th Generation IGBT Chip FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN NC GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN SI OUT WFO VWPC NC FO VNC WN VN1 U OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.43 0.42 0.87 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 11.0 10.75 22.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.46 0.59 0.91 0.57 1.26 1.22 0.69 1.14 0.51 M5 Metric 0.22 Dia. 0.28 0.08 0.02 Sq. 0.10 Dia. Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Millimeters 11.75 15.0 23.0 14.5 32.0 31.0 17.5 29.0 13.0 M5 Dia. 5.5 7.0 2.0 Sq. 0.5 Dia. 2.5 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CLA060 is a 600V, 100 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 60 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA060 IntellimodTM L-Series Three Phase IGBT Inverter 100 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM100CLA060 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 380 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 550 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 400 Volts VISO 2500 Volts VCES 600 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) IC 100 Amperes ICP 200 Amperes PC 356 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES Diode Forward Voltage VEC VCE = VCES, VD = 15V, Tj = 25C VCE = VCES, VD = 15V, Tj = 125C -IC = 100A, VCIN = 15V, VD = 15V -- -- -- -- -- 2.2 1.0 10 3.3 mA mA Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, -- 1.6 2.1 Volts Tj = 25C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125C -- 1.5 2.0 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Inductive Load Switching Times ton 0.5 1.0 2.4 s trr VD = 15V, VCIN = 0 15V -- 0.2 0.4 s tC(on) VCC = 300V, IC = 100A -- 0.4 1.0 s toff Tj = 125C -- 1.2 2.5 s -- 0.5 1.0 s tC(off) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA060 IntellimodTM L-Series Three Phase IGBT Inverter 100Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC toff(SC) -20C Tj 125C, VD = 15V VD = 15V 200 -- -- 0.2 -- -- Amperes s Over Temperature Protection (Detect Tj of IGBT Chip) OT OTR Trip Level Reset Level 135 -- 145 125 155 -- C C Supply Circuit Under-voltage Protection (-20 Tj 125C) UV UVR Trip Level Reset Level 11.5 -- 12.0 12.5 12.5 -- Volts Volts ID -- -- 1.2 1.7 20 5 1.5 2.0 30 10 1.8 2.3 mA mA Volts Volts Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Vth(on) Vth(off) VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC Fault Output Current* IFO(H) IFO(L) VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V -- -- -- 10 0.01 15 mA mA tFO VD = 15V 1.0 1.8 -- ms Condition Min. Typ. Max. Units Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Contact Thermal Resistance Rth(j-c)Q IGBT (Per 1/6 Module) (Note 1) -- -- 0.35 C/Watt Rth(j-c)D FWDi (Per 1/6 Module) (Note 1) -- -- 0.56 C/Watt Rth(j-c)Q Rth(j-c)D IGBT (Per 1/6 Module) (Note 2) FWDi (Per 1/6 Module) (Note 2) -- -- -- -- 0.27 0.43 C/Watt C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.038 C/Watt Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Symbol Condition Value Units VCC VD 400 15.0 1.5 Volts Volts VCIN(on) VCIN(off) fPWM Applied across P-N Terminals Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC -- 0.8 9.0 20 Volts Volts kHz tDEAD Input Signal 2.0 s ** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. Note 1:TC (base plate) Measurement Point Note 2: TC (under the chip) Measurement Point Y Arm TC MEASUREMENT POINT BOTTOM VIEW X TOP VIEW Axis UP VP WP UN VN WN IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 28.3 28.0 65.0 65.2 87.0 87.2 39.3 39.5 54.0 53.7 76.0 75.7 Y -8.5 1.7 -8.5 1.7 -8.5 1.7 6.5 -5.2 6.5 -5.2 6.5 -5.2 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA060 IntellimodTM L-Series Three Phase IGBT Inverter 100 Amperes/600 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0.5 0 0 20 40 60 80 101 100 100 COLLECTOR-CURRENT, IC, (AMPERES) VD = 15V Tj = 25C Tj = 125C 0 0.5 2.0 2.5 10-1 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 10-2 100 101 102 EMITTER CURRENT, IE, (AMPERES) 101 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.35C/W (IGBT) Rth(j-c) = 0.56C/W (FWDi) 10-2 10-3 10-3 10-2 10-1 TIME, (s) 100 101 102 SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) 100 10-1 10-2 100 101 101 VCC = 300V VD = 15V Tj = 25C Tj = 125C 101 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi) 10-1 100 100 EMITTER CURRENT, IE, (AMPERES) 101 SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (s) 1.5 VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25C Tj = 125C 101 SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) 1.0 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 100 4 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 1.0 SWITCHING LOSS, ESW(off), (mJ/PULSE) 1.5 REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 102 VD = 15V Tj = 25C Tj = 125C EMITTER CURRENT, IE, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.0 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) 102 100 10-1 10-2 100 VCC = 300V VD = 15V Tj = 25C Tj = 125C 101 COLLECTOR CURRENT, IC, (AMPERES) 102