tyco | cectronies 108-12078 Product . O8Jun00 Rev B AMF Specification EC 0990-0757-00 BNC PCB Straight and Right Angle Connectors 1. SCOPE 1.1. Content This specification covers the performance, tests and quality requirements for the AMP* BNC printed circuit board straight and right angle connectors. 1.2. Qualification When tests are performed on the subject product line, the procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. AMP Documents A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1 C. Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Government or Commercial Documents D. 601-132: Qualification Test Report 2.2. Government Specification MIL-C-17: Cables, Radio Frequency, Flexible and Semirigid, General Specification for 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2. Material Materials used in the construction of this product shall be as specified on the applicable product drawing. 3.3. Ratings A. Operating Temperature: -55 to 85C B. Nominal lmpedance: 50 or 75 chms C. Frequency Range: 0 to 4 GHz for 50 ohm product, 0 to 2 GHz for 75 ohm product D. Operating Voltage: 500 volts (rms) sea level Manisbug PAC For latest tevsion call AMP FAX" 2rodict Io. 1 of 6 All Intemational Rights Reserved. number 1-800-522-6752. * Trademark I Indicates change LOCBtyco / Electronics JIM 108-12078 3.4. Performance and Test Description Product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of product drawing. Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. 12 millionms maximum initial, 16 millionms maximum final for center contact. 6 milliohnms maximum initial, 9 millionms maximum final for outer contact. AMP Spec 109-6-1. Measure potential drop of mated contacts at 100 milliamperes de. See Figure 3. Insulation resistance. 5000 megohms minimum. AMP Spec 109-28-4. Test between center contact and outer shell of unmated samples. Dielectric withstanding voltage. 1500 volts AC (rms) dielectric withstanding voltage. 1 minute hold with no evidence of breakdown or flashover. AMP Spec 109-29-1. Test between adjacent contacts of unmated samples. RF high potential. No evidence of dielectric breakdown or flashover. AMP Spec 109-29-1. Apply a frequency stabilized R.F. potential of 1000 volts (rms) and 0.5 MHz between center contact and body of mated sample, hold for 1 minute. Sine wave output shall have minimum harmonic content. Permeability. Shall not exceed 2u. AMP Spec 109-88. Measure magnetic permeability using 2:2 pellet. MECHANICAL Solderability. Tabs shall have a solder coverage JAMP Spec 109-11-2. of 95% minimum. Subject samples to solderability. Vibration. No discontinuities greater than 1 AMP Spec 109-21-1. microsecond. Subject mated samples to No physical damage. 10-55-10 Hz traversed in 1 minute at 0.06 inch total excursion. 2 hours in each of 3 mutually perpendicular planes. See Figure 4. Figure 1 (cont) Rev B 2o0f6tyco / Electronics JIM 108-12078 Test Description Requirement Procedure Physical shock. No discontinuities greater than 1 microsecond. No physical damage. AMP Spec 109-26-9. Subject mated samples to 100 G's sawtooth in 6 milliseconds. 3 shocks in each direction applied along the 3 mutually perpendicular planes. Total 18 shocks. See Figure 4. Durability. 16 millionms maximum for center contact; 6 milliohnms maximum for outer contact termination resistance. Dielectric withstanding voltage. AMP Spec 109-27. Mate and unmate samples for 500 cycles at a maximum rate of 12 cycles per minute. Contact engaging force. 56 ounces maximum. AMP Spec 109-35. Measure force necessary to engage Gage 1 to a depth of 0.125 inch. See Figure 5. Contact separating force. 1 ounce minimum. AMP Spec 109-35. Size 3 times using Gage 1, insert Gage 2 and measure force necessary to separate from a depth of 0.125 inch. See Figure 5. Connector to board retention. No evidence of mechanical failure, breaking or loosening of parts or electrical discontinuities. Apply an axial force of 30 pounds to samples in a direction away from the board, hold for 30 seconds. Test for electrical continuity using a simple low voltage lamp circuit. ENVIRONMENTAL Thermal shock. See Note. AMP Spec 109-22. Subject unmated samples to 5 cycles between -55 and 85C. Humidity-temperature cycling. See Note. AMP Spec 109-23-3, Condition B. Subject mated samples to 10 cycles between 25 and 65C at 95% R.H. Temperature life. See Note. AMP Spec 109-43. Subject mated samples to temperature life at 55C for 96 hours. Mixed flowing gas. See Note. AMP Spec 109-85-3. Subject mated samples to environmental class III for 20 days. NOTE 2. Figure 1 (end) Shall meet visual requirements, show no physical damage, and meet requirements of additional fests as specified in the Product Qualification and Requalification Test Sequence shown in Figure Rev B 3of6tyco / Electronics JIM 4108-12078 3.6. 4.1. 4.2. Product Qualification and Requalification Tests and Sequence Test Group (a} Test or Examination 1 | 2]3 ] 4 | Test Sequence (b) Examination of product 1,10) 1.5 71,5 | 1,8 1 Termination resistance 3,7 | 24 | 24 on Insulation resistance 2,6 Dielectric withstanding voltage 3,7 RF high potential Permeability Solderability Vibration 5 Physical shock 6 Durability 4 Contact engaging force 2(c) Contact separating force 8(c) Connector to board retention 9 Thermal shock Humidity-temperature cycling 5 Temperature life 3 Mixed flowing gas 3 engem (2) See paragraph 4.1.A. (b) Numbers indicate sequence in which tests are performed. (c) Test applies to jacks only. Figure 2 QUALITY ASSURANCE PROVISIONS Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test groups 1 te 5 except test group 4, shall consist of 10 jacks and 10 plugs. The jacks shall be mounted on 0.125 inch thick printed circuit boards. The plugs shall be crimped to 12 inch lengths of RG-58 c/u coaxial cable with equalizers placed at the center conductor and braid as shown in Figure 3. All coaxial cable shall conform to MIL-C-17. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. Requalitication Testing If changes significantly affecting form, fit, or function are made to the product or the manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality, and reliability engineering. Rev B 4of6tyco / Electronics JIM 4108-12078 4,3. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubrmittal. 4.4. Quality Conformance Inspection The applicable AMP quality inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. - \ 4 Neo se iL . ! t 1 ' I Termination Restetance Measurement Pointe Straight Jack fa. Power (A Supply be ee ee ee ee wet ee ee oe he ee oe Termination Resistance Measurement Polnta Figure 3 Termination Resistance Measurement Points Rev B 5ot6tyco / Electronics JIM 4108-12078 te CLAMP a com_| \. a x rixep SUPNONT VIBRATION TABLE FIXED MOUNTING BRACKET SUPPORT Figure 4 Vibration & Physical Shock Mounting Fixture B A (rey) A i 5 : 030 Maximum Fiat 000 Min Gage Number A Dimension 1 -0540 +.0000/-.0001 2 -0520 +.0001/-.0000 Figure 5 Engaging & Separating Gages Rev B 6ot6