Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimodâ„¢ Module
Three Phase + Brake
IGBT Inver ter Output
200 Amperes/600 Volts
PM200RSA060
1
Description:
Powerex Intellimodâ„¢ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
â–¡Complete Output Power
Circuit
â–¡Gate Drive Circuit
â–¡Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
â–¡Inverters
â–¡UPS
â–¡Motion/Servo Control
â–¡Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM200RSA060 is a 600V,
200 Ampere Intellimodâ„¢ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 200 60
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.33±0.04 110.0±1.0
C 0.84 21.3
D 4.74±0.02 120.5±0.5
E 3.76±0.02 95.5±0.5
F 0.29 7.25
G 0.02±0.1 0.5±0.3
H 1.60 40.68
J 0.65 16.5
K 0.79 20.0
L 0.43 11.0
M 0.29 7.4
N 0.39 10.0
P 0.24 6.0
Q 2.01 51.0
Dimensions Inches Millimeters
R 1.02 26.0
S 1.33 33.7
T 0.07 1.8
U 0.95 +0.06 24.1 +1.5
V 0.28 7.0
W 1.37 34.7
X 0.24 Rad. Rad. 6.0
Y 0.22 Dia. Dia. 5.5
Z M5 Metric M5
AA 0.10 2.54
BB 0.08 2.0
CC 0.39 10.0
DD 0.13 3.22
EE 0.02 0.5
V
3
21 16
96458711
10 12 14
13 15 171819
V
UW
PNB
.1
BB TYP. DD TYP.
CC TYP.
AA
(2 PLACES)
H
A
D
G
E
L
J
K
K
G
Q R R X (4 TYP.)
F
B
N
M
P
C
T
U
W
Y - Dia. (4 TYP.)
F
Z (6 REQD)
EE SQ (19 PLACES)
S
GND F
I
TEMP
GND
V
S OUT
NCC
O
I
OUTGND
I
SSGND
I
OUT
I
GND S OUT OUTGND S
I
GND S OUT
I
TH
o
V
WPC
V
VPC
V
UPC
FO
W
FO
V
FO
U
W
P
V
WP1
U
P
NWV
Rfo
F
GND F
I
N
V
OCC
GND F
I
N
V
OCC
GND
N
I
O
FV
CC
GND
N
I
O
FV
CC
GND I
N
F
OCC
V
19 15 17 16
B
UP
S
I
GND OUT
GND I
N
F
OCC
V
UP1
V
911 10 12 57681324
V
V
PVP1
R
BV
NC
W
N
V
N1
V
N
U
N
13 18 14
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
N1
P
N
P
P
N
N
UPC
F
O
V
VPC
17.
18.
19.
W
FO
FO
V
FO
U
UC
(BR)
PM200RSA060
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM200RSA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinsoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC)V
FO 20 Volts
Fault Output Current (Sink Current at FO Terminals) IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ±IC200 Amperes
Peak Collector Current, ±ICP 400 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation PC595 Watts
Brake Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ±IC75 Amperes
Peak Collector Current, ±ICP 150 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation PC370 Watts
Diode Forward Current IF75 Amperes
Diode DC Reverse Voltage VR(DC) 600 Volts
3
PM200RSA060
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 310 400 — Amperes
Over Current Trip Level Brake Part 115 161 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 560 — Amperes
Short Circuit Trip Level Brake Part — 241 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Lev el 111 118 125 °C
OTRReset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply V oltage VDApplied between VUP1-VUPC, 13.5 15 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —5272mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1318mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3- Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
Brake Sector
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 75A, — 1.8 2.7 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 75A, — 1.85 2.78 Volts
Tj = 125°C
Diode Forward Voltage VFM -IC = 75A, VD = 15V, VCIN = 15V — 1.7 2.5 Volts
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C——1mA
VCE = VCES, Tj = 125°C——10mA
PM200RSA060
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C——1mA
VCE = VCES, Tj = 125°C——10mA
Diode Forward Voltage VEC -IC = 200A, VD = 15V, VCIN = 15V — 1.9 2.8 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, Tj = 25°C — 1.8 2.7 Volts
VD = 15V, VCIN = 0V, IC = 200A, — 1.75 2.63 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.0 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µS
toff Tj = 125°C — 2.0 2.9 µS
tC(off) — 0.7 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.21 °C/Watt
Rth(j-c)D Each Inverter FWDi — — 0.35 °C/Watt
Rth(c-f)Q Each Brake IGBT — — 0.33 °C/Watt
Rth(c-f)D Each Brake FWDi — — 0.8 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤ 400 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between ≤ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br-≥ 4.0 Volts
PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
5
PM200RSA060
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Inverter Part
0
2
4
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0 100 400200 300
5
3
1
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0
2
4
6
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
01214161820
5
3
1
I
C
= 200A
V
CIN
= 0V
T
T
j
= 25
o
C
T
j
= 125
o
C
02
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
5
100
300
200
400
134
V
D
= 17V 13
15
T
j
= 25
o
C
V
CIN
= 0V
0.4 0.8 1.2
10
1
10
2
10
3
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
1.6 2.42.0
V
D
= 15V
V
CIN
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
DIODE FORWARD CHARACTERISTICS
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.21
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.35
o
C/W
10
-2
10
-3
10
1
10
2
10
3
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
10
0
10
1
10
2
T
j
= 125
o
C
V
CC
= 300V
V
D
= 15V
I
rr
t
rr
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µS)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
T
j
= 125
o
C
V
CC
= 300V
V
D
= 15V
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µS)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
t
c(on)
t
c(off)
T
j
= 125
o
C
V
CC
= 300V
V
D
= 15V
PM200RSA060
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
200 Amperes/600 Volts
6
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Brake Part
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.33
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.80
o
C/W
10
-2
10
-3
012
0
20
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
3
40
60
80
100
5 4
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V
15
13
0
1.0
3.0
5.0
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0 10020 60
4.0
2.0
40 80
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0
1.0
3.0
5.0
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
01214161820
V
CIN
= 0V
I
C
= 30A
T
j
= 25
o
C
T
j
= 125
o
C
2.0
4.0
0 0.4 0.8
10
0
10
1
10
2
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
1.2 2.0 1.6
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
DIODE FORWARD CHARACTERISTICS